Utility model content
The technical problems to be solved in the utility model is to overcome in prior art safety in walking mechanism transport process
Risk is high, artificial puts into the defects such as big, it is provided that a kind of walking mechanism chassis assembly line.
This utility model solves above-mentioned technical problem by following technical proposals:
A kind of walking mechanism chassis assembly line, its feature is, described walking mechanism chassis assembly line includes:
Cleaning area, for cleaning wheel group in advance, including the cleaner cleaning special plane;
Automatically assembly area, for automatically assembling described wheel group, described automatic assembly area by roller-way with described clearly
Wash region to be serially connected;
Human assistance assembly area, including bogie frame, reductor, support of motor, guardrail and clip wheel device, described bogie frame
Special plane and described wheel group, described reductor, described support of motor, described guardrail and described clip wheel device is used to use Os Sus domestica line
Layout.
It is preferred that described wheel group includes axle, wheel and bearing block.
It is preferred that described cleaning area include being sequentially connected with the tipper of wheel, wheel feeding station, wheel scavenger
Position and wheel dry up station, for being carried out described wheel, and are transported to described wheel and dry up station and carry out to be heated.
It is preferred that described cleaning area also include being sequentially connected with axle feeding special plane, axle feeding station, axle washing station,
Axle rinsing station and axle drying station, capture described axle by described axle feeding special plane, put to described axle feeding station, in institute
State axle washing station, described axle rinsing station and described axle drying station caching to be assembled.
It is preferred that described cleaning area also include being sequentially connected with the dismounting station of bearing block, the washing station of bearing block,
Station after the drying station of bearing block and bearing block cleaning, by the transfer special plane of bearing block by bearing block described in transfer,
Put to the dismounting station of described bearing block, then pass sequentially through the drying work of the washing station of described bearing block, described bearing block
Station behind position and the cleaning of described bearing block.
It is preferred that described automatic assembly area includes wheel and the automatic press mounting station of axle, the endoporus sensing heating of wheel
Station, wheel and shaft assembly stereo garage station, the piler of stereo garage loading and unloading, described wheel is through described wheel
Endoporus sensing heating station after be delivered to the automatic press mounting station of described wheel and axle by carrying roller, more upper and lower by described stereo garage
Described wheel and described axle are delivered to described wheel and cool down in shaft assembly stereo garage station by the piler of material
Caching.
It is preferred that described wheel is provided with pressure transducer and displacement transducer on the automatic press mounting station of axle.
It is preferred that described human assistance assembly area includes the tipper station of wheel and the shaft assembly being sequentially connected with, car
Wheel and shaft assembly adjust transport vehicle, bogie frame installs station, and integral installation positions in transport vehicle to bogie frame.
It is preferred that described human assistance assembly area also includes that human assistance installs station, described human assistance erector
Position is provided with auxiliary balance and hangs installation motor, guardrail and clip wheel device.
It is preferred that described human assistance assembly area also includes the test run station that rolls off the production line, described in the test run station that rolls off the production line be arranged on
Described human assistance installs the downstream of station, for manual detection test run situation.
Positive progressive effect of the present utility model is:
This utility model walking mechanism chassis assembly line overcomes existing mounting technology difficult point, it is provided that a kind of automatization
Degree is high, the assembling line that labor strength is low.Walking mechanism chassis assembly line is that MES manufactures execution management system
Taking as the leading factor, WMS WMS, robot assemble automatically, human assistance is assembled into auxiliary, utilize various special plane, mechanical hand, wear
The Advanced Equipments such as shuttle car substitute traditional manual work.
Detailed description of the invention
For above-mentioned purpose of the present utility model, feature and advantage can be become apparent, below in conjunction with accompanying drawing to this practicality
Novel detailed description of the invention elaborates.
With detailed reference to accompanying drawing, embodiment of the present utility model is described now.Now with detailed reference to of the present utility model excellent
Selecting embodiment, its example is shown in the drawings.In the case of any possible, identical labelling will be used in all of the figs
Represent same or analogous part.Although additionally, the term used in this utility model is to select from public term
Select, but some terms mentioned in this utility model description are probably applicant and select by his or her judgement
, the explanation in the relevant portion of description herein of its detailed meanings.Additionally, require not only by the actual art used
Language, and be also to the meaning by each term is contained and understand this utility model.
