CN105501956A - Ceramic sanitary ware finished product grading automatic pipeline system - Google Patents
Ceramic sanitary ware finished product grading automatic pipeline system Download PDFInfo
- Publication number
- CN105501956A CN105501956A CN201510925841.8A CN201510925841A CN105501956A CN 105501956 A CN105501956 A CN 105501956A CN 201510925841 A CN201510925841 A CN 201510925841A CN 105501956 A CN105501956 A CN 105501956A
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- finished product
- detecting
- sanitary ware
- detection
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- 239000000919 ceramic Substances 0.000 title abstract description 7
- 238000004806 packaging method and process Methods 0.000 claims abstract description 18
- 238000010330 laser marking Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 238000001514 detection method Methods 0.000 claims description 21
- 230000008439 repair process Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000010618 wire wrap Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 3
- 238000000861 blow drying Methods 0.000 abstract 2
- 230000003028 elevating effect Effects 0.000 abstract 2
- 238000007726 management method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000000739 chaotic effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/0223—Heavy
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a ceramic sanitary ware finished product grading automatic pipeline system. The ceramic sanitary ware finished product grading automatic pipeline system comprises a finished product feeding boosting arm, a conveying system and a discharging boosting arm, wherein an appearance detecting workstation, a vacuum missing detecting machine, a fitting mounting detecting and blow-drying workstation, an overturning detecting and repairing device, a laser marking and casing device and an automatic packaging machine are sequentially arranged on the conveying system; the conveying system comprises a feeding section, a conveying section, a detecting and repairing section, a finished product guiding and conveying section, an elevating and casing section and a discharging and packaging section; the appearance detecting workstation is arranged on the feeding section; the vacuum missing detecting machine and the fitting mounting detecting and blow-drying workstation are arranged on the conveying section; the overturning detecting and repairing device is arranged on the detecting and repairing section; the laser marking and casing device is arranged on the elevating and casing section; and the automatic packaging machine is arranged on the discharging and packaging section. Compared with the prior art, the ceramic sanitary ware finished product grading automatic pipeline system has the advantages of labor saving, breakage rate reduction, small occupied land, clean and dust-free environment, and easiness in field management.
Description
Technical field
The present invention relates to sanitary equipment finished product grading plant, particularly relate to a kind of china sanitary ware finished product grading automaticalization pipeline system.
Background technology
Existing progressive operation technique mainly comprises a dead lift finished product and carries out outward appearance detection to a simple workplatform, carry down the water part examination water to be installed such as stacking again, and whether inspection exists drainage, by artificial clean water after examination water completes, move wrapping position to and wait for a dead lift packaging.This traditional ceramic product hierarchical pattern shortcoming is as follows: one, dust is large, environment is poor, efficiency is low, recruitment is many.Two, finished product is large through repeatedly carrying labour intensity, and process is damaged and scratch (namely breakage rate is large, and finished product about about 50 kilograms, often wants 2 people to cooperate to bring up to, move down) easily.Very likely cause employee injured when being broken into product as touched because of carelessness, potsherd is sharp as cutter.Three, occupied ground is large, and logistics is chaotic, management difficulty large (four-wheeled hand truck is many, the finished product that is thick on the ground, travelling bogie, accessory etc.).
Summary of the invention
The present invention is to solve above-mentioned deficiency, provides a kind of china sanitary ware finished product grading automaticalization pipeline system.
Above-mentioned purpose of the present invention is realized by following technical scheme: a kind of china sanitary ware finished product grading automaticalization pipeline system, it is characterized in that: comprise finished product and to reach the standard grade power assistant arm, delivery system and the power assistant arm that rolls off the production line, described delivery system is provided with successively outward appearance detects station, vacuum leak tester, water part is installed, examination water detects and dry up station, upset detects and repair apparatus, laser marking and boxing apparatus and automatic packaging machine; Described outward appearance detects station, vacuum leak tester, upset detection and repair apparatus, laser marking and boxing apparatus and automatic packaging machine is aided-detection device;
Described delivery system comprises line segment, span line, section is repaired in detection, finished product leads transportation section, promote vanning section and lower wire wrapping section, described outward appearance detects station and is arranged on line segment, vacuum leak tester, water part are installed, examination water detects and dries up station and is arranged on span line, upset detects and repair apparatus is arranged on detection repairing section, laser marking and boxing apparatus are arranged on and promote vanning section, and automatic packaging machine is arranged on lower wire wrapping section.
