CN104563254A - Online assembly aging integrated wire of intelligent toilet and operation technology thereof - Google Patents
Online assembly aging integrated wire of intelligent toilet and operation technology thereof Download PDFInfo
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- CN104563254A CN104563254A CN201510017065.1A CN201510017065A CN104563254A CN 104563254 A CN104563254 A CN 104563254A CN 201510017065 A CN201510017065 A CN 201510017065A CN 104563254 A CN104563254 A CN 104563254A
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- Prior art keywords
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- aging
- toilet
- examination
- foot rest
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- 230000032683 aging Effects 0.000 title claims abstract description 109
- 238000005516 engineering process Methods 0.000 title abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 238000012360 testing method Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000004806 packaging method and process Methods 0.000 claims abstract description 9
- 238000012856 packing Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 44
- 238000001514 detection method Methods 0.000 claims description 11
- 238000011017 operating method Methods 0.000 claims description 9
- 238000013519 translation Methods 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000000428 dust Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000010963 304 stainless steel Substances 0.000 description 2
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
- E03D11/02—Water-closet bowls ; Bowls with a double odour seal optionally with provisions for a good siphonic action; siphons as part of the bowl
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to an automatic work line which integrates assembly, aging water testing and packaging of sanitary products, in particular to an online assembly aging integrated wire of an intelligent toilet and an operation technology thereof. The online assembly aging integrated wire of the intelligent toilet mainly comprises an assembly line, an aging water testing line, a conveyer line and a packing line. The online assembly aging integrated wire of the intelligent toilet is a complete automatic line which is formed by integrating the assembly line, the aging water testing line, the conveyer line and the packing line, solves the problem that plates need to be manually carried in a traditional toilet production line mode, saves a large amount of manpower and a large quantity of material resources, and furthermore prevents the intelligent toilet from being destroyed and damaged during the carrying process, reduces production cost of an enterprise, improves work efficiency, and obtains a stable and reliable test result in the aging water testing.
Description
Technical field
The present invention relates to a kind of automatically working line assembling of sanitaryware, aging examination water and packaging integrated, espespecially a kind of aging integrated line of online assembling of intelligent closestool and operating procedure thereof.
Background technology
Traditional bathroom manufacturing line pattern, its mode capabilities is all more single, when need to the Product checking assembled its aging and examination water function time, general is all by the manual mode of people, the product assembled is moved to detection room detect, this operating mode not only wastes a large amount of labour powers, add the labour cost of enterprise, also reduce the production efficiency of enterprise, and independent detection room need be set up in hall space, increase taking up room of factory building, therefore for the deficiencies in the prior art, by improveing the pattern of traditional bathroom manufacturing line, research and develop a kind of labour cost reducing enterprise and can save taking up room of working shop of enterprise, improve the benefit of enterprise, improve the work efficiency of enterprise, sanitaryware can detect from being assembled into the inexorable trend that aging one-stop a kind of bathroom manufacturing line ageing system becomes sanitaryware industry production and development.
The degree of aging of tradition to toilet, performance carries out detecting and indicate mainly by manual operations, but it has Detection results difference, detect precision not high, testing efficiency is low, indicate the shortcoming that goods batch is numerous and diverse, therefore, for the deficiencies in the prior art, research and develop a kind of both can realize conduction while, also can to the degree of aging of product quality, rub proofness, properties of product etc. carry out fully-automated synthesis, non-defective unit can be stamped respectively on product by full automaticity according to testing result, the label of defective products and waste product, the quality of properties of product is marked rapidly, avoid the complex that tradition indicates properties of product, and Detection results is good, accuracy of detection is high, the one-stop manufacturing line of automation law of science and technology dress ageing management is that enterprise produces, develop problem urgently to be solved.
Summary of the invention
For the deficiency on remedy technology, the present invention aims to provide a kind of automatically working line assembling of sanitaryware, aging examination water and packaging integrated, espespecially a kind of aging integrated line of online assembling of intelligent closestool and operating procedure thereof.
