CN109986684A - The plate device and its system of the streamlined production of king's block are turned round for concrete - Google Patents
The plate device and its system of the streamlined production of king's block are turned round for concrete Download PDFInfo
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- CN109986684A CN109986684A CN201910288802.XA CN201910288802A CN109986684A CN 109986684 A CN109986684 A CN 109986684A CN 201910288802 A CN201910288802 A CN 201910288802A CN 109986684 A CN109986684 A CN 109986684A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 63
- 238000012423 maintenance Methods 0.000 claims abstract description 25
- 229910000831 Steel Inorganic materials 0.000 claims description 48
- 239000010959 steel Substances 0.000 claims description 48
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 229910052742 iron Inorganic materials 0.000 claims description 21
- 238000005266 casting Methods 0.000 claims description 14
- 238000004062 sedimentation Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 238000009417 prefabrication Methods 0.000 abstract description 6
- 238000012545 processing Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 14
- 238000009434 installation Methods 0.000 description 9
- 238000010276 construction Methods 0.000 description 8
- 230000008901 benefit Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 230000001376 precipitating effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 208000012661 Dyskinesia Diseases 0.000 description 1
- 206010044565 Tremor Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004992 fission Effects 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The present invention provides the plate device and its system of a kind of streamlined production that king's block is turned round for concrete, king's block preform region is turned round by reasonable Arrangement, modularization centralized operating area and forklift workability region, in the torsion king block preform region, plate device is set, in the modularization centralized operating area setup module concentrative operation line, and fork truck and transport routes are set in the forklift workability region, to automate the concreting that the plate device fit module concentrative operation line that push-and-pull peace is torn open turn round king's block, maintenance work, fork truck is cooperated to carry out the prefabricated transport for turning round king's block again, it is difficult to dismount template automatically to solve the prior art, concentration pours the technical issues of causing with streamlined operation, reaches the purpose of realizing the streamlined operation and raising torsion king's block Prefabrication efficiency when turning round the manufacture of king's block.
Description
Technical field
The present invention relates to large-sized concrete technical field of prefabricated, the stream that king's block is turned round for concrete is related in particular to
The plate device and its system of aquation production.
Background technique
Torsion-bending ratio is one kind of armour, is generally placed in one layer of breakwater outermost, by weakening rushing for wave
It hits to try hard to keep and protects breakwater.Torsion king is block-shaped to substantially belong to component the most complicated in concrete prefabricated element, by three rod piece groups
At both ends rod piece is parallel, and intermediate rod piece is orthogonal to both ends rod piece；Material is concrete, passes through typified form primary concreting
It completes.Largely used in the projects such as current marine worker harbour, it is few then thousands of pieces, more then hundreds of thousands blocks, Prefabrication amount is huge.
Passing construction experience, general torsion king's block template installation and disassembly mostly use greatly gantry crane or crawler belt
(automobile) crane is assembled and disassembled, and is carried out assisting positioning that can complete by several workers.However, aforementioned construction method and making
It is unfavorable for the factor that torsion king's block manufactures in the presence of many with environment, such as: (1) too many human factor is be easy to cause to block during
Body finished product protection is unfavorable, easily collides and block is caused arrisdefect occur；(2) in seashore, fitful wind is more for project location many places,
Crane gin pole front face area is big, if there is fitful wind, then influences the stable stability of crane, to ensure safety, needs frequent
It stops work, influences progress；(3) installation is carried out with loop wheel machine and removal efficiency is lower, according to a worker's hanging buckle of operating point 2 and shackle
And assist to position, 1 people commander, the such configuration of 1 hoistman, artificial input cost is larger etc..The life of king's block is turned round therefore combining
Yield is huge, and the construction efficiency of Prefabrication is still lower, the case where quality problems easily occurs, is badly in need of improving this aspect technique.
In addition, existing at present be suggested below in relation to the patent for turning round the manufacture of king's block:
Chinese utility model patent CN201420110699.2 discloses a kind of mobile torsion king's block template, technology
Scheme is in the bottom installation template bracket for turning round king's block typified form, and falsework sets universal wheel mounting base, universal wheel installation
In the bottom at three angles of falsework pedestal.Typified form can be pushed to carry out only with manpower in turning round king's block prefabricated construction
Mobile, contraposition, installation and removal, save mechanical and labour cost, improve work efficiency, reduce the breakage of template, in template
During assembling and disassembling, template safety and firmness eliminates security risk.
Chinese invention patent application case CN201710522593.1 discloses a kind of automatic branch form removal of torsion-bending ratio and sets
Standby, technical solution includes main frame portion, clamping part and mandril assisted parts.Main frame portion includes steel skeleton and walking end carriage, steel
Skeleton is welded by fashioned iron, is connect by ring flange with walking end carriage, clamping part is mounted on steel skeleton by vertical straight spool
On, mandril assisted parts is connect by ring flange with steel skeleton.The equipment has in torsion-bending ratio construction production replaces artificial, side
Just it manages, reduce production cost, improve effect, guarantee construction quality and reduce the advantages such as security risk.
Chinese utility model patent CN201621368959.1 discloses a kind of Prefabricated Concrete feeding dress using conveyer belt
It sets, technical solution includes lower hopper, conveyer belt and driving device, and driving device is connect with belt-driven, and current-limiting apparatus is set
It is placed in above conveyer belt lower end.Oscillator is supported in the door-plate bottom, vibrates the door-plate and limits lower hopper bottom opening
Size；It can not only be by concrete rapid material-feeding into prefabricated mould, additionally it is possible to control into modulus, reduce bubble in concrete.