Fig. 1 is the structural representation of this utility model walking mechanism chassis assembly line.As it is shown in figure 1, this utility model is public
Having opened a kind of walking mechanism chassis assembly line, it includes cleaning area, automatic assembly area and human assistance assembly area.Its
In, described cleaning area is for cleaning wheel group in advance, including the cleaner cleaning special plane.Described automatic assembly area is used for
Automatically assembling described wheel group, described automatic assembly area is serially connected with described cleaning area by roller-way.Described the most auxiliary
Helping assembly area to include bogie frame, reductor, support of motor, guardrail and clip wheel device, described bogie frame uses special plane with described
Wheel group, described reductor, described support of motor, described guardrail and described clip wheel device use Os Sus domestica line layout.Described herein
Wheel group includes axle, wheel and bearing block.
Preferably, described cleaning area includes being sequentially connected with the tipper of wheel, wheel feeding station, wheel scavenger
Position and wheel dry up station, for being carried out described wheel, and are transported to described wheel and dry up station and carry out to be heated.Institute
State axle feeding special plane, axle feeding station, axle washing station, axle rinsing station and axle drying that cleaning area also includes being sequentially connected with
Station, captures described axle by described axle feeding special plane, puts to described axle feeding station, at described axle washing station, described
Axle rinsing station and described axle drying station caching are to be assembled.Described cleaning area also includes the dismounting of the bearing block being sequentially connected with
Station after station, the washing station of bearing block, the drying station of bearing block and bearing block cleaning, by the transfer of bearing block
Special plane, by bearing block described in transfer, is put to the dismounting station of described bearing block, then is passed sequentially through the scavenger of described bearing block
Station after position, the drying station of described bearing block and the cleaning of described bearing block.
Further, described automatic assembly area includes that wheel adds with the automatic press mounting station of axle, the endoporus sensing of wheel
Thermal technology position, wheel and shaft assembly stereo garage station, the piler of stereo garage loading and unloading, described wheel is through described car
It is delivered to the automatic press mounting station of described wheel and axle by carrying roller after the endoporus sensing heating station of wheel, then by described stereo garage
Described wheel and described axle are delivered to carry out in described wheel and shaft assembly stereo garage station cold by the piler of blanking
But cache.Described wheel is provided with pressure transducer and displacement transducer on the automatic press mounting station of axle.
Additionally, described human assistance assembly area includes the tipper station of wheel and the shaft assembly being sequentially connected with, wheel
Adjust transport vehicle with shaft assembly, bogie frame installs station, and integral installation positions in transport vehicle to bogie frame.Described human assistance
Assembly area also include human assistance install station, described human assistance install station be provided with auxiliary balance hang installation electronic
Machine, guardrail and clip wheel device.Described human assistance assembly area also includes the test run station that rolls off the production line, described in the test run station that rolls off the production line be arranged on
Described human assistance installs the downstream of station, for manual detection test run situation.
According to said structure, this utility model walking mechanism chassis assembly line is described in further detail: in described cleaning
In region, this utility model walking mechanism chassis assembly line is by calling shop logistics system, and workshop AGV travelling bogie send wheel
To the appointment station of cleaning area, MES system barcode scanning identification and judgement, mate with the production schedule.When the match is successful rear wheel
Tipper 101 automatic turning wheel 90 °, is put on 102 pipeline carrying rollers of wheel feeding station, and carrying roller presses pitch time by car
Wheel on wheel feeding station 102 is transported to wheel washing station 103 and is carried out.When reaching scavenging period, it is transported to car
Wheel dries up station 104, carries out to be heated.
Station, MES system barcode scanning identification and judgement is specified by workshop AGV travelling bogie conveying axis to cleaning area.Its
Main judgement is driving shaft or driven shaft, then mates with the production schedule.The feeding special plane 105 of once the match is successful rear axle captures
Axle, be put on the washing station of feeding station 106 of axle, passes sequentially through the washing station 107 of axle, axle by cleaning pitch time
Rinsing station 108, the drying station 109 of axle carry out caching to be assembled.
