CN214605044U - Prefabricated part production line - Google Patents
Prefabricated part production line Download PDFInfo
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- CN214605044U CN214605044U CN202023281004.1U CN202023281004U CN214605044U CN 214605044 U CN214605044 U CN 214605044U CN 202023281004 U CN202023281004 U CN 202023281004U CN 214605044 U CN214605044 U CN 214605044U
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Abstract
The utility model provides a prefabricated component production line. The prefabricated part production line comprises a production line area and a maintenance station, wherein the production line area comprises a first production line, a second production line, a third production line and a fourth production line; the first assembly line comprises a mould stripping station, a mould stripping hoisting station, a cleaning station and a mould assembling station; the fourth production line comprises a weight reducing plate laying station, a first material distributing station, a bottom rib placing station, a bottom pre-embedding station and a release agent coating station; the third assembly line comprises a surface rib placing station and an upper layer embedding station, and the second assembly line comprises a post-treatment station and a second material distribution station; the demolding station is connected with an outlet of the maintenance station; the post-treatment station is connected with an inlet of the maintenance station. Compared with the prior art, the utility model provides a prefabricated component production line sets up two cloth stations, can carry out the cloth to the prefabricated component that needs twice cloth at the same time, can improve production efficiency.
Description
Technical Field
The utility model relates to a prefabricated component production technical field especially relates to a prefabricated component production line.
Background
When the existing prefabricated part production line disclosed as CN209408872U is used for producing wallboards, the production line mainly comprises stations for distributing, maintaining, turning and the like. The curing kiln is positioned at the end of the production line, and the production line is divided into three lines, namely 1, 2 and 3, which are arranged in an up-middle-down manner. The line 1, the line 3 and the curing kiln form a large closed type circulation assembly line, the platform die is operated from the line 1 to the line 3 through the ferry trolley, the platform die enters the curing kiln after passing through the circulation assembly line, and the platform die is operated to the line 1 through the curing kiln to complete the process of the circulation type production line. The 2 lines and the 3 lines form a small circulation production line which is mainly used for producing the sandwich heat-insulating external wall panel.
This line layout under the same conditions leads to:
(1) two times of material distribution of the two circulating assembly lines share one material distribution machine, and the first time of material distribution conflicts with the second time of material distribution simultaneously;
(2) the number of production stations is too small, the production rhythm of the component is too long, and the production process is not flexible.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can improve the production beat and improve production efficiency's prefabricated component production line.
The technical scheme of the utility model is that: a prefabricated part production line comprises a production line area and a maintenance station arranged at the end of the production line area, wherein the production line area comprises a first assembly line, a second assembly line, a third assembly line and a fourth assembly line which are parallel to each other;
the first assembly line comprises a mould stripping station, a mould stripping hoisting station, a cleaning station and a mould assembling station which are arranged in sequence; the demolding station is connected with an outlet of the maintenance station, the demolding hoisting station is an output end of the prefabricated part production line, and the cleaning station is an initial end of the prefabricated part production line;
the fourth production line comprises a weight reducing plate laying station, a first material distributing station, a bottom layer rib placing station, a bottom layer pre-embedding station and a release agent coating station which are sequentially arranged; the mould release agent coating station is connected with the mould assembling station, and the weight reducing plate laying station is arranged close to the maintenance station;
the third assembly line comprises a surface layer rib placing station and an upper layer embedded station which are sequentially arranged, and the second assembly line comprises a post-processing station and a second material distributing station which are sequentially arranged;
the weight reducing plate laying station is connected with the surface layer rib placing station, and the upper layer pre-embedding station is connected with the second material distributing station; the post-treatment station is connected with an inlet of the maintenance station.
In the scheme, one assembly line is added, so that the number of operating stations is increased, the production beat is favorably improved, and the production efficiency is further improved; meanwhile, two cloth stations are arranged, the two cloth machines can simultaneously distribute the cloth, the advantages of the prefabricated parts needing to distribute the cloth twice are obvious, and the production efficiency can be improved.
In a technical scheme, the first production line and the fourth production line are located on two outer sides of the production line area, the second production line and the third production line are adjacently arranged in the middle of the first production line and the fourth production line, and the third production line and the fourth production line are adjacently arranged.