Although it is worth noting that, the above patent solve to a certain extent scene quality or efficiency, however,
There is still a need for further increase production efficiency during a large amount of torsion king's block Prefabrications.
Summary of the invention
In view of the foregoing, the present invention provide it is a kind of for concrete turn round king's block streamlined production plate device and its
System turns round king's block preform region, modularization centralized operating area and forklift workability region by reasonable Arrangement, to automate push-and-pull
Pacify the plate device fit module concentrative operation line torn open and turn round concreting, the maintenance work of king's block, then cooperates fork truck
The prefabricated transport for turning round king's block is carried out, is difficult to dismount template automatically to solve the prior art, concentration is poured to be led with streamlined operation
The technical issues of cause, reaches the streamlined operation realized turn round when king's block manufactures and the mesh such as king's block Prefabrication efficiency is turned round in raising
's.
To achieve the above object, the technical solution adopted by the present invention is that providing a kind of streamlined for turning round king's block for concrete
The plate device of production, to pour the prefabricated torsion king's block of production, wherein the plate device includes: precast base, has phase
To two sides, the upper surface of the precast base is formed slopely two slope tracks from intermediate position to two sides；King's block mold is turned round, including
Symmetrically shaped the first template and the second template, first template and second template are movably arranged at the prefabricated bottom respectively
On two slope tracks of seat；Two connection steel brackets, branch stays at first template and second template bottom, each institute respectively
The bottom for stating connection steel bracket is equipped with scroll wheel；Two groups of power sources, are fixedly arranged on respectively except the opposite sides of the precast base,
And steel bracket connection is connect with described two；The connection steel bracket is enabled to push and pull first template and institute by the power source drive
The second template is stated to be displaced along the slope track and mold or be opened.
In the device of the invention embodiment, the spue line of first template and second template and the prefabricated torsion king
The upper side pole of block and the extending direction of bottom bar are consistent；The connection steel bracket is supported in first template, described second
Template corresponds to below the prefabricated position for turning round king's block intermediate bar.
Further, in the device of the invention embodiment, the intermediate position of the precast base is raised and forms plane and holds
Platform, the plane cushion cap are formed slopely two slope track to the two sides；First template and second template in
Molding is docked on the plane cushion cap.
In the device of the invention embodiment, the connection steel bracket bottom is equipped with two pairs of scroll wheels, two pairs of scroll wheels
With different specifications, enables a pair of of scroll wheel with relatively small specification be set to the connection steel bracket and held close to the plane
Platform side, a pair of of scroll wheel with relatively large specification are set to the connection steel bracket away from the another of the plane cushion cap
Side.
In the device of the invention embodiment, the slope track of the precast base has 3 °~6 ° of tilt angle.
In the device of the invention embodiment, power source described in each group include a hydraulic telescopic arm, a hydraulic control system and
One tail portion pier component；Wherein, the hydraulic control system is fixedly arranged on the opposite sides of the precast base；The tail portion pier component
In the hydraulic control system, the both ends of the hydraulic telescopic arm respectively with the connection steel bracket and the tail portion pier structure
Part is hinged；The hydraulic control system is enabled to drive the hydraulic telescopic arm flexible to push the connection steel bracket along described prefabricated
The slope track of pedestal is displaced, and first template and second template is driven to mold or be opened.
In addition, the present invention also provides a kind of system of streamlined production for turning round king's block for concrete, the system packet
It includes: an at least modularization centralized production line；According to claim 1 to plate device described in any claim in 6, the mould
Panel assembly is arranged along each modularization centralized production line extending direction, and the plate device is in each modularization centralized
The opposite sides of production line arranges to form two rows of plate devices, and every row includes multiple plate devices；Transport routes, Yan Gesuo
With stating modularization centralized production line extending direction be set to each modularization centralized production line opposite sides, and with the mould
Block concentrative operation line is located opposite from the two sides of every row's plate device；Fork truck is moved along the transport routes, to incite somebody to action
The prefabricated stacking region turned round king's block and transport prefabricated torsion king's block from the plate device made of plate device.
In system embodiment of the invention, the modularization centralized production line includes being set between two rows of plate devices
Operation drawing lines, and along the operation drawing lines arrangement concrete casting system, recirculated water curing system；Wherein, described mixed
Solidifying soil casting system includes ground pump and pump line, and the ground pump is set to the starting point of the operation drawing lines, to pass through the pump line
It connects delivering concrete to each plate device and carries out concreting；The recirculated water curing system includes sedimentation basin, supports
Protect waterpipe and rhone；The maintenance waterpipe is arranged in above the operation drawing lines along the operation drawing lines extending direction,
The maintenance waterpipe is equipped with the spray shower head of the corresponding plate device quantity, and the spray shower head is filled set on the template
Set top；The sedimentation basin is set to the clearing end of the operation drawing lines relative to the ground pump；The rhone is described along being set to
Operation drawing lines extending direction is arranged in the bottom of the operation drawing lines, and the rhone is to accept maintenance water and guide water flow
It is flowed to the sedimentation basin.
