CN102241067B - Production line of light weight foam concrete building board - Google Patents
Production line of light weight foam concrete building board Download PDFInfo
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- CN102241067B CN102241067B CN 201110206437 CN201110206437A CN102241067B CN 102241067 B CN102241067 B CN 102241067B CN 201110206437 CN201110206437 CN 201110206437 CN 201110206437 A CN201110206437 A CN 201110206437A CN 102241067 B CN102241067 B CN 102241067B
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Abstract
The invention discloses a production line of a light weight foam concrete building board. The production line is characterized in that a rectangular transportation track is arranged on the construction ground; a stand type track consisting of a demolding treatment section and a casting section is arranged at one side of the rectangular transportation track; a plurality of vehicle body type die vehicles are arranged on the track; a curing furnace is arranged on a curing section of the stand type track at the other side of the rectangular transportation track; a ferry push car and a lifter are arranged on ferry push sections at two ends of the rectangular transportation track; and a side rotating stirrer, a discharge hopper, a conveying mechanism of a feeding system, a stirring type foaming machine, a mixing liquid conveying mechanism, a hole drawing machine of a hollow batten, a waste water tank, a tank for draining cleaning water liquid of a stirrer, a pipe for draining the cleaning water liquid of the foaming machine and a regenerated water pipe are arranged on a stirring worktable above the casting section. The invention has the advantages of reasonable design and layout, compact structure, improved production efficiency, favorable quality of products, easiness for operation, greatly-reduced heavy labor intensity, small operation area, energy saving, recycling of resources, low cost, very convenience for use and the like.
Description
Technical field
The invention belongs to the light foam concrete construction machinery equipment, particularly a kind of production line of light weight foam concrete building board.
Background technology
As everyone knows, along with advancing of building trade, the appearance that the construction material of various insulations and environment protecting and power-saving also emerges in an endless stream, as the foam concrete in lightweight concrete, because of its ultralight high-strength, insulation, waterproof and dampproof, sound-and-fire proof and antidetonation is durable and the superior function such as environmental protection and energy saving widely, be applied in more and more in building engineering field, as hollow and solid prefabricated batten building board in GB/T23451-2009 " light partition board for building " etc.but at present, adopt above-mentioned light foam concrete to pour into a mould the technological process of building board and member etc., not yet press all process steps station---namely prepare from mould, the metering of proportioning component materials, carry, the foaming of foaming agent solution and conveying thereof, the stirring of foam concrete and conveying thereof, cast, maintenance, take out the mobile production unit that carries out the suitable large-scale production of organic connection composition of hole demoulding processing and the carrying of the heaviness between each operation station, and be mostly in local as foaming, mechanization between on concrete agitating procedure station, therefore make the foam quality after foam concrete stirs unstable, production efficiency is low, working area is large, manufacturing cost is high and have in process of production troublesome operation and a heavy carrying work etc.Therefore; shortcoming and defect part for above-mentioned technology existence; research and develop a kind of the building board of cast can be realized efficiently, matter is good, cost is low, reduce the purpose of labour intensity and easy operating; being fit to again scale in enormous quantities and pouring into a mould production unit hollow and solid prefabricated batten building board, is very necessary.
Summary of the invention
The present invention is intended to the shortcoming and defect part that exists in above-mentioned technology, layout is reasonable and provide not only, compact conformation; both adapt to scale and produced continuously, and can make high-performance building sheet material again, and had good product quality; enhance productivity; main and auxiliary material, mould logistics are unimpeded, and easy operating reduces heavy labour intensity widely; working area is little; energy-conservation, resource regeneration, cost is low and use a kind of production line of light weight foam concrete building board very easily.
The objective of the invention is to adopt following technical scheme to realize: described production line of light weight foam concrete building board, it is characterized in that: by the technological process of cast light weight foam concrete building board, be provided with rectangular-shaped conveying track on the ground of constructing, described rectangular-shaped conveying track is comprised of the rack track of both sides and the ferry-boat track at two ends, the rack track of one side sequentially is comprised of demoulding processing section and cast section, is equipped with several along the car body mould car of rail moving on this track; The rack track of its opposite side is the maintenance section, installing maintenance stove on this maintenance section, all put the electronic or manual ferry bus along rail moving on the ferry-boat section track at two ends, all install by power-actuated lift on the rack track outside the entrance and exit of described maintenance stove; Installing electric side rotary stirring machine on the stirring workbench of cast section top, the stirring workbench corresponding with the discharging opening position of described electric side rotary stirring machine connects discharge bucket, the conveying mechanism of the upper installing charging system of setting a roof beam in place on the stirring workbench corresponding with electric side rotary stirring machine charge door position is realized the batching of the powdery after automatic gauge component is sent in the electric side rotary stirring machine by this conveying mechanism; The foaming machine of installing stirring-type or the foaming machine of pneumatic flushing above described electric side rotary stirring machine one side, discharging opening by foaming machine, foam after foaming is sent in the electric side rotary stirring machine top of electric side rotary stirring machine installing mix liquid conveying mechanism; The hole machine of taking out of installing hollow lath on the frame of demoulding processing section; Be provided with wastewater trough in the ground in the rack track outside, between described wastewater trough and electric side rotary stirring machine installing by pump clear the wash water liquid bath, install between described wastewater trough and stirring type foaming machine and clear wash water liquid pipe; Be provided with the regeneration water pipe of recycled water being sent into by water pump in the mix liquid bath between mix liquid bath in wastewater trough and mix liquid conveying mechanism.
