CN210587848U - Automatic welding equipment for die table of precast concrete component production line - Google Patents
Automatic welding equipment for die table of precast concrete component production line Download PDFInfo
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- CN210587848U CN210587848U CN201921381830.8U CN201921381830U CN210587848U CN 210587848 U CN210587848 U CN 210587848U CN 201921381830 U CN201921381830 U CN 201921381830U CN 210587848 U CN210587848 U CN 210587848U
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- precast concrete
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- die table
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Abstract
The utility model belongs to the technical field of precast concrete member production lines, in particular to a precast concrete member production line die table automatic welding device, which comprises a foundation, a fixed platform, a positioning tool and a robot automatic welding device, wherein the positioning tool can be detachably fixed on the fixed platform, the positioning tool comprises longitudinal frames at two sides and a plurality of crossbeams fixed between the longitudinal frames at two sides, a gap is arranged between the adjacent crossbeams, the longitudinal frames are respectively provided with a plurality of first pressing pieces and a plurality of second pressing pieces, each crossbeam is provided with at least one third pressing piece, the components of the die table are positioned, pressed and fixed through the positioning tool and the pressing pieces, so that the die table is in a stable structure, and then the robot automatic welding device is used for automatic welding, thereby greatly improving the welding efficiency, reducing the manual use and realizing the automation of die table welding, greatly reduces the production cost, can also improve the welding precision and improves the quality of the die table.
Description
Technical Field
The utility model belongs to the technical field of precast concrete component production line, in particular to precast concrete component production line mould platform automatic weld equipment.
Background
The mould table of the precast concrete component production line is an important component of the precast concrete component production line, a large number of mould tables are used on the precast concrete component production line, the precision quality of the mould table has great influence on the forming quality of the precast concrete component,
at present, the welding work of a die table is generally finished by pure manual operation, a series of work such as measurement, marking, positioning, fixing and the like is needed, and special automatic welding equipment is not provided, so that the welding efficiency is low, a large amount of labor is wasted, the welding precision is deviated, and the quality of the die table can be seriously influenced, so that the research on the automatic welding equipment suitable for die table welding is the direction of people.
SUMMERY OF THE UTILITY MODEL
The utility model provides a precast concrete component production line mould platform automatic weld equipment can solve the problem that points out among the background art.
The utility model provides a precast concrete member production line mould platform automatic weld equipment, includes ground, fixed platform and location frock and robot automatic weld equipment, the location frock can be dismantled and fix on fixed platform, the location frock is including the vertical frame that is located both sides and fix a plurality of first crossbeam between the vertical frame in both sides, has the clearance between the adjacent first crossbeam, vertical frame is last to be equipped with the first piece and the second of compressing tightly of a plurality of respectively and compresses tightly the piece, and every first crossbeam all is equipped with at least one third and compresses tightly the piece.
Preferably, the robot automatic welding equipment is portal frame type robot automatic welding equipment, which comprises guide rails positioned on two sides, a portal frame and a welding robot, and the welding robot is arranged on a second beam of the portal frame.
Preferably, fixed platform's four corners all is equipped with the locating piece, the locating piece includes the installation sleeve on right angle locating piece and the fixed right angle locating piece, the four corners correspondence of location frock is equipped with the installation axle, the installation axle cartridge is in the installation sleeve that corresponds to it is fixed through the bolt, thereby realize dismantling fixedly of location frock.
Preferably, the right-angle positioning block is provided with an insertion block, and the insertion block is connected with a slot on the fixed platform in a matched manner and is inserted into the corresponding slot.
Preferably, the lower end of the right-angle positioning block is provided with a supporting screw rod.
Preferably, a plurality of limiting blocks are arranged at two ends of the fixed platform, and inserting blocks are arranged on the limiting blocks and are inserted into the slots of the fixed platform through the inserting blocks.
Preferably, the lower end of each first cross beam is provided with a support guide plate, the support guide plates are L-shaped, the lower plates of the support guide plates are oblique plates, a space exists between every two adjacent lower plates, and the first pressing piece is fixed above the space.
Preferably, the lower plate is provided with a guide wheel.
Preferably, the first pressing piece, the second pressing piece and the third pressing piece are pressing cylinders, and the pressing cylinders are used for pressing components of the die table.
Preferably, the positioning tool is provided with a lifting ring.
The utility model provides a precast concrete component production line mould platform automatic weld equipment, it compresses tightly fixedly to advance line location through location frock and the subassembly that compresses tightly the mould platform, make the mould platform be in stable structure, rethread robot automatic weld equipment carries out automatic weld, replace manual welding through this welding equipment, can improve welding efficiency greatly, reduce artificial use, realized the automation of mould platform welding, greatly reduced manufacturing cost still can improve welded precision, improve the mould platform quality.