In system embodiment of the invention, the spue line of the first template of the plate device and the second template with it is described pre-
System turn round king's block upper side pole it is consistent with the extending direction of bottom bar, the template push-and-pull direction of the plate device with it is described prefabricated
The intermediate bar extending direction for turning round king's block is identical；The job position of the transport routes and the fork truck is set to the template push-and-pull
Direction it is lateral, with enable fork truck movement it is prefabricated turn round king's block traffic direction and it is prefabricated turn round king's block upper side pole, bottom bar
Extending direction keeps in the same direction.
Further, in system embodiment of the invention, the fork truck includes truck main body, two fork truck arms, two erection types
Steel and bolt card slot；Two fork truck arm is set to the front side of the truck main body, and described two erect fashioned iron and two fork truck arm
It is fixed in well word interlaced arrangement, and by the bolt card slot；Two fork truck arm is enabled to extend into prefabricated torsion king's block
Between bar upper surface and be located at upper side pole opposite sides after, by the erections fashioned iron stretch to two fork truck arm with it is described on
Between the bottom surface of side pole, lifted between the erection fashioned iron and the fork truck arm by the affixed formation support of the bolt card slot
The prefabricated groined type supporting structure for turning round king's block.
The present invention due to use above technical scheme, make it have it is following the utility model has the advantages that
(1) present invention is by cooperating bottom by two pieces of symmetrical torsion king's block steel forms (the first template, the second template)
Connection steel bracket installation equipped with scroll wheel, to constitute plug-type peace demoulding panel assembly, realizes the push-and-pull move of template, makes
Plate device is convenient for molding or closes modulo operation.
(2) present invention outside the first template of the plug-type plate device, the second template by installing by hydraulic control
The hydraulic telescopic arm of system control processed, reaches the automatic control of plate device, and realizes the automatic installation and dismounting of template.
(3) present system is by arranging the precast base of plate device along template push-and-pull direction, and in each module
Two rows of plate devices are arranged to form a processing line in the opposite sides for changing concentrative operation line, and cooperate using ground pump, more
Pump line and crossover sub reach the concrete for realizing while pouring multiple torsion king's blocks.
(4) the modularization centralized production line of present system includes sedimentation basin, maintenance waterpipe and rhone by setting
The recirculated water curing system of composition, realization recycle maintenance with water.
(5) present system is equipped with one and erects fashioned iron, to the torsion king after form removal by using flexible fork truck of taking action
Block is shifted, transported and is stacked to specified place.
These and other objects of the invention, feature and advantage, are filled by following detailed descriptions and claim
Fission is existing, and can be achieved by means, device and the their combination specially pointed out in appended claims.
Detailed description of the invention
Fig. 1 is the system processing line floor map that streamlined production concrete of the present invention turns round king's block.
Fig. 2 is the schematic diagram of the plug-type template of present invention casting concrete in closed state.
Fig. 3 is that the plug-type template of the present invention takes out the schematic diagram for turning round king's block under form removal state.
Fig. 4, which is that fork truck of the present invention is mobile, turns round king's block structure schematic diagram.
The corresponding relationship of appended drawing reference and component is as follows:
Turn round king's block preform region A1；Modularization centralized operating area A2；Forklift workability region A3；Plate device 10；It is prefabricated
Pedestal 11；Slope track 111；First template 12；Second template 13；Connect steel bracket 14；Scroll wheel 141；Hydraulic telescopic arm 15；
Hydraulic control system 16；Tail portion pier component 17；Modularization centralized production line 20；Operation drawing lines 21；Ground pump 22；Pump line 23；Pump line
Crossover sub 231；Sedimentation basin 24；Conserve waterpipe 25；Spray shower head 251；Flow back sink 26；Fork truck 30；Truck main body 31；Fork
Vehicle arm 32；Erect fashioned iron 33；Bolt fixed card slot 34；Prefabricated torsion king block 40；Transport routes 50.
Specific embodiment
Detailed specific embodiment of the invention will be disclosed herein.It should be appreciated, however, that disclosed embodiment
Only typical example of the invention, and the present invention can be implemented by a variety of alterative versions.Therefore, disclosed herein
Specific structure and function details are not limiting, and are only to illustrate using claim as principle as to those skilled in the art
The representativeness principle of different embodiments.
For the benefit of to understanding of the invention, it is illustrated below in conjunction with attached drawing Fig. 1 to Fig. 4 and embodiment.
The present invention provides the plate device for the streamlined production that king's block is turned round for concrete, system and its streamlined productions
Method.Wherein, prefabricated torsion king's block 40 is formed with upper side pole, intermediate bar and the bottom bar being laterally extended, the intermediate bar
Torsion presents and the upper side pole, bottom bar vertical interlaced, to constitute " turning round king " form.Plate device 10 of the invention refers to
The prefabricated concrete-pouring template device for turning round king's block is manufactured for streamlined；System of the invention refers to including multiple institutes
Plate device 10 is stated, and reasonable according to prefabricated site condition fit module concentrative operation line 20, fork truck 30 and transport routes 50
Cloth postpones the prefabricated torsion king block streamlined production system of composition.
It may include one or more processing line in present system, as shown in Figure 1, in display present system
The plan view of single processing line.The production line, which mainly divides, several torsion king block preform region A1, module
Change concentrative operation region A2 and forklift workability region A3, torsion king's block preform region A1 has opposite operation end and conveying
End, the torsions king block preform region A1 connect with its operation end with the modularization centralized operating area A2 and with its delivery end and
The forklift workability region A3 connection.
