CN105772976A - Device used for comprehensively scanning workpiece and conducting welding and implementation method of device - Google Patents
Device used for comprehensively scanning workpiece and conducting welding and implementation method of device Download PDFInfo
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- CN105772976A CN105772976A CN201610246605.8A CN201610246605A CN105772976A CN 105772976 A CN105772976 A CN 105772976A CN 201610246605 A CN201610246605 A CN 201610246605A CN 105772976 A CN105772976 A CN 105772976A
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- 238000003466 welding Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 10
- 230000007547 defect Effects 0.000 claims description 55
- 230000000694 effects Effects 0.000 claims description 16
- 230000003068 static effect Effects 0.000 claims description 10
- 238000005476 soldering Methods 0.000 claims description 8
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
- B23K31/125—Weld quality monitoring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- Pathology (AREA)
- Health & Medical Sciences (AREA)
- Immunology (AREA)
- Textile Engineering (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Signal Processing (AREA)
- Quality & Reliability (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Specific Conveyance Elements (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a device used for comprehensively scanning a workpiece and conducting welding and an implementation method of the device. The device comprises a front conveying belt (2), a rear conveying belt (3) and a material overturning device, wherein the front conveying belt (2) and the rear conveying belt (3) are used for conveying material boxes (1), and the material overturning device is used for clamping and overturning the two material boxes (1). The input end of the material overturning device is connected with the front conveying belt (2). The output end of the material overturning device is connected with the rear conveying belt (3). One side of the front conveying belt (2) is provided with a first scanning device (291) and a first welding device (301) in sequence. The first welding device (301) is in signal connection with the first scanning device (291). One side of the rear conveying belt (3) is provided with a second scanning device (292) and a second welding device (302) in sequence. The second welding device (302) is in signal connection with the second scanning device (292). The device has the beneficial effects of being high in automation degree and high in working efficiency.
Description
Technical field
The present invention relates to a kind of for scanning workpiece and implementing device and its implementation of welding comprehensively.
Background technology
Workpiece is after completing production, it is necessary to through quality inspection links, in order to judge that whether workpiece is qualified.Some workpiece workpiece head and bottom is especially easy defect or flaw occurs, first pass through detection equipment or manual measuring device, require over relevant device again to make up, existing concrete operations pattern is as follows: first detect the head whether existing defects (head of detection workpiece whether existing defects goes surface sweeping defect by manual detection or by scanning means) of workpiece, if existing defects, carry out human weld's operation to supply a gap, then through mechanical hand or manually go upset workpiece, reexamine the bottom whether existing defects of workpiece, if existing defects, carry out human weld's operation again to supply a gap.Said process there is a problem that inefficiency.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of for scanning workpiece and implementing the device of welding comprehensively, and this device is by installing turning device additional, can the head of workpiece and bottom be scanned and be checked find out defect area, making up again through welding, automaticity is high, and work efficiency is high.
For solving above-mentioned technical problem, technical scheme provided by the invention is: it includes for carrying the front conveyer belt of the material box equipped with workpiece, rear conveyer belt and the materials overturning device for two material box are clamped and overturn, the input of described materials overturning device is connected with front conveyer belt, and the outfan of described materials overturning device is connected with rear conveyer belt；The side of described front conveyer belt is sequentially provided with the first scanning means of the head for scanning the workpiece on material box and the head of the workpiece on material box carries out the first welder of soldering,
Wherein, described first welder include being located at front conveyer belt both sides the first slide rail, be erected between the first slide rail with the first slide bar of the first slide rail sliding fit, be located on the first slide bar with the first of the first slide bar sliding fit and weld termination and for controlling the first controller of the first welding termination and the first sliding bar；
First controller signals of described first scanning means and the first welder connects, in order to the defect area of the workpiece that the first scanning means scans is implemented welding operation；
The side of described rear conveyer belt is sequentially provided with the second scanning means of the bottom for scanning the workpiece on material box and the head of the workpiece on material box carries out the second welder of soldering,
Wherein, described second welder include being located at rear conveyer belt both sides the second slide rail, be erected between the second slide rail with the second slide bar of the second slide rail sliding fit, be located on the second slide bar with the second of the second slide bar sliding fit and weld termination and for controlling the second controller of the second welding termination and the second sliding bar；
The second controller signal of described second scanning means and the second welder connects, in order to the defect area of the workpiece that the second scanning means scans is implemented welding operation.