In another technical scheme, the first pipeline and the fourth pipeline are arranged adjacently, the third pipeline and the fourth pipeline are arranged adjacently, and the second pipeline and the third pipeline are arranged adjacently.
Preferably, the number of the demolding stations on the first production line is at least three, the number of the demolding hoisting stations is at least two, the cleaning stations comprise mold cleaning stations and trolley cleaning stations, the mold cleaning stations are close to the demolding hoisting stations, and the trolley cleaning stations are close to the mold assembling stations.
Preferably, the number of bottom layer pre-embedding stations on the fourth production line is at least two, the number of bottom layer rib placing stations is at least three, and the number of weight reducing plate paving stations is at least two; and a first inspection station is arranged between the first cloth station and the bottom rib placing station.
Preferably, the mold assembling station on the first production line is connected with the mold release agent coating station on the fourth production line through a first mold ferry-boat mechanism.
Preferably, the number of the surface layer rib placing stations on the third assembly line is at least three, and the number of the upper layer embedded stations is at least two.
Preferably, a second inspection station is arranged at an entrance end of a second material distribution station on the second production line, and the second inspection station is connected with the upper layer pre-embedding station; the number of post-processing stations on the second production line is at least three.
Preferably, the second inspection station is connected with the upper layer embedded station through a second platform die ferrying mechanism.
Preferably, the station for laying the weight reducing plate on the fourth production line is connected with the station for placing the ribs on the surface layer through a third die ferrying mechanism.
Compared with the prior art, the beneficial effects of the utility model are that:
the first material distribution station and the second material distribution station can distribute materials at the same time, and the advantages of prefabricated parts needing to distribute materials twice are obvious, so that the production efficiency can be improved;
the number of operating stations is increased, so that the production rhythm is improved, and the production efficiency is improved;
and thirdly, the cost of the production line is reduced and the production efficiency is improved by upgrading the layout of the production line, thereby being beneficial to the operation and management of production line workers.
Drawings
Fig. 1 is a schematic structural diagram of a prefabricated component production line according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a prefabricated component production line according to another embodiment of the present invention.
In the drawings: 1-a first assembly line, 2-a second assembly line, 3-a third assembly line, 4-a fourth assembly line, 5-a maintenance station, 6-a first mold ferry mechanism, 7-a second mold ferry mechanism and 8-a third mold ferry mechanism;
11-a mould removing station, 12-a demoulding hoisting station, 13-a cleaning station, 131-a mould cleaning station, 132-a trolley cleaning station and 14-a mould assembling station;
21-post-treatment station, 22-second material distribution station and 23-second inspection station;
31-a surface layer rib arranging station and 32-an upper layer pre-embedding station;
41-a weight reducing plate laying station, 42-a first material distributing station, 43-a first inspection station, 44-a bottom layer rib placing station, 45-a bottom layer embedding station and 46-a release agent coating station.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments. It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict. For convenience of description, the words "upper", "lower", "left" and "right" in the following description are used only to indicate the correspondence between the upper, lower, left and right directions of the drawings themselves, and do not limit the structure.
As shown in fig. 1, the prefabricated part production line provided by this embodiment includes a production line area and a maintenance station 5 disposed at an end of the production line area. The curing station 5 is provided with a curing kiln comprising an inlet and an outlet.
The production line area comprises a first assembly line 1, a second assembly line 2, a third assembly line 3 and a fourth assembly line 4 which are parallel to each other.
The first assembly line 1 comprises a mould stripping station 11, a mould stripping hoisting station 12, a cleaning station 13 and a mould assembling station 14 which are arranged in sequence. The demolding station 11 is connected with an outlet of the maintenance station 5, the demolding hoisting station 12 is an output end of the prefabricated part production line, and the cleaning station 13 is an initial end of the prefabricated part production line. The output end is the end of the prefabricated part after the prefabricated part is produced. The start point refers to the beginning of the production of the prefabricated part.
In order to ensure the meeting of the production line takt, the number of the mould removing stations 11 on the first production line 1 is at least three, and the number of the demoulding hoisting stations 12 is at least two. The cleaning station 13 comprises a die cleaning station 131 and a trolley cleaning station 132, the die cleaning station 131 is arranged close to the demolding hoisting station 12, and the trolley cleaning station 132 is arranged close to the die assembling station 14. The prefabricated part is arranged on the demoulding hoisting station 12, and after demoulding is realized by the overturning and inclining of an overturning platform (not numbered) arranged on the station, the prefabricated part is hoisted and unloaded by a traveling crane.
