CN209760820U - Blanking and mixed vibrating device for self-moving type regeneration block - Google Patents
Blanking and mixed vibrating device for self-moving type regeneration block Download PDFInfo
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- CN209760820U CN209760820U CN201920127311.2U CN201920127311U CN209760820U CN 209760820 U CN209760820 U CN 209760820U CN 201920127311 U CN201920127311 U CN 201920127311U CN 209760820 U CN209760820 U CN 209760820U
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Abstract
The utility model discloses a from unloading and mixed vibrating device of formula of moving regeneration block, include: the vibrating support frame, parallel arrangement are in the track at vibrating support frame top, follow the reciprocal gliding walking dolly of track, horizontal equidistant setting are in a plurality of vibrators on the walking dolly, the travel drive system, set up and be in hopper on the travel drive system, follow the top opening of hopper extends to a plurality of vibrating guiding device inside the hopper, with the elephant trunk that the discharge gate of hopper links to each other. The utility model discloses successively load cast in situ concrete and regeneration block in the stockyard material in the hopper, utilize a plurality of vibrators carry out abundant vibration to the two and mix, afterwards the walking drive system self-moving to the job site will by hoisting equipment hopper handling to operation point unloading. The device mixes effectually, and loading and unloading are convenient, can remove by oneself, and the unloading is efficient, has more important effect to promoting the large-scale engineering application of regeneration block body concrete.
Description
Technical Field
The utility model relates to a concrete discarded object recycle technical field, concretely relates to unloading and mixed vibrating device from formula of moving regeneration block.
Background
With the rapid advance of the basic construction of China, a large amount of waste concrete is generated by the demolition of old buildings and structures. Meanwhile, a large amount of new concrete is consumed by a new project. If the waste concrete can be scientifically and reasonably applied to new construction, the solid waste discharge can be reduced, and the consumption of natural resources such as sand, stone and the like can be obviously reduced.
As one of the important ways of recycling waste concrete, the recycled aggregate concrete has been widely studied at home and abroad, the so-called recycled aggregate concrete is new concrete prepared by crushing, screening, purifying and the like the waste concrete to prepare recycled coarse aggregate (4.75 mm ~ 31.5.5 mm) or recycled fine aggregate (0.075 mm ~ 4.75.75 mm), and the recycled coarse aggregate or the recycled fine aggregate partially or completely replaces natural aggregate.
The regeneration block is a waste concrete block with the characteristic size of 60 mm ~ 300 mm, the regeneration block concrete promotes the recycling of the waste concrete from the aggregate level to the large-scale block level, the recycling cost of the waste concrete is obviously reduced, and the method is a scientific and effective method for recycling the waste concrete.
CN104746875B discloses a mobile block-type waste concrete pouring device, which can accurately convey pouring materials to a pouring operation point without completely depending on hoisting equipment, and has a simple structure. However, the device can not fully mix the regeneration block with the cast-in-place concrete, and has high requirements on the bearing capacity of the template at the casting operation point. CN102383604A discloses a mixed unloading construction equipment of block type discarded concrete, and the device can not make regeneration block and cast in situ concrete intensive mixing equally to the drawer type baffle of the device opens comparatively difficultly, and the aqueduct can only be followed fixed direction unloading.
SUMMERY OF THE UTILITY MODEL
In order to overcome prior art not enough, the utility model provides a from unloader and mixed vibrator of formula of moving regeneration block, the device pour the material and utilize a plurality of vibrators to carry out abundant vibration and mix loading, and then the travel drive system from moving to the job site and need not transportation equipment, by hoisting equipment with the hopper handling to pour behind the operation point can be accurate, even, will pour the material carry in the template that will pour the component high-efficiently. The device mixes effectually, and loading and unloading are convenient, can remove by oneself, and the unloading is efficient, has more important effect to promoting the large-scale engineering application of regeneration block body concrete.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
A blanking and mixed vibrating device of self-moving type regeneration block body comprises: the vibrating support frame, parallel arrangement are in the track at vibrating support frame top, follow the reciprocal gliding walking dolly of track, horizontal equidistant setting are in a plurality of vibrators on the walking dolly, the travel drive system, set up and be in hopper on the travel drive system, follow the top opening of hopper extends to a plurality of vibrating guiding device inside the hopper, with the elephant trunk that the discharge gate of hopper links to each other.
Furthermore, the walking trolley comprises a sliding bottom plate matched with the rail, a lifting mechanism fixedly arranged on the sliding bottom plate and a fixing frame.
