CN110682434A - Composite floor slab and double-skin wall single-circulation prefabrication comprehensive production line and production method thereof - Google Patents
Composite floor slab and double-skin wall single-circulation prefabrication comprehensive production line and production method thereof Download PDFInfo
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- CN110682434A CN110682434A CN201911075004.5A CN201911075004A CN110682434A CN 110682434 A CN110682434 A CN 110682434A CN 201911075004 A CN201911075004 A CN 201911075004A CN 110682434 A CN110682434 A CN 110682434A
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- station
- vibrating
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- pouring
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 58
- 239000002131 composite material Substances 0.000 title claims abstract description 21
- 238000009417 prefabrication Methods 0.000 title description 3
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 15
- 230000007306 turnover Effects 0.000 claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 5
- 238000004381 surface treatment Methods 0.000 claims description 4
- 238000009826 distribution Methods 0.000 abstract description 9
- 238000012423 maintenance Methods 0.000 abstract description 5
- 229910001294 Reinforcing steel Inorganic materials 0.000 abstract 3
- 238000009415 formwork Methods 0.000 abstract 1
- 230000002787 reinforcement Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 9
- 238000010276 construction Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Abstract
The invention provides a single-cycle comprehensive production line for laminated floors and double-skin walls, which comprises stations for cleaning, oil spraying, mold distribution, reinforcement distribution, embedded part distribution and ferrying, wherein a blanking pouring table is arranged behind the ferrying station, a vibrating station is arranged behind the blanking pouring table, and the vibrating station also comprises a turnover table; a pre-curing station is arranged between the vibrating station and the curing kiln; and a mould stripping station and a waiting station are arranged between the returning vibration stations of the curing kiln, and the waiting station and the overturning platform are arranged side by side. The method for producing the composite floor slab and the double-skin-wall single-circulation integrated production line comprises the following steps of: pouring and vibrating after the arrangement of the wall reinforcing steel bars and the embedded parts is finished, and removing the formwork after maintenance; when producing double skin walls: after the wall reinforcing steel bars and the embedded parts are arranged, the mould table is moved to a pouring position to pour a single-side wall body, the single-side wall body is placed into a kiln to be cured, a reverse vibration station is moved to a wall body on a vibration position from the turnover table after the wall body reinforcing steel bars and the embedded parts are poured, two walls are superposed and assembled, secondary vibration is carried out, steam curing is carried out in the kiln, and the mould is removed.
Description
Technical Field
The invention belongs to the technical field of production of prefabricated composite floor slabs and double-skin wall components of fabricated buildings.
Background
In the prior art, the prefabrication of the PC components of the double-skin wall and the composite floor slab adopts a production line process. Wherein:
the production process of the double-skin wall comprises the following steps: 1) cleaning a mould, spraying a release agent, distributing the mould, distributing ribs, arranging embedded parts, pouring and vibrating a first surface, scraping, pre-curing, napping, steam curing, removing the mould and standing; 2) cleaning a mould, spraying a release agent, distributing a mould on a second surface, distributing ribs, arranging embedded parts, pouring and vibrating, scraping, napping, assembling the first surface and the second surface, pre-curing, performing steam curing, removing the mould, and finally treating the rough surface of the two walls.
Secondly, the production process of the laminated plate comprises the following steps: cleaning a mould, spraying a release agent, distributing the mould, distributing ribs, arranging embedded parts, pouring, vibrating, putting into a kiln, curing and demoulding.
Because the two production flows are different in key steps, the production lines are respectively arranged in the prior art. The independent production line determines to be respectively matched with corresponding production facilities and personnel, the engineering investment is very large, and if the personnel carry out double-line operation, when a single component is produced, the other line can only be idle or the working procedure is complicated.
