CN105817423A - Quality testing conveying line and quality testing method thereof - Google Patents
Quality testing conveying line and quality testing method thereof Download PDFInfo
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- CN105817423A CN105817423A CN201610243615.6A CN201610243615A CN105817423A CN 105817423 A CN105817423 A CN 105817423A CN 201610243615 A CN201610243615 A CN 201610243615A CN 105817423 A CN105817423 A CN 105817423A
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- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000012372 quality testing Methods 0.000 title abstract 7
- 239000000463 material Substances 0.000 claims abstract description 126
- 238000007689 inspection Methods 0.000 claims description 21
- 230000007547 defect Effects 0.000 claims description 19
- 239000011159 matrix material Substances 0.000 claims description 18
- 230000000694 effects Effects 0.000 claims description 16
- 230000003068 static effect Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a quality testing conveying line and a quality testing method thereof. The quality testing conveying line comprises a first scanning device (291), a second scanning device (292), a first manipulator device (301) and a second manipulator device (302). The quality testing conveying line is characterized by further comprising a front conveying belt (2), a rear conveying belt (3) and a material overturning device, wherein the front conveying belt (2) and the rear conveying belt (3) are used for conveying material boxes (1); the material overturning device is used for clamping and overturning the two material boxes (1); a plurality of cavities which are distributed at intervals and are used for placing workpieces are formed in each material box (1); a feeding end of the material overturning device is connected with the front conveying belt (2); a discharging end of the material overturning device is connected with the rear conveying belt (3); the first manipulator device (301) is in signal connection with the first scanning device (291); and the second manipulator device (302) is in signal connection with the second scanning device (292). The quality testing conveying line has the advantages of high automation degree and high working efficiency.
Description
Technical field
The present invention relates to a kind of quality inspection pipeline and quality detecting method thereof.
Background technology
Workpiece, after completing to produce, needs through quality inspection links, in order to judge that workpiece is the most qualified.Some workpiece are particularly easy to defect or flaw occur in head and the bottom of workpiece, need to reject out by head substandard products workpiece and bottom substandard products workpiece, existing operator scheme, it it is the head whether existing defects first detecting workpiece, if existing defects, by mechanical hand or by artificial, head substandard products workpiece is picked out from good workpiece, then through mechanical hand or manually go to overturn those heads and be complete the workpiece of inspection, reexamine the bottom whether existing defects of workpiece, if existing defects, again bottom substandard products workpiece is picked out from good workpiece, final workpiece passes through quality inspection, so one improves the qualification rate that workpiece dispatches from the factory.But, due to needs hand inspection, hand picking substandard products workpiece, causing the problem existing for aforesaid operations flow process is inefficiency.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of quality inspection pipeline, this pipeline, it is achieved that head and bottom to workpiece are scanned and check finding out workpiece whether existing defects, and choose substandard products workpiece, and automaticity is high, and work efficiency is high.
For solving above-mentioned technical problem, the technical scheme that the present invention provides is: a kind of quality inspection pipeline, and it includes the first scanning means of the head for scanning workpiece, for scanning the first scanning means of the bottom of workpiece, for capturing the first robot device of head substandard products workpiece and for capturing the second robot device of bottom substandard products workpiece；It also includes the front conveyer belt for material box conveying, rear conveyer belt and for the materials overturning device that two material box are clamped and overturn, wherein, material box is provided with and multiple spaced apart treats the placed cavity that workpiece is placed, the input of described materials overturning device is connected with front conveyer belt, and the outfan of described materials overturning device is connected with rear conveyer belt；Described first scanning means and the first robot device are sequentially arranged at the side of front conveyer belt,
Wherein, described first robot device includes the first slide rail being located at front conveyer belt both sides, be erected between the first slide rail the first slide bar, it is located on the first slide bar the first workpiece grabbing portion with the first slide bar sliding fit and for controlling the first controller slided in the first workpiece grabbing portion, the first box body that the head substandard products workpiece for capturing is placed it is additionally provided with for the first workpiece grabbing portion between described first slide rail and front conveyer belt
Described first scanning means and the first controller signals connect, in order to capture out head substandard products workpiece from material box；
Described second scanning means and the second robot device are sequentially arranged at the side of rear conveyer belt, wherein, described second robot device includes the second slide rail being located at rear conveyer belt both sides, be erected between the second slide rail the second slide bar, it is located on the second slide bar the second workpiece crawl section with the second slide bar sliding fit and for controlling the second controller slided in second workpiece crawl section, the second box body that the bottom substandard products workpiece for capturing is placed it is additionally provided with for second workpiece crawl section between described second slide rail and rear conveyer belt
Described second scanning means is connected with second controller signal, in order to capture out bottom substandard products workpiece from material box.