Furthermore, elevating system including be provided with two vertical posts and fixed cross beam's gate-type support frame, both ends along the lifting beam of two vertical post reciprocates.
Furthermore, the vertical column is provided with a sliding groove along the height direction, the two ends of the lifting cross beam are provided with lifting rollers rolling along the sliding groove, the sliding bottom plate is provided with a lifting winch, the middle part of the fixed cross beam is provided with a fixed pulley, the middle part of the lifting cross beam is provided with a steel wire rope fixing buckle lug, one end of a steel wire rope is fixed on the steel wire rope fixing buckle lug, and the other end of the steel wire rope is wound on the lifting winch by bypassing the fixed pulley.
The vibrator comprises a vibrating motor and a vibrating rod, the vibrating guide device is a reinforcement cage, a working space is reserved for the vibrator, the diameter of the reinforcement cage is 10 mm ~ 30 mm larger than that of the vibrating rod, the height of the reinforcement cage is 20 mm ~ 25 mm larger than that of the vibrating rod, and the height and width of a grid on the side face of the reinforcement cage are 40 mm ~ 60 mm.
furthermore, the bottom of the hopper is sequentially connected with a rotary bearing, a stop valve and a chute, the hopper is provided with a winch, a steel wire rope of the winch is connected with the free end of the chute, and the discharging radius of the chute is adjusted by controlling the winding and unwinding of the steel wire rope; the elephant trunk includes flexible transition pipe and the flexible straight chute of unbending, the one end of transition pipe links to each other with the stop valve, the other end and the straight chute of transition pipe pass through the ring flange and are connected.
furthermore, a stirring rod extending into the hopper is arranged on the rotary bearing, and when the stop valve is in an open state, the stirring rod makes circular motion by rotating the rotary bearing; and a vibration exciter is arranged at the lower part of the outer wall of the hopper.
Further, the stop valve includes fixed plate, striker plate, electric telescopic handle, electric telescopic rod sleeve, gyro wheel, electric telescopic handle is connected with the striker plate, electric telescopic rod sleeve is connected with the fixed plate, through control electric telescopic handle's flexible in order to realize opening and closing of stop valve, the gyro wheel sets up in the bottom of striker plate for reduce the required push-and-pull power of switching stop valve.
Further, the walking driving system comprises a crawler-type or wheel-type transport trolley and a hopper supporting frame arranged on the transport trolley.
Furthermore, the upper portions of the four lateral edges of the hopper are provided with lifting lugs, the inner wall of the hopper is provided with scale marks accurate to 0.1 m 3, and the outer wall of the hopper is provided with a limiting device which is reliably connected with the hopper supporting frame and can be quickly separated from the hopper supporting frame.
Compared with the prior art, adopt above-mentioned technical scheme, can make the utility model discloses relative prior art has following advantage:
1, before pouring, the use amounts of cast concrete and a regeneration block are respectively calculated according to the substitution rate of a regeneration block concrete component, and the cast-in-place concrete and the regeneration block are sequentially filled according to volume scale marks arranged on the inner wall of a hopper, so that the use amount of the regeneration block can be accurately controlled; inside steel reinforcement cage that sets up of hopper reserves out working space for the vibrating rod, makes the vibrating rod can smoothly insert in the mixture of regeneration block and cast in situ concrete, has improved the efficiency that mixes the vibration greatly.
2, the concrete can be accurately and automatically moved to a construction site without transportation equipment after the mixing and vibrating are finished, so that the pouring efficiency of the regenerated block concrete component is improved; reliable connection and quick separation can be realized through the limiting device between the hopper and the hopper supporting frame, and the hoisting weight of a pouring operation site is reduced while the safety is ensured.
3, rollers are arranged at the bottom of the stop plate, so that the push-pull force required for opening and closing the stop valve is effectively reduced; the rotating bearing is provided with the stirring rod extending into the hopper, so that the mixture can be effectively prevented from blocking the feed opening; the rotating bearing is rotated to simultaneously control the winch to receive and release the steel wire rope, the blanking direction and the blanking radius of the chute can be adjusted, and the blanking pertinence is strong.
4 degree of automation is high, is showing to reduce the required manpower consumption of mixed vibration and pouring operation in-process.
Drawings
FIG. 1 is a three-dimensional schematic view of a blanking device and a mixing and vibrating device of a self-moving type regeneration block.
Fig. 2 is a three-dimensional schematic view of the traveling trolley and the vibrator.