The fourth production line 4 comprises a weight reducing plate laying station 41, a first material distributing station 42, a first inspection station 43, a bottom rib placing station 44, a bottom pre-embedding station 45 and a release agent coating station 46 which are sequentially arranged. The number of the bottom layer pre-embedding stations 45 on the fourth production line 4 is at least two, the number of the bottom layer rib placing stations 44 is at least three, and the number of the weight reducing plate laying stations 41 is at least two, so that the release agent coating station 46 corresponds to the mold assembling station 14 in position, the weight reducing plate laying station 41 corresponds to the mold removing station 11 in position, and the weight reducing plate laying station 41 and the mold removing station 11 are both arranged close to the maintenance station 5. The mold release agent coating station 46 is connected with the mold assembly station 14 through a first mold ferry mechanism 6.
The third assembly line 3 comprises a surface layer rib placing station 31 and an upper layer embedded station 32 which are sequentially arranged, the number of the surface layer rib placing stations 31 on the third assembly line 3 is at least three, and the number of the upper layer embedded stations 32 is at least two.
The second production line 2 comprises a post-processing station 21, a second material distribution station 22 and a second inspection station 23 which are arranged in sequence. The second inspection station 22 corresponds to the upper layer embedding station 32 in position and is connected with the upper layer embedding station through a second platform die ferry mechanism 7. The number of post-processing stations 21 on the second flow line 2 is at least three. The post-treatment station 21 is connected with the inlet of the maintenance station 5.
The surface layer rib placing station 31 is arranged close to the maintenance station 5, and the weight reducing plate laying station 41 is connected with the surface layer rib placing station 31 through a third platform die ferrying mechanism 8.
First bench formwork ferry-boat mechanism 6, second bench formwork ferry-boat mechanism 7 and third bench formwork ferry-boat mechanism 8 can increase the quantity of station in the production line district of finite space, and second assembly line 2 and third assembly line 3 practice thrift the pay-off time and the space between the twice cloth station through second bench formwork ferry-boat mechanism 7, and realized preliminary pre-curing through more beat between the cloth of both sides, need not separately the maintenance can directly get into the surface course and water and smash.
As shown in fig. 1, in this embodiment, the first pipeline 1 and the fourth pipeline 4 are located at two outer sides of the production line area, the second pipeline 2 and the third pipeline 3 are adjacently disposed between the first pipeline 1 and the fourth pipeline 4, and the third pipeline 3 and the fourth pipeline 4 are adjacently disposed.
As shown in fig. 2, in another embodiment, the first pipeline 1 and the fourth pipeline 4 are disposed adjacently, the third pipeline 3 and the fourth pipeline 4 are disposed adjacently, and the second pipeline 2 and the third pipeline 3 are disposed adjacently.
As shown in FIG. 1, the utility model provides a process flow of prefabricated component production line is:
starting from the starting end: the method comprises the steps of firstly cleaning a mold and a trolley from a mold cleaning station 131, assembling the mold on three mold assembling stations 14, after the mold is assembled, transferring the assembled mold to a mold release agent coating station 46 on a fourth production line 4 through a first mold ferrying mechanism 6, sequentially coating a mold release agent, pre-embedding a bottom layer and placing ribs on the bottom layer, checking before first distribution, after technical requirements are met, transferring the assembled mold to a first distribution station 42 to perform bottom layer casting, after the bottom layer casting is completed, entering a weight reducing plate laying station 41, and transferring the assembled mold to a surface layer rib placing station 31 on a third production line 3 through a third ferrying mechanism 8.
And after finishing the rib arrangement of the surface layer, the rib arrangement station 31 enters an upper layer pre-embedding station 32, and after finishing the rib arrangement, the rib arrangement is transferred to a second inspection station 23 of the second production line 2 by a second ferrying mechanism 7 to perform inspection before secondary material distribution. After the product is qualified, the product enters a second material distribution station 22 to perform surface layer pouring and tamping, then is stricken (the poured and tamped uneven concrete is strickled), then enters a post-treatment station 21 to perform post-treatment procedures, and enters a curing kiln of a curing station 5 to perform product curing after the post-treatment procedures are completed.