The upper line segment of described delivery system, span line, detection are repaired section and are provided with two covers, and the layout that is parallel to each other.So that in conjunction with actual production process requirements, improve place and plant factor.
The workflow of china sanitary ware finished product grading automaticalization pipeline system of the present invention:
1, by power assistant arm, finished product is placed on the upper line segment of delivery system.
2, finished product enters outward appearance detection zone.
3, finished product enters vacuum leak tester and detects.
4, finished product enters dress water part, soaks water and function bath district.
5, finished product enters switching mechanism and carries out floor detection and repairing.
6, finished product enters (laser marking) automatic lifting vanning district.
7, finished product enters and puts accessory and bagging area.
8, packaged finished product rolls off the production line or carries warehouse-in (operation can place scanning collection function, is convenient to digital management).
Through the original creation equipment of contriver, form the pipelining from classification to packaging, solve the backward technique of the finished product classification of ceramic sanitary ware producer, packaging better, realize equipment intellectuality and step solid step forward.
The present invention's advantage is compared with prior art:
1, original manpower transport; Present power assistant arm is reached the standard grade and is raised the efficiency, reduces manpower and domain of walker.
2, original classification personnel move with monitor station; Present fixed test minimizing labour intensity, well lighted, classification efficiency are higher.
3, original outward appearance carrys down stacking and moves gas that vacuum leak tester leaks hunting again to after detecting; The direct gas that leaks hunting on conveyor line now, reduces rehandling and finished surface of damaging.
4, original artificial write; Present UPC, improves the management in intermediate links in the future of efficiency, accuracy and finished product.
5, be originally according to finished product stacking place, then hold water part and go to install; Be as required now, first water part put shelf, when finished product is by conveyor line, corresponding water intaking part is installed, and standardized administration, efficiency is higher, and place takies less.
6, be originally that moving finished product tries water one by one, walks up and down; Be that finished product moves now, operating personnel does not need examination water of walking about, and raises the efficiency and reduces labour power and breakage rate.
7, be originally that employee walks up and down and dry up water; Be that finished product moves now, operating personnel does not need to walk about, and dries up water, raises the efficiency minimizing labour power.
8, manpower upset finished product is originally; Be machine upset now, minimizing is damaged, raise the efficiency and reduce labour power and breakage rate.
9, be originally that manpower transport comes to play trade mark; Be that finished product is automatically come on conveyor line now, employee plays trade mark in location, reduces and carries and damage, raises the efficiency and reduce labour power and breakage rate.
10, be originally that employee has accessory in arms and puts into carton according to finished product stacking place; Be now employee without the need to walking about, directly put into accessory on the conveyor line by model, raise the efficiency, reduce labour power and breakage rate.
11, be originally that manpower has finished product in arms, put into carton and pack; Be that finished product is put into carton through self-lift and packed now, raise the efficiency, reduce labour intensity and breakage rate.
12, hand-filling is originally; Be that machine is packed automatically now, raise the efficiency reduction labour intensity.
Complex art effect: manpower saves 35% (greatly reduce labour intensity, make each operation realize slitless connection, form automatic production line operation).Breakage rate reduces more than 90%, and place takies only has original 40%, the clean free from dust of environment (each position all can be equipped with draft equipment), field management specification.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram of the present invention.
Fig. 2 is the structural representation of upper line segment in the present invention, span line, detection repairing section.