Specifically, in the embodiment of the present invention, a processing line in the system includes a modularization collection
Middle operating area A2, the two torsion king block preform region A1 and two forklift workability region A3, wherein several torsion kings
Block preform region A1 arranges and form two along the extending direction of the modularization centralized operating area A2 in a manner of symmetrical two-by-two
Row turns round king's block preform region A1, and the delivery end of each row's torsion king's block preform region A1 connects with the forklift workability region A3 respectively
It connects.
Whereby, the present invention turns round the streamlined production system of king's block for concrete, can be by turning round king's block preform region A1
Plate device 10 and modularization centralized operating area A2 modularization centralized production line 20 cooperation, with modularization centralized operation
Line 20 is to 10 casting concrete of plate device and carries out the operations such as nighttide water curing, while multiple prefabricated torsion king blocks 40 are made, then
Prefabricated torsion king block 40 is moved to from processing line using the fork truck 30 of forklift workability region A3 and stacks region (not shown),
It realizes the streamlined operation that prefabricated torsion king's block 40 manufactures, effectively improves the prefabricated production efficiency for turning round king's block 40.
As shown in Figure 1, Figure 2, Figure 3 shows, the torsion king block preform region A1 is equipped with plate device 10, and described 10 include prefabricated bottom
Seat 11, the first template 12 being movably arranged on the precast base 11 and the second template 13 are respectively arranged on first template 12
And 13 bottom of the second template two connection steel brackets 14 and be fixedly arranged on except 11 opposite sides of precast base and with
Two groups of power sources that the two connections steel bracket 14 connects.
The precast base 11 has opposite sides, and the intermediate position of the precast base 11 is raised and forms plane and holds
Platform, the plane cushion cap are formed slopely two slope tracks 111 to the two sides, the top planes of the plane cushion cap and it is described tiltedly
There is height fall, the opposite sides of the top planes of the plane cushion cap is oblique with described two between the highest point of slope track 111
There is the connection of two vertical planes between slope track 111.In the embodiment of the present invention, the precast base 11 can be according to Prefabrication
The sizes and types for turning round king's block, are formed with concreting, the slope track 111 preferably has 3 ° in advance in prefabricated place
~6 ° of tilt angle.
First template 12 and second template 13 are two pieces of symmetrical formworks to constitute the prefabricated torsion
King's block 40 pours built module；The connection steel bracket 14 is and first template 12 and 13 form fit of the second template
And it is set to the supporting frame of its bottom, the bottom of the connection steel bracket 14 is plane and is equipped with scroll wheel 141, the company
Connect steel bracket 14 to carry and drive first template 12, the second template 13 along the precast base 11 slope track
111 displacements.Specifically, the spue line of first template 12 and second template 13 with it is described it is prefabricated turn round king's block 40 it is upper
The extending direction of side pole and bottom bar is consistent；The connection steel bracket 14 is supported in first template 12, second template
Below the 13 corresponding prefabricated positions for turning round 40 intermediate bar of king's block.
In the embodiment of the present invention, the connection steel bracket 14 preferably sets the scroll wheel 141 there are two types of specification, such as Fig. 1 institute
Show, is set to the connection steel bracket 14 close to the side of 11 plane cushion cap of precast base, larger rule compared with the scroll wheel 141 of small dimension
The scroll wheel 141 of lattice is then set to the other side that the connection steel bracket 14 deviates from the plane cushion cap, enables the connection steel bracket
14 by the scroll wheel 141 of the large and small specification, guarantees that connection 14 ontology of steel bracket erects setting and can be in slope track 111
Upper steady displacement.
As shown in Figure 1, the arranged direction of the plate device 10 in a system of the invention is along the first template 12, the second mould
Plate 13 pushes and pulls direction and is arranged in a row, and every row includes three plate devices 10, but not limited to this；Every processing line includes two
Arrange plate device 10.
Whereby, as shown in Figure 2 and Figure 3, first template 12 and second template 13 are before concreting, in institute
Docking above the plane cushion cap of precast base 11 is stated to merge, it is right round about by the connection steel bracket 14 in demoulding
Claim to separate.In addition, the vertical plane for reaching plane cushion cap two sides when pouring compared with the scroll wheel 141 of small dimension, institute
The scroll wheel 141 for stating larger specification then all remains in the slope when the first template 12 and the second template 13 open or close
On track 111.
Further, present system can be by controlling the large and small specification scroll wheel 141 and the slope track 111
Relative altitude, can strict guarantee the first template 12, the second template 13 dock merge when keep plumbness, with guarantee turn round
While king's block quality, form removal also can be convenient；First template 12, the second template 13 can also pass through in moving condition
Large and small specification scroll wheel 141 is controlled with the relative altitude of the slope track 111 in inclined slightly outwards (i.e. to precast base
The inclination of 11 two sides), the first template 12, the tilt angle of the second template 13 should be less than the tilt angle of the slope track 111.