Drawings
Figure 1 is a schematic structural diagram of the present invention,
figure 2 is an enlarged schematic view of the present invention at the point of figure 1-a,
FIG. 3 is a schematic view of the positioning tool of the present invention shown in FIG. 1,
FIG. 4 is a schematic view of the positioning tool of the present invention shown in FIG. 2,
FIG. 5 is a schematic side view of the positioning tool of the present invention,
FIG. 6 is a schematic view of the positioning tooling die table for placing I-steel of the present invention,
figure 7 is a schematic top view of the present invention,
figure 8 is a schematic cross-sectional view of the present invention at figure 7A-a,
figure 9 is an enlarged view of a portion of the present invention at the position of figure 8-B,
figure 10 is a plan view of the clamping and positioning of the present invention,
figure 11 is an enlarged view of a portion of the present invention at the position of figure 10-C,
figure 12 is a schematic view of the positioning block of the present invention,
FIG. 13 is a schematic view of the positioning block of the present invention,
figure 14 is a schematic view of the stop block structure of the present invention,
figure 15 is a schematic view of the robotic automatic welding apparatus of the present invention,
description of reference numerals:
reference numbers in the figures: 1. a foundation; 2. A fixed platform; 21. a slot; 22. a limiting block; 3. A longitudinal frame; 4. A first cross member; 5. a gap; 6. a first pressing member; 7. a second pressing member; 8. a third pressing member; 9. Positioning blocks; 91. a right-angle positioning block; 92. installing a sleeve; 93. inserting a block; 94. a support screw; 10. Installing a shaft; 11. A bolt; 12. Supporting the guide plate; 121. A base plate; 122. A guide wheel; 13. a space; 14. a hoisting ring; 15. A cylinder mounting seat; 16. a die table panel; 17. Channel steel of the mould table; 18. Die table I-steel; 19. a guide rail; 20. A gantry; 23. A second cross member; 24. a welding robot;
Detailed Description
In the following, an embodiment of the present invention will be described in detail with reference to the drawings, but it should be understood that the scope of the present invention is not limited by the embodiment.
As shown in fig. 1-15, an embodiment of the utility model provides a precast concrete component production line mould platform automatic welding equipment, including ground 1, fixed platform 2 and location frock and robot automatic welding equipment, the ground is a plurality of H steel, a plurality of H steel parallel fixation are on the production face, fixed platform 2 is fixed on a plurality of H steel;
referring to fig. 1, 2 and 15, the robot automatic welding device is a gantry robot automatic welding device, which includes a guide rail 19, a gantry 20, a welding robot 24 and a robot intelligent control system, the guide rail 19 is fixed on the foundation 1, the welding robot 24 is arranged on a second beam 23 of the gantry 20, the gantry welding machine is an existing structure, the specific structure of the gantry welding machine can refer to the existing mechanism, and in addition, the gantry is also used on a machine tool device, such as a gantry cutting machine and the like; the running of the gantry 20 and the running of the welding robot 24 are controlled by the robot intelligent control system.
Referring to fig. 3-5, the positioning tool is detachably fixed on the fixed platform 2, the positioning tool includes longitudinal frames 3 located at two sides and a plurality of first beams 4 fixed between the longitudinal frames 3 at two sides, a gap 5 exists between adjacent first beams 4, referring to fig. 6, the gap 5 is used for placing a die table i-steel 18, each gap 5 is placed with a die table i-steel 18 (the die table i-steel 18 is a component of a die table, the component further includes a die table panel 16 and die table channel-section steels 17 located at two sides of the die table panel 16, a plurality of die table i-steels 18 distributed transversely are arranged between the die table channel-section steels 17 at two sides), referring to fig. 2, 9 and 12, positioning blocks 9 are arranged at four corners of the fixed platform 2, the positioning blocks 9 include right-angle positioning blocks 91 and mounting sleeves 92 on the fixed right-angle positioning blocks 91, the four corners of the positioning tool are correspondingly provided with mounting shafts 10, the mounting shafts 10 are inserted into corresponding mounting sleeves 92 and are fixed through bolts 11, so that the positioning tool can be detachably fixed, threaded holes are formed in right-angle positioning blocks 91 and are fixed at the four corners of the fixed platform 2 through threaded connection, and during mounting, the right-angle positioning blocks 91 are slightly higher than the horizontal height of the upper plane of the fixed platform 2, so that the right-angle positioning blocks 91 play a limiting role in positioning the platform panel 16 (the platform panel 16 is a component of the platform and is tiled on the fixed platform 2 during welding);
as shown in fig. 1, 2, 10, and 11, a plurality of first pressing pieces 6 and a plurality of second pressing pieces 7 are respectively arranged on the longitudinal frame 3, each first beam 4 is provided with at least one third pressing piece 8, the first pressing pieces 6, the second pressing pieces 7, and the third pressing pieces 8 are pressing cylinders for pressing components of the die table, wherein the first pressing pieces 6 are fixed on the longitudinal frame 3 and used for pressing a die table channel steel 17 (die table channel steel 17 — one component of the die table) downward, and fixing the die table channel steel 17 and making it tightly attached to a die table panel 16; the second pressing piece 7 is fixed on the lateral surface of the outer side of the longitudinal frame 3 and used for pressing the die table channel steel 17 inwards to enable the die table channel steel 17 to be tightly attached to the die table I-steel 18; the third pressing pieces 8 are fixed on the upper surfaces of the first cross beams 4, two or four third pressing pieces 8 are preferably arranged on each first cross beam 4 and are arranged symmetrically two by two, the third pressing pieces 8 are used for pressing the die table I-steel 18 downwards, fixing the die table I-steel 18 and enabling the die table I-steel to be attached to the die table panel 16 in a clinging mode, and the first pressing pieces 6, the second pressing pieces 7 and the third pressing pieces 8 are installed on respective positions through the air cylinder installation seats 15.