As improvement, described materials overturning device include a fixed mount, two be mounted on the electric rotating machine of deceleration device, two for clamping and the rotation clamping and fixing device of gig magazine and a hoistable platform；Two described electric rotating machines are arranged on the both sides of fixed mount；The output shaft of said two deceleration device rotates clamping and fixing device with two respectively and is connected；Described hoistable platform is arranged on two fixed mounts rotated below clamping and fixing device.
As improvement, described rotate clamping and fixing device include two hollows spill spin block, upper and lower two pairs be able to fix two material box and can slide up and down so that two material box closer or far from material box fixation kit；Two pairs of material box fixation kits are slidably fitted in two spill spin blocks respectively；Every pair of material box fixation kit forms by two material box fixation kits；Each material box fixation kit includes a fixed block, two the fixing accommodating blocks of semi-circular, two accommodating blocks of semi-circular activity；The accommodating block of two described semi-circular activities is rotatably assorted in the fixing accommodating block of two semi-circulars；The fixing accommodating block of two described semi-circulars is arranged on fixed block；The accommodating block of two described semi-circular activities is rotatably installed on fixed block；The opening direction of upper pair of material box fixation kit is relative with the opening direction of lower pair of material box fixation kit；Described fixed block is additionally provided with the driving device for driving the accommodating block of two semi-circular activities to slide.
As improvement, described driving device includes a cylinder, two chains, two connection straps, two sprocket wheels being connected respectively with the accommodating block of two semi-circular activities；Two described chains and two connection straps connect；The two ends of every chain are all connected with two connection straps；Two described chains are connected with two sprocket wheels respectively；Described cylinder is fixed on fixed block；A wherein connection of the piston rod of described cylinder and two connection straps；Described fixed block is additionally provided with one for limiting the limited block of connection strap position.
As improvement, in each spill spin block, it is provided with upper and lower two material box fixation kits；Being equipped with drive motor and the decelerator of connection on each spill spin block, the outfan of described decelerator is connected to a leading screw；Described screw turns is connected on spill spin block；Being additionally provided with two nuts on described leading screw, two nuts are connected with upper and lower two material box fixation kits respectively.
As improvement, described leading screw being additionally provided with a bearing, the inner ring of described bearing is connected with screw turns, and the outer ring of described bearing is connected with spill spin block.
As improvement, described hoistable platform includes four pieces of connecting plates, multiple driving cylinder and drives flat board；In described four pieces of connecting plates wherein two pieces between two intersect and between two in the middle of by one rotating shaft connect；Other two pieces in described four pieces of connecting plates intersect and middle by a rotating shaft connection between two between two；The lower end of described four pieces of connecting plates is rotatably connected on fixed mount；The upper end of described four pieces of connecting plates is rotatably connected on the lower surface driving flat board；The body of the plurality of driving cylinder is fixed on fixed mount, and the cylinder rod of the plurality of driving cylinder is connected with driving flat board.
As improvement, described front conveyer belt is identical with the structure of rear conveyer belt；The structure of described front conveyer belt and rear conveyer belt is: include a static housing, the slide rail being respectively provided on two sides with a confession material box runner slip of described static housing upper surface；The middle part of described static housing is provided with multiple driving gear.
As improvement, the front and back end of described material box is provided with baffle plate, and the front end of described rear conveyer belt is provided with a sideboard slided up and down, and described sideboard can offset with baffle plate.
