CN212093279U - Device for automatically detecting and sorting surface quality of roller - Google Patents
Device for automatically detecting and sorting surface quality of roller Download PDFInfo
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- CN212093279U CN212093279U CN201921870815.XU CN201921870815U CN212093279U CN 212093279 U CN212093279 U CN 212093279U CN 201921870815 U CN201921870815 U CN 201921870815U CN 212093279 U CN212093279 U CN 212093279U
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- roller
- rotary
- bearing roller
- pneumatic cylinder
- rollers
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Abstract
The utility model provides a device for bearing roller surface quality automated inspection and letter sorting, conveyer through special construction, it realizes bearing roller surface quality detection and sorts whether qualified roller to detect camera and letter sorting equipment, a simple efficient bearing roller surface quality detection device is provided, a device for bearing roller surface quality automated inspection, mainly by conveyer, terminal surface detection device, surface of revolution detection device and letter sorting mechanism four bibliographic categories divide and constitute, accomplish bearing roller's location conveying respectively, bearing roller's terminal surface detects, bearing roller's surface of revolution detects and bearing roller's letter sorting function. The detection device has high efficiency, simple structure and practical application value.
Description
Technical Field
The utility model belongs to detect technique, mechanical structure design field, especially relate to a device that is used for bearing roller surface quality automated inspection and letter sorting, specific make bearing roller accomplish on a special construction's conveyer belt to the quality detection of roller terminal surface and surface of revolution and sort whether qualified roller, provide a simple efficient bearing roller and detect and sorting device.
Background
The bearing roller is one of the most important core elements in the bearing, and the quality of the bearing roller directly influences the service performance and the service life of the bearing. The detection of most small and medium-sized enterprises on the bearing roller is to detect the end surface and the revolution surface of the bearing roller by a manual visual inspection method, the method is greatly influenced by human factors, and the quality and the efficiency of the detection of the bearing roller can be seriously influenced when people feel eyestrain; and the current equipment for detecting the surface quality of the bearing roller has a complex structure and cannot detect various types of rollers.
Disclosure of Invention
The utility model discloses main aim at overcomes above-mentioned prior art's shortcoming, provides a device that is used for bearing roller surface quality automated inspection and letter sorting, and conveyer, detection camera and the letter sorting equipment through special construction realize detecting bearing roller surface quality and sort whether qualified roller, provide a simple efficient bearing roller surface quality and detect and sorting device.
The device for automatically detecting and sorting the surface quality of the bearing roller mainly comprises a conveying device, an end face detection device, a revolution face detection device and a sorting mechanism, and different functions are respectively completed. The conveying device comprises a conveying belt with accessories and a roller station groove, wherein the conveying belt and the roller station groove are fixed through bolts and are used for positioning and conveying the bearing roller; two ends of the conveying device are respectively provided with an end face detection camera so as to realize the detection of two end faces of the bearing roller; the sorting device comprises a push rod cylinder and a defective product output groove, the sorting work of the bearing rollers is completed, when the detection camera transmits images to the computer and the images are analyzed by the computer to be unqualified, the computer sends out signals, at the moment, the push rod cylinder pushes the unqualified bearing rollers to the defective product output groove, otherwise, the push rod cylinder does not work, and the rollers continue to be transmitted along the conveyor belt; the revolution surface detection device comprises a revolution surface detection camera and a rotary pneumatic cylinder, when a bearing roller reaches a revolution surface detection station, the rotary pneumatic cylinder starts to work, a pneumatic cylinder rod extends out, an electromagnetic chuck at the front end of the pneumatic cylinder rod adsorbs the bearing roller and simultaneously the pneumatic cylinder rod rotates to drive the roller and the rotary pneumatic cylinder to do rotary motion together, at the moment, the revolution surface detection camera collects roller revolution surface information and feeds the information back to a computer for analysis, and after analysis, unqualified rollers are pushed to a defective product output groove by a push rod cylinder, and qualified rollers continue to be transmitted to the qualified product output groove along with a conveyor belt.
The utility model has the advantages of: (1) the utility model discloses need not manual operation, degree of automation is high, has overcome the unstable shortcoming of artifical inspection inefficiency and working condition. (2) The utility model discloses all actions are all accomplished on a conveyer belt, have advantages such as efficient, simple structure. (3) The utility model discloses can detect to the roller of different grade type and the roller of different models, improve the utilization ratio of whole device.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partial view of the conveying device of the present invention.
Fig. 3 is a schematic axonometric view of the structure of the utility model.
In the figure: 1-end face detection camera support, 2-end face detection camera 1, 3-roller station groove, 4-end face detection camera 2, 5-conveyor belt, 6-defective product output groove 1, 7-rotary pneumatic cylinder, 8-rotary pneumatic cylinder support, 9-defective product output groove 2, 10-qualified product output groove, 11-push rod cylinder support 2, 12-push rod cylinder 2, 13-revolution face detection camera support, 14-revolution face detection camera, 15-push rod cylinder 1, 16-push rod cylinder support 1, 17-conveyor belt accessory.
