CN103317333B - Automatic assembling tightening machine for special glass bottle and bottle cap - Google Patents

Automatic assembling tightening machine for special glass bottle and bottle cap Download PDF

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Publication number
CN103317333B
CN103317333B CN201310202071.5A CN201310202071A CN103317333B CN 103317333 B CN103317333 B CN 103317333B CN 201310202071 A CN201310202071 A CN 201310202071A CN 103317333 B CN103317333 B CN 103317333B
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CN
China
Prior art keywords
mechanism
cylinder
gel resin
tightening
glass bottle
Prior art date
Application number
CN201310202071.5A
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Chinese (zh)
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CN103317333A (en
Inventor
谭小群
李芳昕
张洋
张雪峰
刘建平
秦现生
王润孝
李树军
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西北工业大学
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Priority to CN201310202071.5A priority Critical patent/CN103317333B/en
Publication of CN103317333A publication Critical patent/CN103317333A/en
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Publication of CN103317333B publication Critical patent/CN103317333B/en

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Abstract

The invention discloses an automatic assembling tightening machine for a special glass bottle and a bottle cap. The automatic assembling tightening machine comprises a control system, a feeding mechanism, a tightening mechanism, a detecting mechanism, a glue cleaning mechanism and a conveying mechanism. The feeding mechanism conveys the glass bottle to a tightening station in a correct pose. The tightening mechanism fastens and tightens the glass bottle cap. A transferring mechanical arm conveys the glass bottle to the detecting mechanism to be detected, and the glue cleaning mechanism conducts glue cleaning. The transferring mechanical arm conveys the glass bottle subjected to glue cleaning to the conveying mechanism, and the conveying mechanism conveys the detected glass bottle to a qualified product collecting position or an unqualified product collecting position. The control system achieves position detecting monitoring and alarming functions through a programmable logic controller (PLC). The tightening machine is controlled in a full closed-loop mode, and automatic control of a production process and accurate control of working table movement are achieved. The tightening machine can control the moment of force for fastening the bottle cap accurately, product quality is stable, bottle cap installing efficiency and installing precision are improved through assembly line work and whole-journey automation control, the structure is simple, and operation is convenient.

Description

A kind of vial and bottle cap assemble tightening machine automatically

Technical field

The invention belongs to Machine Design and automatic field, specifically, relate to a kind of vial and bottle cap assembles tightening machine automatically.

Background technology

Vial, when carrying liquid, need ensure that the liquid in bottle can not leak because of bottle cap, and bottle and the two-part cooperation of bottle cap are tightened and will be ensured sealing.Especially producing on streamline and can accurately control to fasten bottle cap moment used, is the key guaranteeing product quality.

A kind of primer automatic screwing device is disclosed in patent of invention 200810115575.This device have employed pneumatic turntable mechanism and stubborn fire in a stove before fuel is added special plane.The IMAQ analysis of pneumatic turntable mechanism primary responsibility system, the installation site of special plane, the fire in a stove before fuel is added are screwed into depth survey mechanism and rotating disk station proximity switch.Twist fire in a stove before fuel is added special plane and comprise transmission mechanism, device for screwing up.Device for screwing up is made up of gripper, is connected between gripper by the cross axle with back-moving spring.This primer automatic screwing device and bottle cap are installed and are tightened similar, and may be used for the installation of bottle cap equally, but the positioning precision of its pneumatic turntable is not high, the clamping of gripper can not control accurately, the unstable product quality therefore produced.