Fig. 3 is a partial longitudinal sectional view of the elevating mechanism.
Fig. 4 is a three-dimensional schematic view of a hopper.
FIG. 5 is a three-dimensional schematic view of a slew bearing and stir bar.
Fig. 6 is a three-dimensional schematic view of a shut-off valve.
Fig. 7 is a longitudinal sectional view of the shut-off valve.
In the figure, 11-vibration support frame, 12-rail, 13-walking trolley, 14-vibrator, 15-lifting mechanism, 16-fixing frame, 17-sliding bottom plate, 21-walking driving system, 22-hopper support frame, 23-hopper, 24-vibration guiding device, 25-rotating bearing, 26-stop valve, 27-chute, 141-vibration motor, 142-vibration rod, 151-lifting winch, 152-door type support frame, 153-fixed pulley, 154-lifting beam, 155-lifting roller, 231-winch, 232-lifting lug, 233-vibration exciter, stirring rod, 261-fixing plate, 262-striker plate, 263-electric telescopic rod, 264-electric telescopic rod sleeve, 265-roller, 271-transition pipe, 272-straight pipe and 273-flange plate.
Detailed Description
The following describes the specific measures of the present invention with reference to the drawings and examples, but the present invention is not limited to the embodiments.
As shown in fig. 1, 2 and 3, a blanking and mixing vibrating device for self-moving recycled blocks comprises: the vibrating support frame 11, parallel arrangement are in track 12 at the vibrating support frame 11 top, follow track 12 reciprocating sliding's walking dolly 13, horizontal equidistant setting are in a plurality of vibrators 14, the walking actuating system 21 on the walking dolly 13, set up hopper 23 on the walking actuating system 21, follow the top opening of hopper 23 extends to a plurality of vibrating guiding device 24 inside the hopper, with elephant trunk 27 that the discharge gate of hopper 23 links to each other.
The walking trolley 13 comprises a sliding bottom plate 17 matched with the track 12, a lifting mechanism 15 fixedly arranged on the sliding bottom plate 17 and a fixed frame 16.
The lifting mechanism 15 includes a door type support frame 152 provided with two vertical columns and a fixed beam, and a lifting beam 154 with two ends moving up and down along the two vertical columns. The vertical column is provided with a sliding groove along the height direction, the two ends of the lifting cross beam 154 are provided with lifting idler wheels 155 rolling along the sliding groove, the sliding bottom plate 17 is provided with a lifting winch 151, the middle part of the fixed cross beam is provided with a fixed pulley 153, the middle part of the lifting cross beam 154 is provided with a steel wire rope fixed buckle lug, one end of the steel wire rope is fixed on the steel wire rope fixed buckle lug, the other end of the steel wire rope is wound on the lifting winch 151 around the fixed pulley 153, and the vibrating rod 142 is driven to ascend or descend in a vertical plane by controlling the winding and unwinding of the steel wire rope.
The vibrator 14 comprises a vibrating motor 141 and a vibrating rod 142, the vibrating guide device 24 is a reinforcement cage, the diameter of the reinforcement cage is larger than the diameter of the vibrating rod 142 by 10 mm ~ 30 mm, the height of the reinforcement cage is larger than the length of the vibrating rod 142 by 20 mm ~ 25 mm, and the height and the width of a grid on the side surface of the reinforcement cage are 40 mm ~ 60 mm.
As shown in fig. 4, the bottom of the hopper 23 is sequentially connected with a rotary bearing 25, a stop valve 26 and a chute 27, the hopper 23 is provided with a winch 231, a steel wire rope of the winch 231 is connected with the free end of the chute 27, and the discharging radius of the chute 27 is adjusted by controlling the winding and unwinding of the steel wire rope; the chute 27 comprises a bendable telescopic transition pipe 271 and a non-bendable telescopic straight chute 272, one end of the transition pipe 271 is connected with the stop valve 26, and the other end of the transition pipe 271 is connected with the straight chute 272 through a flange 273.
As shown in fig. 5, the rotary bearing 25 is provided with a stirring rod 251 extending into the hopper, and when the stop valve 26 is in an open state, the rotary bearing 25 is rotated to make the stirring rod 251 perform circular motion, so as to prevent the material from blocking at the bottom of the hopper; in addition, the vibration exciter 233 is arranged on the lower portion of the outer wall of the hopper 23, and materials are further prevented from being blocked at the bottom of the hopper through vibration.