Principle of the present invention and operation are described below:
the present invention is the technological process by the cast light weight foam concrete building board, at first to the main powder of building board component proportioning after the measurement instrument automatic gauge, sending into the electric side rotary stirring machine by conveying mechanism stirs, due to the rabbling mechanism that the two stirring vane eclipsed forms that are comprised of tabular stirring vane and spirality arc surfaced stirring vane are housed in the electric side rotary stirring machine, therefore main powder is dry mixed very even, at this moment, the foaming agent solution that foaming concentrate and water are prepared is transported to stirring type foaming machine and stirs foaming, due to 4 groups of flat square hole case blades and flat circular hole case blade being housed in stirring type foaming machine, by the stirring to foaming agent solution of flat square hole case blade and flat circular hole case blade, just can obtain to send into after the tiny tiny careful foam that is evenly distributed of bubble diameter in the electric side rotary stirring machine and main powder stirs together, so the foam concrete slurry after stirring was both mixed, make again its foam not by breakage, and obtain high performance foam concrete slurry, just can send into the foam concrete slurry in car body mould car on cast section track by discharge bucket this moment, and the ferry bus by maintenance stove import department to be formed is sent in lift, is then successively sent in the maintenance stove by lift and rests, light foam concrete sheet material after it is rested successively is transplanted on ferry bus through the lift at maintenance outlet of still place, takes out hole and demoulding processing by the hole machine of taking out that ferry bus is delivered on demoulding processing track, and the foamed concrete plate after the demoulding is sent into storehouse.After template after the demoulding is cleared up and assembled, carry out the cast of next foamed concrete plate.So analogize, circulation is cast constantly, realizes the continuous production of building board scale.
The comprehensive above technical scheme of taking realizes purpose of the present invention.
The invention has the beneficial effects as follows:
1, due to the rabbling mechanism that has adopted the two stirring vane eclipsed forms that formed by tabular stirring vane and spirality arc surfaced stirring vane in the electric side rotary stirring machine, main powder was dry mixed evenly, foam that again can be in slurry mixes is not by breakage.
2, adopted the foaming machine of the stirring-type that 4 groups of flat square hole case blades and flat circular hole case blade are housed in production line, to the stirring of foaming agent solution, the gas of decentralized photo can be dispersed in very unimpededly, expediently in the decentralized medium of foaming agent solution by flat square hole case blade and flat circular hole case blade; Be conducive to widely again produce the tiny tiny careful foam that is evenly distributed of bubble diameter.
3, owing to being to have used the car body mould car of orbit transports to pour into a mould in the present invention, its car body mould car can not only repeatedly use, and not only be applicable to the cast of cored slab but also be applicable to the cast of solid slab, due to car body mould car or adopt manually or adopt and electronicly move in orbit, heavy manual labor and floor space have just been reduced widely little.
4, also established in the present invention the cleaning facility of mixer and foaming machine, and the waste water after cleaning is stored in wastewater trough with regeneration, clear water after precipitation in its wastewater trough can be done mixing water use, and its sediment can be used as after drying the powder component and uses.
Therefore, compared with the prior art, the present invention not only layout is reasonable, compact conformation, both enhanced productivity, good product quality again, and have easy operating, reduce widely heavy labour intensity, working area is little, and is energy-conservation, resource regeneration, and cost is low and use the advantages such as very convenient.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
The present invention has seven width accompanying drawings.Wherein:
Accompanying drawing 1 is the main TV structure schematic diagram of specific embodiments of the invention;
Accompanying drawing 2 is the plan structure figure in Fig. 1;
Accompanying drawing 3 is structural representations of the car body mould car 2 in the specific embodiment of the invention;
Accompanying drawing 4 is structural representations of the electric side rotary stirring machine 7 in the specific embodiment of the invention;
Accompanying drawing 5 is structural representations of the stirring type foaming machine 8 in the specific embodiment of the invention;
Accompanying drawing 6 is structural representations of taking out hole machine 21 of the hollow lath in the specific embodiment of the invention;
Accompanying drawing 7 is side views of Fig. 6.
