CN207642927U

CN207642927U - A kind of Production of bearing detecting system based on MES

Info

Publication number: CN207642927U
Application number: CN201721803145.0U
Authority: CN
Inventors: 赵洪建
Original assignee: Kunshan Ming Chi Automation Technology Co Ltd
Current assignee: Kunshan Ming Chi Automation Technology Co Ltd
Priority date: 2017-12-21
Filing date: 2017-12-21
Publication date: 2018-07-24
Anticipated expiration: 2027-12-21
Also published as: TWM562393U

Abstract

The Production of bearing detecting system based on MES that the utility model discloses a kind of, MES include MES server, database server and interchanger, and MES server and database server are connect with interchanger signal respectively；Production of bearing detecting system includes mill processing line and assembly line, mill processing line is located at the upstream of assembly line, it includes grinding machine, the first detection machine and the first cleaning machine to grind processing line, each assembly line all includes that Internal and external cycle storage feeder, the second cleaning machine, the second detection machine, trap assembly machine, retainer squeeze riveter, greasing gland machine, atomization antirust device and packing machine, above equipment are respectively provided with respective control unit.The utility model integrates the management functions such as production scheduling, tracking of products, quality control, equipment fault analysis, OA network system on the unified platform, it assists enterprise to establish the MES information systems of integration and real time implementation, realizes the automating of Production of bearing line, intelligent and continuity.

Description

A kind of Production of bearing detecting system based on MES

Technical field

The utility model is related to Production of bearing detecting system fields, are examined more particularly to a kind of Production of bearing based on MES Examining system.

Background technology

Currently, bearing, especially small-sized assembly takes always the mode of hand assembled to produce, the production efficiency of this mode compared with It is low, and cause bearing to assemble with being affected by human factor in the parameters such as clearance, clearance detection, greasing amount in bearing Quality fluctuation is larger, influences the stability of typical products in mass production production；And with gradual universal, the split bearing life of mechanical automation Production manufacturer starts to develop the Production of bearing equipment of automation, but this only realizes the automation of process portion, whole for bearing For body assembly process, this kind of equipment can not substitute artificial progress automated production completely, thus it is necessary in base above-mentioned On plinth, to bearing automated assembling equipment do further research with it is self-contained.

In addition, in the manufacture of bearing products, detection and storage, need that the different batches of product are numbered, and And the quality of product is detected, appearance is recorded, this previous process is needed by manually carrying out to coming of new Product compared with normal data, obtain corresponding difference value, finally by result make a copy for into paper piece and be packaged store.So And this mode is artificially susceptible to misregistration, data are easily lost, and expend a large amount of manpower and materials, and work quality is also very low Under.

MES is the execution level between plan layer and live automated system, is mainly responsible for Workshop Production Management and tune Degree executes.

The data management system of existing MES is the production informationization management system of Manufacture Enterprise workshop execution level, energy Each item data is enough acquired by collector, and sorts data into system packing storage, and is passed through convenient for people various Mode is checked, it is intended that is organically combined MES management system with Production of bearing line, is realized the automatic of Production of bearing line Change, intelligent and continuity.

In addition, existing Production of bearing line does not connect MES and Production of bearing detection process, for example China is specially Profit《Full-automatic railway bearing assembly and detection production line》, application publication number CN103557239A, disclose bearing assembly and Production line is detected, the intelligence and the degree of automation in its quality management and control and production process are inadequate, and cannot say production and inspection Measured data records in real time, has much room for improvement.

In order to overcome drawbacks described above, the positive innovation research of those skilled in the art, to create a kind of axis based on MES Hold production detecting system.

Utility model content

In view of the problems of the existing technology, the utility model provides a kind of Production of bearing detecting system based on MES, The management work(such as production scheduling, tracking of products, quality control, equipment fault analysis, OA network system is integrated on the unified platform Can, can be production division, quality testing department, technique department, Logistics Department simultaneously using unified database and by net connection Door etc. provides workshop management information service, and system helps enterprise implement completely to close by emphasizing the global optimization of manufacturing process Ring produces, and enterprise is assisted to establish the MES information systems of integration and real time implementation, realizes automating, being intelligent for Production of bearing line And continuity.

In order to solve the above technical problems, the technical solution that the utility model uses is：A kind of axis based on MES is provided Hold production detecting system, the MES includes MES server, database server and interchanger, the MES server and described Database server is connect with the interchanger signal respectively；

The Production of bearing detecting system includes at least one production line, and every production line all includes mill processing line and assembly Line, the mill processing line are located at the upstream of the assembly line, and the mill processing line includes grinding machine, the first detection machine and the first cleaning Machine, each assembly line all include Internal and external cycle storage feeder, the second cleaning machine, the second detection machine, trap assembly machine, keep Frame squeeze riveter, greasing gland machine, atomization antirust device and packing machine, the grinding machine, the first detection machine, first cleaning machine, institute State Internal and external cycle storage feeder, second cleaning machine, second detection machine, the trap assembly machine, the retainer pressure Riveter, the greasing gland machine, the atomization antirust device and the packing machine are respectively provided with respective control unit, and all institutes The control unit stated all is connect with the interchanger signal of the MES.

It further says, second detection machine includes bearing apparent size detection machine, the bearing apparent size detection Machine includes the first feed mechanism, the first transport mechanism, testing agency and the first cutting agency, and the testing agency is located at described the The downstream of one feed mechanism, first cutting agency are located at the downstream of the testing agency, and the testing agency includes bearing Upper surface testing agency, bearing lower face testing agency, brearing bore diameter testing agency and bearing side testing agency, it is described The first switching mechanism is equipped between bearing upper surface testing agency and the bearing lower face testing agency；

Further include control unit, first feed mechanism, first transport mechanism, bearing upper surface detection machine Structure, first switching mechanism, the bearing lower face testing agency, brearing bore diameter testing agency, the bearing Side testing agency and first cutting agency are all electrically connected the control unit of the bearing apparent size detection machine.