As improvement, described materials overturning device include a fixed mount, two be mounted on the electric rotating machine of deceleration device, two for clamping and the rotation clamping and fixing device of gig magazine and a hoistable platform；Two described electric rotating machines are arranged on the both sides of fixed mount；The output shaft of said two deceleration device rotates clamping and fixing device with two respectively and is connected；Described hoistable platform is arranged on two fixed mounts rotated below clamping and fixing device.
As improvement, described rotate clamping and fixing device include the spill spin block of two hollows, upper and lower two to being able to fix two material box and can slide up and down so that two material box closer or far from material box fixation kit；Two pairs of material box fixation kits are slidably fitted in two spill spin blocks respectively；Every pair of material box fixation kit is formed by two material box fixation kits；Each material box fixation kit includes that a fixed block, two the fixing accommodating blocks of semi-circular, two semi-circular activities house block；Two described semi-circular activities house block and are rotatably assorted in the fixing accommodating block of two semi-circulars；The fixing accommodating block of two described semi-circulars is arranged on fixed block；Two described semi-circular activities house block and are rotatably installed on fixed block；The opening direction of upper pair of material box fixation kit is relative with the opening direction of lower pair of material box fixation kit；It is additionally provided with on described fixed block for driving two semi-circular activities to house the driving means that block slides.
As improvement, described driving means include a cylinder, two chains, two connection straps, two house, with two semi-circular activities, the sprocket wheel that block is connected respectively；Two described chains and two connection straps connect；The two ends of every chain are all connected with two connection straps；Two described chains are connected with two sprocket wheels respectively；Described cylinder is fixed on fixed block；The piston rod of described cylinder and a wherein connection of two connection straps；One it is additionally provided with for limiting the limited block of connection strap position on described fixed block.
As improvement, in each spill spin block, it is provided with upper and lower two material box fixation kits；Being equipped with driving motor and the decelerator of connection on each spill spin block, the outfan of described decelerator connects a leading screw；Described screw turns is connected on spill spin block；Being additionally provided with two nuts on described leading screw, two nuts are connected with upper and lower two material box fixation kits respectively.
As improvement, described leading screw being additionally provided with a bearing, the inner ring of described bearing is connected with screw turns, and the outer ring of described bearing is connected with spill spin block.
As improvement, described hoistable platform includes that four pieces of connecting plates, multiple driving cylinder and one drive flat board；In described four pieces of connecting plates wherein two pieces two-by-two intersect and two-by-two in the middle of by one rotating shaft connect；Other two pieces in described four pieces of connecting plates intersect and middle by a rotating shaft connection two-by-two two-by-two；The lower end of described four pieces of connecting plates is rotatably connected on fixed mount；The upper end of described four pieces of connecting plates is rotatably connected on the lower surface driving flat board；The body of the plurality of driving cylinder is fixed on fixed mount, and the cylinder rod of the plurality of driving cylinder is connected with driving flat board.
As improvement, described front conveyer belt is identical with the structure of rear conveyer belt；The structure of described front conveyer belt and rear conveyer belt is: include a static housing, the slide rail being respectively provided on two sides with a confession material box runner slip of described static housing upper surface；The middle part of described static housing is provided with multiple driving gear.
As improvement, before and after described material box, end is provided with baffle plate, and the front end of described rear conveyer belt is provided with a sideboard slided up and down, and described sideboard can offset with baffle plate.
After using above structure, the present invention compared with prior art, has the advantage that the first scanning means by being provided for scanning the head of workpiece, for scanning the first scanning means of the bottom of workpiece, for capturing the first robot device of head substandard products workpiece and for capturing the second robot device of bottom substandard products workpiece；It is provided for the front conveyer belt of material box conveying, rear conveyer belt and for the materials overturning device that two material box are clamped and overturn, wherein, material box is provided with and multiple spaced apart treats the placed cavity that workpiece is placed, the input of materials overturning device is connected with front conveyer belt, and the outfan of materials overturning device is connected with rear conveyer belt；First scanning means and the first robot device are sequentially arranged at the side of front conveyer belt, wherein, first robot device includes the first slide rail being located at front conveyer belt both sides, the first slide bar being erected between the first slide rail, it is located on the first slide bar the first workpiece grabbing portion with the first slide bar sliding fit and for controlling the first controller slided in the first workpiece grabbing portion, the first box body that the head substandard products workpiece for capturing is placed it is additionally provided with for the first workpiece grabbing portion between first slide rail and front conveyer belt, first scanning means and the first controller signals connect, in order to capture out head substandard products workpiece from material box；Second scanning means and the second robot device are sequentially arranged at the side of rear conveyer belt, wherein, described second robot device includes the second slide rail being located at rear conveyer belt both sides, the second slide bar being erected between the second slide rail, it is located on the second slide bar the second workpiece crawl section with the second slide bar sliding fit and for controlling the second controller slided in second workpiece crawl section, the second box body that the bottom substandard products workpiece for capturing is placed it is additionally provided with for second workpiece crawl section between described second slide rail and rear conveyer belt, second scanning means is connected with second controller signal, in order to capture out bottom substandard products workpiece from material box.This pipeline, it is achieved the head of workpiece and bottom are scanned and check finding out workpiece whether existing defects, and choose substandard products workpiece, and automaticity is high, and work efficiency is high.