in figure: 1, rack track, 2, car body mould car: 2-1, side template, 2-2, end head formwork, 2-3, sleeving core, 2-4, end template, 2-5, wheel mechanism, 3, stir workbench, 4, the component feed hopper, 5, the intermediate feed bucket, 6, conveying mechanism, 7, the electric side rotary stirring machine: 7-1, frame, 7-2, motor, 7-3, band transmission, 7-4, reduction box, 7-5, the motor frequency conversion device, 7-6, mixing drum, 7-7, stir main shaft, 7-8, spirality arc surfaced stirring vane, 7-9, tabular stirring vane, 7-10, mixing arm, 7-11, connecting axle, 7-12, cylinder, 7-13, free bearing, 8, the foaming machine of stirring-type: 8-1, frame, 8-2, motor, 8-3, the band transmission, 8-4, motor frequency conversion device, 8-5, main shaft, 8-6, support arm, 8-7 foaming cylinders, 8-8, flat square hole case blade, 8-9, square hole, 8-10, sealing strip, 8-11, flat circular hole case blade, 8-12, circular hole, 8-13, charge door, 8-14, discharging opening, 8-15, cylinder, 8-16, free bearing, 8-17 connecting axles, 9, clear wash water liquid pipe, 10, clear the wash water liquid bath, 11, pump, 12, wastewater trough, 13, the ferry-boat track, 14, ferry bus, 15, lift, 16, the mix liquid bath, 17, liquid pump, 18, carrier pipe, 19, the maintenance stove, 20, the regeneration water pipe, 21, hollow lath is taken out the hole machine: 21-1, take out the hole frame, 21-2, the chain of Dai Hook, 21-3, sprocket wheel second, 21-4, shackle, 21-5, sprocket wheel second axle, 21-6, gib head, 21-7, axletree, 21-8, prop up axle bed, 21-9, chain, 21-10, frame, 21-11, driven sprocket, 21-12, bottom girder, 21-13, drive sprocket, 21-14, take out the hole motor, 21-15, the driven chain axletree, 21-16, two tracks, 21-17, the sprocket wheel first, 22, discharge bucket, 23, elevating mechanism, 24, push away, drawing mechanism.
The specific embodiment
Specific embodiments of the invention shown in Fig. 1,2,3,4,5,6,7, it is the production line of light weight foam concrete building board of making hollow and solid board, it is characterized in that: by the technological process of cast light weight foam concrete building board, be provided with rectangular-shaped conveying track on the ground of constructing, described rectangular-shaped conveying track is comprised of the rack track 1 of both sides and the ferry-boat track 13 at two ends, the rack track 1 of its front side sequentially is comprised of demoulding processing section and cast section, is equipped with several along the car body mould car 2 of rail moving on this track; The rack track 1 of its rear side is the maintenance section, installing maintenance stove 19 on this maintenance section, all put on the ferry-boat section track 13 at two ends along the manual ferry bus 14 of rail moving, all install the lift 15 that is driven by electronic chain transmission on the rack track 1 outside the entrance and exit of described maintenance stove 19; The electric side rotary stirring machine 7 that installing is driven by transmission gear for electric motor on the stirring workbench 3 of cast section top, the stirring workbench 3 corresponding with the discharging opening position of described electric side rotary stirring machine 7 connects discharge buckets 22, the conveying mechanism 6 of the upper installing charging system of setting a roof beam in place on the stirring workbench corresponding with electric side rotary stirring machine 7 charge door positions, the powdery after realizing measure by this conveying mechanism 6 component of preparing burden is sent in electric side rotary stirring machine 7; The stirring type foaming machine 8 that installing is driven by transmission gear for electric motor above described electric side rotary stirring machine 7 one sides, discharging opening by foaming machine, foam after foaming is sent in electric side rotary stirring machine 7 top of electric side rotary stirring machine 7 installing mix liquid conveying mechanism; The hole machine 21 of taking out of installing hollow lath on the frame of demoulding processing section; Be provided with wastewater trough 12 in the ground in rack track 1 outside, between described wastewater trough 12 and electric side rotary stirring machine 7 installing by pump 11 clear wash water liquid bath 10, install between the foaming machine 8 of described wastewater trough 12 and stirring-type and clear wash water liquid pipe 9; Be provided with the regeneration water pipe 20 of recycled water being sent into by water pump in mix liquid bath 16 between mix liquid bath 16 in wastewater trough 12 and mix liquid conveying mechanism.