Fig. 3 is the structural representation promoting vanning section, lower wire wrapping section in the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in Figure 1, Figure 2 and Figure 3, a kind of china sanitary ware finished product grading automaticalization pipeline system, comprise finished product to reach the standard grade power assistant arm 1, delivery system 2 and the power assistant arm 3 that rolls off the production line, described delivery system 2 is provided with successively outward appearance detects station 4, vacuum leak tester 5, water part install 6, examination water detects and dry up station 7, upset detects and repair apparatus 8, laser marking and boxing apparatus 9 and automatic packaging machine 10; Described outward appearance detects station 4, vacuum leak tester 5, upset detection and repair apparatus 8, laser marking and boxing apparatus 9 and automatic packaging machine 10 is aided-detection device;
Described delivery system 2 comprises line segment 2-1, span line 2-2, detects and repair section 2-3, finished product guiding transportation section 2-4, lifting vanning section 2-5 and lower wire wrapping section 2-6, described outward appearance detects station 4 and is arranged on line segment 2-1, vacuum leak tester 5, water part are installed 6, are tried water detection and dry up station 7 to be arranged on span line 2-2, upset detects and repair apparatus 8 is arranged on detection repairing section 2-3, laser marking and boxing apparatus 9 are arranged on and promote vanning section 2-5, and automatic packaging machine 10 is arranged on lower wire wrapping section 2-6.
Upper line segment 2-1, the span line 2-2 of described delivery system, detection are repaired section 2-3 and are provided with two covers, and the layout that is parallel to each other, so that in conjunction with actual production process requirements, improve place and plant factor.
China sanitary ware finished product grading automaticalization pipeline system of the present invention, workflow is as follows:
1, by power assistant arm, finished product is placed on the upper line segment of delivery system.
2, finished product enters outward appearance detection zone.
3, finished product enters vacuum leak tester and detects.
4, finished product enters dress water part, heavy soaked and function bath district.
5, finished product enters switching mechanism and carries out floor detection and repairing.
6, finished product enters (laser marking) automatic lifting vanning district.
7, finished product enters and puts accessory and bagging area.
8, packaged finished product rolls off the production line, or conveying warehouse-in (operation can place scanning collection function, is convenient to digital management).
Through aforementioned a few complete equipment, form the pipelining from classification to packaging, solve the backward technique of the finished product classification of ceramic sanitary ware producer, packaging better, realize equipment intellectuality and step solid step forward.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize specification sheets of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (2)
1. a china sanitary ware finished product grading automaticalization pipeline system, it is characterized in that: comprise finished product and to reach the standard grade power assistant arm, delivery system and the power assistant arm that rolls off the production line, described delivery system is provided with successively outward appearance detect station, vacuum leak tester, the installation and measuring of water part and dry up station, upset detects and repair apparatus, laser marking and boxing apparatus and automatic packaging machine; Described outward appearance detects station, vacuum leak tester, upset detection and repair apparatus, laser marking and boxing apparatus and automatic packaging machine is aided-detection device;
Described delivery system comprises line segment, span line, section is repaired in detection, finished product leads transportation section, promote vanning section and lower wire wrapping section, described outward appearance detects station and is arranged on line segment, vacuum leak tester, water part are installed, examination water detects and dries up station and is arranged on span line, upset detects and repair apparatus is arranged on detection repairing section, laser marking and boxing apparatus are arranged on and promote vanning section, and automatic packaging machine is arranged on lower wire wrapping section.