It further says, second detection machine includes mixed type bear vibration detection machine, the bear vibration detection machine Including under the second feed mechanism, the second transport mechanism, the mechanism that puts the oil, bear vibration testing agency, the second switching mechanism and second Before expecting that mechanism, definition material direction of advance are, second transport mechanism is arranged along the direction of transfer of material, the mechanism that puts the oil Positioned at the downstream of second feed mechanism, there are two the bear vibration testing agency sets, and all it is located at the mechanism that puts the oil Downstream, second switching mechanism is located between two bear vibration testing agencies, and second cutting agency is located at The downstream of the bear vibration testing agency；

Further include the conveying track to match with the second transport mechanism, the conveying track is located at second transport mechanism Lower section, the conveying track along material transmission direction be arranged；

It is additionally provided with control unit, second feed mechanism, the second transport mechanism, the mechanism that puts the oil, bear vibration detection machine Structure, the second switching mechanism and the second cutting agency are all electrically connected with the control unit of the mixed type bear vibration detection machine.

It further says, the interchanger includes center switch and at least one set of classification interchanger, and every group of classification exchanges Machine all include the first interchanger and second switch, first interchanger simultaneously with the center switch and second switch Signal connects, first interchanger also with the mill grinding machine of processing line, the control list of the first detection machine and the first cleaning machine First signal connection；The second switch and the size load storage feeder of the assembly line, the second cleaning machine, the second detection Machine, trap assembly machine, retainer squeeze riveter, greasing gland machine, atomization antirust device are connected with the control unit signal of packing machine.

It further says, further includes router and fire wall, the MES server, database server, interchanger and institute Fire wall is stated all to connect by network signal with the router.

It further says, the bearing includes inner ring and outer ring, and outer ring is located at the periphery of inner ring, and the grinding machine includes being used for Process front end grinding machine, the inner ring grinding machine for processing inner ring and the outer ring grinding machine for processing outer ring of inner ring and outer ring, institute State the downstream that inner ring grinding machine and the outer ring grinding machine are all located at the front end grinding machine, the front end grinding machine include in being ground, The face grinding machine of cycle surface and centerless grinding machine for being ground inside and outside circle periphery, the centerless grinding machine is located at the end face The downstream of grinding machine；The inner ring grinding machine includes for being ground the bear inner ring grooved railway grinding machine of bear inner ring grooved railway, for being ground inner ring endoporus Inner ring inner-diameter grinding machine and inner ring superfinishing grinding machine for grinding bear inner ring grooved railway, the inner ring inner-diameter grinding machine are located at the bear inner ring grooved railway The downstream of grinding machine, the inner ring super grinding bed are located at the downstream of the bear inner ring grooved railway grinding machine, and the outer ring grinding machine includes for grinding The outer ring raceway grinding machine of outer ring raceway and the outer ring superfinishing grinding machine for grinding outer ring raceway are cut, the outer ring super grinding bed is located at The downstream of the outer ring raceway grinding machine；

First cleaning machine includes that the inner ring cleaning dryer for cleaning inner ring and the outer ring for cleaning outer ring are clear Dryer is washed, the inner ring cleaning dryer is located at the downstream of the inner ring superfinishing grinding machine, and the outer ring cleaning dryer is located at The downstream of the outer ring superfinishing grinding machine；

First detection machine includes the inner ring detection machine for detecting inner ring and the outer ring detection machine for detecting outer ring, Between the inner ring inner-diameter grinding machine and inner ring superfinishing grinding machine, the outer ring detection machine is located at described outer the inner ring detection machine It encloses between groove grinder and the outer ring raceway superfinishing grinding machine.

It further says, second cleaning machine includes Internal and external cycle cleaning machine for cleaning inside and outside circle and for cleaning The semi-finished product cleaning machine of semi-finished product and finished product cleaning machine for cleaning finished product；Second detection machine include eddy current testing equipment, Bearing apparent size detection machine, mixed type bear vibration detection machine and finished product detection machine further include Internal and external cycle visual inspection machine, trip Gap flexibility check machine and axial torque detect marking machine；

The Internal and external cycle visual inspection machine is located at the downstream of Internal and external cycle storage feeder, and the Internal and external cycle cleans seat in the plane In the downstream of Internal and external cycle visual inspection machine, the eddy current testing equipment is located at the downstream of the Internal and external cycle cleaning machine, the trap dress It is located at the downstream of the eddy current testing equipment with machine, the retainer squeeze riveter is located at the downstream of the trap assembly machine, and described half Finished product cleaning machine is located at the downstream of the retainer squeeze riveter, and the bearing apparent size detection machine is located at semi-finished product cleaning The downstream of machine, the clearance flexibility check machine are located at the downstream of the bearing apparent size detection machine, the finished product cleaning machine Positioned at the downstream of the clearance flexibility check machine, the greasing gland machine is located at the downstream of the finished product cleaning machine, described mixed Mould assembly bear vibration detection machine is located at the downstream of the greasing gland machine, and the axial direction torque detection marking machine is located at the mixing Profile shaft holds the downstream of vibration detection machine, and the finished product detection machine is located at the downstream of the axial torque detection marking machine, the mist Chemoprevention rust machine is located at the downstream of the finished product detection machine, and the packing machine is located at the downstream of the atomization antirust device.

It further says, the data server of the MES includes electronic board module, data collection module, accident analysis Module, product back-tracing module, report form statistics module, equipment resume monitoring module, authority management module and central processing module, institute State electronic board module, data collection module, failure analysis module, product back-tracing module, report form statistics module, equipment resume prison Control module, authority management module are connect with the central processing module respectively.

