CN108274596A - A kind of synchronous hydraulic T beam forms constructing devices - Google Patents
A kind of synchronous hydraulic T beam forms constructing devices Download PDFInfo
- Publication number
- CN108274596A CN108274596A CN201810266586.4A CN201810266586A CN108274596A CN 108274596 A CN108274596 A CN 108274596A CN 201810266586 A CN201810266586 A CN 201810266586A CN 108274596 A CN108274596 A CN 108274596A
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- Prior art keywords
- side form
- hydraulic
- guide table
- beam forms
- bearing
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
- B28B7/0041—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding the sidewalls of the mould being moved only parallelly away from the sidewalls of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
- B28B7/12—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article by fluid pressure, e.g. acting through flexible wall parts or linings of the moulds
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a kind of synchronous hydraulic T beam forms constructing devices, efficiently solve the problems, such as it is related upper existing in quality, production efficiency and safety in T beams make, the device mainly by side form, hydraulic station system, shaking loosens mould oil cylinder, anti-dumping spring members, side form height adjustment component, pivot pin, guide table, master cylinder, bearing, foundation base, bed die and steel gantry seat, rail, hydraulic system circuit and steel gantry seat walking circuit wireless remote control and operates and formed.It ensure that T beams and the smooth demoulding of side form, T beam surface smoothnesses are guaranteed, improve T beam production qualities, it saves artificial, it improves labor efficiency, ensures that equipment safety, personnel are not required to close to board, it again can be to observe a complete set of equipment working order in operation, labor work(intensity is greatly reduced, personal safety and equipment safety operate powerful guarantee of getting back, and avoid because of the brought repetition installation and debugging of transfer side form and safety accident risk, to save human cost, comprehensive benefit is improved for unit in charge of construction.
Description
Technical field
The present invention relates to synchronous hydraulic T beam forms constructing device technical fields, specially a kind of synchronous hydraulic T beam forms is applied
Tooling is set.
Background technology
At present in the beam prefabricated construction site major part or artificial splicings of building site T, dismounting or installation, cost of labor is caused
Height, labor intensity is big, also frequently to use gantry crane or other ancillary equipments, cause working efficiency low, personal safety and sets
Standby potential faults are more, and T beam production qualities are not easy to ensure, repair rate is high.
Although this has small part to use hydraulic pressure T beams for several years, though it is more better than the making of protoplast work according to scene understanding observation,
There is also many problems, such as demould undesirable, cause T beam surface irregularities, also to spend a large amount of manual repairs, quality difficult
Ensure, it is big that another both sides master cylinder is horizontally arranged resistance, it is very difficult to reach synchronous advance and retreat, cause both sides side form like long snake
Battle array distortion, will also manually go processing to correct, and not easy to operate, and for operating platform close to board, personal safety danger coefficient is big,
A complete set of equipment operating condition can not be observed, also both sides side form moves on foundation base track, and the movement of 30 ~ 40m long side forms accounts for
Ground area is big and again quite dangerous, article itself is more on-site, and personnel are miscellaneous slightly to be organized bad, is easy to that accidents happened.
Invention content
The purpose of the present invention is to provide a kind of synchronous hydraulic T beam forms constructing devices, to solve in above-mentioned background technology
The problem of proposition.
To achieve the above object, the present invention provides the following technical solutions：A kind of synchronous hydraulic T beam forms constructing devices, packet
Include side form, hydraulic station system, shaking loosens mould oil cylinder, anti-dumping spring members, side form height adjustment component, pivot pin, guide table, master
Oil cylinder, bearing, foundation base, bed die and steel gantry seat, rail, the hydraulic station system are moved by hydraulic system circuit and steel gantry seat
Dynamic circuit wireless remote control operation is formed, and floor and the side form height adjustment component of the side form lower part on both sides are welded to connect, and side
Mould lower end is connect by pivot pin with fixed ear clearance fit on guide table, the side form outer lower portion and anti-dumping spring members
It is welded to connect, the anti-dumping spring members are connected by movable joint screw rod fixed ear clearance fit corresponding with guide table, anti-dumping
Spring members are set at the outer ring of movable joint screw rod, and the hydraulic station system is synchronized using gear synchronous current divider, to each oil cylinder
Oil circuit control is operated using far-end remote control, and the guide table is freely up and down slided with holder ramp, and guide table both sides are also
Equipped with limiting component.