Disclosure of Invention
In order to solve the problems of large engineering investment and low equipment utilization rate of respectively arranging production lines for laminated slab production and double-skin wall production in the prior art, the invention provides a comprehensive production line for laminated floor slabs and double-skin walls, which has the specific technical scheme that:
a single-cycle comprehensive production line for laminated floors and double-skin walls comprises a cleaning station, an oil spraying station, a mold distribution station, a rib distribution station, an embedded part distribution station and a ferrying station which are sequentially arranged according to a production flow, wherein a blanking pouring table is arranged behind the ferrying station; a vibrating station is arranged behind the blanking pouring table, and the vibrating station also comprises a turnover table; a pre-curing station is arranged between the vibrating station and the curing kiln; a demolding station and a transition station are arranged behind the curing kiln; and a mould stripping station and a waiting station are also arranged between the curing kiln and the vibrating station, and the waiting station and the overturning platform are arranged side by side.
The layout structure of the production line is reasonably adjusted by the layout structure of the original production line with two building structures, the new production line structure can produce the composite floor slab and the double-skin wall, can independently produce a single component and can simultaneously produce two components, the circulating flow is realized, and the efficiency of the production line is greatly improved.
The method for producing the composite floor slab and the double-skin wall by the single-circulation comprehensive production line of the composite floor slab and the double-skin wall comprises the following steps:
A. when producing a composite floor slab: cleaning a mould, spraying a release agent, arranging a single-side wall template, arranging embedded steel bars, arranging embedded parts, pouring and vibrating, scraping, pre-curing, napping, steam curing, removing the mould and treating a rough surface;
B. when producing double skin walls: cleaning a mould, spraying a release agent, arranging a single-side wall template, arranging embedded steel bars, arranging embedded parts, moving a mould table to a pouring position, pouring a single-side wall, scraping, pre-curing, galling, performing steam curing in a kiln, demoulding, standing, moving to the turning surface of a turning table, moving the wall plate to a wall which is just poured on a vibrating position by the turning table, superposing and assembling two walls, vibrating for the second time, galling, performing steam curing in the kiln, demoulding and performing rough surface treatment.
The method can randomly convert production between the composite floor slab and the double-skin wall, avoids the problems of idle stations, work procedure and labor saving, increased labor amount, enlarged land area, increased production line construction cost and the like caused by single line arrangement, and reduces construction and production cost.
Drawings
FIG. 1 is a conventional double-skin wall production line station arrangement;
FIG. 2 is a layout of stations of a conventional laminated slab production line;
FIG. 3 is a layout diagram of stations and equipment of a double-skin wall and composite floor comprehensive assembly line;
FIG. 4 is a flow chart of the production of composite floor slabs on an integrated production line;
FIG. 5 is a flow chart of double skin wall production on a complex production line.
Detailed Description
The invention aims to solve the problem that the production of the composite floor slab and the double-skin wall in the prior art is realized by independently arranging production lines, more work operations need to be distributed, and the two production lines have a plurality of same parts, so that the utilization rate of equipment is low. As shown in fig. 1 and 2, in the production line of the composite floor slab and the double-skin wall respectively arranged in the prior art, it can be seen that the steps of the two are completely consistent in the former process flow, and the two are suitable for being combined and used, while the steps are obviously different in the latter process, and the equipment and the engineering amount put into the later process are larger, so that the great significance is obviously not achieved if the two are simply combined and shared in the former process on the production line. The invention carries out deep research on the production line on the basis and discusses a more deep scheme for combining the production lines.
As shown in fig. 3, a single-cycle integrated production line for laminated floors and double-skin walls comprises a cleaning station 1, an oil spraying station 2, a mold distribution station 3, a rib distribution station 4, an embedded part distribution station 5 and a ferry station 11 which are sequentially arranged according to a production flow, wherein a blanking pouring table 6 is arranged behind the ferry station 11; a vibrating station 7 is arranged behind the blanking pouring table 6, and the vibrating station 7 also comprises a turnover table; a pre-curing station 12 is arranged between the vibrating station 7 and the curing kiln 8; a demoulding station 13 and a transition station are arranged behind the curing kiln 8; a mould stripping station 9 and a waiting station 10 are further arranged between the curing kiln 8 and the vibrating station 7, and the waiting station 10 and the overturning platform are arranged side by side.