Detailed Description
The device for automatically detecting and sorting the surface quality of the bearing roller mainly comprises a conveying device, an end face detection device, a revolution face detection device and a sorting mechanism, and different functions are respectively completed. The conveying device comprises a conveying belt 5 with accessories and a roller station groove 3, wherein the conveying belt 5 and the roller station groove 3 are fixed through bolts and are used for positioning and conveying the bearing rollers; the two ends of the conveying device are respectively provided with an end face detection camera 2 and an end face detection camera 4, when the roller reaches a designated station, the end face detection cameras detect the end face of the roller, unqualified rollers are pushed to an unqualified output groove 6 by a push rod cylinder 15, and qualified rollers continue to move to a rotary face detection station along with a conveyor belt 5; the revolution surface detection device comprises a revolution surface detection camera 14 and a rotary pneumatic cylinder 7, when a bearing roller reaches a revolution surface detection station, the rotary pneumatic cylinder 7 starts to work, a pneumatic cylinder rod extends out, an electromagnetic chuck at the front end of the pneumatic cylinder rod adsorbs the bearing roller and simultaneously the pneumatic cylinder rod rotates to drive the roller and the rotary pneumatic cylinder to do revolution motion, at the moment, the revolution surface detection camera 14 collects roller revolution surface information and feeds the information back to a computer for analysis, unqualified rollers are pushed to a defective product output groove 9 by a push rod cylinder 12, and qualified rollers are continuously conveyed to a qualified product output groove along with a conveyor belt.
Claims (3)
1. The utility model provides a device that is used for roller surface quality automated inspection and letter sorting which characterized in that: the device for automatically detecting the surface quality of the bearing roller mainly comprises a conveying device, an end face detection device, a revolution face detection device and a sorting mechanism, and different functions are respectively completed, wherein the conveying device comprises a conveying belt (5) with accessories and a roller station groove (3), and the conveying belt (5) and the roller station groove (3) are fixed through bolts and are used for positioning and conveying the bearing roller; the end face detection cameras 1(2) and 2(4) are respectively arranged at two ends of the conveying device, when the rollers reach a designated station, the end face detection cameras detect the end faces of the rollers, unqualified rollers are pushed to an unqualified output groove 1(6) by a push rod cylinder 1(15), and qualified rollers continue to move to a rotary face detection station along with the conveying belt (5); the rotary surface detection device comprises a rotary surface detection camera (14) and a rotary pneumatic cylinder (7), when the bearing roller reaches a rotary surface detection station, the rotary pneumatic cylinder (7) starts to work, a pneumatic cylinder rod extends out, an electromagnetic chuck at the front end of the pneumatic cylinder rod adsorbs the bearing roller, meanwhile, the pneumatic cylinder rod rotates to drive the roller and the rotary pneumatic cylinder to do rotary motion together, at the moment, the rotary surface detection camera (14) collects roller rotary surface information and feeds the roller back to a computer for analysis, unqualified rollers are pushed to a defective product output groove 2(9) by a push rod cylinder 2(12), and qualified rollers are continuously conveyed to a qualified product output groove (10) along with a conveyor belt.
2. The device for the automatic detection and sorting of the surface quality of the rollers according to claim 1, characterized in that the revolution surface detection device uses a rotary pneumatic cylinder (7).
3. The device for the automatic detection and sorting of the surface quality of the rollers according to claim 1, characterized in that the rotary pneumatic cylinder (7) is equipped with an electromagnetic chuck at its front end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921870815.XU CN212093279U (en) | 2019-11-01 | 2019-11-01 | Device for automatically detecting and sorting surface quality of roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921870815.XU CN212093279U (en) | 2019-11-01 | 2019-11-01 | Device for automatically detecting and sorting surface quality of roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212093279U true CN212093279U (en) | 2020-12-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921870815.XU Expired - Fee Related CN212093279U (en) | 2019-11-01 | 2019-11-01 | Device for automatically detecting and sorting surface quality of roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212093279U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110681602A (en) * | 2019-11-01 | 2020-01-14 | 哈尔滨理工大学 | Device for automatically detecting and sorting surface quality of bearing roller |
| CN114887906A (en) * | 2022-05-06 | 2022-08-12 | 浙江庆元县和顺自动化科技有限公司 | Sorting all-in-one machine based on visual acquisition image |
-
2019
- 2019-11-01 CN CN201921870815.XU patent/CN212093279U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110681602A (en) * | 2019-11-01 | 2020-01-14 | 哈尔滨理工大学 | Device for automatically detecting and sorting surface quality of bearing roller |
| CN114887906A (en) * | 2022-05-06 | 2022-08-12 | 浙江庆元县和顺自动化科技有限公司 | Sorting all-in-one machine based on visual acquisition image |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201208 Termination date: 20211101 |
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| CF01 | Termination of patent right due to non-payment of annual fee |