Described maintenance stove 19 adopts heater with solar energies or adopts resistance-heated furnace, be provided with in stove with lift in the rail layer of equal number.Adopt solar energy heating maintenance 19 in this specific embodiment, can realize energy-conservation.
the car body mould car 2(of the hollow and solid board of described manufacturing is as shown in Figure 3) be by end template 2-4, side template 2-1, end head formwork 2-2, easily assembling clasp joint mechanism, bolt, sleeving core 2-3 and wheel mechanism 2-5 form, on end template 2-4 end faces by two side templates 2-1, the cast chamber of the hollow lath that splices and combines with two ends template 2-2, the clasp joint mechanism that the symmetrical installing in two jiaos of places of one side panel in described cast chamber is easy to load and unload, the connection at its two jiaos of places of opposite side panel, cast chamber is bolted, in two ends template 2-2 interior activity of cast in the chamber many sleeving cores 2-3 of packing into, two wheel mechanisms 2-5 that symmetrical installing is moved along two parallel orbits on end template 2-4 bottom center's two side plate faces.When needs cast solid board, as long as two ends template 2-2 in car body mould car 2 is replaced with does not have the two ends template 2-2 in sleeving core 2-3 holes just can produce in the present invention solid board, and do not take out hole machine 21 through hollow lath and take out the hole, take out ferry bus 14 warehouse-ins of hole pusher side by hollow lath.
That described lift adopts is electronic, hydraulic pressure or pneumatic the driving, to adopt electronic chain transmission in this specific embodiment, its structure is by quadra, rail bracket, elevating mechanism 23 and push away, the lift of adopting 4 layers of track that drawing mechanism 24 forms, be four square quadras that vertical beam is combined into through connection by cross section, installing is along the upper and lower rail bracket that moves of vertical beam in quadra, at the elevating mechanism 23 of quadra top installing by motor train transmission driving, by its elevating movement of elevating mechanism drive track frame in quadra; Be provided with the rail layer of 4 layers in described rail bracket, be provided with 3 groups of tracks that move for car body mould car 2 in its every layer rail layer, this rail bracket bottom installing by pushing away of driving of motor train transmission, drawing mechanism 24 by push away, car body mould car 2 that drawing mechanism 24 drives hollow and solid board in maintenance stove 19 propelling and pull out.
Described electric side rotary stirring machine 7(is as shown in Figure 4) formed by frame 7-1, transmission gear for electric motor, motor frequency conversion device 7-5, mixing drum 7-6, the rabbling mechanism that stirs main shaft 7-7, two stirring vane eclipsed forms and air cylinder driven mixing drum side rotation mechanism, connect by circuit the motor frequency conversion device 7-5 that regulates and controls mixing speed on the motor 7-2 of being connected with reduction box by motor 7-2, band transmission 7-3 in-4 transmission gear for electric motor that form; Described mixing drum 7-6 adopts half-cylindrical cylindrical shell, its cylindrical shell top one side is provided with charge door, its cylindrical shell opposite side is provided with discharging opening, the rabbling mechanism that main shaft 7-7 is submitted four pairs of stirring vane eclipsed forms of installing between misphase stirs in the air cylinder driven mechanism that on the frame 7-1 corresponding with the discharging opening position, installing turns the mixing drum side in this mixing drum 7-6 in; The rabbling mechanism of described each two stirring vane eclipsed form is comprised of mixing arm 7-10, tabular stirring vane 7-9 and spirality arc surfaced stirring vane 7-8, stir at it end that connects described mixing arm 7-10 on main shaft 7-7, the other end of its mixing arm 7-10 is sequentially installed spirality arc surfaced stirring vane 7-9 and tabular stirring vane 7-8.Described air cylinder driven mechanism is comprised of free bearing 7-13, cylinder 7-12, connecting axle 7-11.
The conveying mechanism 6 of described charging system is by component feed hopper 4, intermediate feed bucket 5 and lifting hanging or band conveyor forms.Adopt the conveying mechanism 6 of lifting hanging in this specific embodiment.
