CN204456370U - A kind of aging integrated line of online assembling of intelligent closestool - Google Patents
A kind of aging integrated line of online assembling of intelligent closestool Download PDFInfo
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- CN204456370U CN204456370U CN201520023141.5U CN201520023141U CN204456370U CN 204456370 U CN204456370 U CN 204456370U CN 201520023141 U CN201520023141 U CN 201520023141U CN 204456370 U CN204456370 U CN 204456370U
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Abstract
The utility model relates to a kind of automatically working line assembling of sanitaryware, aging examination water and packaging integrated, espespecially a kind of aging integrated line of online assembling of intelligent closestool; Described integrated line mainly comprises assembly line, aging examination waterline, conveyer line and baling line, assembly line, aging examination waterline, conveyer line and baling line are successfully assembled a complete automation line by the utility model, solving traditional toilet production line pattern needs manpower to remove plate, save a large amount of manpower and materials, also avoid the breaking-up that in handling process, toilet caused and breakage, reduce the cost of production of enterprise and improve operating efficiency, and the test result of aging examination water is reliable and stable.
Description
Technical field
The utility model relates to a kind of automatically working line assembling of sanitaryware, aging examination water and packaging integrated, espespecially a kind of aging integrated line of online assembling of intelligent closestool.
Background technology
Traditional bathroom production line pattern, its mode capabilities is all more single, when need to the Product checking assembled its aging and examination water function time, general is all by the manual mode of people, the product assembled is moved to detection room detect, this mode of operation not only wastes a large amount of labours, add the labour cost of enterprise, also reduce the production efficiency of enterprise, and independent detection room need be set up in hall space, increase taking up room of factory building, therefore for the deficiencies in the prior art, by improveing the pattern of traditional bathroom production line, research and develop a kind of labour cost reducing enterprise and can save taking up room of working shop of enterprise, improve the benefit of enterprise, improve the operating efficiency of enterprise, sanitaryware can detect from being assembled into the inexorable trend that aging one-stop a kind of bathroom production line ageing system becomes sanitaryware industry production and development.
The degree of aging of tradition to toilet, performance carries out detecting and indicate mainly by manual operations, but it has Detection results difference, detect precision not high, testing efficiency is low, indicate the shortcoming that goods batch is numerous and diverse, therefore, for the deficiencies in the prior art, research and develop a kind of both can realize conduction while, also can to the degree of aging of product quality, rub proofness, properties of product etc. carry out fully-automated synthesis, automatically can stamp non-defective unit respectively on product according to testing result, the label of defective products and waste product, the quality of properties of product is marked rapidly, avoid the complex that tradition indicates properties of product, and Detection results is good, accuracy of detection is high, the one-stop production line of automation law of science and technology dress ageing management is that enterprise produces, develop problem urgently to be solved.
Summary of the invention
For the deficiency on remedy technology, the utility model aims to provide a kind of automatically working line assembling of sanitaryware, aging examination water and packaging integrated, espespecially a kind of aging integrated line of online assembling of intelligent closestool.
For achieving the above object, the technical solution adopted in the utility model is: a kind of aging integrated line of online assembling of intelligent closestool, described integrated line mainly comprises assembly line, aging examination waterline, conveyer line and baling line, the first assembly line that described assembly line comprises assembling Intelligent toilet cover and the second assembly line toilet body and Intelligent toilet cover fitted together; Described examination water aging line comprise to Intelligent toilet cover carry out high pressure aging and examination water detect the first aging examination waterline and toilet body and Intelligent toilet cover are fitted together a whole set of toilet of rear formation carry out be energized examination water test the second aging examination waterline; Described conveyer line comprises the complete Intelligent toilet cover of assembling is sent to the first aging examination waterline and carries out the first conveyer line of aging examination water and the Intelligent toilet cover after aging examination water sent the second conveyer line of the first aging examination waterline; Described baling line is the baling line that certified products after being tested by a whole set of toilet carry out appearance packaging.
The first described assembly line is divided into three parts be linked in sequence, and Part I is belt conveyor line, and Part II is belt turning machine, and Part III is the belt conveyor line with four duplexing bit strip lamp bracket test tables.