As shown in fig. 6 and 7, the stop valve 26 includes a fixing plate 261, a striker plate 262, an electric telescopic rod 263, an electric telescopic rod sleeve 264, and a roller 265, the electric telescopic rod 263 is connected to the striker plate 262, the electric telescopic rod sleeve 264 is connected to the fixing plate 261, the opening and closing of the stop valve 26 are realized by controlling the expansion and contraction of the electric telescopic rod 263, and the roller 265 is disposed at the bottom of the striker plate 262 to reduce the push-pull force required for opening and closing the stop valve 26.
The traveling driving system 21 comprises a crawler-type transport trolley and hopper supporting frames 22 arranged on the transport trolley, as shown in fig. 4, lifting lugs 232 are arranged on the upper portions of four side edges of the hopper 23, scale marks accurate to 0.1 m 3 are arranged on the inner wall of the hopper 23, the using amount of a regeneration block body is accurately controlled, a limiting device which is reliably connected with and quickly separated from the hopper supporting frames 22 is arranged on the outer wall of the hopper 23, and the hopper 23 can be placed on the hopper supporting frames 22 in a quickly positioned mode under the action of gravity and can also be separated from the hopper supporting frames 22 under the action of an external hoisting machine.
The practical working process of the above embodiment includes:
Before pouring, one or more regenerated block concrete members are determined to be poured members in the same batch according to factors such as lifting capacity, pouring requirements and the like. And (3) respectively calculating the use amounts of the cast concrete and the regeneration block according to the substitution rate of the regeneration block concrete member, and sequentially filling the cast-in-place concrete and the regeneration block in the material yard according to the volume scale marks arranged on the inner wall of the hopper 23. After the filling is finished, the walking driving system 21 carries the hopper 23 to move to the position below the vibrating support frame 11, the walking trolley 13 moves along the track 12 to enable each vibrating rod 142 to be aligned to a corresponding reinforcement cage, then the lifting winch 151 works to drive the vibrating rods 142 to descend and be inserted into each reinforcement cage arranged in the hopper 23, and the vibrating regeneration blocks and cast-in-place concrete are fully mixed. After the vibrating rods 142 are mixed and vibrated in the reinforcement cages of each row in sequence, the walking driving system 21 carries the hopper 23 to be moved to a construction site, the hopper 23 is separated from the hopper supporting frame 22, and the hopper 23 is lifted to a pouring operation point by a lifting device. Finally, the stop valve 26 is opened or closed through the extension of the electric telescopic rod 263 so as to control the falling or stopping of the regenerated block concrete; in the falling process, the blanking direction and the radius of the chute 27 can be adjusted by rotating the rotating bearing 25 or controlling the winch 231 to reel and reel the steel wire rope.
According to the utility model discloses a method, can also develop a series of embodiments, and not right the utility model discloses do the restriction in any form, so the basis the utility model discloses a technical entity is to any simple modification of doing above example, and the equivalence changes and decorates, still belongs to the scope of the technical scheme of the utility model.
Claims (10)
1. The utility model provides a unloading and mixed vibrating device of self-moving regeneration block which characterized in that includes: vibration support frame (11), parallel arrangement are in track (12), the edge at vibration support frame (11) top track (12) reciprocating sliding's walking dolly (13), horizontal equidistant setting are in a plurality of vibrators (14), walking actuating system (21), the setting on walking actuating system (21) hopper (23), follow on walking actuating system (21) the top opening of hopper (23) extends to inside a plurality of guiding device that vibrate (24) of hopper, with elephant trunk (27) that the discharge gate of hopper (23) links to each other.
2. The blanking and mixing vibrating device of self-moving regeneration block according to claim 1, characterized in that the walking trolley (13) comprises a sliding bottom plate (17) matched with the track (12), a lifting mechanism (15) fixedly arranged on the sliding bottom plate (17), and a fixing frame (16).
3. The blanking and mixing vibrating device of self-moving regeneration block as claimed in claim 2, wherein said lifting mechanism (15) comprises a portal support frame (152) provided with two vertical columns and a fixed beam, and a lifting beam (154) with two ends moving up and down along the two vertical columns.
4. The blanking and mixing vibration device of self-moving regeneration block as claimed in claim 3, wherein the vertical column is provided with a sliding slot along the height direction, the two ends of the lifting beam (154) are provided with lifting rollers (155) rolling along the sliding slot, the sliding bottom plate (17) is provided with a lifting hoist (151), the middle part of the fixed beam is provided with a fixed pulley (153), the middle part of the lifting beam (154) is provided with a steel wire rope fixing buckle, one end of the steel wire rope is fixed on the steel wire rope fixing buckle, and the other end of the steel wire rope is wound on the lifting hoist (151) by bypassing the fixed pulley (153).