For achieving the above object, the technical solution used in the present invention is: a kind of aging integrated line of online assembling of intelligent closestool, described integrated line mainly comprises assigned line, aging examination waterline, conveyor line and baling line, the first assigned line that described assigned line comprises assembling Intelligent toilet cover and the second assigned line toilet body and Intelligent toilet cover fitted together; Described examination water aging line comprise to Intelligent toilet cover carry out high pressure aging and examination water detect the first aging examination waterline and toilet body and Intelligent toilet cover are fitted together a whole set of toilet of rear formation carry out be energized examination water test the second aging examination waterline; Described conveyor line comprises the complete Intelligent toilet cover of assembling is sent to the first aging examination waterline and carries out the first conveyor line of aging examination water and the Intelligent toilet cover after aging examination water sent the second conveyor line of the first aging examination waterline; Described baling line is the baling line that certified products after being tested by a whole set of toilet carry out appearance packaging.
The first described assigned line is divided into three parts be linked in sequence, and Part I is belt conveyor line, and Part II is belt turning machine, and Part III is the belt conveyor line with four duplexing bit strip lamp bracket test tables.
Described first aging examination waterline is some the identical spaced line bodies be arranged in parallel of structure, mainly comprise foot rest, transport sector and high pressure ageing tester and the leakage detection apparatus that discharges water, foot rest upper surface can mounting tool plate, the position of docking with orientation under working plate in the middle part of foot rest is provided with water receiving tank, transport sector uses triple speed chain and guideway transit, is also provided with the Double layer shelf of band lamp bracket above foot rest.
The first described conveyor line is identical with the shape and structure of the second conveyor line, comprise foot rest, transport sector, stopper and transfer mechanism, transport sector uses triple speed chain and guide rail, first conveyor line and the second conveyor line are arranged on left side and the right side of the first aging examination waterline respectively, and transfer structure respectively each bar line body of examination waterline aging with first is docked and is connected.
The second described assigned line is set in parallel in the side, opposite of the second conveyor line, spacing is there is between second assigned line and the second conveyor line, second assigned line is used for toilet Intelligent toilet cover and toilet body being assembled into complete set, comprise foot rest and transmission structure, foot rest is provided with tracheae, transport sector adopts triple speed chain and guide rail, and foot rest end face can mounting tool plate.
Described second aging examination waterline mainly comprises foot rest, transport sector and trickle groove, and foot rest is just to the own trickle groove of society on the position of placement closestool bottom, and transport sector adopts transferring roller transmission; The first transmission line that jacking translation mechanism connects is arranged through with the second aging parallel corresponding position of examination waterline station; To be that 90 degree of corners are corresponding connect for the first described transmission line and the second transmission line.
Described baling line is docked with the second transmission line be connected by jacking translation mechanism, and baling line mainly comprises foot rest and transport sector, and foot rest is divided into parallel foot rest part and down sloping portion, transmission structure employing no-power drum.
Described belt conveyor line comprises foot rest, power pack section, transport portion and control box, power pack section, transport portion and control box are electrically connected, pin cup is installed bottom foot rest, foot rest is provided with tracheae, Lighting System and fan, delivery section subpackage belt conveyor, delivery track, support belt and be arranged on the upper and lower cylinder of support belt.
The first described conveyor line is not identical with the stopper quantity of the second conveyor line.
The first described transmission line is provided with jacking translation mechanism, and adopts triple speed chain and guide rail as transport sector.
Described second transmission line adopts triple speed chain and guide rail as transport sector, and line body is other to be provided with station and to dry up toilet and appearance cleans.
The parallel foot rest portion distal end of described baling line is connected with the 3rd travel line is vertical.
An operating procedure for the aging integrated line of online assembling of intelligent closestool, described operating procedure mainly comprises the following steps:
Assembling Intelligent toilet cover: workman assembles Intelligent toilet cover on the belt conveyor line of the Part I of the first assigned line, and the toilet lid assembled is sent to the belt conveyor line of bench board and Part III under the transmission of belt conveyor line through the belt turning machine of Part II.
Aging examination water is carried out to Intelligent toilet cover: the Intelligent toilet cover spread out of from the belt conveyor line of Part III enters the first aging examination waterline through the first conveyor line, after Intelligent toilet cover all fills institute's cable body of the first aging examination waterline, line body shuts down, start ageing tester, with the leakage detection apparatus that discharges water, aging examination water is carried out to Intelligent toilet cover, Intelligent toilet cover after aging examination water spreads out of from the second conveyor line, off gauge manually rolls off the production line, and certified products are manually transferred to the second assigned line.