Summary of the invention

In order to avoid the deficiency that prior art exists, the present invention proposes a kind of vial and bottle cap assembles tightening machine automatically, this automatic assembling is tightened function and is accurately controlled bottle cap and bottle fastens moment used, guarantee the accurate installation of specific glass bottle and bottle cap and the clean of product, and realize vial production fast with the mode of production of streamline

The technical solution adopted for the present invention to solve the technical problems is: comprise control system, wherein also comprises feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism five working cells; Glass bottle products is transported to tightening mechanism place with correct pose by feed mechanism; The height tightening glass bottle products detects in testing agency, judges that whether it is qualified; The glass bottle products of detection is proceeded gel resin operation by gel resin mechanism on testing agency's station; Conveying mechanism is used for detection glass bottle products to be sent to certified products or defective work collection place; Control system adopts PLC+ industrial computer to control, and manipulates, and realize working alone of different institutions as required to feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism;

Described tightening mechanism comprises feeding manipulator, pneumatic scroll chuck, fixing cylinder, motor cabinet, torque motor, torque sensor, special spanner, protective cover, first clamping cylinder, first lift cylinder, first horizontal moving cylinder, torque motor is fixed on top motor cabinet being positioned at protective cover, spring is connected with between torque motor and protective cover, special spanner is positioned at protective cover and is connected with torque motor output shaft, torque sensor is arranged on special spanner, pneumatic scroll chuck is positioned at the below of special spanner, pressure relief opening is provided with bottom pneumatic scroll chuck, fixing cylinder expansion link and motor cabinet are connected and control the lifting of motor cabinet, first clamping cylinder is positioned at torque motor side, feeding manipulator and the first clamping cylinder expansion link are connected, and be connected with the first horizontal moving cylinder expansion link, the first lift cylinder and the first horizontal moving cylinder at right angle setting, and parallel with the first clamping cylinder direction of action,

Described testing agency and described gel resin mechanism are same station, and it comprises transfer robot arm, base, displacement transducer, the second clamping cylinder, the second horizontal moving cylinder, the second lift cylinder, base electric rotating machine, decelerator, cylinder, tooth bar, gear, gel resin wheel electric rotating machine, gel resin wheel; Testing agency and gel resin mechanism are positioned at the opposite side of torque motor, transfer robot arm and the second clamping cylinder expansion link are connected, and be connected with the second horizontal moving cylinder expansion link, the second lift cylinder and the second horizontal moving cylinder at right angle setting, and parallel with the second clamping cylinder direction of action; Displacement transducer is positioned at the top of base, and base electric rotating machine is connected with base by decelerator; Cylinder output and tooth bar are connected, and rack and pinion engages, and gear and gel resin are taken turns electric rotating machine and be connected, and gel resin wheel takes turns with gel resin the top that electric rotating machine output shaft fixed connection is positioned at base side, the position of the flexible change gel resin wheel of Telescopic-cylinder bar.

Described special spanner and pneumatic scroll chuck are installed on the same axis.

Described protective cover is the cylindrical structure that one end blocked center has through hole.

Beneficial effect

Vial of the present invention and bottle cap assemble tightening machine automatically, are made up of control system and feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism five working cells; Glass bottle products is delivered to correct pose and is tightened station by feed mechanism, and glass cap and vial fasten and tighten by tightening mechanism; Glass bottle products is delivered to testing agency and is detected by transfer robot arm, and gel resin mechanism carries out gel resin; The glass bottle products crossing clearly glue is delivered to conveying mechanism by transfer robot arm, and detection glass bottle products is sent to certified products or defective work collection place by conveying mechanism; Control system adopts PLC+ industrial computer, sensor, failure warning system, anti-explosion touch screen, feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism are carried out operation and controlled, realizes the automatic control of production process and the accurate control of movable workbench; And realize working alone of different institutions as required.Tightening machine can accurately control the moment fastening bottle cap, constant product quality, and pipelining and whole-course automation control the efficiency and the installation accuracy that improve bottle cap installation, and structure is simple, easy to operate.

Accompanying drawing explanation

Automatically assemble tightening machine below in conjunction with drawings and embodiments to a kind of vial of the present invention and bottle cap to be described in further detail.

Fig. 1 is that vial of the present invention and bottle cap assemble tightening machine schematic diagram automatically.

Fig. 2 is feeding manipulator working state schematic representation.

Fig. 3 is tightening mechanism structural representation.

Fig. 4 is special spanner schematic diagram.

Fig. 5 is testing agency and gel resin mechanism structural representation.