5. The blanking and mixing vibrator of self-moving recycled blocks of claim 1, wherein said vibrator (14) comprises a vibrator motor (141) and a vibrator bar (142), said vibrator guide (24) is a reinforcement cage, said reinforcement cage having a diameter greater than the diameter of said vibrator bar (142) by 10 mm ~ 30 mm, said reinforcement cage having a height greater than the length of said vibrator bar (142) by 20 mm ~ 25 mm, said reinforcement cage having a side grid having a height and width of 40 mm ~ 60 mm.
6. The blanking and mixing vibration device of the self-moving regeneration block as claimed in claim 1, wherein the bottom of the hopper (23) is sequentially connected with a rotary bearing (25), a stop valve (26) and a chute (27), the hopper (23) is provided with a windlass (231), a steel wire rope of the windlass (231) is connected with the free end of the chute (27), and the blanking radius of the chute (27) is adjusted by controlling the winding and unwinding of the steel wire rope; the chute (27) comprises a transition pipe (271) capable of bending and stretching and a straight chute (272) incapable of bending and stretching, one end of the transition pipe (271) is connected with the stop valve (26), and the other end of the transition pipe (271) is connected with the straight chute (272) through a flange plate (273).
7. The blanking and mixing vibrating device of self-moving regeneration block according to claim 6, characterized in that the said rotating bearing (25) is provided with a stirring rod (251) which extends into the hopper, when the stop valve (26) is in open state, the rotating bearing (25) is rotated to make the stirring rod (251) make circular motion; and a vibration exciter (233) is arranged at the lower part of the outer wall of the hopper (23).
8. The blanking and mixing vibrating device of the self-moving regeneration block as claimed in claim 6, wherein the stop valve (26) comprises a fixing plate (261), a striker plate (262), an electric telescopic rod (263), an electric telescopic rod sleeve (264) and a roller (265), the electric telescopic rod (263) is connected with the striker plate (262), the electric telescopic rod sleeve (264) is connected with the fixing plate (261), the stop valve (26) is opened and closed by controlling the expansion and contraction of the electric telescopic rod (263), and the roller (265) is arranged at the bottom of the striker plate (262) to reduce the push-pull force required for opening and closing the stop valve (26).
9. The blanking and mixing vibrating device of self-moving regeneration blocks according to claim 1, characterized in that said travelling drive system (21) comprises a crawler or wheeled transport trolley, a hopper support frame (22) arranged on said transport trolley.
10. The blanking and mixing vibrating device of self-moving regeneration block according to claim 9, characterized in that the upper parts of the four side edges of the hopper (23) are provided with lifting lugs (232), the inner wall of the hopper (23) is provided with graduation marks accurate to 0.1 m 3, and the outer wall of the hopper (23) is provided with a limiting device which realizes reliable connection and quick separation with the hopper supporting frame (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920127311.2U CN209760820U (en) | 2019-01-25 | 2019-01-25 | Blanking and mixed vibrating device for self-moving type regeneration block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920127311.2U CN209760820U (en) | 2019-01-25 | 2019-01-25 | Blanking and mixed vibrating device for self-moving type regeneration block |
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| CN209760820U true CN209760820U (en) | 2019-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920127311.2U Active CN209760820U (en) | 2019-01-25 | 2019-01-25 | Blanking and mixed vibrating device for self-moving type regeneration block |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109680953A (en) * | 2019-01-25 | 2019-04-26 | 华南理工大学 | A kind of automatic moving type regenerates blanking and the mixing tamping equipment of block |
| EP3964673A1 (en) * | 2020-09-02 | 2022-03-09 | Tornion Harjateräs Oy | Vibrator beam, vibrator frame and method for compacting concrete |
-
2019
- 2019-01-25 CN CN201920127311.2U patent/CN209760820U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109680953A (en) * | 2019-01-25 | 2019-04-26 | 华南理工大学 | A kind of automatic moving type regenerates blanking and the mixing tamping equipment of block |
| CN109680953B (en) * | 2019-01-25 | 2024-01-23 | 华南理工大学 | Discharging and mixing vibrating device for self-moving regenerated block |
| EP3964673A1 (en) * | 2020-09-02 | 2022-03-09 | Tornion Harjateräs Oy | Vibrator beam, vibrator frame and method for compacting concrete |
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