Assembling toilet: the toilet Intelligent toilet cover of coming and toilet body being assembled into complete set on the second assigned line, is sent to the second aging examination waterline by the second assigned line by toilet.
Aging examination water is carried out to a whole set of toilet: when a whole set of toilet is sent to the station of the second aging examination waterline, the test of examination water is carried out to a whole set of toilet, the first transmission line is entered one by one after having tested, then the second transmission line is flowed through, workman on second transmission line station dries up toilet and surface cleaning process, is then sent to baling line.
External packing is carried out to toilet: roll off the production line after appearance packaging being carried out to toilet on baling line.
Beneficial effect of the present invention is embodied in: assigned line, aging examination waterline, conveyor line and baling line are successfully assembled a complete automation line by the present invention, solving traditional toilet manufacturing line pattern needs manpower to remove plate, save a large amount of manpower and materials, also avoid the breaking-up that in handling process, toilet caused and breakage, reduce the productive costs of enterprise and improve work efficiency, and the test result of aging examination water is reliable and stable.
Accompanying drawing explanation
Fig. 1 is the planar structure schematic diagram of the integrated line of the present invention.
Fig. 2 is belt turning machine plan structure schematic diagram in the first assigned line in the present invention.
Fig. 3 is the cross section structure schematic diagram of belt conveyor line side-looking in the first assigned line in the present invention.
Fig. 4 is the cross section structure schematic diagram of the first conveyor line and the second conveyor line side-looking in the present invention.
Fig. 5 is the cross section structure schematic diagram of the first aging examination waterline side-looking in the present invention.
Fig. 6 is the cross section structure schematic diagram of the second assigned line side-looking in the present invention.
Fig. 7 is the cross section structure schematic diagram of the second aging examination waterline side-looking in the present invention.
Fig. 8 is the main TV structure schematic diagram of baling line in the present invention.
Accompanying drawing mark illustrates: 10-first assigned line, 1-belt conveyor line, 2-belt turning machine, 3-with the belt conveyor line of four duplexing bit strip lamp bracket test tables, the aging examination waterline of 4-first, 20-second assigned line, 5-first conveyor line, 6-second conveyor line, the aging examination waterline of 7-second, 8-first transmission line, 9-second transmission line, 11-baling line, 12-the 3rd transmission line, 13-triple speed chain, 14-guide rail, 15-foot rest, 16-water receiving tank, 17-rack, 18-cylinder, 19-tracheae, 21-trickle groove, 22-pin cup.
Detailed description of the invention
The specific embodiment of the present invention is described in detail below by accompanying drawing 1-7:
As shown in figs. 1-7, a kind of aging integrated line of online assembling of intelligent closestool, described integrated line mainly comprises assigned line, aging examination waterline, conveyor line and baling line 11, the first assigned line 10 that described assigned line comprises assembling Intelligent toilet cover and the second assigned line 20 toilet body and Intelligent toilet cover fitted together; Described examination water aging line comprise to Intelligent toilet cover carry out high pressure aging and examination water detect the first aging examination waterline 4 and toilet body and Intelligent toilet cover are fitted together a whole set of toilet of rear formation carry out be energized examination water test the second aging examination waterline 7; Described conveyor line comprises the complete Intelligent toilet cover of assembling is sent to the first aging examination waterline 4 and carries out the first conveyor line 5 of aging examination water and the Intelligent toilet cover after aging examination water sent the second conveyor line 6 of the first aging examination waterline 4; Described baling line 11 is baling lines 11 that certified products after being tested by a whole set of toilet carry out appearance packaging.
The first described assigned line 10 is divided into three parts be linked in sequence, and Part I is belt conveyor line 1, and Part II is belt turning machine 2, and Part III is the belt conveyor line 3 with four duplexing bit strip lamp bracket test tables.