And (3) after the maintenance is finished, taking out the prefabricated part from the kiln, entering a mould removing station 11 of the first production line 1 for mould removal, finally entering a mould removing and hoisting station 12 for demoulding the prefabricated part after the production is finished, and taking off the production line, wherein the mould after the mould removal enters a cleaning station for next production.
The above only is the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent processes of the present invention are used in the specification and the attached drawings, or directly or indirectly applied to other related technical fields, and the same principle is included in the protection scope of the present invention.
Claims (10)
1. A prefabricated part production line comprises a production line area and a maintenance station arranged at the end of the production line area, and is characterized in that the production line area comprises a first assembly line, a second assembly line, a third assembly line and a fourth assembly line which are parallel to each other;
the first assembly line comprises a mould stripping station, a mould stripping hoisting station, a cleaning station and a mould assembling station which are arranged in sequence; the demolding station is connected with an outlet of the maintenance station, the demolding hoisting station is an output end of the prefabricated part production line, and the cleaning station is an initial end of the prefabricated part production line;
the fourth production line comprises a weight reducing plate laying station, a first material distributing station, a bottom layer rib placing station, a bottom layer pre-embedding station and a release agent coating station which are sequentially arranged; the mould release agent coating station is connected with the mould assembling station, and the weight reducing plate laying station is arranged close to the maintenance station;
the third assembly line comprises a surface layer rib placing station and an upper layer embedded station which are sequentially arranged, and the second assembly line comprises a post-processing station and a second material distributing station which are sequentially arranged;
the weight reducing plate laying station is connected with the surface layer rib placing station, and the upper layer pre-embedding station is connected with the second material distributing station; the post-treatment station is connected with an inlet of the maintenance station.
2. The prefabricated member production line of claim 1, wherein the first production line and the fourth production line are located at both outer sides of the production line area, the second production line and the third production line are adjacently disposed in the middle of the first production line and the fourth production line, and the third production line and the fourth production line are adjacently disposed.
3. The prefabricated member production line of claim 1, wherein the first line and the fourth line are disposed adjacent to each other, the third line is disposed adjacent to the fourth line, and the second line is disposed adjacent to the third line.
4. The prefabricated part production line of any one of claims 1 to 3, wherein the number of the demolding stations on the first production line is at least three, the number of the demolding hoisting stations is at least two, the cleaning stations comprise a mold cleaning station and a trolley cleaning station, the mold cleaning station is arranged close to the demolding hoisting stations, and the trolley cleaning station is arranged close to the mold assembling station.
5. The prefabricated part production line of any one of claims 1 to 3, wherein the number of bottom layer embedding stations on the fourth production line is at least two, the number of bottom layer rib placing stations is at least three, and the number of heavy plate paving stations is at least two; and a first inspection station is arranged between the first cloth station and the bottom rib placing station.
6. The prefabricated part production line of any one of claims 1 to 3, wherein a mold assembling station on the first production line is connected with a mold release agent coating station on the fourth production line through a first mold ferry mechanism.
7. The prefabricated part production line of any one of claims 1 to 3, wherein the number of the surface layer rib placing stations on the third production line is at least three, and the number of the upper layer embedded stations is at least two.
8. The prefabricated part production line of any one of claims 1 to 3, wherein a second inspection station is arranged at an entrance end of a second material distribution station on the second production line, and the second inspection station is connected with the upper layer embedded station; the number of post-processing stations on the second production line is at least three.
9. The prefabricated component production line of claim 8, wherein the second inspection station is connected with the upper pre-embedded station through a second die ferry mechanism.
10. The prefabricated part production line of any one of claims 1 to 3, wherein a weight reducing plate laying station on the fourth production line is connected with a surface layer rib placing station through a third die ferrying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023281004.1U CN214605044U (en) | 2020-12-30 | 2020-12-30 | Prefabricated part production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023281004.1U CN214605044U (en) | 2020-12-30 | 2020-12-30 | Prefabricated part production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214605044U true CN214605044U (en) | 2021-11-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023281004.1U Active CN214605044U (en) | 2020-12-30 | 2020-12-30 | Prefabricated part production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214605044U (en) |
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- 2020-12-30 CN CN202023281004.1U patent/CN214605044U/en active Active
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