Preferably, top hold-down support is bolted outside the flange and side form for loosen mould oil cylinder that shake, side form and fixation
Bearing pivot pin connects.
Preferably, the fixed ear of the cylinder head of the master cylinder and bearing is connected with pivot pin clearance fit, master cylinder other end
Piston shaft and the fixed ear axis pin clearance fit of side form connect, side form is welded to connect with fixed ear, and the axis of master cylinder and
The horizontal line gradient of bearing is consistent.
Preferably, the bed die and steel gantry seat are integrally welded using proximate matter steel, pass through the remote-controlled behaviour of safe distance
Work makes bed die and steel gantry seat edge be fixed on the rail of foundation base groove floor and move, and shifts T beams.
Preferably, the bottom portion of groove of the foundation base is embedded to two fixed rail, bed die and steel gantry seat bottom side by side
Rail wheel rolled on rail, move T beams.
Preferably, the bottom surface of support saddle is embedded in pre-buried steel part under foundation base and is welded and fixed with pre-, the inclined-plane of upper surface of support
It is engaged with guide table lower surface, makes guide table that can be moved up and down along inclined-plane.
Compared with prior art, the beneficial effects of the invention are as follows：Structure of the invention setting is reasonable, functional, have with
Lower advantage：
It efficiently solves the problems, such as related upper existing in quality, production efficiency and safety in T beams make.
1, compared with existing hydraulic pressure T beam forms, because of high, dependable performance the gear synchronous current divider hydraulic station system using precision
System makes both sides side form synchronize and retreats, and side form torsional deformation and artificial treatment is avoided to correct, and when also using side form demoulding, first allows
It shakes and loosens mould oil cylinder and shake loose T beams and side form contact surface, both make to detach, then side form is in master cylinder power and gravity itself
Under, it is steadily moved down along holder ramp, impact force is generated when starting mobile and absorbs elimination by anti-dumping spring members, to ensure
T beams and the smooth demoulding of side form, T beam surface smoothnesses are guaranteed, and improve T beam production qualities, save artificial, improve labor
Efficiency of movement ensures equipment and personnel safety；
2, compared with existing artificial and hydraulic pressure T beam forms, because being moved using far-distance operating hydraulic circuit system and steel gantry seat
Circuit Digiplex, personnel are not required to close to board, and can be greatly reduced with observing a complete set of equipment operating condition in operation
Labor work(intensity, personal safety and equipment safety operate powerful guarantee of getting back；
3, compared with existing artificial and hydraulic pressure T beam forms, because being secured in position rear reusable, bed die using side form once mounting
And steel gantry seat moves along the rail being fixed under foundation base groove, shifts T beams, finished product T beams is made to be transferred to next procedure side
Just transport transhipment avoids the risk because of the brought repetition installation and debugging of transfer side form and safety accident, to save manpower at
This, comprehensive benefit is substantially increased for unit in charge of construction.
Description of the drawings
Fig. 1 is schematic structural view of the invention；
Fig. 2 is guide table structural schematic diagram of the present invention.
In figure：1 T beams, 2 side forms, 3 hydraulic station systems, 4, which shake, loosens mould oil cylinder, 5 anti-dumping spring members, the high low-key of 6 side forms
Integeral part, 7 pivot pins, 8 guide tables, 9 master cylinders, 10 bearings, 11 foundation bases, 12 bed dies and steel gantry seat, 13 rail.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 2 are please referred to Fig.1, the present invention provides a kind of technical solution：A kind of synchronous hydraulic T beam forms constructing devices, including side
Mould 2, hydraulic station system 3, shaking loosens mould oil cylinder 4 (technical parameter 125/80-150*425 uses pressure≤22MPa), anti-dumping bullet
Spring component 5, side form height adjustment component 6, pivot pin 7, guide table 8, (technical parameter 140/80-1100*1580, makes master cylinder 9
With pressure≤22MPa), bearing 10, foundation base 11, bed die and steel gantry seat 12, rail 13 (two orbit centres are away from≤5mm), liquid
Pressure station system 3 is operated and is formed by hydraulic system circuit and steel gantry seat walking circuit wireless remote control, 2 lower part of side form on both sides
Floor is welded to connect with side form height adjustment component 6, and 2 lower end of side form passes through fixed ear gap on pivot pin 7 and guide table 8
Be connected, 2 outer lower portion of side form is welded to connect with anti-dumping spring members 5, anti-dumping spring members 5 by movable joint screw rod with lead
It is connected to 8 corresponding fixed ear clearance fit of platform, anti-dumping spring members 5 are set at the outer ring of movable joint screw rod, hydraulic station system
System 3 is synchronized using gear synchronous current divider, is operated using far-end remote control to the control of each oil path in oil cylinder, guide table 8 and bearing
10 inclined-planes freely up and down slide, and 8 both sides of guide table are additionally provided with limiting component.