Further saying, the bearing upper surface testing agency is located at the downstream of first feed mechanism, and described first Switching mechanism is located at the downstream of the bearing upper surface testing agency, and the bearing lower face testing agency is turned over positioned at described first The downstream of rotation mechanism, brearing bore diameter testing agency are located at the downstream of the bearing lower face testing agency, the axis The downstream that side testing agency is located at brearing bore diameter testing agency is held, first cutting agency is located at the bearing The downstream of side testing agency.

It further says, second feed mechanism includes conveyer belt, receiving vat and the first push-and-pull cylinder, on described second Material mechanism is located at the side of second transport mechanism, and the conveying direction of the conveyer belt removing perpendicular to the second transport mechanism Direction, the receiving vat is sent to be located at the lower section of the end of conveyer belt, first push-and-pull cylinder is connect with the receiving vat, described Receiving vat has the first strip groove for being only capable of accommodating a bearing, is pushed and pulled by the first push-and-pull cylinder and receiving vat movement is driven to realize Bearing is simultaneously carried to conveying track by undertaking with conveying track.

The utility model has the beneficial effects that：

The first, the utility model integrates such as production scheduling, tracking of products, quality control, equipment event on the unified platform Hinder the management functions such as analysis, OA network system, can be production division, matter simultaneously using unified database and by net connection Inspection department, technique department, logistics department etc. provide workshop management information service, and system is by emphasizing the global optimization of manufacturing process To help the complete loop production of enterprise implement, assistance enterprise to establish the MES information systems of integration and real time implementation, realize bearing The automating of production line, intelligent and continuity and information system management；

The second, the utility model is got up the various apparatus management/controls of Production of bearing detecting system by MES system, for production Management, equipment management and qualitative control provide data and support and analyze, and improve production efficiency, reduce management cost；

Third, the utility model use MES, by the product quality data of each equipment of Production of bearing detecting system, production The real-time Transmissions such as operating condition, the failure of equipment are further transferred to MES server and database server to interchanger, real The real-time acquisition of existing Production of bearing data and detection data, and statistical analysis, record etc., production and detection for instructing bearing Process also has the function of product back-tracing, failure logging, production billboard etc., and this system data preparation is clear, saves artificial, raising Efficiency realizes the overall salary strategy of Production of bearing and detection process；

4th, pass through the first feed mechanism, the first transport mechanism, axis in the bearing apparent size detection machine of the utility model Hold upper surface testing agency, the first switching mechanism, bearing lower face testing agency, brearing bore diameter testing agency, bearing side Bearing is transported to the front side of belt conveyor by face testing agency and the first cutting agency, belt conveyor, locating slot fixing bearing, then After on front side of fed bearings to conveyer belt, optoelectronic switch induction, the first transport mechanism of control system control at this time transports bearing to axis Upper surface testing agency is held, after the completion of detection, conveyance to the first switching mechanism is overturn, and bearing lower face detection is carried out after overturning, Conveyance bearing carries out brearing bore diameter detection again later, is finally bearing side detection, it is achieved that the appearance of bearing Size automatically detects, and reduces the labor intensity of worker, improves detection efficiency and accuracy of detection；

5th, in the mixed type bear vibration detection machine of the utility model by the second feed mechanism, the second transport mechanism, It puts the oil mechanism, bear vibration testing agency, the second switching mechanism and the second cutting agency, bearing passes through the second feed mechanism feeding Afterwards, each testing agency is transported to by the second transport mechanism successively, bearing is put the oil by the mechanism that puts the oil, and reaches bear vibration detection machine Structure carries out vibration-testing record to the one side of bearing, and then the second switching mechanism overturns bearing, arrives again at bear vibration detection Mechanism carries out vibration-testing record, after the completion of detection, according to the data control system of vibration-testing record to the another side of bearing The quality for judging bearing makes it into the rewinding case of corresponding second cutting agency.

The above description is merely an outline of the technical solution of the present invention, in order to better understand the skill of the utility model Art means, and can be implemented in accordance with the contents of the specification, below on the preferred embodiment of the present invention and the accompanying drawings in detail It describes in detail bright as after.

Description of the drawings

Fig. 1 .1 are the control principle structural schematic diagrams (for being equipped with three production lines) of the utility model；

Fig. 1 .2 are the flow charts of the mill processing line of the utility model；

Fig. 1 .3 are the flow charts of the assembly line of the utility model；

Fig. 2 is the outside drawing of the bearing apparent size detection machine of the utility model；

Fig. 3 is the portions the B enlarged drawing of Fig. 2；

Fig. 4 is the portions the C enlarged drawing of Fig. 3；

Fig. 5 is the structural schematic diagram of the bearing apparent size detection machine of the utility model；

Fig. 6 is the structural schematic diagram of the bearing upper end testing agency of the bearing apparent size detection machine of the utility model；

Fig. 7 is the structural schematic diagram of the first switching mechanism of the bearing apparent size detection machine of the utility model；

Fig. 8 is the structural schematic diagram of the bearing lower face testing agency of the bearing apparent size detection machine of the utility model；

Fig. 9 is the structural representation of the brearing bore diameter testing agency of the bearing apparent size detection machine of the utility model Figure；

Figure 10 is the structural schematic diagram of the bearing side testing agency of the bearing apparent size detection machine of the utility model；

Figure 11 is another structural representation of the bearing side testing agency of the bearing apparent size detection machine of the utility model Figure；

Figure 12 is the portions the A enlarged drawing of Fig. 5；

Figure 13 is the outside drawing of the mixed type bear vibration detection machine of the utility model；

Figure 14 is one of the internal structure schematic diagram of the mixed type bear vibration detection machine of the utility model；

Figure 15 is the two of the internal structure schematic diagram of the mixed type bear vibration detection machine of the utility model；

Figure 16 is the structural schematic diagram of the second feed mechanism of the mixed type bear vibration detection machine of the utility model；

Figure 17 is the portions the A2 enlarged drawing of Figure 15；

Figure 18 is one of the structural schematic diagram of the mixed type bear vibration mechanism for testing of the utility model；

Figure 19 is the second structural representation of the mixed type bear vibration mechanism for testing of the utility model；

Figure 20 is the portions the A1 enlarged drawing of Figure 15；

Figure 21 is the structural schematic diagram of the second cutting agency of the mixed type bear vibration mechanism for testing of the utility model.