As shown in Figure 2 and Figure 3, power source described in each group includes a hydraulic telescopic arm 15, a hydraulic control system 16 and a tail
Portion's pier component 17；The hydraulic control system 16 is fixedly arranged on the opposite sides of the precast base 11, the tail portion pier component 17
In the hydraulic control system 16, the both ends of the hydraulic telescopic arm 15 respectively with the connection steel bracket 14 and the tail
Portion's pier component 17 is hinged；Whereby, the hydraulic control system 16 is enabled to drive the hydraulic telescopic arm 15 flexible, thus described in pushing
The slope track 111 that steel bracket 14 is connected along the precast base 11 is displaced, and realizes first template 12 and second mould
Plate 13 opens or closes.
In the embodiment of the present invention, the outside of the tail portion pier component 17 and the connection steel bracket 14 passes through setting respectively
Rotary pin shaft, with hinged with the both ends of the hydraulic telescopic arm 15, realization hydraulic telescopic arm 15 is flexible to drive 12 He of the first template
Angle change when second template 13 is mobile.In addition, the hydraulic telescopic arm 15 is preferably three-level hydraulic telescopic arm, that is, have three
The flexible wall that rod segment connects and composes；The hydraulic telescopic arm 15 carries out operation by being driven by the hydraulic control system 16, real
Existing first template 12, the automatic pairing of the second template 13 mount and separate dismounting.
More specifically, start the button of the hydraulic control system 16 after the completion of turning round the binding of king's block reinforcing bar, it is described hydraulic
Telescopic arm 15 will pushing tow preparatory brushing release agent the first template 12, the second template 13 to the precast base 11 plane
At cushion cap, merge the first template 12, the second template 13, after continuing pressurization, keeps 12 second template 13 of the first template sufficiently close
It is honored as a queen, it can casting concrete；After after the age of concrete, intensity reaches requirement, be again started up the hydraulic control system 16 by
Button, then the hydraulic telescopic arm 15, which will be shunk, retracts the first template 12, the second template 13, realizes the function of automatic demoulding.
As shown in Figure 1, the modularization centralized operating area A2 is equipped with modularization centralized production line 20, the modularization collection
Middle production line 20 can turn round king's block preform region A1 according to prefabricated site condition, reasonable Arrangement, can be high when guaranteeing continuous productive process
Effect casting concrete dismounts template and completes subsequent 30 operation of fork truck and the transport of prefabricated torsion king block 40.Specifically, such as Fig. 1
Shown, the modularization centralized production line 20 includes the operation drawing lines 21 between two rows of plate devices 10, and along described
Concrete casting system, the recirculated water curing system of the arrangement of operation drawing lines 21.
The concrete casting system includes ground pump 22 and pump line 23.The ground pump 22 is set to rising for the operation drawing lines 21
Beginning carries out concreting to connect delivering concrete to each plate device 10 by the pump line 23.Yu Benfa
In bright system embodiment, pump line 23 preferably equal with 10 quantity of plate device equipped with quantity, the one of each pump line 23
End is connect with the ground pump 22, and the other end is connected to a wherein plate device 10；Further, the pump line 23 is another
Also settable pump line crossover sub 231 is held, so as to turn to concrete smooth delivery of power extremely along the pump line 23 that operation drawing lines 21 is arranged
Plate device 10 is poured.
Whereby, present system can by transporting the concrete mixed and stirred from the agitated vehicle of mixing plant to pouring place,
After the detection of the working performances such as the slump is qualified, (the i.e. starting of operation drawing lines 21 of place end is poured by being arranged in torsion king's block
End) ground pump 22 poured.The pump line 23 is transported to the template dress of different location from the ground pump 22 along the same direction
It sets at 10, process is by 231 operation of pump line crossover sub, so as to close without the interface for pouring pump line 231, i.e.,
It can be achieved to be diverted to the direction position for needing to pour.
In system embodiment of the invention, the modularization centralized production line 20 is mainly according to the supply of the ground pump 22
23 quantity of plate device 10 and pump line of single row in each processing line is arranged in ability；Whereby, by successively to same flow
Two rows of plate devices 10 on water production line are poured, and make row's plate device 10 of after-pouring in the same of casting concrete
When, the row's plate device 10 first poured can first carry out maintenance work, or have reached demoulding age and be able to carry out demoulding, fortune
Work is sent, the utilization rate of plate device 10 is effectively improved.
The recirculated water curing system includes sedimentation basin 24, maintenance waterpipe 25 and rhone 26.Wherein, the curing water
Pipeline 25 is arranged in above the operation drawing lines 21 along 21 extending direction of operation drawing lines, and the maintenance waterpipe 25 is equipped with
The spray shower head 251 of corresponding 10 quantity of plate device, the spray shower head 251 are set to 10 top of plate device, use
To rotate shower direction to prefabricated 40 semi-finished product top of torsion king block after the first template 12, the separation of the second template 13 are removed, into
Row spray maintenance.
The sedimentation basin 24 is set to the clearing end of the operation drawing lines 21 relative to the ground pump 22；26 edge of rhone
The bottom of the operation drawing lines 21 is arranged in set on 21 extending direction of operation drawing lines, the rhone 26 is to accept maintenance
It with water and guides water flow and is flowed to the sedimentation basin 24, extra maintenance water is made to concentrate precipitating in sedimentation basin 24, realize and support
Shield water recycles.
As Figure 1 and Figure 4, the forklift workability region A3, which is equipped with, is located at the modularization centralized production line 20 opposite two
Two transport routes 50 of side, the transport routes 50 are connected to the delivery end and prefabricated torsion king's block of each plate device 10
Region is stacked so that fork truck 30 moves to prefabricated torsion king block 40 from processing line in the stacking region of body 40.