Described first aging examination waterline is some the identical spaced line bodies be arranged in parallel of structure, mainly comprise foot rest, transmission mechanism and high pressure ageing tester and the leakage detection apparatus that discharges water, foot rest upper surface can mounting tool plate, the position of docking with orientation under working plate in the middle part of foot rest is provided with water receiving tank, transmission mechanism uses triple speed chain and guideway transit, is also provided with the Double layer shelf of band lamp bracket above foot rest.
The first described conveyer line is identical with the shape and structure of the second conveyer line, comprise foot rest, transmission mechanism, stopper and transfer mechanism, transmission mechanism uses triple speed chain and guide rail, first conveyer line and the second conveyer line are arranged on left side and the right side of the first aging examination waterline respectively, and transfer structure respectively each bar line body of examination waterline aging with first is docked and is connected.
The second described assembly line is set in parallel in the side, opposite of the second conveyer line, spacing is there is between second assembly line and the second conveyer line, second assembly line is used for toilet Intelligent toilet cover and toilet body being assembled into complete set, comprise foot rest and transmission structure, foot rest is provided with tracheae, transmission mechanism adopts triple speed chain and guide rail, and foot rest end face can mounting tool plate.
Described second aging examination waterline mainly comprises foot rest, transmission mechanism and trickle groove, and foot rest is just to the own trickle groove of society on the position of placement closestool bottom, and transmission mechanism adopts transferring roller transmission; The first transmission line that jacking translation mechanism connects is arranged through with the second aging parallel corresponding position of examination waterline station; To be that 90 degree of corners are corresponding connect for the first described transmission line and the second transmission line.
Described baling line is docked with the second transmission line be connected by jacking translation mechanism, and baling line mainly comprises foot rest and transmission mechanism, and foot rest is divided into parallel foot rest part and down sloping portion, transmission structure employing no-power drum.
Described belt conveyor line comprises foot rest, power section, transport portion and control cabinet, power section, transport portion and control cabinet are electrically connected, pin cup is installed bottom foot rest, foot rest is provided with tracheae, illuminator and fan, delivery section subpackage belt conveyor, delivery track, support belt and be arranged on the upper and lower cylinder of support belt.
The first described conveyer line is not identical with the stopper quantity of the second conveyer line.
The first described transmission line is provided with jacking translation mechanism, and adopts triple speed chain and guide rail as transmission mechanism.
Described second transmission line adopts triple speed chain and guide rail as transmission mechanism, and line body is other to be provided with station and to dry up toilet and appearance cleans.
The parallel foot rest portion distal end of described baling line is connected with the 3rd pipeline is vertical.
The beneficial effects of the utility model are embodied in: assembly line, aging examination waterline, conveyer line and baling line are successfully assembled a complete automation line by the utility model, solving traditional toilet production line pattern needs manpower to remove plate, save a large amount of manpower and materials, also avoid the breaking-up that in handling process, toilet caused and breakage, reduce the cost of production of enterprise and improve operating efficiency, and the test result of aging examination water is reliable and stable.
Accompanying drawing explanation
Fig. 1 is the plane structure schematic diagram of the integrated line of the utility model.
Fig. 2 is belt turning machine plan structure schematic diagram in the first assembly line in the utility model.
Fig. 3 is the cross section structure schematic diagram of belt conveyor line side-looking in the first assembly line in the utility model.
Fig. 4 is the cross section structure schematic diagram of the first conveyer line and the second conveyer line side-looking in the utility model.
Fig. 5 is the cross section structure schematic diagram of the first aging examination waterline side-looking in the utility model.
Fig. 6 is the cross section structure schematic diagram of the second assembly line side-looking in the utility model.
Fig. 7 is the cross section structure schematic diagram of the second aging examination waterline side-looking in the utility model.
Fig. 8 is the main TV structure schematic diagram of baling line in the utility model.