Specific implementation mode

Illustrate that specific embodiment of the present utility model, those skilled in the art can below by way of particular specific embodiment The advantages of the utility model is understood by content disclosed in the present specification easily and effect.The utility model can also it is other not Same mode is practiced, that is, under the scope of revealed without departing substantially from the utility model, can give different modification and change.

In attached drawing 1.2 and 1.3, dotted line indicates that technological process, solid line indicate the connection relation with interchanger.

Embodiment 1：A kind of Production of bearing detecting system based on MES, as shown in Fig. 1 .1 to Fig. 1 .3, the MES includes MES server 1, database server 2 and interchanger, the MES server and the database server respectively with the friendship Motor cue connects；

The Production of bearing detecting system includes at least one production line, and every production line all includes mill processing line 6 and dress Wiring 7, the mill processing line are located at the upstream of the assembly line, and the mill processing line includes grinding machine, the first detection machine and first Cleaning machine, each assembly line all include Internal and external cycle storage feeder 1200, the second cleaning machine, the second detection machine, trap dress With machine 1300, retainer squeeze riveter 1400, greasing gland machine 1500, atomization antirust device 1600 and packing machine 1700, the grinding machine, First detection machine, first cleaning machine, the Internal and external cycle storage feeder, second cleaning machine, second detection machine, The trap assembly machine, the retainer squeeze riveter, the greasing gland machine, the atomization antirust device and packing machine difference Equipped with respective control unit, and all control units are all connect with the interchanger signal of the MES.

In the present embodiment, as shown in Fig. 2 to Figure 12, second detection machine includes bearing apparent size detection machine 10, institute It includes the first feed mechanism 101, the first transport mechanism 102, testing agency and the first blanking machine to state bearing apparent size detection machine Structure 108, the testing agency are located at the downstream of first feed mechanism, and first cutting agency is located at the testing agency Downstream, the testing agency includes that bearing upper surface testing agency 103, bearing lower face testing agency 105, brearing bore are straight Diameter testing agency 106 and bearing side testing agency 107, the bearing upper surface testing agency 103 and the bearing lower face The first switching mechanism 104 is equipped between testing agency 105；

And in the present embodiment, the bearing upper surface testing agency is located at the downstream of first feed mechanism, described One switching mechanism is located at the downstream of the bearing upper surface testing agency, and the bearing lower face testing agency is located at described first The downstream of switching mechanism, brearing bore diameter testing agency is located at the downstream of the bearing lower face testing agency, described Bearing side testing agency is located at the downstream of brearing bore diameter testing agency, and first cutting agency is located at the axis Hold the downstream of side testing agency.

First feed mechanism includes belt conveyor 1011, optoelectronic switch 1012 and locating slot 1013, the locating slot Positioned at the end of the belt conveyor, the spacing of the optoelectronic switch and the locating slot is equal to 3 times of bearing outside diameter.

First transport mechanism 102 includes objective table 1021, limits rib 1022 and transporting rack 1023, on described first Material mechanism and first cutting agency are located at the both ends of the objective table, the bearing upper surface testing agency, described First switching mechanism, the bearing lower face testing agency, brearing bore diameter testing agency and bearing side inspection It surveys mechanism along the length direction of the objective table to be arranged, the transporting rack and the limit rib are all located on the objective table Side and the height for being less than bearing, the transporting rack are located at the side of the objective table and, the limit rib parallel with objective table It is oppositely arranged with the transporting rack, the transporting rack is connected with the transverse cylinder moved along objective table length direction with transporting rack 1024 and drive transporting rack it is close or leave it is described limit rib propulsion cylinder 1025, the transporting rack is close to the limit A side of rib is equipped with several gap 10231 for being used to be clamped and carry bearing, and by limiting between rib and gap Cooperation bearing is positioned at objective table.

This bearing apparent size detection machine is equipped with the first transport mechanism, the gap and limit that the first transport mechanism passes through transporting rack The cooperation of position rib, bearing are clamped so that bearing is rolled along the edge of limit rib and moved forward, and can carry bearing It is moved to different testing agency regions, reasonable design.

The bearing upper surface testing agency includes the first video camera 1031 and first annular light source 1032, and described first takes the photograph Camera is located at the top of the first annular light source, and the first annular light source is located at the top of measured bearing.

First switching mechanism include cylindrical overturning clamping jaw 1042, with the matched arc groove of overturning clamping jaw and rotation Rotaring cylinder 1041, the arc groove are opened in the upper surface of objective table, and the overturning clamping jaw is located at the top of the arc groove, institute It states overturning clamping jaw and connects the rotary cylinder, the center for overturning clamping jaw is equipped with strip groove 10421 for bearing to be clamped, described The bottom surface of strip groove is flushed with the objective table, the height of the strip groove and the matched of bearing.

The bearing lower face testing agency includes the second video camera 1051 and the second annular light source 1052, and described second takes the photograph Camera is located at the top of second annular light source, and second annular light source is located at the top of measured bearing.

Brearing bore diameter testing agency includes detecting head 1061, the lifting of contact aperture sensor 1062 and first Cylinder 1063, first lifting cylinder connect the detecting head, and contact aperture sensor is located at the detecting head Lower end, contact aperture sensor are equipped with 2 contacts, and the spacing between the contact is more than the internal diameter of bearing.