Workshop AGV travelling bogie send bearing block to arrive cleaning area and specifies station, and MES system barcode scanning identification and judgement, with life
Produce plan coupling.After the match is successful, the load of bearing block moves special plane 111 transfer bearing block, is put into the dismounting station 112 of bearing block
On carry out dismantling the dished cover on bearing block and boring cover, pass sequentially through the washing station 113 of bearing block, bearing by cleaning pitch time
The drying station 114 of seat is carried out, then carries out caching to be assembled to station 115 after bearing block cleaning.The load of bearing block
Moving the bearing block in station 115 after the first grip axes bearing of special plane 111 is cleaned, rear grip axes is held and is placed into bearing block and bearing
Automatic press mounting station 210 on carry out location and press-fit.By the displacement sensing on the bearing block automatic press mounting station 210 with bearing
Whether device and bearing block assemble with the pressure transducer detection bearing on the automatic press mounting station 210 of bearing is put in place, by obtain
Shift value and force value compare with the data in MES system.If qualified, then the load of bearing block is moved special plane 111 and is captured bearing
Seat and the assembly of bearing, by coaster deliver to bearing block with the station of bearing assembly station 201 enterprising row cache to be installed.If
Defective, then return and carry out 112 stations on the dismounting station of bearing block and reprocess.
In automatic assembly area, wheel is added by this utility model walking mechanism chassis assembly line in the endoporus sensing of wheel
The technological parameter that thermal technology position 207 is specified by MES system heats, and heating terminates rear wheel and is transported to wheel and axle by carrying roller
Automatic press mounting station 205 times, wheel and the automatic press mounting station 205 of axle carry imitative type frock grip axes, visual system location wheel
Endoporus press-fit.By the displacement transducer on the wheel automatic press mounting station 205 with axle and pressure transducer detection axle
Whether assembling puts in place, shift value and the force value of acquisition is compared with the data in MES system, detects qualified rear by carrying roller
Send wheel other with shaft assembly stereo garage station 208 with the assembly parts of axle to wheel, by WMS warehouse management system by solid
The piler 209 of storehouse loading and unloading is delivered to wheel and is carried out cooling caching in shaft assembly stereo garage station 208.If detection is not
Qualified, then return to wheel and reprocess with the station 206 of reprocessing that axial compression fills.
By the time beat of described walking mechanism chassis assembly line, the piler 209 of stereo garage loading and unloading from wheel with
Take out the assembly of wheel and driving shaft in shaft assembly stereo garage station 208, deliver to turning over of wheel and shaft assembly by carrying roller
Favourable turn station 301 times, the assembly being captured wheel and driving shaft by the tipper station 301 of wheel Yu shaft assembly puts wheel and master
In the transport vehicle 211 of moving axis assembly, it is transported to press-fit station 204 times by the transport vehicle 211 of wheel Yu driving shaft assembly.
Six-joint robot 202 captures and press-fits the assembly on station 201 and be put on bearing heating machine 203 and carry out in heated mandrel holds
Hole.When reaching MES system and setting heat time heating time, six-joint robot 202 grip axes bearing again is put into car with the assembly of bearing
Wheel, with on the assembly of driving shaft, press-fits by press-fiting station 204, press-fits the displacement transducer detection on station 204, by position
Shifting value compares with the data in MES system, qualified after by the transport vehicle 211 of wheel and driving shaft assembly carry wheel with
The assembly of driving shaft and bearing block and bearing is to the tipper station 301 times of wheel and shaft assembly, wheel and the upset of shaft assembly
Machine station 301 grabbing assembly turns around 180 °, and wheel carries wheel and driving shaft and bearing block with the transport vehicle 211 of driving shaft assembly
With the assembly of bearing to press-fiting station 204 times, six-joint robot 202 grip axes bearing with in bearing assembly station 201
Assembly is put on bearing heating machine 203 and carries out heated mandrel and hold endoporus.When reaching MES system and setting heat time heating time, six axle machines
People 202 grip axes bearing again is put on the wheel assembly with driving shaft with the assembly of bearing, presses by press-fiting station 204
Dress, press-fits station 204 top offset sensor and detects, compared with the data in MES system by the shift value of acquisition.If
Qualified, then wheel carries the wheel assembly with driving shaft and bearing block and bearing to wheel with the transport vehicle 211 of driving shaft assembly
Tipper station 301 times with shaft assembly.If defective, then assembly returns maintenance station.So far the two end axles bearing of driving shaft
And bearing installs, wheel captures wheel and driving shaft and bearing block and the assembly of bearing with the tipper station 301 of shaft assembly
Overturn 90 °, be transported to wheel and adjust in transport vehicle 302 with shaft assembly, wait the assembling with bogie frame.