Accompanying drawing mark illustrates: 10-first assembly line, 1-belt conveyor line, 2-belt turning machine, 3-with the belt conveyor line of four duplexing bit strip lamp bracket test tables, the aging examination waterline of 4-first, 20-second assembly line, 5-first conveyer line, 6-second conveyer line, the aging examination waterline of 7-second, 8-first transmission line, 9-second transmission line, 11-baling line, 12-the 3rd transmission line, 13-triple speed chain, 14-guide rail, 15-foot rest, 16-water receiving tank, 17-rack, 18-cylinder, 19-tracheae, 21-trickle groove, 22-pin cup.
Detailed description of the invention
Detailed description of the invention of the present utility model is described in detail below by accompanying drawing 1-7:
As shown in figs. 1-7, a kind of aging integrated line of online assembling of intelligent closestool, described integrated line mainly comprises assembly line, aging examination waterline, conveyer line and baling line 11, the first assembly line 10 that described assembly line comprises assembling Intelligent toilet cover and the second assembly line 20 toilet body and Intelligent toilet cover fitted together; Described examination water aging line comprise to Intelligent toilet cover carry out high pressure aging and examination water detect the first aging examination waterline 4 and toilet body and Intelligent toilet cover are fitted together a whole set of toilet of rear formation carry out be energized examination water test the second aging examination waterline 7; Described conveyer line comprises the complete Intelligent toilet cover of assembling is sent to the first aging examination waterline 4 and carries out the first conveyer line 5 of aging examination water and the Intelligent toilet cover after aging examination water sent the second conveyer line 6 of the first aging examination waterline 4; Described baling line 11 is baling lines 11 that certified products after being tested by a whole set of toilet carry out appearance packaging.
The first described assembly line 10 is divided into three parts be linked in sequence, and Part I is belt conveyor line 1, and Part II is belt turning machine 2, and Part III is the belt conveyor line 3 with four duplexing bit strip lamp bracket test tables.
When the belt conveyor line 3 of manufacture first assembly line 10 Part I and Part III, foot rest 15 and lamp bracket adopt the thick aluminium of 40*40*1.5mm to make, and install the zinc-plated pin cup 22 of M12*80, adjustment height %%P30mm bottom foot rest 15; Guide rail 14 adopts the thick aluminium profile of 40*60*1.5mm; Belt conveyor: W=600mm, adopts the green PVC belt of 2mm, Seamless linkage; Power section adopts 400W1:60 river inscription disjunctor motor, and joining easily can frequency control, and motor board and shrouding adopt A3 plate to fold surface to dust and process; In addition, the belt conveyor line 1 of Part I is installed employing machine end to end and is added cylinder 18; Control cabinet adopts A3 plate to fold surface to dust process, and in-box electric appliance element is positive safe brand; Support belt adopts employing 1.2 galvanized sheet to fold making; In addition, the upper zinc-plated unpowered punching press cylinder 18 of each installation one under every 2 meters of the belt conveyor line 1 of Part I; Tracheae 19 adopts 6 points of galvanized pipes to make, and every meter ampere fills one the 4 points quick air nozzles of single tine; Zinc-plated wire casing adopts T1.0mm galvanized sheet to fold shaping, and bilateral every meter ampere fills one two three hole industry universal contact receptacles; Illumination adopts T8W mono-to be with cover fluorescence lamp, and install continuously, lamp line adopts 1.5 squares of lines, and independent switch controls; Fan in the monolateral each installation 8 of the belt conveyor line 1 of Part I, totally 16, in the monolateral each installation 2 of the belt conveyor line 3 of Part II, totally 4; All dust process in ironware surface.