The technical problem to be solved in the present invention is to provide the quality detecting method of a kind of quality inspection pipeline, the method, it is possible to head and bottom to workpiece are scanned and choose exactly substandard products workpiece, and automaticity is high, and work efficiency is high.
Step one: the first scanning means is scanned for the head of each workpiece in the material box that front tape transport comes；
Step 2: the first scanning means obtains the head scanning image of each workpiece in material box, above-mentioned head scanning image is split for unit with single workpiece, with a matrix type the head scanning image of each workpiece is marked, wherein, matrix is provided with the head scanning image numerical value one to one with each workpiece, contrast one by one with the head zero defect image of workpiece that prestored in the first scanning means the most again, it may be judged whether consistent；
Step 3: if existing inconsistent, then record and the positional information of the numerical value in the matrix corresponding to this workpiece, if all consistent, jumps to step 5；
Step 4: connected by the signal of the first robot device and the first scanning means, it is thus achieved that the positional information of the workpiece of head defect, and capture out head substandard products workpiece from material box；
Step 5: through the conveying of front conveyer belt, then by the upset of materials overturning device, the second scanning means is scanned for the head of each workpiece in the material box that tape transport later comes；
Step 6: the second scanning means obtains the bottom scan image of each workpiece in material box, above-mentioned bottom scan image is split for unit with single workpiece, with a matrix type the bottom scan image of each workpiece is marked, wherein, matrix is provided with the bottom scan image numerical value one to one with each workpiece, contrast one by one with the bottom zero defect image of workpiece that prestored in the second scanning means the most again, it may be judged whether consistent；
Step 7: if existing inconsistent, then record and the positional information of the numerical value in the matrix corresponding to this workpiece, if all consistent, jumps to step 9；
Step 8: connected by the signal of the second robot device and the second scanning means, it is thus achieved that the positional information of the workpiece of bottom defect, and capture out head substandard products workpiece from material box；
Step 9: rear tape transport goes out material box.
After using above method, the present invention compared with prior art, has the advantage that by scanning, contrast, the position at locking substandard products workpiece place, and taking out substandard products workpiece by gripper of manipulator, automaticity is high, and work efficiency is high.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is the overall structure schematic diagram of the materials overturning device of the present invention.
Fig. 3 is the structural representation of the hoistable platform of the present invention.
Fig. 4 is the structural representation rotated under clamping and fixing device undamped state of the present invention.
Fig. 5 is the structural representation rotated under clamping and fixing device clamped condition of the present invention.
Fig. 6 is the structural representation rotated under the postrotational clamped condition of clamping and fixing device of the present invention.
Fig. 7 is the structural representation after the rotation clamping and fixing device postrotational releasing clamped condition of the present invention.
Fig. 8 is the flow chart of the present invention.
Fig. 9 is the structural representation of the material box of the present invention.
nullShown in figure: 1、Material box，101、Placed cavity，2、Front conveyer belt，3、Rear conveyer belt，4、Fixed mount，5、Deceleration device，6、Electric rotating machine，7、Spill spin block，8、Fixed block，9、The fixing accommodating block of semi-circular，10、Semi-circular activity houses block，11、Cylinder，12、Chain，13、Connection strap，14、Sprocket wheel，15、Limited block，16、Drive motor，17、Decelerator，18、Leading screw，19、Nut，20、Bearing，21、Connecting plate，22、Drive cylinder，23、Drive flat board，24、Static housing，25、Slide rail，26、Drive gear，27、Baffle plate，28、Sideboard，291、First scanning means，292、Second scanning means，301、First robot device，3011、First slide rail，3012、First slide bar，3013、First workpiece grabbing portion，3014、First controller，3015、First box body，302、Second robot device，3021、Second slide rail，3022、Second slide bar，3023、Second workpiece crawl section，3024、Second controller，3025、Second box body.