When the belt conveyor line 3 of manufacture first assigned line 10 Part I and Part III, foot rest 15 and lamp bracket adopt the thick aluminium of 40*40*1.5mm to make, and install the zinc-plated pin cup 22 of M12*80, adjustment height %%P30mm bottom foot rest 15; Guide rail 14 adopts the thick aluminium profile of 40*60*1.5mm; Belt conveyor: W=600mm, adopts the green PVC belt of 2mm, Seamless linkage; Power pack section adopts 400W1:60 river inscription disjunctor motor, and joining easily can frequency control, and motor board and shrouding adopt A3 plate to fold surface to dust and process; In addition, the belt conveyor line 1 of Part I is installed employing machine end to end and is added cylinder 18; Control box adopts A3 plate to fold surface to dust process, and in-box electric appliance element is positive safe brand; Support belt adopts employing 1.2 galvanized plate to fold making; In addition, the upper zinc-plated unpowered punching press cylinder 18 of each installation one under every 2 meters of the belt conveyor line 1 of Part I; Tracheae 19 adopts 6 points of galvanized pipes to make, and every meter ampere fills one the 4 points quick air nozzles of single tine; Zinc-plated wire casing adopts T1.0mm galvanized plate to fold shaping, and bilateral every meter ampere fills one two three hole industry universal contact receptacles; Illumination adopts T8W mono-to be with cover daylight lamp, and install continuously, lamp line adopts 1.5 squares of lines, and independent switch controls; Fan in the monolateral each installation 8 of the belt conveyor line 1 of Part I, totally 16, in the monolateral each installation 2 of the belt conveyor line 3 of Part II, totally 4; All dust process in ironware surface.
When the belt turning machine 2 of manufacture first assigned line 10 Part II, transferring roller 18 adopts taper machine to add cylinder 18 and manufactures, plating zinc on surface process; Fuselage material adopts 3mm thick iron plate to fold making, dusts process in surface; Foot rest 15 adopts 40*60*1.8mm iron square tube to weld, and dusts process in surface;
Power pack section adopts river, Taiwan inscription 400W1:50 disjunctor motor, joins easily energy frequency converter, variable-frequency stepless speed-regulating; Transmission belt adopts the green PVC belt of T3mm, Seamless linkage, and effectively transmission width is 700mm, and power adapter plate adopts T5mm iron plate to fold making, and chain guard adopts T1.5mm cold-reduced sheet to fold making, dusts process in equal surface; Pin cup 22 part selects the zinc-plated pin cup 22 of M12*80mm, and adjustment height is ± 30mm; The monolateral each installation 2 of fan, totally 4; All dust process in ironware surface;
Described first aging examination waterline 4 is some the identical spaced line bodies be arranged in parallel of structure, mainly comprise foot rest 15, transport sector and high pressure ageing tester and the leakage detection apparatus that discharges water, foot rest 15 upper surface can mounting tool plate, the position of docking with orientation under working plate in the middle part of foot rest 15 is provided with water receiving tank 16, transport sector uses triple speed chain 13 and guide rail 14 to transmit, and is also provided with the Double layer shelf 17 of band lamp bracket above foot rest 15.
The first described conveyor line 5 is identical with the shape and structure of the second conveyor line 6, comprise foot rest 15, transport sector, stopper and transfer mechanism, transport sector uses triple speed chain 13 and guide rail 14, first conveyor line 5 and the second conveyor line 6 are arranged on left side and the right side of the first aging examination waterline 4 respectively, transfer structure respectively each bar line body of examination waterline 4 aging with first is docked and is connected, and the first conveyor line 5 is not identical with the stopper quantity of the second conveyor line 6.
The second described assigned line 20 is set in parallel in the side, opposite of the second conveyor line 6, spacing is there is between second assigned line 20 and the second conveyor line 6, second assigned line 20 is for being assembled into the toilet of complete set by Intelligent toilet cover and toilet body, comprise foot rest 15 and transmission structure, foot rest 15 is provided with tracheae 19, transport sector adopts triple speed chain 13 and guide rail 14, and foot rest 15 end face can mounting tool plate.
Described second aging examination waterline 7 mainly comprises foot rest 15, transport sector and trickle groove 21, and foot rest 15 is just to the own trickle groove 21 of society on the position of placement closestool bottom, and transport sector adopts transferring roller 18 to transmit; The first transmission line 8 that jacking translation mechanism connects is arranged through with the second aging parallel corresponding position of examination waterline 7 station; The first described transmission line 8 and the second transmission line 9 are corresponding in 90 degree of corners to be connected, all adopt triple speed chain 13 and guide rail 14 as transport sector, first transmission line 8 is provided with jacking translation mechanism, and the second transmission line 9 line body is other to be provided with station and to dry up toilet and appearance cleans.