Fig. 6 is product go-on-go schematic diagram.

In figure:

1. feeding manipulator 2. pneumatic scroll chuck 3. motor cabinet 4. is fixed cylinder 5. torque motor 6. torque sensor 7. special spanner 8. protective cover 9. pressure relief opening 10. feed mechanism 11. implosion guard door 12. first horizontal moving cylinder 13. first lift cylinder 14. first clamping cylinder 15. second clamping cylinder 16. second lift cylinder 17. second horizontal moving cylinder 18. base 19. displacement transducer 20. gel resin and is taken turns 21. gel resin wheel electric rotating machine 22. gear 23. tooth bar 24. cylinder 25. decelerator 26. base electric rotating machine 27. conveying mechanism 28. baffle plates

Detailed description of the invention

The present embodiment is that a kind of vial and bottle cap assemble tightening machine automatically.

Consult Fig. 1-Fig. 4, tightening machine of the present invention comprises control system and feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism, and glass bottle products is transported to tightening mechanism place with correct pose by feed mechanism; The height of glass bottle products is tightened by testing agency for detecting, judge that whether glass bottle products is qualified; The glass bottle products of detection is proceeded gel resin operation by gel resin mechanism on testing agency's station; Conveying mechanism is used for detection glass bottle products to be sent to certified products or defective work collection place; Control system adopts PLC+ industrial computer, realizes the automatic control of production process and position test and monitoring and warning function.

Feed mechanism 10 comprises the conveyer belt of torque motor, decelerator, band cone hole pallet, and feed mechanism 10 is arranged on horizontal service position in tightening machine, and tightening machine shell is provided with implosion guard door 11, carries out isolated operation.Torque motor provides power and through decelerator transmission, glass bottle products is transported to tightening mechanism place with correct pose by the transport tape of rotating band cone hole pallet.Glass bottle products clamping makes it in transport tape, keep correct pose by the transport tape of band cone hole pallet.

Tightening mechanism comprises feeding manipulator 1, pneumatic scroll chuck 2, fixing cylinder 4, motor cabinet 3, torque motor 5, torque sensor 6, special spanner 7, protective cover 8, first clamping cylinder 14, first horizontal moving cylinder 12, feeding manipulator 1 is arranged on the below of the first clamping cylinder 14, feeding manipulator 1 and the first clamping cylinder 14 expansion link are connected, first horizontal moving cylinder 12 expansion link is connected with feeding manipulator 1, be arranged on and the first clamping cylinder 14 upright position, first lift cylinder 13 and the first horizontal moving cylinder 12 at right angle setting, and it is parallel with the first clamping cylinder 14, feeding manipulator 1 captures glass bottle products and is transported to and tightens station place, be arranged on tighten station pneumatic scroll chuck 2 on clamping.Special spanner 7 is arranged in protective cover 8, and torque sensor 6 is arranged on special spanner 7, and pneumatic scroll chuck 2 is positioned at the below of special spanner 7, and the below of pneumatic scroll chuck 2 is provided with pressure relief opening 9.Spring is connected with between torque motor 5 and protective cover 8, torque motor 5 is arranged on motor cabinet 3, motor cabinet 3 is connected with fixing cylinder 4 expansion link, the lifting of the extension and contraction control motor cabinet 3 of fixing cylinder 4 expansion link, realizes the moving up and down of special spanner 7, rotates; Torque sensor 6 is arranged on special spanner 7, is used for gathering tightening bottle cap moment used, and transfer data to control system, when moment values reaches setting value, control system provides stop signal.The protective cover for explosiveproof isolation and pressure relief opening that high-strength material makes is set tightening station, prevents from tightening fragment splashes when explosion occurs station glass bottle products.