Detailed description of the invention
The present invention is described in further detail below in conjunction with the accompanying drawings.
As shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, accompanying drawing 5, accompanying drawing 6, accompanying drawing 7 and accompanying drawing 9, one quality inspection pipeline of the present invention, it includes the first scanning means 291 of the head for scanning workpiece, for scanning the first scanning means 292 of the bottom of workpiece, for capturing the first robot device 301 of head substandard products workpiece and for capturing the second robot device 302 of bottom substandard products workpiece；It also includes the front conveyer belt 2 for material box 1 conveying, rear conveyer belt 3 and for the materials overturning device that two material box 1 are clamped and overturn, wherein, material box 1 is provided with and multiple spaced apart treats the placed cavity 101 that workpiece is placed, the input of described materials overturning device is connected with front conveyer belt 2, and the outfan of described materials overturning device is connected with rear conveyer belt 3；Two material box 1 can be clamped and overturn by materials overturning device, specifically refer to materials overturning device and self be provided with a material box 1, the material box 1 carried by front conveyer belt 2, after entering in materials overturning device, the material box 1 that the material box 1 that the clamping of materials overturning device is carried by front conveyer belt 2 is arranged with self, and after Fan Zhuan, the connection that materials overturning device releases with the material box 1 self arranged coordinates so that this material box 1 is transferred out by rear conveyer belt 3；Wherein, materials overturning device establishes a connection with the material box 1 carried by front conveyer belt 2, this material box 1 is made to become the material box 1 that materials overturning device self is arranged, so circulation, so, it is not necessary to the module of holdfast magazine 1 is additionally set, for other turning device, the manufacturing cost of the materials overturning device of this pipeline is relatively low, and described first scanning means 291 and the first robot device 301 are sequentially arranged at the side of front conveyer belt 2
Wherein, described first robot device 301 includes the first slide rail 3011 being located at front conveyer belt 2 both sides, be erected between the first slide rail 3011 the first slide bar 3012, it is located on the first slide bar 3012 the first workpiece grabbing portion 3013 with the first slide bar 3012 sliding fit and for controlling the first controller 3014 slided in the first workpiece grabbing portion 3013, the first box body 3015 that the head substandard products workpiece for capturing is placed it is additionally provided with for the first workpiece grabbing portion 3013 between described first slide rail 3011 and front conveyer belt 2
Described first scanning means 291 is connected with the first controller 3014 signal, in order to capture out head substandard products workpiece from material box 1；
Described second scanning means 292 and the second robot device 302 are sequentially arranged at the side of rear conveyer belt 3, wherein, described second robot device 302 includes the second slide rail 3021 being located at rear conveyer belt 3 both sides, the second slide bar 3022 being erected between the second slide rail 3021, it is located on the second slide bar 3022 the second workpiece crawl section 3023 with the second slide bar 3022 sliding fit and for controlling the second controller 3024 slided in second workpiece crawl section 3023, the second box body 3025 that the bottom substandard products workpiece for capturing is placed it is additionally provided with for second workpiece crawl section 3023 between described second slide rail 3021 and rear conveyer belt 3,
Described second scanning means 292 is connected with second controller 3024 signal, in order to capture out bottom substandard products workpiece from material box 1.
Described materials overturning device includes that a fixed mount 4, two is mounted on the electric rotating machine 6, two of deceleration device 5 for clamping and the rotation clamping and fixing device of gig magazine 1 and a hoistable platform；Two described electric rotating machines 6 are arranged on the both sides of fixed mount 4；The output shaft of said two deceleration device 5 rotates clamping and fixing device with two respectively and is connected；Described hoistable platform is arranged on two fixed mounts 4 rotated below clamping and fixing device.
Described rotate clamping and fixing device include the spill spin block 7 of two hollows, upper and lower two to being able to fix two material box 1 and can slide up and down so that two material box 1 closer or far from material box fixation kit；Two pairs of material box fixation kits are slidably fitted in two spill spin blocks 7 respectively；Every pair of material box fixation kit is formed by two material box fixation kits；Each material box fixation kit includes that fixing accommodating 9, two the semi-circular activities of block of 8, two semi-circulars of a fixed block house block 10；Two described semi-circular activities house block 10 and are rotatably assorted in the fixing accommodating block 9 of two semi-circulars；The fixing accommodating block 9 of two described semi-circulars is arranged on fixed block 8；Two described semi-circular activities house block 10 and are rotatably installed on fixed block 8；The opening direction of upper pair of material box fixation kit is relative with the opening direction of lower pair of material box fixation kit；It is additionally provided with on described fixed block 8 for driving two semi-circular activities to house the driving means that block 10 slides.