As shown in Figure 1, two transport routes 50 are arranged along the extending direction of the modularization centralized production line 20, each institute
Stating transport routes 50 has the shunting of corresponding single plate device 10 to connect with the delivery end of each plate device 10.It is described
Transport routes 50 preferably have the space that the fork truck 30 described enough is reversed end for end.
As Figure 1 and Figure 4, in order to guarantee prefabricated stabilization of the torsion king's block 40 in moving process, prefabricated torsion king block 40
Stress supporting-point need to be higher than itself position of centre of gravity, the most suitable stress supporting-point position is prefabricated 40 upper end of torsion king block
The bottom surface of bar two sides；Therefore to be transported convenient for the fork truck 30 of present system to prefabricated torsion king block 40, the template
First template 12 of device 10 and the interface of the second template 13 and the prefabricated upper side pole for turning round king's block 40, bottom bar are kept
Vertically, template push-and-pull direction is identical as the prefabricated torsion intermediate bar extending direction of king's block 40；The transport routes 50 and fork truck 30
The position of operation is set to the lateral of the template push-and-pull direction, to enable fork truck 30 in the prefabricated traffic direction for turning round king's block 40 of movement
Keep in the same direction with the prefabricated upper side pole for turning round king's block 40, bottom bar extending direction.
Specifically, the fork truck 30 of present system includes truck main body 31, two fork truck arms 32, two erection fashioned iron 33 and bolt
Card slot 34；Two fork truck arm 32 is set to the front side of the truck main body 31, and described two erect fashioned iron 33 and two fork truck arm
32 in fixed by the bolt card slot 34 after well word interlaced arrangement；Whereby, two fork truck arm 32 is enabled to extend into described prefabricated
After turning round the upper surface of 40 intermediate bar of king's block and being located at the opposite sides of upper side pole, the erection fashioned iron 33 is stretched to described two
Between fork truck arm 32 and the bottom surface of the upper side pole, pass through the bolt between the erection fashioned iron 33 and the fork truck arm 32
The affixed formation groined type supporting structure of card slot 34 is realized and is transported after steadily lifting prefabricated torsion king block 40.
In system embodiment of the invention, prefabricated torsion king block 40 after form removal, according to live needs, Ke Yixuan
It selects and continues spray maintenance at the precast base 11 of original plate device 10, after also can achieve transhipment intensity, by described
Fork truck 30 is transported to stacking region and is conserved.In addition, present system is preferably according to the prefabricated weight for turning round king's block 40, selection
The suitable fork truck 30 of tonnage carries out hauling operation.Whereby, present system passes through according to scheduled running route (transport routes
50) and the cooperation of working space (plate device 10, modularization centralized production line 20), reach to fast implement and move to turning round king's block
Position, transport.
Be explained above the present invention for concrete turn round king's block streamlined production plate device and its system it is specific
Embodiment illustrates that the present invention turns round the streamlined production method of king's block for concrete below please refer to Fig. 1 to Fig. 4.This
The step of inventive method includes:
Step 1, site planning:
According to the prefabricated quantity model for turning round king's block 40 of the project construction, and practical utilizable prefabricated place, to packet
The prefabricated place for including torsion king's block preform region A1, modularization centralized operating area A2 and forklift workability region A3 is designed cloth
Office.
In embodiment of the method for the invention, the torsion king block preform region A1 is equipped with plate device 10, the modularization
Concentrative operation region A2 is equipped with modularization centralized production line 20, and the forklift workability region A3 is equipped with transport routes 50 and fork truck
30.Specifically, the precast base 11 of the plate device 10 is arranged along template push-and-pull direction, is matched with every two rows of plate devices 10
Unify modularization centralized production line 20 and constitute a processing line, and width 8m or more is set in the two sides of processing line
Transport routes 50 with as fork truck 30 transport and working space.
Step 2, place is built:
The prefabricated place is flattened, is compacted, foundation bearing capacity is made to meet the prefabricated prefabricated requirement for turning round king's block 40.
It is formed according to the road surface of design layout casting concrete precast base 11 and transport routes 50, and in the upper surface of precast base 11
Slope track 111.
In the middle position of processing line, concrete pump pipe 23 is laid with along production line extending direction and builds curing water
Rhone 26, and the recirculated water sedimentation basin 24 of certain depth is excavated in operation thread end.
Step 3, template construct is installed:
King's block steel form (i.e. the first template 12, the second template 13) is turned round in template plant construction according to design model, size,
The steel form preferably uses Q235 or more material steel, and fashioned iron is welded and fixed at template rear portion；The template bottom, which is equipped with, to be connected
Steel bracket 14 is connect, the connection steel bracket 14 is made of fashioned iron, and fixes two pairs of scroll wheels of different sizes in fashioned iron bottom
141；Wherein, big wheel diameter is preferably 30cm or more, and small wheel diameter is preferably 10~20cm.
In embodiment of the method for the invention, preferably it is prefabricated it is preceding template is transported to precast base 11, repetition test
And check the leakproofness of two pieces of templates docking, stability, while testing the degree of running smoothly of scroll wheel 141 and the inclination of template
The problems such as situation.