Fig. 5, Fig. 6 are testing agency of the present invention, gel resin mechanism structural representation and product go-on-go schematic diagram.Testing agency is made up of transfer robot arm, base 18, second clamping cylinder 15, second horizontal moving cylinder 17, second lift cylinder 16, displacement transducer 19, and testing agency is detected the glass bottle products of tightening.Transfer robot arm and the second clamping cylinder 15 expansion link are connected, be arranged on below the second clamping cylinder, second horizontal moving cylinder 17 expansion link is connected with transfer robot arm, the second lift cylinder 16 and the second horizontal moving cylinder 17 at right angle setting, and parallel with the second clamping cylinder 15; Transfer robot arm captures glass bottle products and is transported to base 18 place; Displacement transducer 19 is arranged on the top of base 18, for detecting the height of glass bottle products, judges that whether glass bottle products is qualified.

Gel resin mechanism comprises base electric rotating machine 26, decelerator 25, cylinder 24, tooth bar 23, gear 22, gel resin wheel electric rotating machine 21, gel resin wheel 20, cylinder 24 is connected with tooth bar 23, tooth bar 23 engages with gear 22, electric rotating machine 21 taken turns by gear 22 and gel resin, gel resin is taken turns 20 and is connected successively, the rectilinear motion of cylinder 24 expansion link is changed into curvilinear motion with engaging of tooth bar 23 by gear 22, the position of the flexible change gel resin wheel 20 of cylinder 24 expansion link.

Gel resin mechanism and testing agency are same station, and namely glass bottle products proceeds gel resin operation after tested on detection station.Base electric rotating machine 26 output shaft is connected with decelerator 25, and decelerator 25 is connected with base 18, makes base 18 uniform rotation in the process of gel resin.

Conveying mechanism 27 is bored the transport tape of cheating pallet formed, for glass bottle products being delivered to certified products or defective work collection place by motor, decelerator, band.Band cone hole pallet is being separated into certified products and defective work passage near glass bottle products collection place by baffle plate 28.Detect that the height value of glass bottle products judges that whether glass bottle products is qualified by controller according to displacement transducer 19, thus control the rotation direction of baffle plate, select certified products or defective work passage.

Control system comprises frequency converter, sensor, PLC, failure warning system, anti-explosion touch screen.Frequency converter is used for motor speed adjusting, and make motor export required rotating speed, sensor is connected with PLC by data wire, the data collected is sent in PLC by data wire.Failure warning system is connected with PLC by data wire with anti-explosion touch screen; Control system also differentiates the abnormal conditions in equipment running process while the omnidistance action of control, and makes the respective handling such as failure identification, parking warning, failure logging.Anti-explosion touch screen operation interface has manually and automatic function, and operating personnel can control the work of tightening machine under special circumstances.

The course of work of the present embodiment:

Step one: artificial pretreatment; Glue-coated bottle cap fastens on vial by operating personnel, is placed on the band cone hole pallet of feed mechanism 10, by conical surface friction power Automatic-clamping.

Step 2: under detecting material loading transporter mechanism, material level is with or without vial, by the Signal transmissions that detects to PLC, the position of lower material level and feeding manipulator 1 gripping vial.If no, then controller sends actuating signal to motor, and feed mechanism 10 operates, and vial is delivered to the lower material level of feed mechanism by safety door; If detected, then motor has not operated, and feed mechanism 10 stops.

Step 3: detect with or without vial on pneumatic scroll chuck 2, if do not have, then controller sends actuating signal to feeding manipulator 1, feeding manipulator 1 takes out vial from the lower material level feed mechanism 10, and will deliver to pneumatic scroll chuck 2.Detect when pneumatic scroll chuck 2 having vial, then controller sends signal to fixing cylinder 4, vertical movement mechanism is fallen, pneumatic scroll chuck 2 clamping glass bottle, special spanner 7 entangles vial, and special spanner 7 rotates to predetermined torque value by predetermined turning to, and the data that torque sensor 6 collects reach controller, when reaching predetermined value, controller sends stop signal to torque motor 5.Special spanner 7 departs from vial, return, and pneumatic scroll chuck 2 unclamps vial, and vial is delivered in the base 18 of testing agency by transfer robot arm.