When the belt turning machine 2 of manufacture first assembly line 10 Part II, transferring roller 18 adopts taper machine to add cylinder 18 and manufactures, plating zinc on surface process; Fuselage material adopts 3mm thick iron plate to fold making, dusts process in surface; Foot rest 15 adopts 40*60*1.8mm iron square tube to weld, and dusts process in surface;
Power section adopts river, Taiwan inscription 400W1:50 disjunctor motor, joins easily energy frequency converter, variable-frequency stepless speed-regulating; Transmission belt adopts the green PVC belt of T3mm, Seamless linkage, and effectively transmission width is 700mm, and power fixed head adopts T5mm iron plate to fold making, and chain guard adopts T1.5mm cold-reduced sheet to fold making, dusts process in equal surface; Pin cup 22 part selects the zinc-plated pin cup 22 of M12*80mm, and adjustment height is ± 30mm; The monolateral each installation 2 of fan, totally 4; All dust process in ironware surface;
Described first aging examination waterline 4 is some the identical spaced line bodies be arranged in parallel of structure, mainly comprise foot rest 15, transmission mechanism and high pressure ageing tester and the leakage detection apparatus that discharges water, foot rest 15 upper surface can mounting tool plate, the position of docking with orientation under working plate in the middle part of foot rest 15 is provided with water receiving tank 16, transmission mechanism uses triple speed chain 13 and guide rail 14 to transmit, and is also provided with the Double layer shelf 17 of band lamp bracket above foot rest 15.
The first described conveyer line 5 is identical with the shape and structure of the second conveyer line 6, comprise foot rest 15, transmission mechanism, stopper and transfer mechanism, transmission mechanism uses triple speed chain 13 and guide rail 14, first conveyer line 5 and the second conveyer line 6 are arranged on left side and the right side of the first aging examination waterline 4 respectively, transfer structure respectively each bar line body of examination waterline 4 aging with first is docked and is connected, and the first conveyer line 5 is not identical with the stopper quantity of the second conveyer line 6.
The second described assembly line 20 is set in parallel in the side, opposite of the second conveyer line 6, spacing is there is between second assembly line 20 and the second conveyer line 6, second assembly line 20 is for being assembled into the toilet of complete set by Intelligent toilet cover and toilet body, comprise foot rest 15 and transmission structure, foot rest 15 is provided with tracheae 19, transmission mechanism adopts triple speed chain 13 and guide rail 14, and foot rest 15 end face can mounting tool plate.
Described second aging examination waterline 7 mainly comprises foot rest 15, transmission mechanism and trickle groove 21, and foot rest 15 is just to the own trickle groove 21 of society on the position of placement closestool bottom, and transmission mechanism adopts transferring roller 18 to transmit; The first transmission line 8 that jacking translation mechanism connects is arranged through with the second aging parallel corresponding position of examination waterline 7 station; The first described transmission line 8 and the second transmission line 9 are corresponding in 90 degree of corners to be connected, all adopt triple speed chain 13 and guide rail 14 as transmission mechanism, first transmission line 8 is provided with jacking translation mechanism, and the second transmission line 9 line body is other to be provided with station and to dry up toilet and appearance cleans.
When the aging examination waterline 7 of manufacture second, transferring roller 18 adopts unpowered 304 stainless steel drums 18, fuselage adopts thick 304 corrosion resistant plates of 3mm to fold making, foot rest 15 adopts thick 304 stainless steels of 40*40*1.5mm to make, pin cup 22 part selects M12*80mm stainless steel pin cup 22, and adjustment height is ± 30mm; Illumination adopts T5 mono-to be with cover fluorescence lamp.
Described baling line 11 is docked with the second transmission line 9 by jacking translation mechanism and is connected, and baling line 11 mainly comprises foot rest 15 and transmission mechanism, and foot rest 15 is divided into parallel foot rest 15 part and down sloping portion, transmission structure employing no-power drum 18.
Parallel foot rest 15 portion distal end of described baling line 11 is connected with the 3rd pipeline is vertical, the 3rd transmission line 12 belong to the region that toilet reaches the standard grade.
Described belt conveyor line 1 comprises foot rest 15, power section, transport portion and control cabinet, power section, transport portion and control cabinet are electrically connected, pin cup 22 is installed bottom foot rest 15, foot rest 15 is provided with tracheae 19, illuminator and fan, delivery section subpackage belt conveyor, delivery track, support belt and be arranged on the upper and lower cylinder of support belt 18.
An operating procedure for the aging integrated line of online assembling of intelligent closestool, described operating procedure mainly comprises the following steps:
Assembling Intelligent toilet cover: workman assembles Intelligent toilet cover on the belt conveyor line 1 of the Part I of the first assembly line 10, and the toilet lid assembled is sent to the belt conveyor line 3 of workbench and Part III under the transmission of belt conveyor line 1 through the belt turning machine 2 of Part II.