When the aging examination waterline 7 of manufacture second, transferring roller 18 adopts unpowered 304 stainless steel drums 18, fuselage adopts thick 304 stainless steel sheets of 3mm to fold making, foot rest 15 adopts thick 304 corrosion-resistant steels of 40*40*1.5mm to make, pin cup 22 part selects M12*80mm corrosion-resistant steel pin cup 22, and adjustment height is ± 30mm; Illumination adopts T5 mono-to be with cover daylight lamp.
Described baling line 11 is docked with the second transmission line 9 by jacking translation mechanism and is connected, and baling line 11 mainly comprises foot rest 15 and transport sector, and foot rest 15 is divided into parallel foot rest 15 part and down sloping portion, transmission structure employing no-power drum 18.
Parallel foot rest 15 portion distal end of described baling line 11 is connected with the 3rd travel line is vertical, the 3rd transmission line 12 belong to the region that toilet reaches the standard grade.
Described belt conveyor line 1 comprises foot rest 15, power pack section, transport portion and control box, power pack section, transport portion and control box are electrically connected, pin cup 22 is installed bottom foot rest 15, foot rest 15 is provided with tracheae 19, Lighting System and fan, delivery section subpackage belt conveyor, delivery track, support belt and be arranged on the upper and lower cylinder of support belt 18.
An operating procedure for the aging integrated line of online assembling of intelligent closestool, described operating procedure mainly comprises the following steps:
Assembling Intelligent toilet cover: workman assembles Intelligent toilet cover on the belt conveyor line 1 of the Part I of the first assigned line 10, and the toilet lid assembled is sent to the belt conveyor line 3 of bench board and Part III under the transmission of belt conveyor line 1 through the belt turning machine 2 of Part II.
Aging examination water is carried out to Intelligent toilet cover: the Intelligent toilet cover spread out of from the belt conveyor line 3 of Part III enters the first aging examination waterline 4 through the first conveyor line 5, after Intelligent toilet cover all fills institute's cable body of the first aging examination waterline 4, line body shuts down, start ageing tester, with the leakage detection apparatus that discharges water, aging examination water is carried out to Intelligent toilet cover, Intelligent toilet cover after aging examination water spreads out of from the second conveyor line 6, off gauge manually rolls off the production line, and certified products are manually transferred to the second assigned line 20.
Assembling toilet: the toilet Intelligent toilet cover of coming and toilet body being assembled into complete set on the second assigned line 20, is sent to the second aging examination waterline 7 by the second assigned line 20 by toilet.
Aging examination water is carried out to a whole set of toilet: when a whole set of toilet is sent to the station of the second aging examination waterline 7, the test of examination water is carried out to a whole set of toilet, the first transmission line 8 is entered one by one after having tested, then the second transmission line 9 is flowed through, workman on second transmission line 9 station dries up toilet and surface cleaning process, is then sent to baling line 11.
External packing is carried out to toilet: roll off the production line after appearance packaging being carried out to toilet on baling line.