This is designed so that the aperture formula sensor that bearing apparent size detection machine only needs to change different contact spacings can be real Now different types of bearing is detected, reasonable design, practicability effect is good, and versatility is good.

The bearing side testing agency includes lifter plate 1071, polisher 1072, third video camera 1073, motor 1074 and shaft 1075, the center of the lifter plate be equipped with for shaft upper end by through-hole, the motor and the shaft The top of connection, the lifter plate is equipped with the polisher, and the dead astern of the polisher is equipped with the third video camera, The second lifting cylinder is additionally provided with below the lifter plate, measured bearing is located at the lifter plate and is placed on the shaft upper end.

Wherein, slow rotation is held by motor moving axis by bearing side testing agency, and third video camera can be revolved in bearing It takes pictures to realize the entire side for detecting bearing when turning, detection speed is fast, and detection result is good

First cutting agency includes feed opening 1084, pull block 1082 and pusher cylinder 1081, and the feed opening is opened Set on objective table, the pull block is located on the feed opening, and the pusher cylinder connects the pull block 1082 and driving institute It states the covering of pull block or exposes the feed opening, the lower section of the feed opening is equipped with picking-up container, is set in front of the pusher cylinder There is feed belt 1083.

In the present embodiment, as shown in Figure 13 to Figure 21, second detection machine includes mixed type bear vibration detection machine 20, The bear vibration detection machine includes the second feed mechanism 201, the second transport mechanism 202, the mechanism that puts the oil 203, bear vibration inspection Mechanism 204, the second switching mechanism 205 and the second cutting agency 206 are surveyed, before definition material direction of advance is, second conveyance Mechanism is arranged along the direction of transfer of material, and the mechanism that puts the oil is located at the downstream of second feed mechanism, the bear vibration There are two testing agency sets, and all it is located at the downstream of the mechanism that puts the oil, second switching mechanism is located at two bearings Between vibration detection mechanism, second cutting agency is located at the downstream of the bear vibration testing agency；

Further include the conveying track 207 to match with the second transport mechanism, the conveying track is located at described second and transports The lower section of mechanism, the conveying track are arranged along the direction of material transmission；

Second feed mechanism includes conveyer belt 2011, receiving vat 2012 and the first push-and-pull cylinder (meaning not shown), institute The side that the second feed mechanism is located at second transport mechanism is stated, and the conveying direction of the conveyer belt is perpendicular to the second conveyance The conveyance direction of mechanism, the receiving vat are located at the lower section of the end of conveyer belt, first push-and-pull cylinder and the receiving vat Connection, the receiving vat have the first strip groove for being only capable of accommodating a bearing, are pushed and pulled by the first push-and-pull cylinder and drive rewinding Slot movement realizes the undertaking with conveying track and bearing is carried to conveying track.That is conveying direction of the receiving vat along conveyer belt Width is consistent with the thickness of the bearing.

Second transport mechanism includes a holder 2021, mostly a dry conveyance pawl 2022, a transverse cylinder 2023 and one liter Sending down abnormally ascending cylinder 2024, the conveyance pawl uniform intervals are arranged along the length direction of the holder and are fixed on the holder, the cross Moving cylinder connect with the holder and drives the holder anterior-posterior translation, the lifting cylinder to be connect with the holder and drive branch Frame upper and lower translation.

The mechanism that puts the oil includes that nozzle 2031, spray boom 2032 and the second push-and-pull cylinder 2033, the nozzle are fixed on institute State spray boom, second push-and-pull cylinder is connect with the spray boom, by the second push-and-pull cylinder drives drive nozzle it is close or The action of putting the oil to bearing inner race is realized far from conveying track.In the present embodiment, structure of putting the oil further includes fluid supply apparatus.

The bear vibration mechanism for testing include quality test of pile 2041, acceleration type sensor 2042, shaft core 2043, Third push-and-pull cylinder 2044 and locating slot 2045, the quality test of pile is with the acceleration type sensor along the shaft core It is provided at circumferentially spaced, the locating slot is located at the downstream of the conveying track, the end tool of the push rod of the third push-and-pull cylinder There is clamping jaw 2046, drives clamping jaw closer or far from shaft core by the driving of third push-and-pull cylinder.The driving band of third push-and-pull cylinder Dynamic clamping jaw is installed on shaft core close to shaft core realization bearing and carries out vibration-testing, and after test, the driving of third push-and-pull cylinder drives Bearing is positioned over locating slot by clamping jaw far from shaft core, and for carrying out next step action.

When bear vibration mechanism for testing works, the second transport mechanism transports bearing into locating slot, and then third pushes and pulls Bearing is pushed into shaft core by cylinder, and quality test of pile unclamps after contacting a lower bearing, and bearing generates vibration and noise, this speed per hour Degree type sensor and acceleration transducer are contacted again bearing, acquire vibration frequency and noise, whole process is reliable and stable, is not necessarily to Manpower intervention, accuracy of detection and detection efficiency are high.

Second switching mechanism includes tumble cylinder 2051, and the end of the push rod of the tumble cylinder connects a flipping block 2052, and there is the second strip groove 20521, second strip groove to be only capable of accommodating a bearing for the end of the flipping block, It is overturn with dynamic bearing by tumble cylinder drives flipping block overturning, i.e., described second strip groove is in width in the front-back direction It is consistent with the thickness of the bearing.

Second cutting agency includes blanking groove 2064 and rewinding case 2062, and the blanking groove is set along bearing conveying direction It sets and multiple blanking units is set positioned at the downstream of the conveying track, the blanking groove and along the conveying direction interval of bearing, Each blanking unit all includes sorting cylinder 2061, valve 2063 and rewinding road 2065, the push rod of each sorting cylinder End is all equipped with the valve, and one end of the valve is corresponding with a rewinding road, and all valves constitute the bottom of blanking groove, All rewinding roads constitute the rewinding case, drive valve to open so that bearing falls into corresponding rewinding road by sorting cylinder It is interior.