Described driving means includes that a cylinder 12, two connection straps of 11, two chains 13, two house, with two semi-circular activities, the sprocket wheel 14 that block 10 is connected respectively；Two described chains 12 are connected with two connection straps 13；The two ends of every chain 12 are all connected with two connection straps 13；Two described chains 13 are connected with two sprocket wheels 14 respectively；Described cylinder 11 is fixed on fixed block 8；The piston rod of described cylinder 11 and a wherein connection of two connection straps 13；One it is additionally provided with for limiting the limited block 15 of connection strap 13 position on described fixed block 8.
Upper and lower two material box fixation kits it are provided with in each spill spin block 7；Being equipped with driving motor 16 and the decelerator 17 of connection on each spill spin block 7, the outfan of described decelerator 17 connects a leading screw 18；Described leading screw 18 is rotatably connected on spill spin block 7；Being additionally provided with two nuts 19 on described leading screw 18, two nuts 19 are connected with upper and lower two material box fixation kits respectively.
Being additionally provided with a bearing 20 on described leading screw 18, the inner ring of described bearing 20 is connected with screw turns, and the outer ring of described bearing 20 is connected with spill spin block 7.
Described hoistable platform includes that four pieces of connecting plates 21, multiple driving cylinder 22 and drive flat board 23；In described four pieces of connecting plates 21 wherein two pieces intersect two-by-two and two-by-two in the middle of connected by a rotating shaft 24；In described four pieces of connecting plates 21 other two pieces intersect two-by-two and two-by-two in the middle of connected by a rotating shaft 24；The lower end of described four pieces of connecting plates 21 is rotatably connected on fixed mount 4；The upper end of described four pieces of connecting plates 21 is rotatably connected on the lower surface driving flat board 23；The body of the plurality of driving cylinder 22 is fixed on fixed mount 4, and the cylinder rod of the plurality of driving cylinder 22 is connected with driving flat board 23.
Described front conveyer belt 2 is identical with the structure of rear conveyer belt 3；The structure of described front conveyer belt 2 and rear conveyer belt 3 is: include a static housing 24, the slide rail 25 being respectively provided on two sides with a confession material box 1 runner slip of described static housing 24 upper surface；The middle part of described static housing 24 is provided with multiple driving gear 26.
Before and after described material box 1, end is provided with baffle plate 27, and the front end of described rear conveyer belt 3 is provided with a sideboard 28 slided up and down, and described sideboard 28 can offset with baffle plate 27.
As shown in Figure 8, the quality detecting method of the present invention a kind of quality inspection pipeline,
Step one: the first scanning means 291 is scanned for the head of each workpiece in the material box 1 that the conveying of front conveyer belt 2 comes；
Step 2: the first scanning means 291 obtains the head scanning image of each workpiece in material box 1, above-mentioned head scanning image is split for unit with single workpiece, with a matrix type the head scanning image of each workpiece is marked, wherein, matrix is provided with the head scanning image numerical value one to one with each workpiece, contrast one by one with the head zero defect image of workpiece that prestored in the first scanning means 291 the most again, it may be judged whether consistent；
Step 3: if existing inconsistent, then record and the positional information of the numerical value in the matrix corresponding to this workpiece, if all consistent, jumps to step 5；
Step 4: be connected by the signal of the first robot device 301 with the first scanning means 291, it is thus achieved that the positional information of the workpiece of head defect, and from material box 1, capture out head substandard products workpiece；
Step 5: through the conveying of front conveyer belt 2, then by the upset of materials overturning device, the second scanning means 292 is scanned for the head of each workpiece in the material box 1 that the conveying of conveyer belt 3 later comes；
Step 6: the second scanning means 292 obtains the bottom scan image of each workpiece in material box 1, above-mentioned bottom scan image is split for unit with single workpiece, with a matrix type the bottom scan image of each workpiece is marked, wherein, matrix is provided with the bottom scan image numerical value one to one with each workpiece, contrast one by one with the bottom zero defect image of workpiece that prestored in the second scanning means 292 the most again, it may be judged whether consistent；
Step 7: if existing inconsistent, then record and the positional information of the numerical value in the matrix corresponding to this workpiece, if all consistent, jumps to step 9；
Step 8: be connected by the signal of the second robot device 302 with the second scanning means 292, it is thus achieved that the positional information of the workpiece of bottom defect, and from material box 1, capture out head substandard products workpiece；
Step 9: rear conveyer belt 3 transfers out material box 1.