After adopting above structure, the present invention is compared with prior art, having the advantage that includes for carrying the front conveyer belt of the material box equipped with workpiece, rear conveyer belt and the materials overturning device for two material box are clamped and overturn by arranging it, the input of materials overturning device is connected with front conveyer belt, and the outfan of materials overturning device is connected with rear conveyer belt；The side of front conveyer belt is sequentially provided with the first scanning means of the head for scanning the workpiece on material box and the head of the workpiece on material box carries out the first welder of soldering, wherein, the first welder include being located at front conveyer belt both sides the first slide rail, be erected between the first slide rail with the first slide bar of the first slide rail sliding fit, be located on the first slide bar with the first of the first slide bar sliding fit and weld termination and for controlling the first controller of the first welding termination and the first sliding bar；First controller signals of the first scanning means and the first welder connects, in order to the defect area of the workpiece that the first scanning means scans is implemented welding operation；The side of rear conveyer belt is sequentially provided with the second scanning means of the bottom for scanning the workpiece on material box and the head of the workpiece on material box carries out the second welder of soldering, wherein, the second welder include being located at rear conveyer belt both sides the second slide rail, be erected between the second slide rail with the second slide bar of the second slide rail sliding fit, be located on the second slide bar with the second of the second slide bar sliding fit and weld termination and for controlling the second controller of the second welding termination and the second sliding bar；The second controller signal of the second scanning means and the second welder connects, in order to the defect area of the workpiece that the second scanning means scans is implemented welding operation.By installing turning device, the first scanning means, the first welder, the second scanning means and the second welder additional, can the head of workpiece and bottom be scanned and be checked find out defect area, making up again through welding, automaticity is high, and work efficiency is high.
The technical problem to be solved in the present invention is to provide a kind of for scanning workpiece and implementing the method that realizes of welding, the method comprehensively, the head of workpiece and bottom can be scanned and accurately find out defect area, making up again through welding, automaticity is high, and work efficiency is high.
Step one: the first scanning means is scanned for the head of the workpiece on the material box that front tape transport comes；
Step 2: the first scanning means obtains the head scanning image of workpiece, head zero defect image with the workpiece that prestored in the first scanning means, set up with the length direction of head zero defect image for X-axis simultaneously, the coordinate system being Y-axis with the width of head scanning image, head scanning image moves in above-mentioned coordinate system, and both are overlapped, it is judged that whether both are consistent；
Step 3: if inconsistent, then show the head existing defects of workpiece, mark the coordinate points at the edge in the inconsistent region of image, adjacent coordinate points line couples together, these coordinate Points And lines area defined constitute head defect area, if unanimously, jump to step 5；
Step 4: connected by the signal of the first welder and the first scanning means, it is thus achieved that the coordinate information of head defect area, is changed into coordinate information the coordinate information in self working range internal coordinate system, the head defect area of workpiece is implemented welding operation；
Step 5: through the conveying of front conveyer belt, again through the upset of materials overturning device, the second scanning means is scanned for the bottom of the workpiece on the material box that tape transport later comes；
Step 6: the second scanning means obtains the bottom scan image of workpiece, bottom zero defect image with the workpiece that prestored in the second scanning means, set up with the length direction of bottom zero defect image for X-axis simultaneously, the coordinate system being Y-axis with the width of bottom scan image, bottom scan image moves in above-mentioned coordinate system, and both are overlapped, it is judged that whether both are consistent；
Step 7: if inconsistent, then show the bottom existing defects of workpiece, mark the coordinate points at the edge in the inconsistent region of image, adjacent coordinate points line couples together, these coordinate Points And lines area defined constitute bottom defect area, if unanimously, jump to step 9；
Step 8: connected by the signal of the second welder and the second scanning means, it is thus achieved that the coordinate information of bottom defect area, is changed into coordinate information the coordinate information in self working range internal coordinate system, the bottom defect area of workpiece is implemented welding operation；
Step 9: rear tape transport goes out workpiece.
After adopting above method, the present invention is compared with prior art, have the advantage that by scanning, contrast, search difference region, i.e. defect area on workpiece, with coordinate points and adjacent left side point line, these information marry again the coordinate information that the operating coordinates of welder is fastened, in order to welder can find the position needing welding exactly.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is the overall structure schematic diagram of the materials overturning device of the present invention.
Fig. 3 is the structural representation of the hoistable platform of the present invention.
Fig. 4 is the structural representation rotated under clamping and fixing device undamped state of the present invention.
Fig. 5 is the structural representation rotated under clamping and fixing device clamped condition of the present invention.
Fig. 6 is the structural representation rotated under the postrotational clamped condition of clamping and fixing device of the present invention.
Fig. 7 is the structural representation after the rotation postrotational releasing clamped condition of clamping and fixing device of the present invention.