Further, shake the flange for loosening mould oil cylinder 4 and the outer top hold-down support of side form 2 be bolted, side form 2 with it is fixed
Bearing pivot pin connects.
Further, the cylinder head of master cylinder 9 is connect with the fixed ear of bearing 10 with pivot pin clearance fit, and master cylinder 9 is another
The piston shaft of head is connect with the fixed ear axis pin clearance fit of side form 2, and side form 2 is welded to connect with fixed ear, and the axis of master cylinder 9
Line is consistent with the horizontal line gradient of bearing 10.
Further, bed die and 12 entirety of steel gantry seat are welded using proximate matter steel, pass through the remote-controlled behaviour of safe distance
Work makes bed die and steel gantry seat 12 be moved along the rail 13 for being fixed on 11 groove floor of foundation base, transfer T beams 1.
Further, the bottom portion of groove of foundation base 11 is embedded to two fixed rail 13,12 bottom of bed die and steel gantry seat side by side
The rail wheel in portion rolls on rail 13, moves T beams 1.
Further, 10 bottom surface of bearing is embedded in pre-buried steel part under foundation base 11 and is welded and fixed with pre-, 10 upper surface of bearing
Inclined-plane is engaged with 8 lower surface of guide table, makes guide table 8 that can be moved up and down along inclined-plane.
Operation principle：Each component has been manufactured by factory first, overall installation is carried out through transporting construction site after the assay was approved
Debugging consigns to unit in charge of construction after qualified, while training its operating personnel, subsequently into production.When production, operator is ensureing
Hydraulic station system 3 is operated in the case of safe distance, it can be to observe a complete set of equipment operating condition in operation, by both sides side form 2
It through more master cylinders 9 of correspondence, is simultaneously advanced by guide table 8, strong by terminating when bed die (2mm or so), both sides are used again
Side form height adjustment component 6 adjusts 2 height of side form, checks and check each related size, after meeting the requirement of construction party technology, finally
Screw-threaded coupling is fixed and used to fit on, lower pull rod, while carrying out remaining auxiliary preparation, and finally cast makes T beams 1, when T beams
After 1 reaches demoulding desired strength, after removing the components such as fixed upper and lower pull rod and its end mould first, hydraulic system and row are reexamined
Walking system after confirming that safety is normal, then operates 3 Digiplex of hydraulic system, first allows shake loosening the work of mould oil cylinder 4, makes T beams 1
It is detached with side form 2, stops operation the pine tar cylinder that shakes, then exit the pine tar cylinder that shakes, then operating 3 Digiplex of hydraulic station system makes master
Oil cylinder 9 retreats, and side form 2 is oriented under 9 power of master cylinder and gravity itself by guide table 8, along 10 inclined-plane of bearing steadily to
Lower movement generates impact force and absorbs elimination by anti-dumping spring members 5 when starting mobile, to ensure that T beams 1 are smooth with side form 2
Demoulding, after side form 2 is moved to the position (horizontal direction 1100mm), hydraulic station system 3 is closed, last operation steel gantry seat movement electricity
Road wireless remote control, personnel are not required to close to board, and a complete set of equipment operating condition, T beams 1 and bed die and steel structure are then observed in operation
Pedestal 12 along (speed of travel 3m/min) movement on the rail 13 under 11 groove of foundation base is fixed on, makes finished product T beams 1 shift together
It is transported to next procedure convenience in transport, can constantly carry out cycle production in this way, both improve 1 production quality of T beams, saved
Labor intensity is greatly lowered in cost of labor, improves labor efficiency, and ensures equipment and personnel safety, after user's use
To approval and favorable comment, and additional a large amount of orders, market prospects are a piece of good.
