CN105841987A - Roller line transmission system for assembling lead tank in hot chamber, and transmission method thereof - Google Patents
Roller line transmission system for assembling lead tank in hot chamber, and transmission method thereof Download PDFInfo
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- CN105841987A CN105841987A CN201610205539.XA CN201610205539A CN105841987A CN 105841987 A CN105841987 A CN 105841987A CN 201610205539 A CN201610205539 A CN 201610205539A CN 105841987 A CN105841987 A CN 105841987A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 125
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000000725 suspension Substances 0.000 claims abstract description 52
- 238000012360 testing method Methods 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 230000005855 radiation Effects 0.000 claims abstract description 17
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 7
- 239000010935 stainless steel Substances 0.000 claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims description 28
- 238000001179 sorption measurement Methods 0.000 claims description 17
- 238000012545 processing Methods 0.000 claims description 14
- 238000012546 transfer Methods 0.000 claims description 12
- 239000011159 matrix material Substances 0.000 claims description 9
- 230000000007 visual effect Effects 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 8
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 4
- 238000011056 performance test Methods 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 230000033228 biological regulation Effects 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000004088 simulation Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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Abstract
The invention relates to a large-scale object assembling roller line transmission mechanism, in particular a roller line transmission system for assembling a lead tank in a hot chamber, and a transmission method thereof. The system mainly comprises a lead tank, an assembling mechanism, a control system and a protection system. The lead tank is mainly assembled by a lead tank main body, a lead tank top cover, bottom universal wheels and top wall suspension rings. The assembling mechanism mainly comprises a component transmission line and an assembling conveyor chain, wherein the transmission line is of stainless steel roller line transmission, and has the rear end provided with a sensor; the assembling conveyor chain mainly comprises first, second and third assembling conveyor chains. The control system mainly comprises a driving control system, a remote supervision system and a remote control system, wherein the protection system mainly comprises a high voltage test system, a radiation test system, and a leakproof test system. The system possesses stable environments and mechanisms for completing lead tank assembly, thereby smoothly completing transmission and assembling work, and meanwhile realizes lead tank accurate test under acid-base or wet and even strong radiation extreme environments.
Description
Technical field
The present invention relates to the Roller conveyor transmission mechanism of a kind of large-sized object assembling, in a kind of hot cell, assemble cylinder line transmission system and the transmission method thereof of pig body.
Background technology
nullTraditional roller conveyor is applicable to all kinds of case and bag、Vessel、The processing conveying of the large cargos such as large-scale cabinet，It is readily adaptable for use in bulk cargo、The processing transmission of small article or irregular small article，It is developed so far with scientific and technological progress，Drum conveying line version now is various，Transferring roller line can be divided into power drum line and no-power drum line by type of drive，Horizontal feed Roller conveyor can be divided into by arrangement form、Tilt conveying cylinder line and turning conveying cylinder line carrying roller grooved aligning carrier roller，But，For existing roller conveyor，Although pattern is various，But the material that conventional cylinder is used all has easily gets rusty、The most wear-resisting、The not shortcoming such as acid and alkali-resistance，Simultaneously，When Roller conveyor applies to more complicated processing transmission，Owing to the performance of Roller conveyor is relatively low，Wire body is more single，The most existing transferring roller line is to be difficult to ensure that processing or the stability of transmission work and work efficiency.
When using roller transmission line processing or transmission in extreme circumstances, existing transferring roller line stabilization is poor, it is not particularly suitable in the environment of soda acid and humidity working, therefore it is difficult to complete wire body transmission processing in extreme circumstances, but current commercial production is with scientific research project, and a lot of needs the most just can complete processing or the parts of test, so also having to complete processing and the assembly work of automatization's transmission in extreme environment, therefore top priority is the durable ability improving transmission line at extreme environment, and improve the structure design of wire body.
Summary of the invention
For solving the problems referred to above, it is contemplated that disclose the Roller conveyor transmission mechanism of a kind of large-sized object assembling, in a kind of hot cell, assemble cylinder line transmission system and the transmission method thereof of pig body.
For achieving the above object, the technical solution used in the present invention is: assembles the cylinder line transmission system of pig body in a kind of hot cell, mainly includes pig body, assemble mechanism, control system and protection system, it is characterised in that
Described pig body is mainly assembled by pig main body, pig top cover, Universal wheel at bottom and roof suspension ring, pig main body is integrally molded so as cylindrical tube shape by sidewall and bottom, pig main body top is attacked and is provided with external screw thread, attacking the female thread set to mate be spirally connected with pig top cover, roof suspension ring and Universal wheel at bottom are connected at pig top cover, bottom by bolt；
Described assemble mechanism mainly includes element transmission line and assembling conveyer chain, element transmission line is the transmission of stainless steel drum line, wire body end is provided with induction apparatus, element transmission line is mainly transmitted line by pig main body, pig top cover transmits line, universal wheel transmits line, suspension ring transmit line composition, wherein pig main body transmission line is adjacent with universal wheel transmission line and end connects setting, pig top cover transmission line is adjacent with suspension ring transmission line and end connects setting, each side transmitting line is arranged on line detector so that parts are carried out Quality Detection, the most each transmission installs the rejected part that remover is excluded with collection below line end；
Assembling conveyer chain mainly includes first, second, third assembling conveyer chain, wherein the first assembling conveyer chain is engaged on pig main body and transmits and form the first assembly so that four Universal wheel at bottoms to be arranged on pig bottom part body after line and universal wheel transmit line, and the second assembling conveyer chain is engaged on pig top cover and transmits and form the second assembly so that four roof suspension ring are arranged on pig top cover top after line transmits line with suspension ring；The structure of the first assembling conveyer chain and the second assembling conveyer chain is identical, it is left and right and coordinates the syllogic track structure of assembling form, first section of track is arranged to a left side, shunting, right side, for cushioning rail during part transfers, terminal rail is that assembly transmits main stem, the left side of stage casing track is provided with rolling clamp, fixed by rotating support, rotating support is mainly by the hub-like runner of axle drive connection, runner support and rotating driver composition, rolling clamp is arranged on the edge of hub-like runner, runner is rotated fixture and rotates when rotating, bolt automatic accessing device is installed in the middle part of the track of stage casing, vertical rotating disk is installed on the right side of the track of stage casing, vertically rotating disk is provided with four arc adsorption orifices, small-sized accessory is adsorbed by absorption affinity, adsorption orifice is towards the rotating support in left side；When the part transfers of first section of track is to stage casing track, rolling clamp turns to minimum point to clamp large component, vertically four small-sized accessories of rotating disk primary sorption, small-sized accessory is installed on held large component by bolt automatic accessing device by bolt, and is arranged on parts by four small-sized accessory circumferentially matrix arrangement successively when being rotated by large component；First assembly and the second assembly are assembled into after being engaged on first, second assembling conveyer chain that to be integrally formed pig body overall by the 3rd assembling conveyer chain, and the 3rd assembling conveyer chain clamps two assemblies by the rolling clamp that left and right side is installed thus mates the assembling that has been spirally connected；
Described control system mainly includes driving control system, Long-Range Surveillance System and tele-control system, supervising device in wherein Long-Range Surveillance System includes hot cell and the visual display unit electrically connecting supervising device outside hot cell, in driving control system is arranged on hot cell and drive connection electrical with assemble mechanism, tele-control system is according to the visual information of visual display unit thus carries out remote control；
Described protection system mainly include high-voltage testing system, radiation test system, leakproof test system, high-voltage testing system therein with environment under high pressure proof box for test system, by regulation proof box in air pressure thus calculate the bearing capacity of pig body；Radiation test system is with strong radiation environment proof box for test system, and the direct ratio formed with the pig body loss time by statistics radiant intensity is associated thus calculates the radiation hardness ability of pig body；Leakproof test system is with simulation shielding environment for test system.
Described universal wheel transmits line and completes transmission with suspension ring transmission line by being placed on by pallet after pallet carrying universal wheel or suspension ring gadget on transmission line.
Described element transmission line is joined easily energy converter by reductor and is adjusted transmission speed, its transferring roller forms roller transmission line by stainless steel pipe welding double rows of teeth sprocket wheel then double rows of teeth sprocket engagement in conveyor chain, and the installing space between each transferring roller is 180-220mm.
Described double rows of teeth sprocket wheel is 5 points of double 11 tooth sprockets.
The load capacity of four transmission lines of described element transmission line is 700-800KG.
Described first assembling transmits the cushioning rail that shunting, left side is pig main body of first-in-chain(FIC) section track, shunting, right side is the cushioning rail of Universal wheel at bottom, second assembling transmits the cushioning rail that shunting, left side is pig top cover of first-in-chain(FIC) section track, and shunting, right side is the cushioning rail of roof suspension ring.
The rolling clamp that described 3rd assembling conveyer chain left and right side is installed is rotation rolling clamp, is respectively counterclockwise, turns clockwise.
Described protection system also includes that high-temperature test system, soda acid test system.
The transmission method of the cylinder line transmission system of pig body is assembled, it is characterised in that described transmission method comprises the following steps in a kind of hot cell:
S1, at processing line by completing the pig main body of machine-shaping, pig top cover is sent on element transmission line, i.e. form pig main body and transmit line and pig top cover transmission line, it is sent to carry on element transmission line and by pallet by Universal wheel at bottom, roof suspension ring, i.e. forms universal wheel and transmit line and suspension ring transmission line；
S2, pig main body transmit line and are disposed adjacent with universal wheel transmission line and are simultaneously communicating at the cushioning rail of the first assembling conveyer chain by pig main body and Universal wheel at bottom, pig top cover transmits line and is disposed adjacent with suspension ring transmission line and is simultaneously communicating at the cushioning rail of the second assembling conveyer chain by pig top cover and roof suspension ring, is respectively completed the first assembly, the assembly work of the second assembly by the stage casing track of the first assembling conveyer chain, the second assembling conveyer chain；
S3, in the first assembling conveyer chain, when the part transfers of first section of track is to stage casing track, the runner controlling rotating support rotates fixture rotation is rotated, control rolling clamp and turn to minimum point with lead gripper can body, the most vertically four Universal wheel at bottoms of rotating disk primary sorption, bolt automatic accessing device utilizes bolt that Universal wheel at bottom is installed to held pig bottom part body, and successively four Universal wheel at bottom circumferentially matrix arrangement are arranged in pig main body during pig main body rotates, subsequently by the first assembly in transmission main stem is sent to the 3rd assembling conveyer chain；
S4, in the second assembling conveyer chain, when the part transfers of first section of track is to stage casing track, the runner controlling rotating support rotates fixture rotation is rotated, control rolling clamp and turn to minimum point with lead gripper top ends of cans, the most vertically four roof suspension ring of rotating disk primary sorption, bolt automatic accessing device utilizes bolt that roof suspension ring are installed to held pig top cover top, and successively four roof suspension ring circumferentially matrix arrangement are arranged on pig top cover during pig top cover rotates, subsequently by the second assembly in transmission main stem is sent to the 3rd assembling conveyer chain；
S5, in the 3rd assembling conveyer chain, the first assembly and the second assembly rotate in opposite directions under the clamping action of rolling clamp, are connected to be assembled into pig body entirety from there through attacking the internal and external threads set；
S6, pig body entirety is transported in protection system carry out performance test.
Beneficial effects of the present invention is embodied in: the present invention utilizes the rustless steel radiation-resistant characteristic of wear-resisting acid and alkali-resistance as cylinder and to be installed as Roller conveyor, pig body is made to complete environment and the mechanism stable assembled, also smoothly completed transmission and assembly work, also make pig physical ability realize product in soda acid or the humidity even extreme environment of intense radiation simultaneously and accurately test.Simultaneously, structure of the present invention design makes assembly working progressively link up, quick assembling, and quality to parts checks in transmitting procedure before assembly, transmission after mounting carries out performance test to assembling entirety, thus preferably improve the prescription of pig assembly, prior, successfully achieve Roller conveyor transmission in extreme circumstances also can be smoothed out and be successfully completed processing, transmit, detect, the work such as assembling, good technological achievement is createed in the work studies field for extreme environment.
Accompanying drawing explanation
Fig. 1 is overall structure side-looking structure diagram of the present invention.
Fig. 2 is the plan structure sketch of assemble mechanism of the present invention.
Fig. 3 is the decomposition texture sketch of pig body of the present invention.
Accompanying drawing mark explanation: 1-pig body, 2-assemble mechanism, 3-protects system, 4-hot cell, 11-pig main body, 12-pig top cover, 13-Universal wheel at bottom, 14-roof suspension ring, 21-pig main body transmits line, 22-pig top cover transmits line, 23-universal wheel transmits line, 24-suspension ring transmit line, 25-first assembles conveyer chain, 26-second assembles conveyer chain, 27-the 3rd assembles conveyer chain, first section of track of 251-, 252-stage casing track, 253-terminal rail, shunting on the left of 261-, shunting on the right side of 262-, 263-transmits main stem, 264-rolling clamp, 265-bolt automatic accessing device, the vertical rotating disk of 266-.
Detailed description of the invention
Describe the detailed description of the invention of the present invention below in conjunction with the accompanying drawings in detail:
The cylinder line transmission system of pig body is assembled in a kind of hot cell, it is operated in hot cell 4 or other extreme environments, mainly include pig body 1, assemble mechanism 2, control system and protection system 3, described pig body 1 is main by pig main body 11, pig top cover 12, Universal wheel at bottom 13 and roof suspension ring 14 assemble, pig main body 11 is integrally molded so as cylindrical tube shape by sidewall and bottom, pig main body 11 top is attacked and is provided with external screw thread, attack the female thread set to mate be spirally connected with pig top cover 12, roof suspension ring 14 and Universal wheel at bottom 13 are connected to pig top cover by bolt, at Di Bu；
Described assemble mechanism 2 mainly includes element transmission line and assembling conveyer chain, element transmission line is the transmission of stainless steel drum line, wire body end is provided with induction apparatus, element transmission line is mainly transmitted line 21 by pig main body, pig top cover transmits line 22, universal wheel transmits line 23, suspension ring transmit line 24 and form, wherein pig main body transmission line 21 is adjacent with universal wheel transmission line 23 and end connects setting, pig top cover transmission line 22 is adjacent with suspension ring transmission line 24 and end connects setting, each side transmitting line is arranged on line detector so that parts are carried out Quality Detection, the most each transmission installs the rejected part that remover is excluded with collection below line end；Described universal wheel transmits line 23 and completes transmission with suspension ring transmission line 24 by being placed on by pallet after pallet carrying universal wheel or suspension ring gadget on transmission line；Described element transmission line is joined easily energy converter by reductor and is adjusted transmission speed, its transferring roller forms roller transmission line by stainless steel pipe welding double rows of teeth sprocket wheel then double rows of teeth sprocket engagement in conveyor chain, and the installing space between each transferring roller is 180-220mm；Described double rows of teeth sprocket wheel is 5 points of double 11 tooth sprockets；The load capacity of four transmission lines of described element transmission line is 700-800KG；
Assembling conveyer chain mainly includes first, second, third assembling conveyer chain, wherein the first assembling conveyer chain 25 is engaged on pig main body and transmits after line 21 transmits line 23 with universal wheel and form the first assembly to be arranged on bottom pig main body 11 by four Universal wheel at bottoms 13, and the second assembling conveyer chain 26 is engaged on pig top cover and transmits and form the second assembly so that four roof suspension ring 14 are arranged on pig top cover 12 top after line 22 transmits line 24 with suspension ring；nullFirst assembling conveyer chain 25 is identical with the structure of the second assembling conveyer chain 26，It is left and right and coordinates the syllogic track structure of assembling form，First section of track 251 is arranged to a left side、Shunting 261, right side、262，For cushioning rail during part transfers，Terminal rail 253 transmits main stem 263 for assembly，The left side of stage casing track 252 is provided with rolling clamp 264，Fixed by rotating support，Rotating support is mainly by the hub-like runner of axle drive connection、Runner support and rotating driver composition，Rolling clamp 264 is arranged on the edge of hub-like runner，Runner is rotated fixture 264 when rotating and rotates，Bolt automatic accessing device 265 is installed in the middle part of stage casing track 252，Vertical rotating disk 266 is installed on the right side of stage casing track 252，Vertically rotating disk 266 is provided with four arc adsorption orifices，Small-sized accessory is adsorbed by absorption affinity，Adsorption orifice is towards the rotating support in left side；When the part transfers of first section of track 251 is to stage casing track 252, rolling clamp 264 turns to minimum point to clamp large component, vertically four small-sized accessories of rotating disk 266 primary sorption, small-sized accessory is installed on held large component by bolt automatic accessing device 265 by bolt, and is arranged on parts by four small-sized accessory circumferentially matrix arrangement successively when being rotated by large component；First assembly and the second assembly are assembled into after being engaged on first, second assembling conveyer chain that to be integrally formed pig body 1 overall by the 3rd assembling conveyer chain 27, and the 3rd assembling conveyer chain 27 clamps two assemblies by the rolling clamp that left and right side is installed thus mates the assembling that has been spirally connected；The cushioning rail that shunting, left side 261 is pig main body 11 of described first assembling 25 first sections of tracks of conveyer chain 251, shunting 262, right side is the cushioning rail of Universal wheel at bottom 13, the cushioning rail that shunting, left side 261 is pig top cover 12 of second assembling 26 first sections of tracks of conveyer chain 251, shunting, right side 262 is the cushioning rail of roof suspension ring 14；The rolling clamp that described 3rd assembling conveyer chain 27 left and right side is installed is rotation rolling clamp, is respectively counterclockwise, turns clockwise；
Described control system mainly includes driving control system, Long-Range Surveillance System and tele-control system, supervising device in wherein Long-Range Surveillance System includes hot cell 4 visual display unit that electrically connect supervising device outer with hot cell 4, in driving control system is arranged on hot cell 4 and drive connection electrical with assemble mechanism 2, tele-control system is according to the visual information of visual display unit thus carries out remote control；
Described protection system 3 mainly include high-voltage testing system, radiation test system, leakproof test system, high-voltage testing system therein with environment under high pressure proof box for test system, by regulation proof box in air pressure thus calculate the bearing capacity of pig body 1；Radiation test system, with strong radiation environment proof box for test system, is lost, by statistics radiant intensity, the direct ratio that the time formed and associates thus calculate the radiation hardness ability of pig body 1 with pig body 1；Leakproof test system is with simulation shielding environment for test system；Described protection system 3 also includes that high-temperature test system, soda acid test system.
Assembling the transmission method of the cylinder line transmission system of pig body in a kind of hot cell, described transmission method comprises the following steps:
S1, at processing line by completing the pig main body 11 of machine-shaping, pig top cover 12 is sent on element transmission line, i.e. form pig main body and transmit line 21 and pig top cover transmission line 22, it is sent to carry on element transmission line and by pallet by Universal wheel at bottom 13, roof suspension ring 14, i.e. forms universal wheel and transmit line 23 and suspension ring transmission line 24；
S2, pig main body transmit line 21 and are disposed adjacent with universal wheel transmission line 23 and are simultaneously communicating at the cushioning rail of the first assembling conveyer chain 25 by pig main body 11 and Universal wheel at bottom 13, pig top cover transmits line 22 and is disposed adjacent with suspension ring transmission line 24 and is simultaneously communicating at the cushioning rail of the second assembling conveyer chain 26 by pig top cover 12 and roof suspension ring 14, and the stage casing track 252 assembling conveyer chain 26 by the first assembling conveyer chain 25, second is respectively completed the first assembly, the assembly work of the second assembly；
S3, in the first assembling conveyer chain 25, when the part transfers of first section of track 251 is to stage casing track 252, control the runner of rotating support to rotate and rotate so that fixture 264 is rotated, control rolling clamp 264 and turn to minimum point with lead gripper can body 11, the most vertically four Universal wheel at bottoms 13 of rotating disk 266 primary sorption, owing to adsorption orifice is arc, roller outline with universal wheel, bolt automatic accessing device 265 utilizes bolt to be installed to by Universal wheel at bottom 13 bottom held pig main body 11, and successively four Universal wheel at bottom 13 circumferentially matrix arrangement are arranged in pig main body 11 during pig main body 11 rotates, subsequently by the first assembly in transmission main stem 263 is sent to the 3rd assembling conveyer chain 27；
S4, in the second assembling conveyer chain 26, when the part transfers of first section of track 251 is to stage casing track 252, control the runner of rotating support to rotate and rotate so that fixture 264 is rotated, control rolling clamp 264 and turn to minimum point with lead gripper top ends of cans 12, the most vertically four roof suspension ring 14 of rotating disk 266 primary sorption, owing to adsorption orifice is arc, mate with the circular contour of suspension ring, bolt automatic accessing device 265 utilizes bolt that roof suspension ring 14 are installed to held pig top cover 12 top, and successively four roof suspension ring 14 circumferentially matrix arrangement are arranged on pig top cover 12 during pig top cover 12 rotates, subsequently by the second assembly in transmission main stem 263 is sent to the 3rd assembling conveyer chain 27；
S5, in the 3rd assembling conveyer chain 27, the first assembly and the second assembly rotate in opposite directions under the clamping action of rolling clamp, are connected to be assembled into pig body 1 entirety from there through attacking the internal and external threads set；
S6, pig body 1 entirety is transported in protection system 3 carry out performance test.
In the transmission line of the present invention, most of frock of equipment uses corrosion resistant plate to make through laser, bending or other processing technique, such as transferring roller, or the bracing frame of assemble mechanism 2.When using the present invention to complete pig body 1 assembling transmission work, the parts of pig body 1 are sent on transmission line, start power supply, by drum conveying line by component feed to the assembling conveyer chain specified, parts can be tested in transmitting procedure simultaneously, and the parts of acceptance or rejection are carried out screening eliminating；When the induction apparatus of wire body senses that parts arrive, assembling conveyer chain startup work, component buffers also transmits to assembling position to complete assembling, and assembly subsequently carries out the burn-in test of entirety, thus completes complete processing, the process of assembling detection.Whole process full-automatic operation of the present invention; manual intervention is little; work efficiency is high; labour cost is low; it is easy to scale management; not only overcome conveyer the most miscellaneous and different defect the most all occurs so that the problem that maintenance cost greatly adds, also can the effect in service life of extension device even also achieving under soda acid or wet environment even intense radiation.
The above, it it is only presently preferred embodiments of the present invention, not the technical scope of the present invention is imposed any restrictions, the technical staff of the industry, under the inspiration of the technical program, some deformation and amendment, every any amendment, equivalent variations and modification above embodiment made according to the technical spirit of the present invention can be made, all still fall within the range of technical solution of the present invention.