Since the second cutting agency includes blanking groove and rewinding case, and blanking groove is arranged along bearing conveying direction and positioned at fortune The downstream of defeated track, blanking groove and is arranged multiple blanking units along the conveying direction interval of bearing, and each blanking unit all includes Cylinder, valve and rewinding road are sorted, the end of the push rod of each sorting cylinder is all equipped with valve, one end of valve and a rewinding road It is corresponding, the quality grade of bearing can be divided according to customer demand, each quality grade corresponds to a blanking unit, in Bearing testing The classification of bearing can be realized according to quality grade afterwards, simultaneously because control unit has memory function to the quality of bearing, therefore When a certain bearing is transported to blanking groove, the sorting cylinder of the blanking unit of corresponding quality grade drives corresponding valve to open, Bearing is fallen, and then the cylinder drives corresponding valve to close, and bearing enters corresponding rewinding road, is realized to bearing according to quality The categorised collection of grade, it is ingenious in design, be not necessarily to manpower intervention, and sort accurate, it will not malfunction.

In the present embodiment, second cutting agency is equipped with 4 blanking units.Bearing can be divided according to customer demand Quality grade, each quality grade corresponds to a blanking unit, relatively common, is also equipped with 6 blanking units or 8 lower material lists Member.

The conveying track of this bear vibration mechanism for testing is matched with the second transport mechanism, and when bearing feeding is transported to transmission It is fallen when end of tape, receiving vat is located at the underface of transmission end of tape, and bearing is fallen into receiving vat at this time, and push-and-pull cylinder will drive The receiving vat for being loaded with bearing moves left and right so that the center of receiving vat is consistent with the orbit centre of conveying track, transports pawl at this time Lower general who has surrendered's bearing be fixed on conveyance pawl two claws between, then transverse cylinder drive conveyance pawl it is traversing, by bearing transport to Put the oil mechanism, continues to transport bearing after putting the oil to next station, whole process realizes the automatic transporting of bearing, without artificial Operation.

As shown in Fig. 1 .1, the interchanger includes center switch 3 and at least one set of classification interchanger, and every group of classification is handed over It all includes the first interchanger 4 and second switch 5 to change planes, and first interchanger is handed over the center switch and second simultaneously Motor cue connects, control of first interchanger also with the grinding machine, the first detection machine and the first cleaning machine of the mill processing line Cell signal connection processed；The second switch and the size load storage feeder of the assembly line, the second cleaning machine, the second inspection Survey machine, trap assembly machine, retainer squeeze riveter, greasing gland machine, atomization antirust device are connected with the control unit signal of packing machine.

In the present embodiment, as are shown in figure 1.2, the bearing includes inner ring and outer ring, and outer ring is located at the periphery of inner ring, described Grinding machine includes for processing the front end grinding machine of inner ring and outer ring, the inner ring grinding machine for processing inner ring and for processing outer ring Outer ring grinding machine, the inner ring grinding machine and the outer ring grinding machine are all located at the downstream of the front end grinding machine, and the front end grinding machine includes Face grinding machine 100 for being ground inside and outside circle end face and the centerless grinding machine 200 for being ground inside and outside circle periphery, it is described not to be in the mood for Grinding machine is located at the downstream of the face grinding machine；The inner ring grinding machine include for be ground the bear inner ring grooved railway grinding machine 300 of bear inner ring grooved railway, Inner ring inner-diameter grinding machine 400 for being ground inner ring endoporus and the inner ring superfinishing grinding machine 500 for grinding bear inner ring grooved railway, the inner ring Inner-diameter grinding machine is located at the downstream of the bear inner ring grooved railway grinding machine, and the inner ring super grinding bed is located under the bear inner ring grooved railway grinding machine Trip, the outer ring grinding machine includes the outer ring raceway grinding machine 600 for being ground outer ring raceway and the outer ring for grinding outer ring raceway Superfinishing grinding machine 700, the outer ring super grinding bed are located at the downstream of the outer ring raceway grinding machine；

First cleaning machine includes the inner ring cleaning dryer 800 for cleaning inner ring and the outer ring for cleaning outer ring Dryer 900 is cleaned, the inner ring cleaning dryer is located at the downstream of the inner ring superfinishing grinding machine, and dryer is cleaned in the outer ring Positioned at the downstream of the outer ring superfinishing grinding machine；

First detection machine includes that the inner ring detection machine 1000 for detecting inner ring and the outer ring for detecting outer ring are examined Survey machine 1100, the inner ring detection machine is between the inner ring inner-diameter grinding machine and inner ring superfinishing grinding machine, the outer ring detection machine Between the outer ring raceway grinding machine and the outer ring raceway superfinishing grinding machine.

Second cleaning machine includes Internal and external cycle cleaning machine 1800 for cleaning inside and outside circle and for cleaning semi-finished product Semi-finished product cleaning machine 1900 and finished product cleaning machine 2000 for cleaning finished product；Second detection machine includes eddy current testing equipment 2100, bearing apparent size detection machine 10, mixed type bear vibration detection machine 20 and finished product detection machine 2200, further include Internal and external cycle Visual inspection machine 2300, clearance flexibility check machine 2400 and axial torque detect marking machine 2500；

The data server of the MES includes that electronic board module, data collection module, failure analysis module, product chase after Trace back module, report form statistics module, equipment resume monitoring module, authority management module and central processing module, the electronic board Module, data collection module, failure analysis module, product back-tracing module, report form statistics module, equipment resume monitoring module, power Limit management module is connect with the central processing module respectively.