Step 4: with or without vial on the base 18 of detection station, if having, then start to detect.Stretch under the upper test rod of displacement transducer 19, the next test rod is stretched, measure vial height, the altitude information detected is passed to controller, if equal, then qualified with the height value of setting, controller sends signal to baffle plate 28, baffle plate 28 is rotated counterclockwise, blocks defective passage.If vial is defective, then controller sends to baffle plate 28 and selects control signal clockwise, makes baffle plate 28 block qualified passage.Upper test rod, the next test rod return.

Step 5: after having detected, base electric rotating machine 26 moves, slowed down by decelerator 25, make base 18 uniform rotation, cylinder 24 expansion link is regular flexible, and tooth bar 23, gear 22 engage excessively together, the rectilinear motion of cylinder 24 expansion link is converted to the curvilinear motion of gel resin wheel 20, cylinder 24 expansion link sweeping action, makes gel resin take turns 20 and rotates the remaining glue removed on vial.After removing, 20 returns taken turns by gel resin, and base 18 stall, gel resin terminates.

Step 6: transfer robot arm takes out vial by control instruction from base 18, puts on the band cone hole pallet of conveying mechanism 27, by conical surface friction power Automatic-clamping.For qualified products, connecting gear, by driven by motor, detects the lower material level of certified products connecting gear with or without vial.If no, controller controls motor to be stopped, and waits for placing glass bottle; If have, then motor action, carries out vial.Then grade glass bottle is sent to certified products collection place along pallet, and operating personnel take out.

Claims (3)

1. vial and bottle cap assemble a tightening machine automatically, comprise control system, it is characterized in that: also comprise feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism five working cells; Glass bottle products is transported to tightening mechanism place with correct pose by feed mechanism; The height tightening glass bottle products detects in testing agency, judges that whether it is qualified; The glass bottle products of detection is proceeded gel resin operation by gel resin mechanism on testing agency's station; Conveying mechanism is used for detection glass bottle products to be sent to certified products or defective work collection place; Control system adopts PLC+ industrial computer to control, and manipulates, and realize working alone of different institutions as required to feed mechanism, tightening mechanism, testing agency, gel resin mechanism, conveying mechanism;
Described tightening mechanism comprises feeding manipulator, pneumatic scroll chuck, fixing cylinder, motor cabinet, torque motor, torque sensor, special spanner, protective cover, first clamping cylinder, first lift cylinder, first horizontal moving cylinder, torque motor is fixed on top motor cabinet being positioned at protective cover, spring is connected with between torque motor and protective cover, special spanner is positioned at protective cover and is connected with torque motor output shaft, torque sensor is arranged on special spanner, pneumatic scroll chuck is positioned at the below of special spanner, pressure relief opening is provided with bottom pneumatic scroll chuck, fixing cylinder expansion link and motor cabinet are connected and control the lifting of motor cabinet, first clamping cylinder is positioned at torque motor side, feeding manipulator and the first clamping cylinder expansion link are connected, and be connected with the first horizontal moving cylinder expansion link, the first lift cylinder and the first horizontal moving cylinder at right angle setting, and parallel with the first clamping cylinder direction of action,
Described testing agency and described gel resin mechanism are same station, and it comprises transfer robot arm, base, displacement transducer, the second clamping cylinder, the second horizontal moving cylinder, the second lift cylinder, base electric rotating machine, decelerator, cylinder, tooth bar, gear, gel resin wheel electric rotating machine, gel resin wheel; Testing agency and gel resin mechanism are positioned at the opposite side of torque motor, transfer robot arm and the second clamping cylinder expansion link are connected, and be connected with the second horizontal moving cylinder expansion link, the second lift cylinder and the second horizontal moving cylinder at right angle setting, and parallel with the second clamping cylinder direction of action; Displacement transducer is positioned at the top of base, and base electric rotating machine is connected with base by decelerator; Cylinder output and tooth bar are connected, and rack and pinion engages, and gear and gel resin are taken turns electric rotating machine and be connected, and gel resin wheel takes turns with gel resin the top that electric rotating machine output shaft fixed connection is positioned at base side, the position of the flexible change gel resin wheel of Telescopic-cylinder bar.
2. vial according to claim 1 and bottle cap assemble tightening machine automatically, it is characterized in that: described special spanner and pneumatic scroll chuck are installed on the same axis.
3. vial according to claim 1 and bottle cap assemble tightening machine automatically, it is characterized in that: described protective cover is the cylindrical structure that one end blocked center has through hole.
CN201310202071.5A 2013-05-27 2013-05-27 Automatic assembling tightening machine for special glass bottle and bottle cap CN103317333B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310202071.5A CN103317333B (en) 2013-05-27 2013-05-27 Automatic assembling tightening machine for special glass bottle and bottle cap