The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, the technical personnel of the industry, under the inspiration of the technical program, some distortion and amendment can be made, every above embodiment is done according to technical spirit of the present invention any amendment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (7)
1. the aging integrated line of the online assembling of an intelligent closestool, described integrated line mainly comprises assigned line, aging examination waterline, conveyor line and baling line, it is characterized in that: the first assigned line that described assigned line comprises assembling Intelligent toilet cover and the second assigned line toilet body and Intelligent toilet cover fitted together; Described examination water aging line comprise to Intelligent toilet cover carry out high pressure aging and examination water detect the first aging examination waterline and toilet body and Intelligent toilet cover are fitted together a whole set of toilet of rear formation carry out be energized examination water test the second aging examination waterline; Described conveyor line comprises the complete Intelligent toilet cover of assembling is sent to the first aging examination waterline and carries out the first conveyor line of aging examination water and the Intelligent toilet cover after aging examination water sent the second conveyor line of the first aging examination waterline; Described baling line is the baling line that certified products after being tested by a whole set of toilet carry out appearance packaging;
The first described assigned line is divided into three parts be linked in sequence, and Part I is belt conveyor line, and Part II is belt turning machine, and Part III is the belt conveyor line with four duplexing bit strip lamp bracket test tables;
Described first aging examination waterline is some the identical spaced line bodies be arranged in parallel of structure, mainly comprise foot rest, transport sector and high pressure ageing tester and the leakage detection apparatus that discharges water, foot rest upper surface can mounting tool plate, the position of docking with orientation under working plate in the middle part of foot rest is provided with water receiving tank, transport sector uses triple speed chain and guideway transit, is also provided with the Double layer shelf of band lamp bracket above foot rest;
The first described conveyor line is identical with the shape and structure of the second conveyor line, comprise foot rest, transport sector, stopper and transfer mechanism, transport sector uses triple speed chain and guide rail, first conveyor line and the second conveyor line are arranged on left side and the right side of the first aging examination waterline respectively, and transfer structure respectively each bar line body of examination waterline aging with first is docked and is connected;
The second described assigned line is set in parallel in the side, opposite of the second conveyor line, spacing is there is between second assigned line and the second conveyor line, second assigned line is used for toilet Intelligent toilet cover and toilet body being assembled into complete set, comprise foot rest and transmission structure, foot rest is provided with tracheae, transport sector adopts triple speed chain and guide rail, and foot rest end face can mounting tool plate;
Described second aging examination waterline mainly comprises foot rest, transport sector and trickle groove, and foot rest is just to the own trickle groove of society on the position of placement closestool bottom, and transport sector adopts transferring roller transmission; The first transmission line that jacking translation mechanism connects is arranged through with the second aging parallel corresponding position of examination waterline station; To be that 90 degree of corners are corresponding connect for the first described transmission line and the second transmission line;
Described baling line is docked with the second transmission line be connected by jacking translation mechanism, and baling line mainly comprises foot rest and transport sector, and foot rest is divided into parallel foot rest part and down sloping portion, transmission structure employing no-power drum.
2. the aging integrated line of the online assembling of a kind of intelligent closestool according to claim 1, it is characterized in that: described belt conveyor line comprises foot rest, power pack section, transport portion and control box, power pack section, transport portion and control box are electrically connected, pin cup is installed bottom foot rest, foot rest is provided with tracheae, Lighting System and fan, delivery section subpackage belt conveyor, delivery track, support belt and be arranged on the upper and lower cylinder of support belt.
3. the aging integrated line of the online assembling of a kind of intelligent closestool according to claim 1, is characterized in that: the first described conveyor line is not identical with the stopper quantity of the second conveyor line.
4. the aging integrated line of the online assembling of a kind of intelligent closestool according to claim 1, is characterized in that: the first described transmission line is provided with jacking translation mechanism, and adopts triple speed chain and guide rail as transport sector.
5. the aging integrated line of the online assembling of a kind of intelligent closestool according to claim 1, is characterized in that: described second transmission line adopts triple speed chain and guide rail as transport sector, and line body is other to be provided with station and to dry up toilet and appearance cleans.
6. the aging integrated line of the online assembling of a kind of intelligent closestool according to claim 1, is characterized in that: the parallel foot rest portion distal end of described baling line is connected with the 3rd travel line is vertical.