The item number of production line can be designed according to production scale, and the present embodiment is for being equipped with three production lines.

Embodiment 2：The MES further includes router and fire wall, the MES server, database server, exchange Machine and the fire wall are all connect with the router by network signal.

Embodiment 1 is suitable for the case where enterprises use LAN, and embodiment 2 does not use LAN suitable for enterprise Situation.

The course of work and operation principle of the utility model are as follows：

By MES by the Production of bearing detecting system of Production of bearing detecting system production and detection device management and control rise Come, providing data for production management, equipment management and qualitative control supports and analyze, and improves production efficiency, reduces management cost；

Using MES, by the product quality data of each equipment of Production of bearing detecting system, the operating condition of production equipment, The real-time Transmissions such as failure are further transferred to MES server and database server to interchanger, realize Production of bearing data and The real-time acquisition of detection data, and statistical analysis, record etc., the production for instructing bearing and detection process also have product The functions such as retrospect, failure logging, production billboard, this system data preparation is clear, saves artificial, raising efficiency, realization bearing life The overall salary strategy of production and detection process；

Such as production scheduling, tracking of products, quality control, equipment fault analysis, OA network system are integrated on the unified platform Etc. management functions, can be production division, quality testing department, process part simultaneously using unified database and by net connection Door, logistics department etc. provide workshop management information service, and system helps enterprise real by emphasizing the global optimization of manufacturing process Complete loop production is applied, enterprise is assisted to establish the MES information systems of integration and real time implementation, realizes the automatic of Production of bearing line Change, intelligent and continuity and information system management.

The above description is only the embodiments of the present invention, and not thereby the foregoing is merely the implementations of the utility model Example, it does not limit the scope of the patent of the present invention, made by using the description of the utility model and the drawings Equivalent structure is applied directly or indirectly in other relevant technical fields, the patent guarantor for being similarly included in the utility model It protects in range.

Claims

1. a kind of Production of bearing detecting system based on MES, it is characterised in that：The MES includes MES server (1), database Server (2) and interchanger, the MES server and the database server are connect with the interchanger signal respectively；

The Production of bearing detecting system includes at least one production line, and every production line all includes mill processing line (6) and assembly Line (7), the mill processing line are located at the upstream of the assembly line, and the mill processing line includes grinding machine, the first detection machine and first Cleaning machine, each assembly line all include Internal and external cycle storage feeder (1200), the second cleaning machine, the second detection machine, trap Assembly machine (1300), retainer squeeze riveter (1400), greasing gland machine (1500), atomization antirust device (1600) and packing machine (1700), the grinding machine, the first detection machine, first cleaning machine, Internal and external cycle storage feeder, second cleaning Machine, second detection machine, the trap assembly machine, the retainer squeeze riveter, the greasing gland machine, the atomization antirust Machine and the packing machine are respectively provided with respective control unit, and all control units are all exchanged with the MES Machine signal connects.

2. a kind of Production of bearing detecting system based on MES according to claim 1, it is characterised in that：Second inspection Survey machine includes bearing apparent size detection machine (10), and the bearing apparent size detection machine includes the first feed mechanism (101), the One transport mechanism (102), testing agency and the first cutting agency (108), the testing agency are located at first feed mechanism Downstream, first cutting agency is located at the downstream of the testing agency, and the testing agency includes the detection of bearing upper surface Mechanism (103), bearing lower face testing agency (105), brearing bore diameter testing agency (106) and bearing side testing agency (107), it is turned over equipped with first between the bearing upper surface testing agency (103) and the bearing lower face testing agency (105) Rotation mechanism (104)；

Further include control unit, first feed mechanism, first transport mechanism, the bearing upper surface testing agency, First switching mechanism, the bearing lower face testing agency, brearing bore diameter testing agency, the bearing side Testing agency and first cutting agency are all electrically connected the control unit of the bearing apparent size detection machine.

3. a kind of Production of bearing detecting system based on MES according to claim 1, it is characterised in that：Second inspection Survey machine includes mixed type bear vibration detection machine (20), and the bear vibration detection machine includes the second feed mechanism (201), second Transport mechanism (202), the mechanism that puts the oil (203), bear vibration testing agency (204), the second switching mechanism (205) and the second blanking Mechanism (206), before definition material direction of advance is, second transport mechanism is arranged along the direction of transfer of material, described to put the oil Mechanism is located at the downstream of second feed mechanism, there are two the bear vibration testing agency sets, and is all located at described put the oil The downstream of mechanism, second switching mechanism are located between two bear vibration testing agencies, second cutting agency Positioned at the downstream of the bear vibration testing agency；

Further include the conveying track (207) to match with the second transport mechanism, the conveying track is located at second transporter The lower section of structure, the conveying track are arranged along the direction of material transmission；

It is additionally provided with control unit, second feed mechanism, the second transport mechanism, the mechanism that puts the oil, bear vibration testing agency, Two switching mechanisms and the second cutting agency are all electrically connected with the control unit of the mixed type bear vibration detection machine.

4. a kind of Production of bearing detecting system based on MES according to claim 1, it is characterised in that：The interchanger Including center switch (3) and at least one set of classification interchanger, every group of classification interchanger all includes the first interchanger (4) and second Interchanger (5), first interchanger are connect with the center switch and second switch signal simultaneously, and described first exchanges Machine is also connect with the control unit signal of the grinding machine of the mill processing line, the first detection machine and the first cleaning machine；Described second hands over It changes planes and the size load of assembly line storage feeder, the second cleaning machine, the second detection machine, trap assembly machine, retainer pressure Riveter, greasing gland machine, atomization antirust device are connected with the control unit signal of packing machine.