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Application Number Priority Date Filing Date Title
CN201310202071.5A CN103317333B (en) 2013-05-27 2013-05-27 Automatic assembling tightening machine for special glass bottle and bottle cap

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CN103317333B true CN103317333B (en) 2015-07-08

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CN104493471B (en) * 2014-12-19 2016-08-24 广西大学 The auxiliary disassembling apparatus that a kind of differential mechanism is disassembled
CN105196043A (en) * 2015-11-03 2015-12-30 吉林大学 Equipment for automatically assembling joint orifice in manual pump
CN105328863B (en) * 2015-11-25 2017-07-14 宏利科技(苏州)有限公司 A kind of high-precision automatic assembling and packaging system for injecting products
CN105935869A (en) * 2016-06-30 2016-09-14 福建福光股份有限公司 Device and method for automatically screwing camera lens into base
CN108655722B (en) * 2018-03-30 2019-09-20 绿桥(泰州)生态修复有限公司 A kind of assembly equipment of disposable medical oxygen humidification bottle
CN108500614B (en) * 2018-03-30 2019-08-06 王槐照 A kind of working method of the assembly equipment of disposable medical oxygen humidification bottle
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Citations (8)

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Publication number Priority date Publication date Assignee Title
US1574913A (en) * 1924-03-17 1926-03-02 Charles E Mcmanus Bottle-cap-assembling machine
US1858695A (en) * 1929-09-06 1932-05-17 Weisenburg Andrew Bottle cap assembling machine
CN200974332Y (en) * 2006-08-18 2007-11-14 山东丽鹏包装有限公司 Plastic bottle cap automatic assembling machine
CN201067971Y (en) * 2007-06-21 2008-06-04 马春玉 Bottle cap assembling machine
CN101537562A (en) * 2009-04-26 2009-09-23 周捷明 Upper-lower-cover siamesed bottle cap tightening machine
CN102000972A (en) * 2010-09-27 2011-04-06 台州市虹靖盛塑料模具有限公司 Bottle cap assembling machine
CN202367702U (en) * 2011-12-09 2012-08-08 周雯婷 Cap-turning clamp for cap-assembling machines
CN202367701U (en) * 2011-12-09 2012-08-08 周雯婷 Bottle cap tightening tool

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1574913A (en) * 1924-03-17 1926-03-02 Charles E Mcmanus Bottle-cap-assembling machine
US1858695A (en) * 1929-09-06 1932-05-17 Weisenburg Andrew Bottle cap assembling machine
CN200974332Y (en) * 2006-08-18 2007-11-14 山东丽鹏包装有限公司 Plastic bottle cap automatic assembling machine
CN201067971Y (en) * 2007-06-21 2008-06-04 马春玉 Bottle cap assembling machine
CN101537562A (en) * 2009-04-26 2009-09-23 周捷明 Upper-lower-cover siamesed bottle cap tightening machine
CN102000972A (en) * 2010-09-27 2011-04-06 台州市虹靖盛塑料模具有限公司 Bottle cap assembling machine
CN202367702U (en) * 2011-12-09 2012-08-08 周雯婷 Cap-turning clamp for cap-assembling machines
CN202367701U (en) * 2011-12-09 2012-08-08 周雯婷 Bottle cap tightening tool

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