Below only highly preferred embodiment of the present invention is described, but is not to be construed as limitations on claims.The present invention is not limited only to above example, and all various changes made in the protection domain of independent claims of the present invention are the most within the scope of the present invention.
Claims (10)
1. a quality inspection pipeline, it includes first scanning means (291) of the head for scanning workpiece, for scanning second scanning means (292) of the bottom of workpiece, for capturing first robot device (301) of head substandard products workpiece and for capturing second robot device (302) of bottom substandard products workpiece；It is characterized in that: it also includes the front conveyer belt (2), the rear conveyer belt (3) that carry for material box (1) and is used for the materials overturning device that two material box (1) are clamped and overturn, wherein, material box (1) is provided with and multiple spaced apart treats the placed cavity (101) that workpiece is placed, the input of described materials overturning device is connected with front conveyer belt (2), and the outfan of described materials overturning device is connected with rear conveyer belt (3)；Described first scanning means (291) and the first robot device (301) are sequentially arranged at the side of front conveyer belt (2),
Wherein, described first robot device (301) includes the first slide rail (3011) being located at front conveyer belt (2) both sides, the first slide bar (3012) being erected between the first slide rail (3011), it is located on the first slide bar (3012) the first workpiece grabbing portion (3013) with the first slide bar (3012) sliding fit and for controlling the first controller (3014) slided in the first workpiece grabbing portion (3013), the first box body (3015) that the head substandard products workpiece for capturing is placed it is additionally provided with for the first workpiece grabbing portion (3013) between described first slide rail (3011) and front conveyer belt (2),
Described first scanning means (291) is connected with the first controller (3014) signal, in order to capture out head substandard products workpiece from material box (1)；
Described second scanning means (292) and the second robot device (302) are sequentially arranged at the side of rear conveyer belt (3), wherein, described second robot device (302) includes the second slide rail (3021) being located at rear conveyer belt (3) both sides, the second slide bar (3022) being erected between the second slide rail (3021), it is located on the second slide bar (3022) the second workpiece crawl section (3023) with the second slide bar (3022) sliding fit and is used for the second controller (3024) controlling to slide second workpiece crawl section (3023), the second box body (3025) that the bottom substandard products workpiece for capturing is placed it is additionally provided with for second workpiece crawl section (3023) between described second slide rail (3021) and rear conveyer belt (3),
Described second scanning means (292) is connected with second controller (3024) signal, in order to capture out bottom substandard products workpiece from material box (1).
Quality inspection pipeline the most according to claim 1, it is characterised in that: described materials overturning device include a fixed mount (4), two be mounted on the electric rotating machine (6) of deceleration device (5), two for clamping and the rotation clamping and fixing device of gig magazine (1) and a hoistable platform；Two described electric rotating machines (6) are arranged on the both sides of fixed mount (4)；The output shaft of said two deceleration device (5) rotates clamping and fixing device with two respectively and is connected；Described hoistable platform is arranged on two fixed mounts (4) rotated below clamping and fixing device.
Quality inspection pipeline the most according to claim 2, it is characterised in that: described rotate clamping and fixing device include the spill spin block (7) of two hollows, upper and lower two to being able to fix two material box (1) and can slide up and down so that two material box (1) closer or far from material box fixation kit；Two pairs of material box fixation kits are slidably fitted in two spill spin blocks (7) respectively；Every pair of material box fixation kit is formed by two material box fixation kits；Each material box fixation kit includes that a fixed block (8), two the fixing accommodating blocks (9) of semi-circular, two semi-circular activities house block (10)；Two described semi-circular activities house block (10) and are rotatably assorted in the fixing accommodating block (9) of two semi-circulars；The fixing accommodating block (9) of two described semi-circulars is arranged on fixed block (8)；Two described semi-circular activities house block (10) and are rotatably installed on fixed block (8)；The opening direction of upper pair of material box fixation kit is relative with the opening direction of lower pair of material box fixation kit；It is additionally provided with on described fixed block (8) for driving two semi-circular activities to house the driving means that block (10) slides.
Quality inspection pipeline the most according to claim 3, it is characterised in that: described driving means include a cylinder (11), two chains (12), two connection straps (13), two house the sprocket wheel (14) that block (10) is connected respectively with two semi-circular activities；Two described chains (12) are connected with two connection straps (13)；The two ends of every chain (12) are all connected with two connection straps (13)；Two described chains (13) are connected with two sprocket wheels (14) respectively；Described cylinder (11) is fixed on fixed block (8)；The piston rod of described cylinder (11) and a wherein connection of two connection straps (13)；One it is additionally provided with for limiting the limited block (15) of connection strap (13) position on described fixed block (8).