2. a kind of china sanitary ware finished product grading automaticalization pipeline system according to claim 1, is characterized in that: the upper line segment of described delivery system, span line, detection are repaired section and be provided with two covers, and the layout that is parallel to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510925841.8A CN105501956A (en) | 2015-12-15 | 2015-12-15 | Ceramic sanitary ware finished product grading automatic pipeline system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510925841.8A CN105501956A (en) | 2015-12-15 | 2015-12-15 | Ceramic sanitary ware finished product grading automatic pipeline system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105501956A true CN105501956A (en) | 2016-04-20 |
Family
ID=55710350
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510925841.8A Pending CN105501956A (en) | 2015-12-15 | 2015-12-15 | Ceramic sanitary ware finished product grading automatic pipeline system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105501956A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106003408A (en) * | 2016-07-12 | 2016-10-12 | 广东丽柏特科技有限公司 | Automatic production system for sanitary wares |
| CN106862102A (en) * | 2017-01-19 | 2017-06-20 | 广东汇兴精工智造股份有限公司 | A kind of ceramic bowl hierarchical detection tries aquatic producing line |
| CN108620339A (en) * | 2018-04-23 | 2018-10-09 | 唐山梦牌瓷业有限公司 | Sanitaryware appearance detects and mill porcelain sorting assembly line |
| CN110260666A (en) * | 2019-06-28 | 2019-09-20 | 九牧厨卫股份有限公司 | A kind of automatic kiln loading device of sanitary ceramics product and automatic kiln-loading method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2472100A (en) * | 2009-07-24 | 2011-01-26 | Quin Systems Ltd | Stacking and turning products |
| CN102865971A (en) * | 2012-09-06 | 2013-01-09 | 天津杰科同创科技发展有限公司 | Ceramic sanitary appliance detection system |
| CN202912011U (en) * | 2012-11-06 | 2013-05-01 | 佛山市百田建材实业有限公司 | Sorting recycling line of ceramic bathroom |
| CN203037561U (en) * | 2012-12-18 | 2013-07-03 | 东陶机器（北京）有限公司 | Toilet bowl detecting system |
| CN104192380A (en) * | 2014-08-23 | 2014-12-10 | 蔡群龙 | Automatic packaging assembly line and packaging process |
| CN204456370U (en) * | 2015-01-13 | 2015-07-08 | 广东汇利兴精工科技有限公司 | A kind of aging integrated line of online assembling of intelligent closestool |
-
2015
- 2015-12-15 CN CN201510925841.8A patent/CN105501956A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2472100A (en) * | 2009-07-24 | 2011-01-26 | Quin Systems Ltd | Stacking and turning products |
| CN102865971A (en) * | 2012-09-06 | 2013-01-09 | 天津杰科同创科技发展有限公司 | Ceramic sanitary appliance detection system |
| CN202912011U (en) * | 2012-11-06 | 2013-05-01 | 佛山市百田建材实业有限公司 | Sorting recycling line of ceramic bathroom |
| CN203037561U (en) * | 2012-12-18 | 2013-07-03 | 东陶机器（北京）有限公司 | Toilet bowl detecting system |
| CN104192380A (en) * | 2014-08-23 | 2014-12-10 | 蔡群龙 | Automatic packaging assembly line and packaging process |
| CN204456370U (en) * | 2015-01-13 | 2015-07-08 | 广东汇利兴精工科技有限公司 | A kind of aging integrated line of online assembling of intelligent closestool |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106003408A (en) * | 2016-07-12 | 2016-10-12 | 广东丽柏特科技有限公司 | Automatic production system for sanitary wares |
| CN106862102A (en) * | 2017-01-19 | 2017-06-20 | 广东汇兴精工智造股份有限公司 | A kind of ceramic bowl hierarchical detection tries aquatic producing line |
| CN108620339A (en) * | 2018-04-23 | 2018-10-09 | 唐山梦牌瓷业有限公司 | Sanitaryware appearance detects and mill porcelain sorting assembly line |
| CN110260666A (en) * | 2019-06-28 | 2019-09-20 | 九牧厨卫股份有限公司 | A kind of automatic kiln loading device of sanitary ceramics product and automatic kiln-loading method |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160810 Address after: 529700 industrial zone along the Yangtze River, Gucheng Town, Heshan, Guangdong Applicant after: Jiangmen Long Valley Technology Co., Ltd. Address before: 529700 Guangdong province Heshan city Sha Ping Zhen Xin Cheng Lu Dong Sheng Village No. 238 room 604 Applicant before: Guan Qingliang |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160420 |
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| RJ01 | Rejection of invention patent application after publication |