The method for producing the composite floor slab and the double-skin wall by the single-circulation comprehensive production line of the composite floor slab and the double-skin wall comprises the following steps:
as shown in fig. 4, when producing a laminated floor slab: cleaning a mould, spraying a release agent, arranging a single-side wall template, arranging embedded steel bars, arranging embedded parts, pouring and vibrating, scraping, pre-curing, napping, steam curing, removing the mould and treating a rough surface. Wherein the cleaning of the mould, the spraying of the release agent, the arrangement of the single-side wall template, the arrangement of the embedded steel bars and the arrangement of the embedded parts are all carried out on corresponding stations. The manufactured structure is sent to a blanking pouring station 6 through a ferrying station 11 for concrete pouring, and then sent to a vibrating station 7, all components of the laminated slab are carried out in the forward direction in production, and a turnover table is not involved in the process. And (4) after the vibration-compacted wallboard is cured, removing the mold from a demolding station in the subsequent curing kiln, and finally performing rough surface treatment on a transition station.
As shown in fig. 5, when producing double skin walls: cleaning a mould, spraying a release agent, arranging a single-side wall template, arranging embedded steel bars, arranging embedded parts, moving a mould table to a pouring position, pouring a single-side wall, scraping, pre-curing, galling, performing steam curing in a kiln, demoulding, standing, moving to the turning surface of a turning table, moving the wall plate to a wall which is just poured on a vibrating position by the turning table, superposing and assembling two walls, vibrating for the second time, galling, performing steam curing in the kiln, demoulding and performing rough surface treatment. Wherein the cleaning of the mould, the spraying of the release agent, the arrangement of the single-side wall template, the arrangement of the embedded steel bars and the arrangement of the embedded parts are all carried out on corresponding stations. The manufactured structure is conveyed to a pouring station through a ferrying station 11 to be poured with concrete, and pouring at the position is the pouring operation of one wall body of the double-skin wall. Then the wall body is conveyed to a vibration station 7 to be vibrated and compacted, maintenance is carried out through a pre-maintenance station 12 and a maintenance kiln 8, the well-maintained first wall body is hoisted to a stripping station 9, then the wall body is stood at a waiting station, another wall body matched with the wall body reaches the vibration station, then the wall body is turned from the waiting station 10 to a turnover table, the turnover table turns over the wall body, then the first wall body and the second wall body are combined and combined to be vibrated, and then maintenance, kiln discharging and demoulding (the second wall body) are carried out, and finally the wall body reaches a transition station.
The invention provides a method for producing double-skin walls and laminated floor slabs simultaneously, which can convert the production types of components at any time. The invention can realize the simultaneous production of the composite floor slab and the double-skin wall and can also realize the conversion at any time. When the composite floor slab is produced, circulating water flow is realized, and the efficiency of the production line is greatly improved. The problems of idle stations, work procedure and labor, increased labor amount, increased land area, increased production line construction cost and the like caused by single line arrangement are avoided. The field and resources are fully utilized, the production efficiency is improved, and the cost is reduced.
Claims (2)
1. A single-cycle comprehensive production line for laminated floors and double-skin walls comprises a cleaning station, an oil spraying station, a mold distributing station, a rib distributing station, an embedded part distributing station and a ferrying station which are sequentially arranged according to a production flow, and is characterized in that a blanking pouring table is arranged behind the ferrying station; a vibrating station is arranged behind the blanking pouring table, and the vibrating station also comprises a turnover table; a pre-curing station is arranged between the vibrating station and the curing kiln; a demolding station and a transition station are arranged behind the curing kiln; and a mould stripping station and a waiting station are also arranged between the curing kiln and the vibrating station, and the waiting station and the overturning platform are arranged side by side.