the foaming machine 8 of the foaming machine 8 of described foaming machine 8 or employing stirring-type or employing pneumatic flushing, in this specific embodiment be adopt stirring-type foaming machine 8(as shown in Figure 5) its structure is by frame 8-1, motor 8-2, band transmission 8-3, (motor frequency conversion device) motor frequency conversion device 8-4, main shaft 8-5, support arm 8-6, foaming cylinder 8-7, charge door 8-13, discharging opening 8-14, flat square hole case blade 8-8, square hole 8-9, sealing strip 8-10, circular hole 8-12, flat circular hole case blade 8-11 and cylinder driving mechanism form, motor 8-2 on frame 8-1 connects the motor frequency conversion device 8-4 that regulates and controls mixing speed by circuit, described foaming cylinder 8-7 adopts cylindrical tube, and its foaming cylinder 8-7 top one side is established charge door 8-13, establishes discharging opening 8-14 in foaming cylinder 8-7 opposite side top, the air cylinder driven mechanism that is formed by cylinder 8-15, free bearing 8-16 and connecting axle 8-17 that the upper installing of the frame 8-1 corresponding with discharging opening 8-14 position makes that foaming cylinder 8-7 side turns, the upper angular distance with 90 ° of main shaft 8-5 that stirs in foaming cylinder 8-7 is installed 4 groups its every group support arm group that is comprised of 2 support arm 8-6, passes through the staggered flat square hole case of alternate installing blade 8-8 and flat circular hole case blade 8-11 on 4 groups of support arm groups, described flat square hole case blade 8-8 is made by tank tower, stainless steel cloth and sealing strip 8-10, the flat casing that the stainless steel cloth that containing is 6～8mm square hole 9 by the length of side on tank tower is made clamps the fabric sealing strip 8-10 of soft fibre by bolt on the flat casing between this flat casing and foaming cylinder 8-7 inwalls, the flat casing that described flat round hole case blade 8-11 is comprised of stainless steel materials and sealing strip 8-10, evenly spread all over the circular hole 8-12 that the aperture is 3～5 ㎜ on flat casing, pitch-row between its adjacent perforations clamps soft fibre fabric sealing strip 8-10 by bolt greater than 10 * 10mm on the flat casing between this flat casing and foaming cylinder 8-7 inwalls.
the foaming machine of described pneumatic flushing is the fluid reservoir that a side dress end face has the foaming agent solution that enters pipe in case, in case, the opposite side mounting height does not wait, a plurality of foaming storehouse that external diameter is different, the general export pipe of case internal upper part dress foam, the top mouth in its each foaming storehouse is connected with foam outlet arm bottom, this top is connected on the general export pipe, fill feed tube between its each foaming storehouse and fluid reservoir, air inlet pipe dress magnetic valve at the bottom of each storehouse of foaming, the compressed air that will have 0.25MPa～0.40MPa pressure by this air compressor machine is sent in the storehouse of foaming, the foaming agent solution of foaming in the storehouse that apply pressure to realizes that pneumatic flushing foams.(not shown)
Described mix liquid conveying mechanism is comprised of mix liquid bath 16, carrier pipe 18 and liquid pump 17, one end of described carrier pipe 18 is inserted in mix liquid bath 16, the other end connection of its carrier pipe 18 is connected on electric side rotary stirring machine 7 mutually, near dress liquid pump 17 on the carrier pipe 18 of mix liquid bath 16.
described hollow lath take out hole machine 21(such as Fig. 6, shown in 7) by taking out hole frame 21-1, the chain 21-2 of Dai Hook, the car body mould car 2 of hollow lath, motor-driven drive chain transmission mechanism forms, its hollow lath mould vehicle 2 adopts the car body mould car 2 that runs on the hollow lath on two tracks 21-16, described two tracks 21-16 are located on frame 21-10 end faces, on the place of frame 21-10 one ends corresponding with car body mould car 2 height and positions of hollow lath, hole frame 21-1 is taken out in installing, install motor transmission mechanism on the bottom girder 21-12 of its frame 21-10 other ends, described motor transmission mechanism is by motor 21-14, reduction box, drive sprocket 21-13, driven sprocket 21-11 and driven chain axletree 21-15 form, sequentially install motor 21-14 in frame 21-10, reduction box, connect drive sprocket 21-13 on its reduction gearbox output shaft, the dress at corresponding with drive sprocket 13 positions frame 21-10 tops is by the driven chain axletree 21-15 of two fulcrum seat supports, its drive sprocket 21-13 is connected with driven sprocket 21-11 on driven chain axletree 21-15 by chain, driving driven chain axletree 21-15 by driven sprocket 21-11 rotates, symmetrical installing two sprocket wheel first 21-17 on the two end axles of the driven chain axletree 21-15 corresponding with two axletree 21-7 positions of car body mould car 2 bottoms, two chain-drive mechanisms that symmetrical installing is synchronized with the movement on described two sprocket wheel first 21-17, described each chain-drive mechanism that is synchronized with the movement is by sprocket wheel second axle, sprocket wheel second 21-3, chain 21-9 and gib head 21-6 form, with take out frame 21-10 ends that hole frame 21-1 adjoins on the sprocket wheel second axle that parallels with driven chain axletree 21-15 of installing, the installing sprocket wheel second 21-3 corresponding with sprocket wheel first 21-17 positions on this sprocket wheel second axle, its sprocket wheel first 21-17 is connected with sprocket wheel second 21-3 by chain 21-9, 4 gib heads 21-6 of uniform connection on the chain 21-9 corresponding with two axletree 21-7 spacings of the car body mould car 2 of hollow lath, 4 gib heads 21-6 on described chain 21-9, when chain 21-9 rotates respectively can with axletree 21-7 phase clasp joints of car body mould car 2, drag the forward operation of car body mould vehicle 2 on two tracks 21-10 of hollow lath just as relay is held in both hands by these two chain-drive mechanisms that are synchronized with the movement, the car body mould car 2 of described hollow lath is by car body, sleeving core 2-3, shackle 21-4 and wheel mechanism 2-5 form, by end template 2-4, the car body that side template 2-1 and end head formwork 2-2 form, insert a plurality of sleeving cores 2-3 in car body, the one uncovered other end of end of its each sleeving core 2-3 is provided with and shackle 21-4 with the gib head phase clasp joint on the chain 21-2 of hook, two wheel mechanisms 2-5 along two orbital motions of symmetrical installing on bottom surface, middle part both sides, car body bottom surface, described each wheel mechanism is at the symmetrical installing in the two ends of axletree 21-7 two wheels, described each gib head 21-6 is hollow form, is bolted on chain 21-9.