Quality inspection pipeline the most according to claim 3, it is characterised in that: it is provided with upper and lower two material box fixation kits in each spill spin block (7)；Being equipped with driving motor (16) and the decelerator (17) of connection on each spill spin block (7), the outfan of described decelerator (17) connects a leading screw (18)；Described leading screw (18) is rotatably connected on spill spin block (7)；Being additionally provided with two nuts (19) on described leading screw (18), two nuts (19) are connected with upper and lower two material box fixation kits respectively.
Quality inspection pipeline the most according to claim 5, it is characterised in that: being additionally provided with a bearing (20) on described leading screw (18), the inner ring of described bearing (20) is connected with screw turns, and the outer ring of described bearing (20) is connected with spill spin block (7).
Quality inspection pipeline the most according to claim 2, it is characterised in that: described hoistable platform includes that four pieces of connecting plates (21), multiple driving cylinder (22) and one drive flat board (23)；In described four pieces of connecting plates (21) wherein two pieces two-by-two intersect and two-by-two in the middle of by a rotating shaft (24) connect；Other two pieces in described four pieces of connecting plates (21) intersect and middle by a rotating shaft (24) connection two-by-two two-by-two；The lower end of described four pieces of connecting plates (21) is rotatably connected on fixed mount (4)；The upper end of described four pieces of connecting plates (21) is rotatably connected on the lower surface driving flat board (23)；The body of the plurality of driving cylinder (22) is fixed on fixed mount (4), and the cylinder rod of the plurality of driving cylinder (22) is connected with driving flat board (23).
Quality inspection pipeline the most according to claim 2, it is characterised in that: described front conveyer belt (2) is identical with the structure of rear conveyer belt (3)；The structure of described front conveyer belt (2) and rear conveyer belt (3) is: include a static housing (24), the slide rail (25) being respectively provided on two sides with confession material box (1) runner slip of described static housing (24) upper surface；The middle part of described static housing (24) is provided with multiple driving gear (26).
Quality inspection pipeline the most according to claim 8, it is characterized in that: before and after described material box (1), end is provided with baffle plate (27), the front end of described rear conveyer belt (3) is provided with a sideboard slided up and down (28), and described sideboard (28) can offset with baffle plate (27).
10. the quality detecting method of a quality inspection pipeline according to claim 1, it is characterised in that:
Step one: the first scanning means (291) is scanned for the head of each workpiece in the material box (1) that front conveyer belt (2) conveying comes；
Step 2: the first scanning means (291) obtains the head scanning image of each workpiece in material box (1), above-mentioned head scanning image is split for unit with single workpiece, with a matrix type the head scanning image of each workpiece is marked, wherein, matrix is provided with the head scanning image numerical value one to one with each workpiece, contrast one by one with the head zero defect image of workpiece that prestored in the first scanning means (291) the most again, it may be judged whether consistent；
Step 3: if existing inconsistent, then record and the positional information of the numerical value in the matrix corresponding to this workpiece, if all consistent, jumps to step 5；
Step 4: be connected by the signal of the first robot device (301) with the first scanning means (291), it is thus achieved that the positional information of the workpiece of head defect, and from material box (1), capture out head substandard products workpiece；
Step 5: through the conveying of front conveyer belt (2), then by the upset of materials overturning device, the second scanning means (292) is scanned for the head of each workpiece in the material box (1) that conveyer belt later (3) conveying comes；
Step 6: the second scanning means (292) obtains the bottom scan image of each workpiece in material box (1), above-mentioned bottom scan image is split for unit with single workpiece, with a matrix type the bottom scan image of each workpiece is marked, wherein, matrix is provided with the bottom scan image numerical value one to one with each workpiece, contrast one by one with the bottom zero defect image of workpiece that prestored in the second scanning means (292) the most again, it may be judged whether consistent；
Step 7: if existing inconsistent, then record and the positional information of the numerical value in the matrix corresponding to this workpiece, if all consistent, jumps to step 9；
Step 8: be connected by the signal of the second robot device (302) with the second scanning means (292), it is thus achieved that the positional information of the workpiece of bottom defect, and from material box (1), capture out head substandard products workpiece；
Step 9: rear conveyer belt (3) transfers out material box (1).