By the time beat of described walking mechanism chassis assembly line, the piler 209 of stereo garage loading and unloading from wheel with
Take out the assembly of wheel and driven shaft in shaft assembly stereo garage station 208, deliver to turning over of wheel and shaft assembly by carrying roller
Favourable turn station 301 times, by the tipper station 301 of wheel Yu shaft assembly capture the assembly of wheel and driven shaft put wheel and from
In the transport vehicle 212 of moving axis assembly, it is transported to press-fit station 204 times by the transport vehicle 212 of wheel Yu driven shaft assembly.
Six-joint robot 202 captures and press-fits the assembly on station 201 and be put on bearing heating machine 203 and carry out in heated mandrel holds
Hole.When reaching MES system and setting heat time heating time, six-joint robot 202 grip axes bearing again is put into car with the assembly of bearing
Wheel, with on the assembly of driven shaft, press-fits by press-fiting station 204, press-fits the displacement transducer detection on station 204, by position
Shifting value compares with the data in MES system, qualified after by the transport vehicle 212 of wheel and driven shaft assembly carry wheel with
The assembly of driven shaft and bearing block and bearing is to the tipper station 301 times of wheel and shaft assembly, wheel and the upset of shaft assembly
Machine station 301 grabbing assembly turns around 180 °, and wheel carries wheel and driven shaft and bearing block with the transport vehicle 212 of driven shaft assembly
With the assembly of bearing to press-fiting station 204 times, six-joint robot 202 grip axes bearing with in bearing assembly station 201
Assembly is put on bearing heating machine 203 and carries out heated mandrel and hold endoporus.When reaching MES system and setting heat time heating time, six axle machines
People 202 grip axes bearing again is put on the wheel assembly with driven shaft with the assembly of bearing, presses by press-fiting station 204
Dress, press-fits station 204 top offset sensor and detects, compared with the data in MES system by the shift value of acquisition.If
Qualified, then wheel carries the wheel assembly with driven shaft and bearing block and bearing to wheel with the transport vehicle 212 of driven shaft assembly
Tipper station 301 times with shaft assembly.If defective, then assembly returns maintenance station.So far the two end axles bearing of driven shaft
And bearing installs, wheel captures wheel and driven shaft and bearing block and the assembly of bearing with the tipper station 301 of shaft assembly
Overturn 90 °, be transported to wheel and adjust in transport vehicle 302 with shaft assembly, wait the assembling with bogie frame.
By the time beat of described walking mechanism chassis assembly line, human assistance transport platform vehicle frame installs station to bogie frame
303 times, MES system barcode scanning identification and judgement, mate with the production schedule.After the match is successful, bogie frame is installed station 303 and is captured platform
Vehicle frame to wheel and shaft assembly adjusts above transport vehicle 302, bogie frame install station 303 slowly declines with wheel and driving shaft and
The assembly of bearing block and bearing and wheel assemble with the assembly of driven shaft with bearing block with bearing.Bogie frame installs station
Displacement transducer on 303 and bogie frame install the assembly building of the pressure transducer monitor station vehicle frame on station 303 and bearing block
Gap, the same dimension of two wheels, bogie frame and the perpendicularity of wheel face.By in the shift value obtained and force value and MES system
Data compare, the qualified rear human assistance connecting bolt tightening rifle clamping bench vehicle frame with bearing block, and human assistance is installed
The boring cover of bearing block, dished cover, spacer ring, the installation of bearing holder (housing, cover), defective bogie frame of returning reprocesses station.Bogie frame installs station
303 unclamp bogie frame and two vehicle wheel components, rise to basic bit, and so far bogie frame and two vehicle wheel components have assembled.