Described ferry bus 14 is to be provided with at the car body end face 3 groups of tracks that the car body mould car 2 for hollow lath moves, and drives by manual or electric transmission.Adopt manually in this specific embodiment.
The above; it is only the better specific embodiment of the present invention; but protection scope of the present invention is not limited to this; all are familiar with those skilled in the art in technical scope disclosed by the invention, according to technical scheme of the present invention and design of the present invention thereof be equal to replace or change all should be encompassed in protection scope of the present invention within.
Claims (10)
1. production line of light weight foam concrete building board, it is characterized in that: by the technological process of cast light weight foam concrete building board, be provided with rectangular-shaped conveying track on the ground of constructing, described rectangular-shaped conveying track is comprised of the rack track (1) of both sides and the ferry-boat track (13) at two ends, the rack track (1) of one side sequentially is comprised of demoulding processing section and cast section, is equipped with several along the car body mould car (2) of rail moving on this track; The rack track (1) of its opposite side is the maintenance section, installing maintenance stove (19) on this maintenance section, all put the electronic or manual ferry bus (14) along rail moving on the ferry-boat section track (13) at two ends, all install on the rack track outside the entrance and exit of described maintenance stove (19) by power-actuated lift (15); The upper installing of stirring workbench (3) electric side rotary stirring machine (7) in cast section top, the stirring workbench (3) corresponding with the discharging opening position of described electric side rotary stirring machine (7) connects discharge bucket (22), the conveying mechanism (6) of the upper installing charging system of setting a roof beam in place on the stirring workbench (3) corresponding with electric side rotary stirring machine (7) charge door position is realized the batching of the powdery after automatic gauge component is sent in electric side rotary stirring machine (7) by this conveying mechanism (6); Foaming machine (8) or the foaming machine of pneumatic flushing (8) at described electric side rotary stirring machine (7) one side top installing stirring-types, foam after discharging opening by foaming machine (8) will foam is sent in electric side rotary stirring machine (7), the top of its electric side rotary stirring machine (7) installing mix liquid conveying mechanism; The hole machine of taking out (21) of installing hollow lath on the frame of demoulding processing section; Be provided with wastewater trough (12) in the ground in rack track (1) outside, installing clears wash water liquid bath (10) between described wastewater trough (12) and electric side rotary stirring machine (7), and installing clears wash water liquid pipe (9) between the foaming machine (8) of described wastewater trough (12) and stirring-type; Be provided with the regeneration water pipe (20) of recycled water being sent into by water pump in mix liquid bath (16) between mix liquid bath (16) in wastewater trough (12) and mix liquid conveying mechanism.
2. by production line of light weight foam concrete building board claimed in claim 1, it is characterized in that: described car body mould car (2) is by end template (2-4), side template (2-1), end head formwork (2-2), easily assembling clasp joint mechanism, bolt, sleeving core (2-3) and wheel mechanism (2-5) form, the cast chamber of the hollow lath that is spliced and combined by two side templates (2-1) and two ends template (2-2) on end template (2-4) end face, the clasp joint mechanism that the symmetrical installing in two jiaos of places of one side panel in described cast chamber is easy to load and unload, the connection at its two jiaos of places of opposite side panel, cast chamber is bolted, the activity many sleeving cores (2-3) of packing in the two ends template of cast in the chamber, two wheel mechanisms (2-5) that symmetrical installing is moved along two parallel orbits on end template (2-4) bottom center two side plate faces.