Aging examination water is carried out to Intelligent toilet cover: the Intelligent toilet cover spread out of from the belt conveyor line 3 of Part III enters the first aging examination waterline 4 through the first conveyer line 5, after Intelligent toilet cover all fills institute's cable body of the first aging examination waterline 4, line body shuts down, start ageing tester, with the leakage detection apparatus that discharges water, aging examination water is carried out to Intelligent toilet cover, Intelligent toilet cover after aging examination water spreads out of from the second conveyer line 6, defective work manually rolls off the production line, and certified products are manually transferred to the second assembly line 20.
Assembling toilet: the toilet Intelligent toilet cover of coming and toilet body being assembled into complete set on the second assembly line 20, is sent to the second aging examination waterline 7 by the second assembly line 20 by toilet.
Aging examination water is carried out to a whole set of toilet: when a whole set of toilet is sent to the station of the second aging examination waterline 7, the test of examination water is carried out to a whole set of toilet, the first transmission line 8 is entered one by one after having tested, then the second transmission line 9 is flowed through, workman on second transmission line 9 station dries up toilet and surface cleaning process, is then sent to baling line 11.
External packing is carried out to toilet: roll off the production line after appearance packaging being carried out to toilet on baling line.
The above, it is only preferred embodiment of the present utility model, not technical scope of the present utility model is imposed any restrictions, the technician of the industry, under the inspiration of the technical program, some distortion and amendment can be made, every above embodiment is done according to technical spirit of the present utility model any amendment, equivalent variations and modification, all still belong in the scope of technical solutions of the utility model.
Claims (6)
1. the aging integrated line of the online assembling of an intelligent closestool, described integrated line mainly comprises assembly line, aging examination waterline, conveyer line and baling line, it is characterized in that: the first assembly line that described assembly line comprises assembling Intelligent toilet cover and the second assembly line toilet body and Intelligent toilet cover fitted together; Described examination water aging line comprise to Intelligent toilet cover carry out high pressure aging and examination water detect the first aging examination waterline and toilet body and Intelligent toilet cover are fitted together a whole set of toilet of rear formation carry out be energized examination water test the second aging examination waterline; Described conveyer line comprises the complete Intelligent toilet cover of assembling is sent to the first aging examination waterline and carries out the first conveyer line of aging examination water and the Intelligent toilet cover after aging examination water sent the second conveyer line of the first aging examination waterline; Described baling line is the baling line that certified products after being tested by a whole set of toilet carry out appearance packaging;
The first described assembly line is divided into three parts be linked in sequence, and Part I is belt conveyor line, and Part II is belt turning machine, and Part III is the belt conveyor line with four duplexing bit strip lamp bracket test tables;
Described first aging examination waterline is some the identical spaced line bodies be arranged in parallel of structure, mainly comprise foot rest, transmission mechanism and high pressure ageing tester and the leakage detection apparatus that discharges water, foot rest upper surface can mounting tool plate, the position of docking with orientation under working plate in the middle part of foot rest is provided with water receiving tank, transmission mechanism uses triple speed chain and guideway transit, is also provided with the Double layer shelf of band lamp bracket above foot rest;
The first described conveyer line is identical with the shape and structure of the second conveyer line, comprise foot rest, transmission mechanism, stopper and transfer mechanism, transmission mechanism uses triple speed chain and guide rail, first conveyer line and the second conveyer line are arranged on left side and the right side of the first aging examination waterline respectively, and transfer structure respectively each bar line body of examination waterline aging with first is docked and is connected;
The second described assembly line is set in parallel in the side, opposite of the second conveyer line, spacing is there is between second assembly line and the second conveyer line, second assembly line is used for toilet Intelligent toilet cover and toilet body being assembled into complete set, comprise foot rest and transmission structure, foot rest is provided with tracheae, transmission mechanism adopts triple speed chain and guide rail, and foot rest end face can mounting tool plate;
Described second aging examination waterline mainly comprises foot rest, transmission mechanism and trickle groove, and foot rest is just to the own trickle groove of society on the position of placement closestool bottom, and transmission mechanism adopts transferring roller transmission; The first transmission line that jacking translation mechanism connects is arranged through with the second aging parallel corresponding position of examination waterline station; To be that 90 degree of corners are corresponding connect for the first described transmission line and the second transmission line;
Described baling line is docked with the second transmission line be connected by jacking translation mechanism, and baling line mainly comprises foot rest and transmission mechanism, and foot rest is divided into parallel foot rest part and down sloping portion, transmission structure employing no-power drum.