Hydraulic system operation instruction is as follows：
One, 46# or 68# antiwear hydraulic oils are recommended and are filled in liquid level gauge upper end；
Two, it is consistent with mark to open motor steering, is unable to antiport, sees whether noise of motor is normal, if abnormal should be immediately
Stop, checking reason, debug in time；
Three, wait for that motor steering is correct, after noise is normal, check whether all oil pipes connect fastening, all oil nozzles oneself connect screw thread
Connector for H-type M18 × 1.5, with rotatable and adjustable direction, the device space is small, should sequentially couple from inside to outside, after connecting
It should reexamine and whether correspond to, in order to avoid mistake；
Four, gear synchronous current divider is equipped with safety valve, is used in after certain oil circuit reaches home in advance, after not influencing other branches
Face reaches, Gu it not adjust arbitrarily generally, in order to avoid impact effect；
Five, the single head solenoid valve on draw-off tray is that two groups of synchronous fuel tanks use, and it is same group of C2C3 not to be powered, with another after energization
One group of C1C4, i.e. the same face oil nozzle are one group；
Six, electrical equipment control state table:
The solved quality of this device, benefit and safety problem are embodied from following several respects:
1, compared with existing hydraulic pressure T beam forms, because of high, dependable performance gear synchronous current divider the hydraulic station system using precision
3, so that the side form 2 on both sides is synchronized and retreat, 2 torsional deformation of side form and artificial treatment is avoided to correct, when also side form 2 being used to demould,
First allow shake and loosen mould oil cylinder 4 and shake loose T beams 1 and 2 contact surface of side form, both make to detach, then side form 29 power of master cylinder and itself
It under gravity, is steadily moved down along 10 inclined-plane of bearing, impact force is generated when starting mobile and is disappeared by the absorption of anti-dumping spring members 5
It removes, to ensure that T beams 1 are smoothly demoulded with side form 2, improves 1 production quality of T beams, save labour cost, improve labour effect
Rate ensures equipment and personnel safety.
2, compared with existing artificial and hydraulic pressure T beam forms, because using far-distance operating hydraulic circuit system and steel gantry seat
Walking circuit Digiplex, personnel are not required to close to board, and can significantly be dropped with observing a complete set of equipment operating condition in operation
Low labor work(intensity, personal safety and equipment safety operation are got back powerful guarantee.
3, compared with existing artificial and hydraulic pressure T beam forms, because being made using repeatable after the debugging in place of 2 once mounting of side form
With bed die and steel gantry seat 12 move along the rail 13 being fixed under 11 groove of foundation base, and transfer T beams 1 make 1 turn of finished product T beams
The transhipment of next procedure convenience in transport is moved to, the risk because of transfer 2 brought repetition installation and debugging of side form and safety accident is avoided,
To save human cost, comprehensive benefit is substantially increased for unit in charge of construction.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of synchronous hydraulic T beam forms constructing devices, it is characterised in that：Including side form（2）, hydraulic station system（3）, shaking loosens
Mould oil cylinder（4）, anti-dumping spring members（5）, side form height adjustment component（6）, pivot pin（7）, guide table（8）, master cylinder（9）、
Bearing（10）, foundation base（11）, bed die and steel gantry seat（12）, rail（13）, the hydraulic station system（3）By hydraulic system electricity
Road and the operation of steel gantry seat walking circuit wireless remote control are formed, the side form on both sides（2）The floor of lower part is adjusted with side form height
Component（6）It is welded to connect, and side form（2）Lower end passes through pivot pin（7）With guide table（8）Upper fixed ear clearance fit connection,
The side form（2）Outer lower portion and anti-dumping spring members（5）It is welded to connect, the anti-dumping spring members（5）Pass through movable joint screw rod
With guide table（8）Corresponding fixed ear clearance fit connection, anti-dumping spring members（5）It is set at the outer ring of movable joint screw rod,
The hydraulic station system（3）It is synchronized, the control of each oil path in oil cylinder is operated using far-end remote control, institute using gear synchronous current divider
State guide table（8）With bearing（10）Inclined-plane freely up and down slides, guide table（8）Both sides are additionally provided with limiting component.