Fig. 8 is the flow chart of the present invention.
nullShown in figure: 1、Material box，2、Front conveyer belt，3、Rear conveyer belt，4、Fixed mount，5、Deceleration device，6、Electric rotating machine，7、Spill spin block，8、Fixed block，9、The fixing accommodating block of semi-circular，10、Semi-circular activity houses block，11、Cylinder，12、Chain，13、Connection strap，14、Sprocket wheel，15、Limited block，16、Drive motor，17、Decelerator，18、Leading screw，19、Nut，20、Bearing，21、Connecting plate，22、Drive cylinder，23、Drive flat board，24、Static housing，25、Slide rail，26、Drive gear，27、Baffle plate，28、Sideboard，291、First scanning means，292、Second scanning means，301、First welder，3011、First slide rail，3012、First slide bar，3013、First welding termination，3014、First controller，302、Second welder，3021、Second slide rail，3022、Second slide bar，3023、Second welding termination，3024、Second controller.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, accompanying drawing 5, accompanying drawing 6 and accompanying drawing 7, the present invention is a kind of for scanning workpiece and implementing the device of welding comprehensively, it includes for carrying the front conveyer belt 2 of the material box 1 equipped with workpiece, rear conveyer belt 3 and the materials overturning device for two material box 1 are clamped and overturn, the input of described materials overturning device is connected with front conveyer belt 2, and the outfan of described materials overturning device is connected with rear conveyer belt 3；Two material box 1 can be clamped and overturn by materials overturning device, specifically refer to materials overturning device and self be provided with a material box 1, the material box 1 carried by front conveyer belt 2, enter into after in materials overturning device, the material box 1 that the material box 1 that the clamping of materials overturning device is carried by front conveyer belt 2 is arranged with self, and after overturning, the connection that materials overturning device releases with the material box 1 self arranged coordinates so that this material box 1 is transferred out by rear conveyer belt 3；Wherein, materials overturning device establishes a connection with the material box 1 carried by front conveyer belt 2, this material box 1 is made to become the material box 1 that materials overturning device self is arranged, so circulation, so, the module of holdfast magazine 1 need not be additionally set, decrease the manufacturing cost that device is overall
The side of described front conveyer belt 2 is sequentially provided with the first scanning means 291 of the head for scanning the workpiece on material box 1 and the head of the workpiece on material box 1 carries out the first welder 301 of soldering,
Wherein, described first welder 301 include being located at front conveyer belt 2 both sides the first slide rail 3011, be erected between the first slide rail 3011 with the first slide bar 3012 of the first slide rail 3011 sliding fit, be located on the first slide bar 3012 with the first of the first slide bar 3012 sliding fit to weld termination 3013 and the first controller 3014 for controlling the first welding termination 3013 and the first slide bar 3012 slides；
Described first scanning means 291 is connected with the first controller 3014 signal of the first welder 301, in order to the defect area of the workpiece that the first scanning means 291 scans is implemented welding operation；
The side of described rear conveyer belt 3 is sequentially provided with the second scanning means 292 of the bottom for scanning the workpiece on material box 1 and the head of the workpiece on material box 1 carries out the second welder 302 of soldering,
Wherein, described second welder 302 include being located at rear conveyer belt 3 both sides the second slide rail 3021, be erected between the second slide rail 3021 with the second slide bar 3022 of the second slide rail 3021 sliding fit, be located on the second slide bar 3022 with the second of the second slide bar 3022 sliding fit to weld termination 3023 and the second controller 3024 for controlling the second welding termination 3023 and the second slide bar 3012 slides；
Described second scanning means 292 is connected with second controller 3024 signal of the second welder 302, in order to the defect area of the workpiece that the second scanning means 292 scans is implemented welding operation.