2. the aging integrated line of the online assembling of a kind of intelligent closestool according to claim 1, it is characterized in that: described belt conveyor line comprises foot rest, power section, transport portion and control cabinet, power section, transport portion and control cabinet are electrically connected, pin cup is installed bottom foot rest, foot rest is provided with tracheae, illuminator and fan, delivery section subpackage belt conveyor, delivery track, support belt and be arranged on the upper and lower cylinder of support belt.
3. the aging integrated line of the online assembling of a kind of intelligent closestool according to claim 1, is characterized in that: the first described conveyer line is not identical with the stopper quantity of the second conveyer line.
4. the aging integrated line of the online assembling of a kind of intelligent closestool according to claim 1, is characterized in that: the first described transmission line is provided with jacking translation mechanism, and adopts triple speed chain and guide rail as transmission mechanism.
5. the aging integrated line of the online assembling of a kind of intelligent closestool according to claim 1, is characterized in that: described second transmission line adopts triple speed chain and guide rail as transmission mechanism, and line body is other to be provided with station and to dry up toilet and appearance cleans.
6. the aging integrated line of the online assembling of a kind of intelligent closestool according to claim 1, is characterized in that: the parallel foot rest portion distal end of described baling line is connected with the 3rd pipeline is vertical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520023141.5U CN204456370U (en) | 2015-01-13 | 2015-01-13 | A kind of aging integrated line of online assembling of intelligent closestool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520023141.5U CN204456370U (en) | 2015-01-13 | 2015-01-13 | A kind of aging integrated line of online assembling of intelligent closestool |
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| Publication Number | Publication Date |
|---|---|
| CN204456370U true CN204456370U (en) | 2015-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520023141.5U Withdrawn - After Issue CN204456370U (en) | 2015-01-13 | 2015-01-13 | A kind of aging integrated line of online assembling of intelligent closestool |
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| CN (1) | CN204456370U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104563254A (en) * | 2015-01-13 | 2015-04-29 | 广东汇利兴精工科技有限公司 | Online assembly aging integrated wire of intelligent toilet and operation technology thereof |
| CN105501956A (en) * | 2015-12-15 | 2016-04-20 | 关庆亮 | Ceramic sanitary ware finished product grading automatic pipeline system |
| CN108016680A (en) * | 2017-10-12 | 2018-05-11 | 广东利事丰机器人自动化科技有限公司 | A kind of household electrical appliances intelligent packaging outfit |
| CN118270449A (en) * | 2024-04-08 | 2024-07-02 | 乾润智能装备(浙江)有限公司 | Intelligent toilet cover circulating type aging test line |
-
2015
- 2015-01-13 CN CN201520023141.5U patent/CN204456370U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104563254A (en) * | 2015-01-13 | 2015-04-29 | 广东汇利兴精工科技有限公司 | Online assembly aging integrated wire of intelligent toilet and operation technology thereof |
| CN105501956A (en) * | 2015-12-15 | 2016-04-20 | 关庆亮 | Ceramic sanitary ware finished product grading automatic pipeline system |
| CN108016680A (en) * | 2017-10-12 | 2018-05-11 | 广东利事丰机器人自动化科技有限公司 | A kind of household electrical appliances intelligent packaging outfit |
| CN118270449A (en) * | 2024-04-08 | 2024-07-02 | 乾润智能装备(浙江)有限公司 | Intelligent toilet cover circulating type aging test line |
| CN118270449B (en) * | 2024-04-08 | 2024-08-30 | 乾润智能装备(浙江)有限公司 | Intelligent toilet cover circulating type aging test line |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150708 Effective date of abandoning: 20160203 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |