CN103317333A - Automatic assembling tightening machine for special glass bottle and bottle cap - Google Patents
Automatic assembling tightening machine for special glass bottle and bottle cap Download PDFInfo
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- CN103317333A CN103317333A CN2013102020715A CN201310202071A CN103317333A CN 103317333 A CN103317333 A CN 103317333A CN 2013102020715 A CN2013102020715 A CN 2013102020715A CN 201310202071 A CN201310202071 A CN 201310202071A CN 103317333 A CN103317333 A CN 103317333A
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Abstract
The invention discloses an automatic assembling tightening machine for a special glass bottle and a bottle cap. The automatic assembling tightening machine comprises a control system, a feeding mechanism, a tightening mechanism, a detecting mechanism, a glue cleaning mechanism and a conveying mechanism. The feeding mechanism conveys the glass bottle to a tightening station in a correct pose. The tightening mechanism fastens and tightens the glass bottle cap. A transferring mechanical arm conveys the glass bottle to the detecting mechanism to be detected, and the glue cleaning mechanism conducts glue cleaning. The transferring mechanical arm conveys the glass bottle subjected to glue cleaning to the conveying mechanism, and the conveying mechanism conveys the detected glass bottle to a qualified product collecting position or an unqualified product collecting position. The control system achieves position detecting monitoring and alarming functions through a programmable logic controller (PLC). The tightening machine is controlled in a full closed-loop mode, and automatic control of a production process and accurate control of working table movement are achieved. The tightening machine can control the moment of force for fastening the bottle cap accurately, product quality is stable, bottle cap installing efficiency and installing precision are improved through assembly line work and whole-journey automation control, the structure is simple, and operation is convenient.
Description
Technical field
The invention belongs to Machine Design and automatic field, specifically, relate to a kind of specific glass bottle and bottle cap and automatically assemble tightening machine.
Background technology
Vial needs to guarantee that the liquid in the bottle can be because bottle cap leak when carrying liquid, the two-part cooperation of bottle and bottle cap is tightened and will be guaranteed sealing.Especially can accurately control streamline production and fasten the used moment of bottle cap, be the key of guaranteeing product quality.
A kind of primer automatic screwing device is disclosed in the patent of invention 200810115575.This device has adopted pneumatic turntable mechanism and stubborn fire in a stove before fuel is added special plane.IMAQ analysis, the installation site of special plane, the fire in a stove before fuel is added that pneumatic turntable mechanism mainly is responsible for system are screwed into depth survey mechanism and rotating disk station approach switch.Twist fire in a stove before fuel is added special plane and comprise transmission mechanism, device for screwing up.Device for screwing up is to be made of gripper, is linked to each other by the cross axle with back-moving spring between the gripper.This primer automatic screwing device and bottle cap installation are tightened similar, can be used for equally the installation of bottle cap, but the positioning accuracy of its pneumatic turntable are not high, and the clamping of gripper can not be controlled accurately, the unstable product quality of therefore producing.
Summary of the invention
Deficiency for fear of the prior art existence, the present invention proposes a kind of specific glass bottle and bottle cap assembles tightening machine automatically, this automatic assembling tightening machine can accurately control bottle cap and bottle fastens used moment, guarantee the accurate installation of specific glass bottle and bottle cap and the cleaning of product, and realize fast vial production with the mode of production of streamline
The technical solution adopted for the present invention to solve the technical problems is: comprise control system, wherein also comprise feed mechanism, tightening mechanism, testing agency, gel resin mechanism, five working cells of conveying mechanism; Feed mechanism is transported to the tightening mechanism place with glass bottle products with correct pose; Testing agency detects and tightens the height of glass bottle products, judges whether it is qualified; Gel resin mechanism proceeds the gel resin operation with the glass bottle products that detects at testing agency's station; Conveying mechanism is used for detecting glass bottle products and is sent to certified products or defective work collection place; Control system adopts the control of PLC+ industrial computer, feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism is controlled, and realized as required working alone of different institutions;
Described tightening mechanism comprises feeding manipulator, pneumatic scroll chuck, fixing cylinder, motor cabinet, torque motor, torque sensor, special spanner, protective cover, the first clamping cylinder, the first lift cylinder, first moves horizontally cylinder, torque motor is fixed on the top that is positioned at protective cover on the motor cabinet, be connected with spring between torque motor and the protective cover, special spanner is positioned at protective cover and is connected with the torque motor output shaft, torque sensor is installed on the special spanner, pneumatic scroll chuck is positioned at the below of special spanner, and pneumatic scroll chuck bottom is provided with pressure relief opening; Fixedly cylinder expansion link and motor cabinet are connected and control the lifting of motor cabinet; The first clamping cylinder is positioned at torque motor one side, feeding manipulator and the first clamping cylinder expansion link are connected, and move horizontally the Telescopic-cylinder bar and be connected with first, the first lift cylinder and first moves horizontally the cylinder at right angle setting, and parallel with the first clamping cylinder direction of action;
Described testing agency and described gel resin mechanism are same station, and it comprises that transfer robot arm, base, displacement transducer, the second clamping cylinder, second move horizontally cylinder, the second lift cylinder, base electric rotating machine, decelerator, cylinder, tooth bar, gear, gel resin wheel electric rotating machine, gel resin wheel; Testing agency and gel resin mechanism are positioned at the opposite side of torque motor, transfer robot arm and the second clamping cylinder expansion link are connected, and move horizontally the Telescopic-cylinder bar and be connected with second, the second lift cylinder and second moves horizontally the cylinder at right angle setting, and parallel with the second clamping cylinder direction of action; Displacement transducer is positioned at the top of base, and the base electric rotating machine is connected with base by decelerator; Cylinder output and tooth bar are connected, the rack and pinion engagement, and gear is connected with gel resin wheel electric rotating machine, and the gel resin wheel is taken turns the top that the electric rotating machine output shaft fixed connection is positioned at base one side with gel resin, the position of the flexible change gel resin wheel of Telescopic-cylinder bar.
Described special spanner and pneumatic scroll chuck are installed on the same axis.
Described protective cover is the cylindrical structure that an end blocked center has through hole.
Beneficial effect
Specific glass bottle of the present invention and bottle cap assemble tightening machine automatically, are comprised of control system and feed mechanism, tightening mechanism, testing agency, gel resin mechanism, five working cells of conveying mechanism; Feed mechanism is delivered to glass bottle products and is tightened station with correct pose, tightening mechanism is tightened glass cap and vial fastening; Transfer robot arm is delivered to testing agency with glass bottle products and is detected, and gel resin mechanism carries out gel resin; Transfer robot arm will be crossed clearly the glass bottle products of glue and deliver to conveying mechanism, and conveying mechanism will detect glass bottle products and be sent to certified products or defective work collection place; Control system adopts PLC+ industrial computer, sensor, failure warning system, explosion-proof touch-screen, feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism are operated control, realize the automatic control of production process and the accurate control of movable workbench; And realize as required working alone of different institutions.Tightening machine can accurately be controlled the moment that fastens bottle cap, constant product quality, and pipelining and whole-course automation control have improved efficient and installation accuracy that bottle cap is installed, and simple in structure, easy to operate.
Description of drawings
Below in conjunction with drawings and embodiments a kind of specific glass bottle of the present invention and bottle cap being assembled tightening machine automatically is described in further detail.
Fig. 1 is that specific glass bottle of the present invention and bottle cap assemble the tightening machine schematic diagram automatically.
Fig. 2 is the feeding manipulator working state schematic representation.
Fig. 3 is the tightening mechanism structural representation.
Fig. 4 is the special spanner schematic diagram.
Fig. 5 is testing agency and gel resin mechanism structural representation.
Fig. 6 is product go-on-go schematic diagram.
Among the figure:
The specific embodiment
The present embodiment is that a kind of specific glass bottle and bottle cap assemble tightening machine automatically.
Consult Fig. 1-Fig. 4, tightening machine of the present invention comprises control system and feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism, and feed mechanism is transported to the tightening mechanism place with glass bottle products with correct pose; Testing agency judges for detection of the height of tightening glass bottle products whether glass bottle products is qualified; Gel resin mechanism proceeds the gel resin operation with the glass bottle products that detects at testing agency's station; Conveying mechanism is used for detecting glass bottle products and is sent to certified products or defective work collection place; Control system adopts the PLC+ industrial computer, realizes automatic control and position probing monitoring and the warning function of production process.
Tightening mechanism comprises feeding manipulator 1, pneumatic scroll chuck 2, fixedly cylinder 4, motor cabinet 3, torque motor 5, torque sensor 6, special spanner 7, protective cover 8, the first clamping cylinder 14, first moves horizontally cylinder 12, feeding manipulator 1 is installed in the below of the first clamping cylinder 14, feeding manipulator 1 and the first clamping cylinder 14 expansion links are connected, first moves horizontally cylinder 12 expansion links is connected with feeding manipulator 1, be installed in and the first clamping cylinder 14 upright position, the first lift cylinder 13 and first moves horizontally cylinder 12 at right angle settings, and parallel with the first clamping cylinder 14; Feeding manipulator 1 crawl glass bottle products is transported to tightens the station place, is installed in chucking on the pneumatic scroll chuck 2 of tightening station.Special spanner 7 is installed in the protective cover 8, and torque sensor 6 is installed on the special spanner 7, and pneumatic scroll chuck 2 is positioned at the below of special spanner 7, and the below of pneumatic scroll chuck 2 is provided with pressure relief opening 9.Be connected with spring between torque motor 5 and the protective cover 8, torque motor 5 is installed on the motor cabinet 3, motor cabinet 3 is connected with fixing cylinder 4 expansion links, and the fixedly lifting of the extension and contraction control motor cabinet 3 of cylinder 4 expansion links realizes moving up and down, rotating of special spanner 7; Torque sensor 6 is installed on the special spanner 7, is used for gathering tightening the used moment of bottle cap, transfers data to control system, and when moment values reached setting value, control system provided stop signal.The protective cover and the pressure relief opening that are used for explosion-proof isolation that high-strength material is made is set tightening station, fragment splashes everywhere when preventing from tightening station glass bottle products generation explosion.
Fig. 5, Fig. 6 are testing agency of the present invention, gel resin mechanism structural representation and product go-on-go schematic diagram.Testing agency moves horizontally cylinder 17, the second lift cylinder 16, displacement transducer 19 by transfer robot arm, base 18, the second clamping cylinder 15, second and forms, and testing agency is detected the glass bottle products of tightening.Transfer robot arm and the second clamping cylinder 15 expansion links are connected, be installed in the second clamping cylinder below, second moves horizontally cylinder 17 expansion links is connected with transfer robot arm, and the second lift cylinder 16 and second moves horizontally cylinder 17 at right angle settings, and parallel with the second clamping cylinder 15; Transfer robot arm crawl glass bottle products is transported to base 18 places; Displacement transducer 19 is installed in the top of base 18, for detection of the height of glass bottle products, judges whether glass bottle products is qualified.
Gel resin mechanism comprises base electric rotating machine 26, decelerator 25, cylinder 24, tooth bar 23, gear 22, gel resin wheel electric rotating machine 21, gel resin wheel 20, cylinder 24 is connected with tooth bar 23, tooth bar 23 and gear 22 engagements, gear 22 is connected successively with gel resin wheel electric rotating machine 21, gel resin wheel 20, gear 22 is changed into curvilinear motion with the engagement of tooth bar 23 with the rectilinear motion of cylinder 24 expansion links, the position of the flexible change gel resin wheel 20 of cylinder 24 expansion links.
Gel resin mechanism and testing agency are same station, and namely glass bottle products is proceeded the gel resin operation at the detection station after tested.Base electric rotating machine 26 output shafts are connected with decelerator 25, and decelerator 25 is connected with base 18, make base 18 uniform rotation in the process of gel resin.
Control system comprises frequency converter, sensor, PLC controller, failure warning system, explosion-proof touch-screen.Frequency converter is used for motor speed adjusting, makes motor export required rotating speed, and sensor links to each other with the PLC controller by data wire, the data communication device that collects is crossed data wire be sent on the PLC controller.Failure warning system links to each other with the PLC controller by data wire with explosion-proof touch-screen; Control system is also differentiated the abnormal conditions in the equipment running process in the omnidistance action of control, and makes the respective handling such as failure identification, parking warning, failure logging.Explosion-proof touch screen operation interface has manually and automatic function, and operating personnel can control the work of tightening machine under special circumstances.
The course of work of the present embodiment:
Step 1: artificial preliminary treatment; Operating personnel fasten to glue-coated bottle cap on the specific glass bottle, are placed on the band cone hole pallet of feed mechanism 10, by conical surface friction power Automatic-clamping.
Step 2: material level has or not vial under the detection material loading transporter mechanism, and the signal that detects is transferred to the PLC controller, and lower material level is the position of feeding manipulator 1 gripping vial.If no, then controller sends actuating signal to motor, and feed mechanism 10 turns round, and vial is delivered to the lower material level of feed mechanism by safety door; If detected, then motor does not turn round, and feed mechanism 10 stops.
Step 3: detect on the pneumatic scroll chuck 2 and have or not vial, if do not have, then controller sends actuating signal to feeding manipulator 1, and feeding manipulator 1 takes out vial from the lower material level on the feed mechanism 10, and will deliver to pneumatic scroll chuck 2.Detect when on the pneumatic scroll chuck 2 vial being arranged, then controller gives fixedly that cylinder 4 sends signal, vertical movement mechanism is fallen, pneumatic scroll chuck 2 clamping glass bottles, special spanner 7 entangles vial, and special spanner 7 rotates to the predetermined torque value by predetermined turning to, and the data that torque sensor 6 collects reach controller, when reaching predetermined value, controller sends stop signal to torque motor 5.Special spanner 7 breaks away from vial, return, and pneumatic scroll chuck 2 unclamps vial, and transfer robot arm is delivered to vial in the base 18 of testing agency.
Step 4: have or not vial on the base 18 of detection station, if having, then begin to detect.Stretch under the upper test rod of displacement transducer 19, stretch on the next test rod, measure the vial height, the altitude information that detects is passed to controller, if equate with the height value of setting, then qualified, controller sends signal to baffle plate 28, and baffle plate 28 is rotated counterclockwise, and blocks defective passage.If vial is defective, then controller sends clockwise selection control signal to baffle plate 28, makes baffle plate 28 block qualified passage.Upper test rod, the next test rod return.
Step 5: after detection is finished, 26 motions of base electric rotating machine, slow down by decelerator 25, make base 18 uniform rotation, cylinder 24 expansion links are regular flexible, with crossing tooth bar 23, gear 22 engagements, the rectilinear motion of cylinder 24 expansion links converted to the curvilinear motion of gel resin wheel 20, cylinder 24 expansion links move back and forth, make gel resin wheel 20 rotate the remaining glue of removing on the vial.Remove complete rear gel resin and take turns 20 returns, base 18 stalls, gel resin finishes.
Step 6: transfer robot arm is taken out vial by control instruction from base 18, puts on the band cone hole pallet of conveying mechanism 27, by conical surface friction power Automatic-clamping.Take qualified products as example, connecting gear is by driven by motor, and the lower material level that detects the certified products connecting gear has or not vial.If no, controller control motor stops, and waits for the placing glass bottle; If have, then motor action carries out vial.Then qualified vial is sent to certified products collection place along pallet, and operating personnel take out.
Claims (3)
1. a specific glass bottle and bottle cap assemble tightening machine automatically, comprise control system, it is characterized in that: also comprise feed mechanism, tightening mechanism, testing agency, gel resin mechanism, five working cells of conveying mechanism; Feed mechanism is transported to the tightening mechanism place with glass bottle products with correct pose; Testing agency detects and tightens the height of glass bottle products, judges whether it is qualified; Gel resin mechanism proceeds the gel resin operation with the glass bottle products that detects at testing agency's station; Conveying mechanism is used for detecting glass bottle products and is sent to certified products or defective work collection place; Control system adopts the control of PLC+ industrial computer, feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism is controlled, and realized as required working alone of different institutions;
Described tightening mechanism comprises feeding manipulator, pneumatic scroll chuck, fixing cylinder, motor cabinet, torque motor, torque sensor, special spanner, protective cover, the first clamping cylinder, the first lift cylinder, first moves horizontally cylinder, torque motor is fixed on the top that is positioned at protective cover on the motor cabinet, be connected with spring between torque motor and the protective cover, special spanner is positioned at protective cover and is connected with the torque motor output shaft, torque sensor is installed on the special spanner, pneumatic scroll chuck is positioned at the below of special spanner, and pneumatic scroll chuck bottom is provided with pressure relief opening; Fixedly cylinder expansion link and motor cabinet are connected and control the lifting of motor cabinet; The first clamping cylinder is positioned at torque motor one side, feeding manipulator and the first clamping cylinder expansion link are connected, and move horizontally the Telescopic-cylinder bar and be connected with first, the first lift cylinder and first moves horizontally the cylinder at right angle setting, and parallel with the first clamping cylinder direction of action;
Described testing agency and described gel resin mechanism are same station, and it comprises that transfer robot arm, base, displacement transducer, the second clamping cylinder, second move horizontally cylinder, the second lift cylinder, base electric rotating machine, decelerator, cylinder, tooth bar, gear, gel resin wheel electric rotating machine, gel resin wheel; Testing agency and gel resin mechanism are positioned at the opposite side of torque motor, transfer robot arm and the second clamping cylinder expansion link are connected, and move horizontally the Telescopic-cylinder bar and be connected with second, the second lift cylinder and second moves horizontally the cylinder at right angle setting, and parallel with the second clamping cylinder direction of action; Displacement transducer is positioned at the top of base, and the base electric rotating machine is connected with base by decelerator; Cylinder output and tooth bar are connected, the rack and pinion engagement, and gear is connected with gel resin wheel electric rotating machine, and the gel resin wheel is taken turns the top that the electric rotating machine output shaft fixed connection is positioned at base one side with gel resin, the position of the flexible change gel resin wheel of Telescopic-cylinder bar.
2. specific glass bottle according to claim 1 and bottle cap assemble tightening machine automatically, it is characterized in that: described special spanner and pneumatic scroll chuck are installed on the same axis.
3. specific glass bottle according to claim 1 and bottle cap assemble tightening machine automatically, it is characterized in that: described protective cover is the cylindrical structure that an end blocked center has through hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310202071.5A CN103317333B (en) | 2013-05-27 | 2013-05-27 | Automatic assembling tightening machine for special glass bottle and bottle cap |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310202071.5A CN103317333B (en) | 2013-05-27 | 2013-05-27 | Automatic assembling tightening machine for special glass bottle and bottle cap |
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| Publication Number | Publication Date |
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| CN103317333A true CN103317333A (en) | 2013-09-25 |
| CN103317333B CN103317333B (en) | 2015-07-08 |
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| CN201310202071.5A Expired - Fee Related CN103317333B (en) | 2013-05-27 | 2013-05-27 | Automatic assembling tightening machine for special glass bottle and bottle cap |
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| CN103640845A (en) * | 2013-12-05 | 2014-03-19 | 昆山永邦自动化设备有限公司 | Pneumatic arrangement machine |
| CN103878587A (en) * | 2014-03-31 | 2014-06-25 | 苏州市富尔达科技股份有限公司 | Door closer assembling machine |
| CN104400407A (en) * | 2014-11-20 | 2015-03-11 | 中山汇伟塑胶工业有限公司 | Automatic cover-twisting assembling machine |
| CN104493471A (en) * | 2014-12-19 | 2015-04-08 | 广西大学 | Auxiliary disassembly device for disassembly of differentials |
| CN105196043A (en) * | 2015-11-03 | 2015-12-30 | 吉林大学 | Equipment for automatically assembling joint orifice in manual pump |
| CN105328863A (en) * | 2015-11-25 | 2016-02-17 | 宏利科技(苏州)有限公司 | High-precision automated assembly and packaging system for injection products |
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| CN108655722A (en) * | 2018-03-30 | 2018-10-16 | 王小玲 | A kind of assembly equipment of disposable medical oxygen humidification bottle |
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| CN110160417A (en) * | 2019-06-04 | 2019-08-23 | 长春航泰智联科技有限公司 | The explosion-proof of fuse tightens production line and production method |
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| CN112338491A (en) * | 2020-12-07 | 2021-02-09 | 安徽海洋药业有限公司 | Medicine bottle and medicine support assembly device |
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| CN103640845A (en) * | 2013-12-05 | 2014-03-19 | 昆山永邦自动化设备有限公司 | Pneumatic arrangement machine |
| CN103878587A (en) * | 2014-03-31 | 2014-06-25 | 苏州市富尔达科技股份有限公司 | Door closer assembling machine |
| CN104400407A (en) * | 2014-11-20 | 2015-03-11 | 中山汇伟塑胶工业有限公司 | Automatic cover-twisting assembling machine |
| CN104493471A (en) * | 2014-12-19 | 2015-04-08 | 广西大学 | Auxiliary disassembly device for disassembly of differentials |
| CN105196043A (en) * | 2015-11-03 | 2015-12-30 | 吉林大学 | Equipment for automatically assembling joint orifice in manual pump |
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| CN108655722B (en) * | 2018-03-30 | 2019-09-20 | 绿桥(泰州)生态修复有限公司 | A kind of assembly equipment of disposable medical oxygen humidification bottle |
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| CN110160417B (en) * | 2019-06-04 | 2024-04-19 | 长春航泰智联科技有限公司 | Explosion-proof screwing production line and method for fuze |
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| CN111250618A (en) * | 2020-01-20 | 2020-06-09 | 郑州市中岳消防器材有限公司 | Fire extinguisher bottle production process |
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| CN112658636A (en) * | 2020-12-16 | 2021-04-16 | 宁波盛德气动液压有限公司 | Efficient assembling equipment capable of achieving quick positioning during assembly line production |
| CN113829030A (en) * | 2021-07-08 | 2021-12-24 | 东风马勒热系统有限公司 | Device for automatically screwing driving disc |
| CN113814710A (en) * | 2021-10-20 | 2021-12-21 | 北京北方红旗精密机械制造有限公司 | Automatic detonator tightening machine |
| CN114264228A (en) * | 2021-12-06 | 2022-04-01 | 重庆豪能兴富同步器有限公司 | Automatic online detection device and detection method for excircle runout of synchronizer gear sleeve shifting fork groove |
| CN114264228B (en) * | 2021-12-06 | 2024-03-08 | 重庆豪能传动技术有限公司 | Automatic connection detection equipment and detection method for excircle runout of shifting fork groove of synchronizer gear sleeve |
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|---|---|
| CN103317333B (en) | 2015-07-08 |
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