Described materials overturning device includes a fixed mount 4, two and is mounted on the electric rotating machine 6, two of deceleration device 5 for clamping and the rotation clamping and fixing device of gig magazine 1 and a hoistable platform；Two described electric rotating machines 6 are arranged on the both sides of fixed mount 4；The output shaft of said two deceleration device 5 rotates clamping and fixing device with two respectively and is connected；Described hoistable platform is arranged on two fixed mounts 4 rotated below clamping and fixing device, described rotate clamping and fixing device include two hollows spill spin block 7, upper and lower two pairs be able to fix two material box 1 and can slide up and down so that two material box 1 closer or far from material box fixation kit；Two pairs of material box fixation kits are slidably fitted in two spill spin blocks 7 respectively；Every pair of material box fixation kit forms by two material box fixation kits；Each material box fixation kit includes the fixing accommodating block 10 of accommodating 9, two semi-circular activities of block of 8, two semi-circulars of a fixed block；The accommodating block 10 of two described semi-circular activities is rotatably assorted in the fixing accommodating block 9 of two semi-circulars；The fixing accommodating block 9 of two described semi-circulars is arranged on fixed block 8；The accommodating block 10 of two described semi-circular activities is rotatably installed on fixed block 8；The opening direction of upper pair of material box fixation kit is relative with the opening direction of lower pair of material box fixation kit；Described fixed block 8 is additionally provided with the driving device for driving the accommodating block 10 of two semi-circular activities to slide.Described driving device includes the sprocket wheel 14 that a cylinder 12, two connection straps of 11, two chains 13, two are connected respectively with the accommodating block 10 of two semi-circular activities；Two described chains 12 are connected with two connection straps 13；The two ends of every chain 12 are all connected with two connection straps 13；Two described chains 13 are connected with two sprocket wheels 14 respectively；Described cylinder 11 is fixed on fixed block 8；The piston rod of described cylinder 11 and a wherein connection of two connection straps 13；Described fixed block 8 is additionally provided with one for limiting the limited block 15 of connection strap 13 position.
Upper and lower two material box fixation kits it are provided with in each spill spin block 7；Being equipped with drive motor 16 and the decelerator 17 of connection on each spill spin block 7, the outfan of described decelerator 17 is connected to a leading screw 18；Described leading screw 18 is rotatably connected on spill spin block 7；Being additionally provided with two nuts 19 on described leading screw 18, two nuts 19 are connected with upper and lower two material box fixation kits respectively.Being additionally provided with a bearing 20 on described leading screw 18, the inner ring of described bearing 20 is connected with screw turns, and the outer ring of described bearing 20 is connected with spill spin block 7.The material box 1 come by the conveying of front conveyer belt 2 enters on the hoistable platform of materials overturning device, start and rotate clamping and fixing device, by the material box fixation kit material box 1 that before fixing, conveyer belt 2 conveying comes, self-contained material box 1 is fixed by material box fixation kit, and its state is as shown in Figure 4；Then material box 1 is close to each other, namely clamping is started, its state as shown in drawings 5, enter back into switching process, in switching process, hoistable platform starts drop mode, for the upset vacating space of two fixing material box 1, and its state as shown in drawings 6, after having overturn, material box 1 is located remotely from each other, and hoistable platform starts ascending fashion and goes to accept the material box 1 through upset, its state as shown in drawings 7.
Described hoistable platform includes four pieces of connecting plates 21, multiple driving cylinder 22 and drives flat board 23；In described four pieces of connecting plates 21 wherein two pieces intersect between two and between two in the middle of connected by a rotating shaft 24；In described four pieces of connecting plates 21 other two pieces intersect between two and between two in the middle of connected by a rotating shaft 24；The lower end of described four pieces of connecting plates 21 is rotatably connected on fixed mount 4；The upper end of described four pieces of connecting plates 21 is rotatably connected on the lower surface driving flat board 23；The body of the plurality of driving cylinder 22 is fixed on fixed mount 4, and the cylinder rod of the plurality of driving cylinder 22 is connected with driving flat board 23.
Described front conveyer belt 2 is identical with the structure of rear conveyer belt 3；The structure of described front conveyer belt 2 and rear conveyer belt 3 is: include a static housing 24, the slide rail 25 being respectively provided on two sides with a confession material box 1 runner slip of described static housing 24 upper surface；The middle part of described static housing 24 is provided with multiple driving gear 26.
The front and back end of described material box 1 is provided with baffle plate 27, the front end of described rear conveyer belt 3 is provided with a sideboard 28 slided up and down, described sideboard 28 can offset with baffle plate 27, being offseted by baffle plate 27 and sideboard 28, material box 1 enters with the workpiece after being reversed and exits into from materials overturning device in rear conveyer belt 3.