Claims (9)
1. assemble a cylinder line transmission system for pig body in hot cell, mainly include pig body, assemble mechanism, control system and protection system, it is characterised in that
Described pig body is mainly assembled by pig main body, pig top cover, Universal wheel at bottom and roof suspension ring, pig main body is integrally molded so as cylindrical tube shape by sidewall and bottom, pig main body top is attacked and is provided with external screw thread, attacking the female thread set to mate be spirally connected with pig top cover, roof suspension ring and Universal wheel at bottom are connected at pig top cover, bottom by bolt；
Described assemble mechanism mainly includes element transmission line and assembling conveyer chain, element transmission line is the transmission of stainless steel drum line, wire body end is provided with induction apparatus, element transmission line is mainly transmitted line by pig main body, pig top cover transmits line, universal wheel transmits line, suspension ring transmit line composition, wherein pig main body transmission line is adjacent with universal wheel transmission line and end connects setting, pig top cover transmission line is adjacent with suspension ring transmission line and end connects setting, each side transmitting line is arranged on line detector so that parts are carried out Quality Detection, the most each transmission installs the rejected part that remover is excluded with collection below line end；
Assembling conveyer chain mainly includes first, second, third assembling conveyer chain, wherein the first assembling conveyer chain is engaged on pig main body and transmits and form the first assembly so that four Universal wheel at bottoms to be arranged on pig bottom part body after line and universal wheel transmit line, and the second assembling conveyer chain is engaged on pig top cover and transmits and form the second assembly so that four roof suspension ring are arranged on pig top cover top after line transmits line with suspension ring；The structure of the first assembling conveyer chain and the second assembling conveyer chain is identical, it is left and right and coordinates the syllogic track structure of assembling form, first section of track is arranged to a left side, shunting, right side, for cushioning rail during part transfers, terminal rail is that assembly transmits main stem, the left side of stage casing track is provided with rolling clamp, fixed by rotating support, rotating support is mainly by the hub-like runner of axle drive connection, runner support and rotating driver composition, rolling clamp is arranged on the edge of hub-like runner, runner is rotated fixture and rotates when rotating, bolt automatic accessing device is installed in the middle part of the track of stage casing, vertical rotating disk is installed on the right side of the track of stage casing, vertically rotating disk is provided with four arc adsorption orifices, small-sized accessory is adsorbed by absorption affinity, adsorption orifice is towards the rotating support in left side；When the part transfers of first section of track is to stage casing track, rolling clamp turns to minimum point to clamp large component, vertically four small-sized accessories of rotating disk primary sorption, small-sized accessory is installed on held large component by bolt automatic accessing device by bolt, and is arranged on parts by four small-sized accessory circumferentially matrix arrangement successively when being rotated by large component；First assembly and the second assembly are assembled into after being engaged on first, second assembling conveyer chain that to be integrally formed pig body overall by the 3rd assembling conveyer chain, and the 3rd assembling conveyer chain clamps two assemblies by the rolling clamp that left and right side is installed thus mates the assembling that has been spirally connected；
Described control system mainly includes driving control system, Long-Range Surveillance System and tele-control system, supervising device in wherein Long-Range Surveillance System includes hot cell and the visual display unit electrically connecting supervising device outside hot cell, in driving control system is arranged on hot cell and drive connection electrical with assemble mechanism, tele-control system is according to the visual information of visual display unit thus carries out remote control；
Described protection system mainly include high-voltage testing system, radiation test system, leakproof test system, high-voltage testing system therein with environment under high pressure proof box for test system, by regulation proof box in air pressure thus calculate the bearing capacity of pig body；Radiation test system is with strong radiation environment proof box for test system, and the direct ratio formed with the pig body loss time by statistics radiant intensity is associated thus calculates the radiation hardness ability of pig body；Leakproof test system is with simulation shielding environment for test system.
The cylinder line transmission system of pig body is assembled in a kind of hot cell the most according to claim 1, it is characterized in that, described universal wheel transmits line and completes transmission with suspension ring transmission line by being placed on by pallet after pallet carrying universal wheel or suspension ring gadget on transmission line.
The cylinder line transmission system of pig body is assembled in a kind of hot cell the most according to claim 1, it is characterized in that, described element transmission line is joined easily energy converter by reductor and is adjusted transmission speed, its transferring roller forms roller transmission line by stainless steel pipe welding double rows of teeth sprocket wheel then double rows of teeth sprocket engagement in conveyor chain, and the installing space between each transferring roller is 180-220mm.