5. a kind of Production of bearing detecting system based on MES according to claim 1, it is characterised in that：It further include routing Device and fire wall, the MES server, database server, interchanger and the fire wall all pass through net with the router Network signal connects.

6. a kind of Production of bearing detecting system based on MES according to claim 1, it is characterised in that：The bearing packet Inner ring and outer ring is included, outer ring is located at the periphery of inner ring, and the grinding machine includes for processing the front end grinding machine of inner ring and outer ring, being used for The inner ring grinding machine of inner ring and the outer ring grinding machine for processing outer ring are processed, the inner ring grinding machine and the outer ring grinding machine are all located at The downstream of the front end grinding machine, the front end grinding machine include for being ground the inside and outside face grinding machine (100) for enclosing end face and for grinding The centerless grinding machine (200) of inside and outside circle periphery is cut, the centerless grinding machine is located at the downstream of the face grinding machine；The inner ring mill Bed include for being ground the bear inner ring grooved railway grinding machine (300) of bear inner ring grooved railway, the inner ring inner-diameter grinding machine (400) for being ground inner ring endoporus With the inner ring superfinishing grinding machine (500) for grinding bear inner ring grooved railway, the inner ring inner-diameter grinding machine is located at the bear inner ring grooved railway grinding machine Downstream, the inner ring super grinding bed are located at the downstream of the bear inner ring grooved railway grinding machine, and the outer ring grinding machine includes for being ground outer ring The outer ring raceway grinding machine (600) of raceway groove and outer ring superfinishing grinding machine (700) for grinding outer ring raceway, the outer ring superfinishing grinding machine Positioned at the downstream of the outer ring raceway grinding machine；

First cleaning machine includes that the inner ring cleaning dryer (800) for cleaning inner ring and the outer ring for cleaning outer ring are clear Dryer (900) is washed, the inner ring cleaning dryer is located at the downstream of the inner ring superfinishing grinding machine, and dryer is cleaned in the outer ring Positioned at the downstream of the outer ring superfinishing grinding machine；

First detection machine includes that the inner ring detection machine (1000) for detecting inner ring and the outer ring for detecting outer ring are detected Machine (1100), the inner ring detection machine is between the inner ring inner-diameter grinding machine and inner ring superfinishing grinding machine, the outer ring detection machine Between the outer ring raceway grinding machine and the outer ring raceway superfinishing grinding machine.

7. a kind of Production of bearing detecting system based on MES according to claim 1, it is characterised in that：Described second is clear Washing machine includes the Internal and external cycle cleaning machine (1800) for cleaning inside and outside circle and the semi-finished product cleaning machine for cleaning semi-finished product (1900) and the finished product cleaning machine (2000) for cleaning finished product；Second detection machine includes eddy current testing equipment (2100), axis Apparent size detection machine (10), mixed type bear vibration detection machine (20) and finished product detection machine (2200) are held, further includes Internal and external cycle Visual inspection machine (2300), clearance flexibility check machine (2400) and axial torque detection marking machine (2500)；

The Internal and external cycle visual inspection machine is located at the downstream of Internal and external cycle storage feeder, and the Internal and external cycle cleaning machine is located at interior The downstream of outer ring visual inspection machine, the eddy current testing equipment are located at the downstream of the Internal and external cycle cleaning machine, the trap assembly machine Positioned at the downstream of the eddy current testing equipment, the retainer squeeze riveter is located at the downstream of the trap assembly machine, the semi-finished product Cleaning machine is located at the downstream of the retainer squeeze riveter, and the bearing apparent size detection machine is located at the semi-finished product cleaning machine Downstream, the clearance flexibility check machine are located at the downstream of the bearing apparent size detection machine, and the finished product cleaning machine is located at The downstream of the clearance flexibility check machine, the greasing gland machine are located at the downstream of the finished product cleaning machine, the mixed type Bear vibration detection machine is located at the downstream of the greasing gland machine, and the axial direction torque detection marking machine is located at the mixing profile shaft The downstream of vibration detection machine is held, the finished product detection machine is located at the downstream of the axial torque detection marking machine, and the atomization is anti- Rust machine is located at the downstream of the finished product detection machine, and the packing machine is located at the downstream of the atomization antirust device.

8. a kind of Production of bearing detecting system based on MES according to claim 1, it is characterised in that：The number of the MES According to server include electronic board module, data collection module, failure analysis module, product back-tracing module, report form statistics module, Equipment resume monitoring module, authority management module and central processing module, the electronic board module, data collection module, event Hinder analysis module, product back-tracing module, report form statistics module, equipment resume monitoring module, authority management module respectively with it is described Central processing module connects.

9. a kind of Production of bearing detecting system based on MES according to claim 2, it is characterised in that：On the bearing End surface measurement mechanism is located at the downstream of first feed mechanism, and first switching mechanism is located at bearing upper surface detection The downstream of mechanism, the bearing lower face testing agency are located at the downstream of first switching mechanism, the brearing bore diameter Testing agency is located at the downstream of the bearing lower face testing agency, and the bearing side testing agency is located at the brearing bore The downstream of diameter testing agency, first cutting agency are located at the downstream of the bearing side testing agency.

10. a kind of Production of bearing detecting system based on MES according to claim 3, it is characterised in that：On described second Material mechanism includes conveyer belt (2011), receiving vat (2012) and the first push-and-pull cylinder, and second feed mechanism is positioned at described the The side of two transport mechanisms, and the conveying direction of the conveyer belt is perpendicular to the conveyance direction of the second transport mechanism, the rewinding Slot is located at the lower section of the end of conveyer belt, and first push-and-pull cylinder is connect with the receiving vat, and the receiving vat, which has, to be only capable of The first strip groove for accommodating a bearing is pushed and pulled by the first push-and-pull cylinder and drives receiving vat movement to realize to hold with conveying track It connects and bearing is carried to conveying track.