In embodiment of the method for the invention, to automate the power source of push-and-pull template mainly by by hydraulic control system
The hydraulic telescopic arm 15 of 16 drivings realizes that the hydraulic telescopic arm 15 is more from professional qualified hydraulic telescopic arm producer buying three
Grade telescopic arm, to meet field demand with maximum elongation.In embodiment of the method for the invention, according to prefabricated torsion king block 40
Size, distance of stretch out and draw back need to meet 3m or more.The installation site relative altitude at telescopic arm both ends can not differ larger and (control and exist
Within 0.5m), in case retracting template on the way, the serious Impact direction for changing template leads to 141 dyskinesia of scroll wheel, mould
The bad phenomenons such as plate shakiness occur.
Step 4, concreting:
After turning round the binding of king's block reinforcing bar, merge two pieces of templates, pressurized hydraulic telescopic arm 15, until abundant pushing tow template
Molding, after checking that sealing is intact, casting concrete.
In embodiment of the method for the invention, concrete is transported to the ground pump of modularization centralized production line 20 by mixer truck
At 22, the first template 12 and the second mould of each plate device 10 are poured by several drawn from ground pump 22 pump lines 23
In plate 13.It is poured in line (two rows of plate devices 10) in two rows, the pump line crossover sub 231 of 23 end of pump line is turned to and needs to pour
The template built to and blocking 23 interface of pump line without pouring simultaneously.After pouring, to the pump line 23 not used temporarily
It is cleared up.
Step 5, form removable:
By laboratory's strength test, striking time is determined.By hydraulic control system 16, gently removal hydraulic telescopic arm
The pressure of 15 pushing tow templates slowly shortens 15 length of hydraulic telescopic arm, back draw ring, to slough outside prefabricated torsion king block 40
The first template 12, the second template 13.111 end of slope track of precast base 11 is moved to template bottom scroll wheel 141
When position, stops hydraulic telescopic arm 15 and work.
Step 6, the maintenance of king's block original place is turned round:
Every processing line includes two rows of plate devices 10, and every row includes multiple plate devices 10, can be simultaneously
It carries out prefabricated turning round the multinomial work such as the pouring of king's block 40, demoulding, maintenance, transhipment.Spray shower head 251 is turned to template when maintenance
10 top of device, opens water valve, realizes spray maintenance.Curing water is left to the operation of modularization centralized production line 20 from torsion king's block
Behind 21 bottom of drawing lines, then rhone 26 is flowed into, finally flows into sedimentation basin 24.To water by certain precipitating, using water pump from precipitating
24 upper layer of pond is extracted again, is sprayed on the torsion king's block for needing to conserve, and realizes recycling for maintenance water.
Step 7, fork truck is transported:
After maintenance or prefabricated torsion king block 40 needs to transport in time, and the fork truck 30 wherein required using satisfaction is to pre-
System is turned round king's block 40 and is shifted.Fork truck arm 32 by controlling the fork truck 30 extends to side pole on prefabricated torsion king block 40 and goes to the bottom
The two sides in face are in well in the prefabricated upper side pole bottom surface for turning round king's block 40 and fork truck arm 32 by ready erection fashioned iron 33
After word intersects to form stable support point, control fork truck 30 slowly rises fork truck arm 32, lifts prefabricated torsion king block 40.
In embodiment of the method for the invention, the erection fashioned iron 33 is fixed in fork truck arm 32 using bolt card slot 34,
And preferably erect fashioned iron 33 with prefabricated 40 contact point of torsions king block at processing formed one section of circular arc, or wrap up flexible cloth, make pre-
System is turned round king's block 40 and is come into full contact with fashioned iron 33 is erected, and friction is increased, and avoids causing prefabricated 40 surface of torsion king block abrasion broken
It is bad.
The fork truck 30 lifts the prefabricated recession of torsion king block 40 to transport routes from the precast base 11 of plate device 10
50 are reversed end for end, and ajust self-position on the transport routes 50, and prefabricated torsion king block 40 is transported to and stacks region.
Whereby, the present invention realizes that single processing line can carry out prefabricated torsion simultaneously by preceding solution
Efficient flowing water is realized in the whole procedure of king's block 40, i.e. assembling reinforcement, installation template, casting concrete, maintenance, demoulding, transhipment
It is turned into industry, improves the prefabricated production efficiency for turning round king's block 40.
It is described the invention in detail above in conjunction with accompanying drawings and embodiments, those skilled in the art can basis
Above description makes many variations example to the present invention.Thus, certain details in embodiment should not constitute limitation of the invention,
The present invention will be using the range that the appended claims define as protection scope of the present invention.
Claims (10)
1. a kind of plate device for the streamlined production that king's block is turned round for concrete, to pour the prefabricated torsion king's block of production,
It is characterized in that, the plate device includes:
Precast base has opposite sides, and the upper surface of the precast base is formed slopely two slopes from intermediate position to two sides
Track；
King's block mold is turned round, including symmetrically shaped the first template and the second template, first template and second template point
It is not movably arranged on two slope tracks of the precast base；
Two connection steel brackets, branch stays at first template and second template bottom, each connection steel bracket respectively
Bottom be equipped with scroll wheel；
Two groups of power sources, are fixedly arranged on respectively except the opposite sides of the precast base, and connect steel bracket connection with described two；
The connection steel bracket is enabled to push and pull first template and second template along the slope track by the power source drive
It is displaced and molds or be opened.