7. an operating procedure for the aging integrated line of the online assembling of intelligent closestool, is characterized in that: described operating procedure mainly comprises the following steps:
Assembling Intelligent toilet cover: workman assembles Intelligent toilet cover on the belt conveyor line of the Part I of the first assigned line, and the toilet lid assembled is sent to the belt conveyor line of bench board and Part III under the transmission of belt conveyor line through the belt turning machine of Part II;
Aging examination water is carried out to Intelligent toilet cover: the Intelligent toilet cover spread out of from the belt conveyor line of Part III enters the first aging examination waterline through the first conveyor line, after Intelligent toilet cover all fills institute's cable body of the first aging examination waterline, line body shuts down, start ageing tester, with the leakage detection apparatus that discharges water, aging examination water is carried out to Intelligent toilet cover, Intelligent toilet cover after aging examination water spreads out of from the second conveyor line, off gauge manually rolls off the production line, and certified products are manually transferred to the second assigned line;
Assembling toilet: the toilet Intelligent toilet cover of coming and toilet body being assembled into complete set on the second assigned line, is sent to the second aging examination waterline by the second assigned line by toilet;
Aging examination water is carried out to a whole set of toilet: when a whole set of toilet is sent to the station of the second aging examination waterline, the test of examination water is carried out to a whole set of toilet, the first transmission line is entered one by one after having tested, then the second transmission line is flowed through, workman on second transmission line station dries up toilet and surface cleaning process, is then sent to baling line;
External packing is carried out to toilet: roll off the production line after appearance packaging being carried out to toilet on baling line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510017065.1A CN104563254B (en) | 2015-01-13 | 2015-01-13 | A kind of aging integrated line of online assembling of intelligent closestool and operating procedure thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510017065.1A CN104563254B (en) | 2015-01-13 | 2015-01-13 | A kind of aging integrated line of online assembling of intelligent closestool and operating procedure thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104563254A true CN104563254A (en) | 2015-04-29 |
| CN104563254B CN104563254B (en) | 2016-02-03 |
Family
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| CN105480693A (en) * | 2015-12-17 | 2016-04-13 | 钟辉 | Environment-friendly overhaul line for waste recycled objects |
| CN105600327A (en) * | 2015-12-15 | 2016-05-25 | 关庆亮 | Modifying and washing automatic assembly line system for china sanitary ware green bodies |
| CN105841987A (en) * | 2016-04-05 | 2016-08-10 | 广东汇利兴精工科技有限公司 | Roller line transmission system for assembling lead tank in hot chamber, and transmission method thereof |
| CN105923340A (en) * | 2016-07-12 | 2016-09-07 | 广东丽柏特科技有限公司 | Sanitary ceramic automatic finished product detecting production line |
| CN105966863A (en) * | 2016-07-12 | 2016-09-28 | 广东丽柏特科技有限公司 | Automatic assembly line for sanitary ceramics after taking out of kiln |
| CN106429364A (en) * | 2016-07-12 | 2017-02-22 | 广东丽柏特科技有限公司 | Sanitary ceramic semifinished product detection line |
| CN106862102A (en) * | 2017-01-19 | 2017-06-20 | 广东汇兴精工智造股份有限公司 | A kind of ceramic bowl hierarchical detection tries aquatic producing line |
| CN111152006A (en) * | 2020-01-02 | 2020-05-15 | 珠海格力智能装备有限公司 | Slow-falling mechanism production line |
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| CN105966863A (en) * | 2016-07-12 | 2016-09-28 | 广东丽柏特科技有限公司 | Automatic assembly line for sanitary ceramics after taking out of kiln |
| CN106429364A (en) * | 2016-07-12 | 2017-02-22 | 广东丽柏特科技有限公司 | Sanitary ceramic semifinished product detection line |
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| CN106862102A (en) * | 2017-01-19 | 2017-06-20 | 广东汇兴精工智造股份有限公司 | A kind of ceramic bowl hierarchical detection tries aquatic producing line |
| CN111152006A (en) * | 2020-01-02 | 2020-05-15 | 珠海格力智能装备有限公司 | Slow-falling mechanism production line |
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| CN104563254B (en) | 2016-02-03 |
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Address after: Yang Wu Daxing Road third industrial zone Dalingshan Town Guangdong city Dongguan province 523000 Patentee after: GUANGDONG HUIXING SEIKO WISDOM BUILDING Co.,Ltd. Address before: Yang Wu Daxing Road third industrial zone Dalingshan Town Guangdong city Dongguan province 523000 Patentee before: GUANGDONG HUI LIXING SEIKO TECHNOLOGY Co.,Ltd. |
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Denomination of invention: An on-line assembly aging integrated line for intelligent toilet and its operation process Effective date of registration: 20210413 Granted publication date: 20160203 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: GUANGDONG HUIXING SEIKO WISDOM BUILDING Co.,Ltd. Registration number: Y2021980002607 |
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Denomination of invention: An online assembly aging integrated line for intelligent toilet and its operation process Effective date of registration: 20220628 Granted publication date: 20160203 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: GUANGDONG HUIXING SEIKO WISDOM BUILDING Co.,Ltd. Registration number: Y2022980009214 |
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