The cylinder line transmission system of pig body is assembled, it is characterised in that described double rows of teeth sprocket wheel is 5 points of double 11 tooth sprockets in a kind of hot cell the most according to claim 3.
The cylinder line transmission system of pig body is assembled, it is characterised in that the load capacity of four transmission lines of described element transmission line is 700-800KG in a kind of hot cell the most according to claim 1.
The cylinder line transmission system of pig body is assembled in a kind of hot cell the most according to claim 1, it is characterized in that, described first assembling transmits the cushioning rail that shunting, left side is pig main body of first-in-chain(FIC) section track, shunting, right side is the cushioning rail of Universal wheel at bottom, second assembling transmits the cushioning rail that shunting, left side is pig top cover of first-in-chain(FIC) section track, and shunting, right side is the cushioning rail of roof suspension ring.
The cylinder line transmission system of pig body is assembled, it is characterised in that the rolling clamp that described 3rd assembling conveyer chain left and right side is installed is rotation rolling clamp, is respectively counterclockwise, turns clockwise in a kind of hot cell the most according to claim 1.
The cylinder line transmission system of pig body is assembled, it is characterised in that described protection system also includes that high-temperature test system, soda acid test system in a kind of hot cell the most according to claim 1.
9. assemble the transmission method of the cylinder line transmission system of pig body in using a kind of hot cell described in claim 1, it is characterised in that described transmission method comprises the following steps:
S1, at processing line by completing the pig main body of machine-shaping, pig top cover is sent on element transmission line, i.e. form pig main body and transmit line and pig top cover transmission line, it is sent to carry on element transmission line and by pallet by Universal wheel at bottom, roof suspension ring, i.e. forms universal wheel and transmit line and suspension ring transmission line；
S2, pig main body transmit line and are disposed adjacent with universal wheel transmission line and are simultaneously communicating at the cushioning rail of the first assembling conveyer chain by pig main body and Universal wheel at bottom, pig top cover transmits line and is disposed adjacent with suspension ring transmission line and is simultaneously communicating at the cushioning rail of the second assembling conveyer chain by pig top cover and roof suspension ring, is respectively completed the first assembly, the assembly work of the second assembly by the stage casing track of the first assembling conveyer chain, the second assembling conveyer chain；
S3, in the first assembling conveyer chain, when the part transfers of first section of track is to stage casing track, the runner controlling rotating support rotates fixture rotation is rotated, control rolling clamp and turn to minimum point with lead gripper can body, the most vertically four Universal wheel at bottoms of rotating disk primary sorption, bolt automatic accessing device utilizes bolt that Universal wheel at bottom is installed to held pig bottom part body, and successively four Universal wheel at bottom circumferentially matrix arrangement are arranged in pig main body during pig main body rotates, subsequently by the first assembly in transmission main stem is sent to the 3rd assembling conveyer chain；
S4, in the second assembling conveyer chain, when the part transfers of first section of track is to stage casing track, the runner controlling rotating support rotates fixture rotation is rotated, control rolling clamp and turn to minimum point with lead gripper top ends of cans, the most vertically four roof suspension ring of rotating disk primary sorption, bolt automatic accessing device utilizes bolt that roof suspension ring are installed to held pig top cover top, and successively four roof suspension ring circumferentially matrix arrangement are arranged on pig top cover during pig top cover rotates, subsequently by the second assembly in transmission main stem is sent to the 3rd assembling conveyer chain；
S5, in the 3rd assembling conveyer chain, the first assembly and the second assembly rotate in opposite directions under the clamping action of rolling clamp, are connected to be assembled into pig body entirety from there through attacking the internal and external threads set；
S6, pig body entirety is transported in protection system carry out performance test.
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Denomination of invention: A roller line transmission system for assembling lead tank in hot chamber and its transmission method Effective date of registration: 20220628 Granted publication date: 20180202 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: GUANGDONG HUIXING SEIKO WISDOM BUILDING Co.,Ltd. Registration number: Y2022980009214 |
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