Priority Applications (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810218872.3A CN108421721A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810260873.4A CN108526032B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
| CN201810219388.2A CN108421722A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810218871.9A CN108686983A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810260532.7A CN108526028B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
| CN201810219386.3A CN108273755A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201610243615.6A CN105817423B (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline and its quality detecting method |
| CN201810260876.8A CN108421731A (en) | 2016-04-18 | 2016-04-18 | A kind of quality detecting method of quality inspection pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610243615.6A CN105817423B (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline and its quality detecting method |
Related Child Applications (7)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810260876.8A Division CN108421731A (en) | 2016-04-18 | 2016-04-18 | A kind of quality detecting method of quality inspection pipeline |
| CN201810218872.3A Division CN108421721A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810260532.7A Division CN108526028B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
| CN201810219388.2A Division CN108421722A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810260873.4A Division CN108526032B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
| CN201810218871.9A Division CN108686983A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810219386.3A Division CN108273755A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105817423A true CN105817423A (en) | 2016-08-03 |
| CN105817423B CN105817423B (en) | 2018-05-08 |
Family
ID=56527129
Family Applications (8)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810218871.9A Withdrawn CN108686983A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810260873.4A Active CN108526032B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
| CN201810260876.8A Withdrawn CN108421731A (en) | 2016-04-18 | 2016-04-18 | A kind of quality detecting method of quality inspection pipeline |
| CN201610243615.6A Active CN105817423B (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline and its quality detecting method |
| CN201810219388.2A Withdrawn CN108421722A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810260532.7A Active CN108526028B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
| CN201810219386.3A Pending CN108273755A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810218872.3A Withdrawn CN108421721A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
Family Applications Before (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810218871.9A Withdrawn CN108686983A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810260873.4A Active CN108526032B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
| CN201810260876.8A Withdrawn CN108421731A (en) | 2016-04-18 | 2016-04-18 | A kind of quality detecting method of quality inspection pipeline |
Family Applications After (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810219388.2A Withdrawn CN108421722A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810260532.7A Active CN108526028B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
| CN201810219386.3A Pending CN108273755A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
| CN201810218872.3A Withdrawn CN108421721A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (8) | CN108686983A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106862097A (en) * | 2017-03-27 | 2017-06-20 | 江苏凯伦铝业有限公司 | Photovoltaic module aluminium frame full-automatic detection apparatus |
| CN108515028A (en) * | 2018-04-08 | 2018-09-11 | 合肥研力电子科技有限公司 | Efficient automatic sorting apparatus |
| CN109521031A (en) * | 2018-11-29 | 2019-03-26 | 昆山睿力得软件技术有限公司 | A kind of appearance delection device of tabular product |
| CN109746192A (en) * | 2019-01-28 | 2019-05-14 | 深圳市兴华炜科技有限公司 | A kind of camera lens Surface testing jig, device and method |
| CN115090543A (en) * | 2022-06-30 | 2022-09-23 | 扬州大学 | Rotating finger-clamping vibrating type two-column constant-attitude water chestnut distributing device |
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| CN111250421A (en) * | 2020-03-23 | 2020-06-09 | 山东瑞吉德自动化股份有限公司 | Ammeter sorting method |
| CN112007878A (en) * | 2020-09-08 | 2020-12-01 | 苏州中浩源智能科技有限公司 | Visual detection equipment |
| CN114273249B (en) * | 2022-01-05 | 2024-04-09 | 上海新孚美变速箱技术服务有限公司 | Automatic scanning, detecting and classifying device for automobile gearbox parts |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108273755A (en) | 2018-07-13 |
| CN108526028B (en) | 2020-12-08 |
| CN108421722A (en) | 2018-08-21 |
| CN108421731A (en) | 2018-08-21 |
| CN108526028A (en) | 2018-09-14 |
| CN108526032A (en) | 2018-09-14 |
| CN108526032B (en) | 2020-12-11 |
| CN108686983A (en) | 2018-10-23 |
| CN108421721A (en) | 2018-08-21 |
| CN105817423B (en) | 2018-05-08 |
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Effective date of registration: 20180413 Address after: 312500 Xinchang City, Shaoxing Province, four seasons garden, building 2, room 1, unit 232, room Applicant after: ZHANG FANGJUN Address before: 312464 Zhejiang city of Shaoxing province Ganlin town of Shengzhou City Ocean Bridge SANHENG Tools Co. Ltd. Applicant before: Huang Xuewei |
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Effective date of registration: 20190202 Address after: 238074 Party and Mass Service Center, Zhongyuan Town, Chaohu City, Hefei City, Anhui Province (No. 6 Hengjie) Patentee after: Hefei Haide Intelligent Technology Co., Ltd. Address before: 312500 232 unit, 2 units, 1 seasons garden, Xinchang County, Shaoxing, Zhejiang. Patentee before: ZHANG FANGJUN |
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