By the time beat of described walking mechanism chassis assembly line, wheel adjusts transport vehicle 302 conveying carrier with shaft assembly
Frame and two vehicle wheel components are on the pallet of ground rotary work station 305, and ground rotary work station 305 half-twist, shuttle 306 captures
Pallet on ground rotary work station 305, and shuttle 306 runs to, by reductor human assistance assembly station 307 station, pass through
Shuttle 306 carries the bogie frame on pallet and two vehicle wheel components to reductor human assistance assembly station 307.Human assistance
Sweeping reductor, support of motor, locking plate bar code information, mate with MES system information, after success, human assistance is at chassis
Reductor, support of motor, locking plate are installed on frame and two wheel groups.It is furnished with electricity on reductor human assistance assembly station 307
Moving and tighten rifle, that detects locking plate tightens value, the value of tightening obtained is compared with the data in MES system.If it is qualified, then
The pallet that shuttle 306 captures on reductor human assistance assembly station 307 station is installed on station 309 to human assistance.If
Defective, then return and reprocess on human assistance maintenance station 308.So far bogie frame and two vehicle wheel components and reductor are with electric
Motivation support has assembled with locking plate.
By the time beat of described walking mechanism chassis assembly line, human assistance sweeps motor, guardrail and clip wheel device bar code
Information, mates with MES system information, and after success, human assistance is installed and is furnished with auxiliary balance on station 309 to hang installation electronic
Machine, guardrail and clip wheel device, the output shaft of human assistance detection motor and the levelness of the output shaft of reductor and perpendicularity, will
The level value and the vertical value that obtain compare with the data in MES system.If qualified, then shuttle 306 captures human assistance
Pallet on station 309 is installed to rolling off the production line on test run station 310.If defective, then return human assistance maintenance station 308 enterprising
Row is reprocessed.So far bogie frame and two vehicle wheel components and reductor and support of motor and locking plate and motor and clip wheel device with protect
Hurdle has assembled.
By the time beat of described walking mechanism chassis assembly line, the test run station 310 that rolls off the production line is furnished with test run equipment, electronic
Machine connects test run after power supply, manual detection test run situation.If qualified, then coding is rolled off the production line;If defective, then return human assistance dimension
Repair and reprocess on station 308.
As it has been described above, the part of this utility model walking mechanism chassis assembly line carries out information transplanting, it then follows assemble each
Parts are sequentially overlapped the principle of binding.Realize the retrospective of production process, inquire about material supplier, operating post people
Member, the operation of process, crucial technological parameter.Can add up and monitor the quality information of each product, the quality of product can be examined
Survey data and automatically carry out statistics and analysis, accurately distinguish the random fluctuation of product quality in unusual fluctuations, hidden danger of quality is eliminated
In bud.Production line is when assembling different product, and energy automatic Verification and operation indicating prevent workman's parts loading error, product
Product production procedure mistake, product mixed loading and kinds of goods handing-over mistake.Abolish labour statement, the production number of each process of programming count
Amount, qualification rate and defect.
In sum, this utility model walking mechanism chassis assembly line overcomes existing mounting technology difficult point, it is provided that
A kind of automaticity is high, the assembling line that labor strength is low.Walking mechanism chassis assembly line is that the MES manufacturing is held
Line pipe reason system take as the leading factor, WMS WMS, robot assemble automatically, human assistance is assembled into auxiliary, utilize various specially
The Advanced Equipments such as machine, mechanical hand, shuttle substitute traditional manual work.
Although the foregoing describing detailed description of the invention of the present utility model, it will be appreciated by those of skill in the art that
These are merely illustrative of, and protection domain of the present utility model is defined by the appended claims.Those skilled in the art
These embodiments, on the premise of without departing substantially from principle of the present utility model and essence, can be made numerous variations or repair by member
Change, but these changes and amendment each fall within protection domain of the present utility model.