3. by production line of light weight foam concrete building board claimed in claim 1, it is characterized in that: described maintenance stove (19) adopts heater with solar energy or adopts resistance-heated furnace, be provided with in stove with lift (15) in the rail layer of equal number.
4. by production line of light weight foam concrete building board claimed in claim 1, it is characterized in that: described lift (15) is by quadra, rail bracket, elevating mechanism and push away, drawing mechanism forms, be four square quadras that vertical beam is combined into through connection by cross section, installing is along the upper and lower rail bracket that moves of vertical beam in quadra, in the installing of quadra top by electronic, hydraulic pressure or the elevating mechanism of pneumatic actuation (23), by the elevating movement of its elevating mechanism (23) drive track frame in quadra; Be provided with two-layer above rail layer in described rail bracket, be provided with 2 groups of above tracks that supply car body mould car to move in its every layer rail layer, the installing of this rail bracket bottom is by the pushing away of electronic, hydraulic pressure or pneumatic actuation, drawing mechanism (24), by push away, drawing mechanism band motor vehicles bodies mould car (2) in maintenance stove (19) propelling and pull out.
5. by production line of light weight foam concrete building board claimed in claim 1, it is characterized in that: described electric side rotary stirring machine (7) is by frame (7-1), transmission gear for electric motor, motor frequency conversion device (7-5), mixing drum (7-6), stir main shaft (7-7), the rabbling mechanism of two stirring vane eclipsed forms and air cylinder driven mixing drum side rotation mechanism form, by motor (7-2), band transmission (7-3) is connected 7-4 with reduction box) motor (7-2) in the transmission gear for electric motor that forms goes up and connects by circuit the motor frequency conversion device (7-5) that regulates and controls mixing speed, described mixing drum (7-6) adopts half-cylindrical cylindrical shell, its cylindrical shell top one side is provided with charge door, its cylindrical shell opposite side is provided with discharging opening, the rabbling mechanism that main shaft (7-7) is submitted four pairs of stirring vane eclipsed forms of installing between misphase stirs in the air cylinder driven mechanism that the upper installing of the frame (7-1) corresponding with the discharging opening position turns the mixing drum side in this mixing drum (7-6) in, the rabbling mechanism of described each two stirring vane eclipsed form is comprised of mixing arm (7-10), tabular stirring vane (7-9) and spirality arc surfaced stirring vane (7-8), stir the upper end that connects described mixing arm (7-10) of main shaft (7-7) at it, the other end of its mixing arm (7-10) is sequentially installed spirality arc surfaced stirring vane (7-9) and tabular stirring vane (7-8).
6. by production line of light weight foam concrete building board claimed in claim 1, it is characterized in that: the conveying mechanism of described charging system (6) is by component feed hopper (4), intermediate feed bucket (5) and lifting hanging or band conveyor forms.
7. by production line of light weight foam concrete building board claimed in claim 1, it is characterized in that: the formula foaming machine (8) of described stirring is by frame (8-1), motor (8-2), band transmission (8-3), motor frequency conversion device (8-4), main shaft (8-5), support arm (8-6), foaming cylinder (8-7), charge door (8-13), discharging opening (8-14), flat square hole case blade (8-8), square hole (8-9), sealing strip (8-10), circular hole (8-12), flat circular hole case blade (8-11) and cylinder driving mechanism form, motor (8-2) on frame (8-1) connects the motor frequency conversion device (8-4) that regulates and controls mixing speed by circuit, described foaming cylinder (8-7) adopts cylindrical tube, and its foaming cylinder (8-7) top one side is established charge door (8-13), establishes discharging opening (8-14) in foaming cylinder (8-7) opposite side top, the air cylinder driven mechanism that is formed by cylinder (8-15), free bearing (8-16) and connecting axle (8-17) that the upper installing of the frame (8-1) corresponding with discharging opening (8-14) position makes that foaming cylinder (8-7) side turns, the upper angular distance with 90 ° of main shaft (8-5) that stirs in foaming cylinder (8-7) is installed 4 groups its every group support arm group that is comprised of 2 support arms (8-6), passes through staggered alternate installing flat square hole case blade (8-8) and flat circular hole case blade (8-11) on 4 groups of support arm groups, described flat square hole case blade (8-8) is made by tank tower, stainless steel cloth and sealing strip (8-10), the flat casing that the stainless steel cloth that containing is 5～8 ㎜ square holes (8-9) by the length of side on tank tower is made clamps the fabric sealing strip (8-10) of soft fibre by bolt on the flat casing between this flat casing and foaming cylinder (8-7) inwall, the flat casing that described flat round hole case blade (8-11) is comprised of stainless steel materials and sealing strip (8-10), evenly spreading all over the aperture on flat casing is the circular hole (8-12) of 3～5 ㎜, pitch-row between its adjacent perforations clamps soft fibre fabric sealing strip (8-10) by bolt greater than 10 * 10 ㎜ on the flat casing between this flat casing and foaming cylinder (8-7) inwall.