2. a kind of synchronous hydraulic T beam forms constructing devices according to claim 1, it is characterised in that：Described shake loosens mould
Oil cylinder（4）Flange and side form（2）Outer top hold-down support is bolted, side form（2）It is connect with hold-down support pivot pin.
3. a kind of synchronous hydraulic T beam forms constructing devices according to claim 1, it is characterised in that：The master cylinder（9）
Cylinder head and bearing（10）Fixed ear with pivot pin clearance fit connect, master cylinder（9）The piston shaft and side form of other end（2）'s
Fixed ear axis pin clearance fit connects, side form（2）It is welded to connect with fixed ear, and master cylinder（9）Axis and bearing（10）'s
Horizontal line gradient is consistent.
4. a kind of synchronous hydraulic T beam forms constructing devices according to claim 1, it is characterised in that：The bed die and steel
Gantry seat（12）It is whole to be welded using proximate matter steel, bed die and steel gantry seat are made by safe distance remote control operation（12）Edge
It is fixed on foundation base（11）The rail of groove floor（13）T beams are shifted in upper movement（1）.
5. a kind of synchronous hydraulic T beam forms constructing devices according to claim 1, it is characterised in that：The foundation base
（11）Bottom portion of groove be embedded to two fixed rail side by side（13）, bed die and steel gantry seat（12）The rail wheel of bottom is in rail
（13）Upper rolling moves T beams（1）.
6. a kind of synchronous hydraulic T beam forms constructing devices according to claim 1, it is characterised in that：The bearing（10）
Bottom surface and it is embedded in foundation base in advance（11）Under pre-buried steel part be welded and fixed, bearing（10）The inclined-plane and guide table of upper surface（8）Under
Surface is engaged, and makes guide table（8）It can be moved up and down along inclined-plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810266586.4A CN108274596A (en) | 2018-03-28 | 2018-03-28 | A kind of synchronous hydraulic T beam forms constructing devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810266586.4A CN108274596A (en) | 2018-03-28 | 2018-03-28 | A kind of synchronous hydraulic T beam forms constructing devices |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108274596A true CN108274596A (en) | 2018-07-13 |
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ID=62810778
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810266586.4A Pending CN108274596A (en) | 2018-03-28 | 2018-03-28 | A kind of synchronous hydraulic T beam forms constructing devices |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109968498A (en) * | 2019-03-25 | 2019-07-05 | 中建路桥集团有限公司 | Stabilising arrangement is used in a kind of construction of synchronous hydraulic T beam forms |
| CN109986684A (en) * | 2019-04-11 | 2019-07-09 | 中交四航局第二工程有限公司 | The plate device and its system of the streamlined production of king's block are turned round for concrete |
| CN110409284A (en) * | 2019-07-26 | 2019-11-05 | 中信国安建工集团有限公司 | A kind of Precast T-Beam construction method |
| CN110774436A (en) * | 2019-11-05 | 2020-02-11 | 重庆华渝重工机电有限公司 | Battery-driven straddle type monorail PC beam template control device |
| US11701795B1 (en) | 2019-02-27 | 2023-07-18 | Hamilton Form Company, Ltd. | Concrete mold form |
-
2018
- 2018-03-28 CN CN201810266586.4A patent/CN108274596A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11701795B1 (en) | 2019-02-27 | 2023-07-18 | Hamilton Form Company, Ltd. | Concrete mold form |
| CN109968498A (en) * | 2019-03-25 | 2019-07-05 | 中建路桥集团有限公司 | Stabilising arrangement is used in a kind of construction of synchronous hydraulic T beam forms |
| CN109968498B (en) * | 2019-03-25 | 2022-04-29 | 中建路桥集团有限公司 | Stabilising arrangement is used in construction of synchronous hydraulic pressure T roof beam template |
| CN109986684A (en) * | 2019-04-11 | 2019-07-09 | 中交四航局第二工程有限公司 | The plate device and its system of the streamlined production of king's block are turned round for concrete |
| CN110409284A (en) * | 2019-07-26 | 2019-11-05 | 中信国安建工集团有限公司 | A kind of Precast T-Beam construction method |
| CN110774436A (en) * | 2019-11-05 | 2020-02-11 | 重庆华渝重工机电有限公司 | Battery-driven straddle type monorail PC beam template control device |
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