2. the plate device of the streamlined production according to claim 1 for turning round king's block for concrete, it is characterised in that:
The spue line of first template and second template and the prefabricated torsion upper side pole of king's block and prolonging for bottom bar
It is consistent to stretch direction；The connection steel bracket is supported in first template, second template corresponds among prefabricated torsion king's block
Below the position of bar.
3. the plate device of the streamlined production according to claim 2 for turning round king's block for concrete, it is characterised in that:
The intermediate position of the precast base is raised and forms plane cushion cap, and the plane cushion cap is formed slopely institute to the two sides
State two slope tracks；
First template and second template are in docking molding on the plane cushion cap.
4. the plate device of the streamlined production according to claim 1 or 3 for turning round king's block for concrete, feature exist
In:
The connection steel bracket bottom is equipped with two pairs of scroll wheels, and two pairs of scroll wheels have different specifications, and enabling has relatively
The connection steel bracket is set to close to plane cushion cap side compared with a pair of of scroll wheel of small dimension, and there is relatively large specification
A pair of of scroll wheel is set to the other side that the connection steel bracket deviates from the plane cushion cap.
5. the plate device of the streamlined production according to claim 1 or 3 for turning round king's block for concrete, feature exist
In:
The slope track of the precast base has 3 °~6 ° of tilt angle.
6. the plate device of the streamlined production according to claim 1 for turning round king's block for concrete, it is characterised in that:
Power source described in each group includes a hydraulic telescopic arm, a hydraulic control system and a tail portion pier component；Wherein,
The hydraulic control system is fixedly arranged on the opposite sides of the precast base；The tail portion pier component is set to the hydraulic control
In system processed, the both ends of the hydraulic telescopic arm are hinged with the connection steel bracket and the tail portion pier component respectively；
The hydraulic control system is enabled to drive the hydraulic telescopic arm flexible to push the connection steel bracket along the prefabricated bottom
The slope track displacement of seat, and first template and second template is driven to mold or be opened.
7. a kind of system for the streamlined production for turning round king's block for concrete, which is characterized in that the system comprises
An at least modularization centralized production line；
According to claim 1, to plate device described in any claim in 6, the plate device is along each modularization collection
Middle production line extending direction arrangement, and the plate device arranges shape in the opposite sides of each modularization centralized production line
At two rows of plate devices, every row includes multiple plate devices；
Transport routes, along each modularization centralized production line extending direction set on each modularization centralized production line
Opposite sides, and it is located opposite from the modularization centralized production line two sides of every row's plate device；
Fork truck is moved along the transport routes, to transport prefabricated torsion king block made of plate device from the plate device
The defeated stacking region to prefabricated torsion king's block.
8. the streamlined production system according to claim 7 for turning round king's block for concrete, it is characterised in that:
The modularization centralized production line includes the operation drawing lines between two rows of plate devices, and along the operation
Concrete casting system, the recirculated water curing system of drawing lines arrangement；Wherein,
The concrete casting system includes ground pump and pump line, and the ground pump is set to the starting point of the operation drawing lines, to logical
It crosses the pump line and connects delivering concrete to each plate device progress concreting；
The recirculated water curing system includes sedimentation basin, maintenance waterpipe and rhone；The maintenance waterpipe is along the operation
Drawing lines extending direction is arranged in above the operation drawing lines, and the maintenance waterpipe is equipped with the corresponding plate device quantity
Spray shower head, the spray shower head are set to above the plate device；The sedimentation basin is set to the work relative to the ground pump
The clearing end of industry drawing lines；The rhone edge is set to the bottom that the operation drawing lines extending direction is arranged in the operation drawing lines,
The rhone is flowed to accept maintenance water and guide water flow to the sedimentation basin.
9. the streamlined production system according to claim 7 or 8 for turning round king's block for concrete, it is characterised in that:
First template of the plate device and the spue line of the second template and the prefabricated upper side pole for turning round king's block and lower end
The extending direction of bar is consistent, the template push-and-pull direction of the plate device and the prefabricated intermediate bar extending direction for turning round king's block
It is identical；The job position of the transport routes and the fork truck is set to the lateral of the template push-and-pull direction, to enable fork truck move
It moves the prefabricated traffic direction for turning round king's block and the prefabricated upper side pole for turning round king's block, bottom bar extending direction keeps in the same direction.
10. the streamlined production system according to claim 9 for turning round king's block for concrete, it is characterised in that:
The fork truck includes truck main body, two fork truck arms, two erection fashioned iron and bolt card slot；Two fork truck arm is set to the fork
The front side of vehicle main body, described two erect fashioned iron and two fork truck arm in well word interlaced arrangement, and solid by the bolt card slot
It is fixed；
It enables two fork truck arm extend into the prefabricated upper surface for turning round king's block intermediate bar and is located at the opposite sides of upper side pole
Afterwards, the erection fashioned iron is stretched between two fork truck arm and the bottom surface of the upper side pole, the erection fashioned iron and institute
It states between fork truck arm through the affixed groined type supporting structure for forming support and lifting prefabricated torsion king's block of the bolt card slot.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113246285A (en) * | 2021-05-25 | 2021-08-13 | 中交(福州)建设有限公司 | Automatic assembly line prefabrication construction method for concrete revetment hooking block |
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