2. The method for producing the composite floor slab and the double-skin wall by the single-circulation integrated production line of the composite floor slab and the double-skin wall as claimed in claim 1, which comprises the following steps:
A. when producing a composite floor slab: cleaning a mould, spraying a release agent, arranging a single-side wall template, arranging embedded steel bars, arranging embedded parts, pouring and vibrating, scraping, pre-curing, napping, steam curing, removing the mould and treating a rough surface;
B. when producing double skin walls: cleaning a mould, spraying a release agent, arranging a single-side wall template, arranging embedded steel bars, arranging embedded parts, moving a mould table to a pouring position, pouring a single-side wall, scraping, pre-curing, galling, performing steam curing in a kiln, demoulding, standing, moving to the turning surface of a turning table, moving the wall plate to a wall which is just poured on a vibrating position by the turning table, superposing and assembling two walls, vibrating for the second time, galling, performing steam curing in the kiln, demoulding and performing rough surface treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911075004.5A CN110682434A (en) | 2019-11-06 | 2019-11-06 | Composite floor slab and double-skin wall single-circulation prefabrication comprehensive production line and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911075004.5A CN110682434A (en) | 2019-11-06 | 2019-11-06 | Composite floor slab and double-skin wall single-circulation prefabrication comprehensive production line and production method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN110682434A true CN110682434A (en) | 2020-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911075004.5A Pending CN110682434A (en) | 2019-11-06 | 2019-11-06 | Composite floor slab and double-skin wall single-circulation prefabrication comprehensive production line and production method thereof |
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| CN (1) | CN110682434A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111377682A (en) * | 2020-03-18 | 2020-07-07 | 北京市燕通建筑构件有限公司 | Anti-cracking concrete and preparation method thereof, and anti-cracking fabricated prefabricated part composite floor slab and preparation method thereof |
| CN111421030A (en) * | 2020-03-27 | 2020-07-17 | 毅德建筑咨询(上海)有限公司 | Cold-bending assembly building prefabricated part production line and production process |
| CN111702918A (en) * | 2020-05-13 | 2020-09-25 | 中铁六局集团有限公司 | Construction method of assembly type concrete member flow machine set |
| CN114311266A (en) * | 2021-12-27 | 2022-04-12 | 合肥中宝机械制造有限公司 | Prefabricated plate production line |
| CN114953152A (en) * | 2022-06-17 | 2022-08-30 | 湖南三一快而居住宅工业有限公司 | Cavity wall production method and cavity wall production line |
| CN115890902A (en) * | 2022-11-16 | 2023-04-04 | 上海天华建筑设计有限公司 | Automatic production equipment for double-faced formwork wall and preparation method of formwork wall |
-
2019
- 2019-11-06 CN CN201911075004.5A patent/CN110682434A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111377682A (en) * | 2020-03-18 | 2020-07-07 | 北京市燕通建筑构件有限公司 | Anti-cracking concrete and preparation method thereof, and anti-cracking fabricated prefabricated part composite floor slab and preparation method thereof |
| CN111421030A (en) * | 2020-03-27 | 2020-07-17 | 毅德建筑咨询(上海)有限公司 | Cold-bending assembly building prefabricated part production line and production process |
| CN111702918A (en) * | 2020-05-13 | 2020-09-25 | 中铁六局集团有限公司 | Construction method of assembly type concrete member flow machine set |
| CN114311266A (en) * | 2021-12-27 | 2022-04-12 | 合肥中宝机械制造有限公司 | Prefabricated plate production line |
| CN114311266B (en) * | 2021-12-27 | 2022-11-22 | 合肥中宝机械制造有限公司 | Prefabricated plate production line |
| CN114953152A (en) * | 2022-06-17 | 2022-08-30 | 湖南三一快而居住宅工业有限公司 | Cavity wall production method and cavity wall production line |
| CN115890902A (en) * | 2022-11-16 | 2023-04-04 | 上海天华建筑设计有限公司 | Automatic production equipment for double-faced formwork wall and preparation method of formwork wall |
| CN115890902B (en) * | 2022-11-16 | 2024-01-12 | 上海天华建筑设计有限公司 | Automatic production equipment for double-sided formwork wall and formwork wall preparation method |
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