8. by production line of light weight foam concrete building board claimed in claim 1, it is characterized in that: described mix liquid conveying mechanism is comprised of mix liquid bath (16), carrier pipe (18) and liquid pump (17), one end of described carrier pipe (18) is inserted in mix liquid bath (16), the other end connection of its carrier pipe (18) is connected on electric side rotary stirring machine (7) mutually, near the upper dress of carrier pipe (18) liquid pump (17) of mix liquid bath (16).
9. by production line of light weight foam concrete building board claimed in claim 1, it is characterized in that: the hole machine of taking out (21) of described hollow lath is by taking out hole frame (21-1), the chain (21-2) of Dai Hook, the car body mould car (2) of hollow lath, motor-driven drive chain transmission mechanism forms, its hollow lath mould vehicle (2) adopts the car body mould car (2) that runs on the hollow lath on two tracks (21-16), described two tracks (21-16) are located on frame (21-10) end face, on the place of frame (21-10) end corresponding with car body mould car (2) height and position, hole frame (21-1) is taken out in installing, the upper installing of the bottom girder (21-12) of its frame (21-10) other end motor transmission mechanism, described motor transmission mechanism is by taking out hole motor (21-14), reduction box, drive sprocket (21-13), driven sprocket (21-11) and driven chain axletree (21-15) form, sequentially hole motor (21-14) is taken out in installing on frame (21-10), reduction box, connect drive sprocket (21-13) on its reduction gearbox output shaft, the driven chain axletree (21-15) that the dress at corresponding with drive sprocket (21-13) position frame (21-10) top is supported by two axle beds (21-8), its drive sprocket (21-13) is connected with driven sprocket (21-11) on driven chain axletree (21-15) by chain, driving chain axletree (21-15) by driven sprocket (21-11) rotates, symmetrical installing two sprocket wheel first (21-17) on the two end axles of the driven chain axletree (21-15) corresponding with two axletree (21-7) positions of car body mould car (2) bottom, at upper symmetrical two chain-drive mechanisms that are synchronized with the movement of installing of described two sprocket wheel first (21-17), described each chain-drive mechanism that is synchronized with the movement is by sprocket wheel second axle (21-5), sprocket wheel second (21-3), chain (21-9) and gib head (21-6) form, with take out frame (21-10) end that hole frame (21-1) adjoins on the sprocket wheel second axle (21-5) that parallels with chain axletree (21-15) of installing, the sprocket wheel second (21-3) that the upper installing of this sprocket wheel second axle (21-5) is corresponding with sprocket wheel first (21-17) position, its sprocket wheel first (21-17) is connected with sprocket wheel second (21-3) by chain (21-9), upper uniform 4 gib heads of connection (21-6) of the chain (21-9) corresponding with two axletree (21-7) spacings of car body mould car (2), 4 gib heads (21-6) on described chain (21-9), when chain (21-9) rotates respectively can with axletree (21-7) the phase clasp joint of car body mould car (2), by floor mop motor vehicles bodies mould vehicle (2) operation forward on two tracks (21-16) just as relay is held in both hands of these two chain-drive mechanisms that are synchronized with the movement, described car body mould car (2) is by car body, sleeving core (2-3), shackle (21-4) and wheel mechanism (2-5) form, by end template (2-4), the car body that side template (2-1) and end head formwork (2-2) form, insert a plurality of sleeving cores (2-3) in car body, the one uncovered other end of end of its each sleeving core (2-3) is provided with and shackle (21-4) with the gib head phase clasp joint on the chain (21-2) of hook, two wheel mechanisms (2-5) along two orbital motions of symmetrical installing on bottom surface, middle part both sides, car body bottom surface, described each wheel mechanism (2-5) is at the symmetrical installing in the two ends of axletree two wheels, described each gib head (21-6) is hollow form, is bolted on chain (21-9).
10. by production line of light weight foam concrete building board claimed in claim 1, it is characterized in that: described ferry bus (14) is to be provided with for 3 groups of mobile tracks of car body mould car (2) at the car body end face, drives by manual or electric transmission.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110206437 CN102241067B (en) | 2011-07-21 | 2011-07-21 | Production line of light weight foam concrete building board |
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| CN 201110206437 CN102241067B (en) | 2011-07-21 | 2011-07-21 | Production line of light weight foam concrete building board |
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| CN102241067B true CN102241067B (en) | 2013-05-08 |
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| CN 201110206437 Expired - Fee Related CN102241067B (en) | 2011-07-21 | 2011-07-21 | Production line of light weight foam concrete building board |
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