As shown in fig. 12 and 13, the right-angle positioning block 91 is provided with an insertion block 93, the insertion block 93 is connected with the slot 21 on the fixing platform 2 in a matching manner, and is inserted into the corresponding slot 21, the lower end of the right-angle positioning block 91 is provided with a support screw 94, and the insertion block 93 and the support screw 94 are both arranged to ensure the firmness of the installation of the positioning block 9, so that the overall stability and precision are improved.
Combine fig. 11, fig. 14 to show, fixed platform 2's both ends are equipped with a plurality of stopper 22, be equipped with inserted block 93 on the stopper 22, peg graft in fixed platform 2's slot 21 through inserted block 93, stopper 22's both sides are equipped with the screw hole, fix at fixed platform 2's both ends through threaded connection, and stopper 22's mounting height is higher than 2 level of planar fixed platform slightly for to the spacing of countertop panel 16, set up slot 21 and inserted block 93, can improve the stability of stopper 22 installation.
As shown in fig. 3, 4, 5, 6, and 8, each first beam 4 has a support guide plate 12 at its lower end, the support guide plate 12 is L-shaped, its lower plate 121 is an inclined plate, the lower plate 121 has guide wheels 122, a space 13 exists between adjacent lower plates 121, the first pressing member 6 is fixed above the space 13, and the support guide plate 12 can support the first beam 4, so that it can be smoothly pressed on the platen 16 during welding, and can also guide the placed platen i-steel 18, and since the lower plate 121 is an inclined plate, the platen i-steel 18 can slide down into the space 13 to reach a predetermined position after being placed in the gap 5, without excessive adjustment.
The positioning tool is provided with a lifting ring 14, and the lifting ring 14 is used for being connected with lifting equipment such as a travelling crane.
The utility model discloses an operation method or theory of operation: firstly, mounting positioning blocks 9 at four corners of a fixed platform 2; secondly, flatly paving a mould table panel 16 on the fixed platform 2 through hoisting equipment such as a crane and the like, and positioning four corners of the mould table panel 16 through positioning blocks 9; hoisting two die table channel steel 17 onto a die table panel 16 through hoisting equipment such as a crane and the like, adjusting the two die table channel steel to a proper position, and positioning through a positioning block 9; hoisting the positioning tool to the die table panel 16 through hoisting equipment such as a crane and the like, inserting the mounting shaft 10 into the corresponding mounting sleeve 92, positioning through the positioning block 9, pressing the die table panel 16 and the die table channel steel 17 by the positioning tool through self weight, and locking and fixing the mounting shaft 10 through the bolt 11; fifthly, hoisting the die table I-steel 18 into the gaps 5 between the first cross beams 4 through hoisting equipment such as a crane and the like, placing one cross beam die table I-steel 18 in each gap 5, and adjusting the position of the die table I-steel 18 to enable the die table I-steel to be positioned right below the third pressing piece 8; sixthly, controlling the first pressing piece 6 to push the die table channel steel 17 inwards to a fixed position through a pressing piece cylinder control system, and controlling the second pressing piece 7 and the third pressing piece 8 to press the die table channel steel 17 and the die table I-steel 18 downwards respectively, so that the whole clamping and positioning is completed; seventhly, the robot automatic welding equipment is controlled through the robot intelligent control system to complete spot welding and finished welding according to a welding process, after welding is completed, the pressing piece air cylinder is released, the bolt 11 is pulled out, the positioning tool is lifted away through lifting equipment such as a travelling crane, and finally the formed die table is lifted away.
The above disclosure is only for a few specific embodiments of the present invention, however, the present invention is not limited to the embodiments, and any changes that can be considered by those skilled in the art shall fall within the protection scope of the present invention.
Claims (9)
1. The utility model provides a precast concrete component production line mould platform automatic weld equipment which characterized in that: including ground (1), fixed platform (2) and location frock and robot automatic weld equipment, the location frock can be dismantled and fix on fixed platform (2), there is clearance (5) between adjacent first crossbeam (4) including vertical frame (3) that are located both sides and fixing a plurality of first crossbeam (4) between vertical frame (3) in both sides, be equipped with a plurality of respectively on vertical frame (3) and compress tightly piece (6) and a plurality of second and compress tightly piece (7), every first crossbeam (4) all are equipped with at least one third and compress tightly piece (8).
2. The automatic welding equipment for the mold table of the precast concrete member production line according to claim 1, characterized in that: the robot automatic welding equipment is portal frame type robot automatic welding equipment which comprises guide rails (19) located on two sides, a portal frame (20) and a welding robot (24), wherein the welding robot (24) is arranged on a second cross beam (23) of the portal frame (20).
3. The automatic welding equipment for the mold table of the precast concrete member production line according to claim 1, characterized in that: the four corners of fixed platform (2) all are equipped with locating piece (9), locating piece (9) are including installation sleeve (92) on right angle locating piece (91) and fixed right angle locating piece (91), the four corners correspondence of location frock is equipped with installation axle (10), installation axle (10) cartridge is in installation sleeve (92) that corresponds to it is fixed through bolt (11), thereby realizes dismantling fixedly of location frock.
4. The automatic welding equipment for the mold table of the precast concrete member production line according to claim 3, characterized in that: the novel fixing device is characterized in that an inserting block (93) is arranged on the right-angle positioning block (91), the inserting block (93) is connected with a slot (21) in the fixing platform (2) in a matched mode and is inserted into the corresponding slot (21), and a supporting screw rod (94) is arranged at the lower end of the right-angle positioning block (91).
5. The automatic welding equipment for the mold table of the precast concrete member production line according to claim 1, characterized in that: the two ends of the fixed platform (2) are provided with a plurality of limiting blocks (22), the limiting blocks (22) are provided with inserting blocks (93), and the inserting blocks (93) are inserted into the slots (21) of the fixed platform (2).
6. The automatic welding equipment for the mold table of the precast concrete member production line according to any one of claims 1 to 5, wherein: the lower end of each first cross beam (4) is provided with a supporting guide plate (12), the supporting guide plates (12) are L-shaped, the lower plates (121) of the supporting guide plates are oblique plates, a space (13) exists between every two adjacent lower plates (121), and the first pressing piece (6) is fixed above the space (13).
7. The automatic welding equipment for the mold table of the precast concrete member production line according to claim 6, characterized in that: the lower plate (121) is provided with a guide wheel (122).
8. The automatic welding equipment for the mold table of the precast concrete member production line according to any one of claims 1 to 5, wherein: the first pressing piece (6), the second pressing piece (7) and the third pressing piece (8) are pressing cylinders, and the pressing cylinders are used for pressing components of the die table.
9. The automatic welding equipment for the mold table of the precast concrete member production line according to any one of claims 1 to 5, wherein: the positioning tool is provided with a lifting ring (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921381830.8U CN210587848U (en) | 2019-08-23 | 2019-08-23 | Automatic welding equipment for die table of precast concrete component production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921381830.8U CN210587848U (en) | 2019-08-23 | 2019-08-23 | Automatic welding equipment for die table of precast concrete component production line |
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| Publication Number | Publication Date |
|---|---|
| CN210587848U true CN210587848U (en) | 2020-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921381830.8U Active CN210587848U (en) | 2019-08-23 | 2019-08-23 | Automatic welding equipment for die table of precast concrete component production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110434533A (en) * | 2019-08-23 | 2019-11-12 | 山东三英建筑科技有限公司 | A kind of precast concrete member production line die station automatic welding device and its method |
-
2019
- 2019-08-23 CN CN201921381830.8U patent/CN210587848U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110434533A (en) * | 2019-08-23 | 2019-11-12 | 山东三英建筑科技有限公司 | A kind of precast concrete member production line die station automatic welding device and its method |
| CN110434533B (en) * | 2019-08-23 | 2024-01-05 | 山东三英建筑科技有限公司 | Automatic welding equipment for mould table of precast concrete member production line and use method of automatic welding equipment |
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