As shown in Figure 8, the present invention a kind of for scan comprehensively workpiece and implement welding realize method,
Step one: the first scanning means 291 is scanned for the head of the workpiece on the material box 1 that the conveying of front conveyer belt 2 comes；
Step 2: the first scanning means 291 obtains the head scanning image of workpiece, head zero defect image with the workpiece that prestored in the first scanning means 291, set up with the length direction of head zero defect image for X-axis simultaneously, the coordinate system being Y-axis with the width of head scanning image, head scanning image moves in above-mentioned coordinate system, and both are overlapped, it is judged that whether both are consistent；
Step 3: if inconsistent, then show the head existing defects of workpiece, mark the coordinate points at the edge in the inconsistent region of image, adjacent coordinate points line couples together, these coordinate Points And lines area defined constitute head defect area, if unanimously, jump to step 5；
Step 4: be connected by the signal of the first welder 301 with the first scanning means 291, obtain the coordinate information of head defect area, coordinate information is changed into the coordinate information in self working range internal coordinate system, the head defect area of workpiece is implemented welding operation；
Step 5: through the conveying of front conveyer belt 2, again through the upset of materials overturning device, the second scanning means 292 is scanned for the bottom of the workpiece on the material box 1 that the conveying of conveyer belt 3 later comes；
Step 6: the second scanning means 292 obtains the bottom scan image of workpiece, bottom zero defect image with the workpiece that prestored in the second scanning means 292, set up with the length direction of bottom zero defect image for X-axis simultaneously, the coordinate system being Y-axis with the width of bottom scan image, bottom scan image moves in above-mentioned coordinate system, and both are overlapped, it is judged that whether both are consistent；
Step 7: if inconsistent, then show the bottom existing defects of workpiece, mark the coordinate points at the edge in the inconsistent region of image, adjacent coordinate points line couples together, these coordinate Points And lines area defined constitute bottom defect area, if unanimously, jump to step 9；
Step 8: be connected by the signal of the second welder 302 with the second scanning means 292, obtain the coordinate information of bottom defect area, coordinate information is changed into the coordinate information in self working range internal coordinate system, the bottom defect area of workpiece is implemented welding operation；
Step 9: rear conveyer belt 3 transfers out workpiece.
It is described as far as highly preferred embodiment of the present invention above, but is not to be construed as limitations on claims.The present invention is not limited only to above example, and all various changes made in the protection domain of independent claims of the present invention are all in protection scope of the present invention.
Claims (10)
1. for scanning workpiece comprehensively and implement the device welded for one kind, it is characterized in that: it includes for carrying the front conveyer belt (2) of the material box (1) equipped with workpiece, rear conveyer belt (3) and the materials overturning device for two material box (1) are clamped and overturn, the input of described materials overturning device is connected with front conveyer belt (2), and the outfan of described materials overturning device is connected with rear conveyer belt (3)；The side of described front conveyer belt (2) is sequentially provided with first scanning means (291) of the head for scanning the workpiece on material box (1) and the head of the workpiece on material box (1) carries out first welder (301) of soldering,
Wherein, described first welder (301) include being located at front conveyer belt (2) both sides the first slide rail (3011), be erected between the first slide rail (3011) with first slide bar (3012) of the first slide rail (3011) sliding fit, be located at that the first slide bar (3012) is upper welds the first controller (3014) that termination (3013) and being used for controls the first welding termination (3013) and the first slide bar (3012) slides with the first of the first slide bar (3012) sliding fit；
Described first scanning means (291) is connected with the first controller (3014) signal of the first welder (301), in order to the defect area of the workpiece that the first scanning means (291) scans is implemented welding operation；
The side of described rear conveyer belt (3) is sequentially provided with second scanning means (292) of the bottom for scanning the workpiece on material box (1) and the head of the workpiece on material box (1) carries out second welder (302) of soldering,
Wherein, described second welder (302) include being located at rear conveyer belt (3) both sides the second slide rail (3021), be erected between the second slide rail (3021) with second slide bar (3022) of the second slide rail (3021) sliding fit, be located at that the second slide bar (3022) is upper welds the second controller (3024) that termination (3023) and being used for controls the second welding termination (3023) and the second slide bar (3012) slides with the second of the second slide bar (3022) sliding fit；Described second scanning means (292) is connected with second controller (3024) signal of the second welder (302), in order to the defect area of the workpiece that the second scanning means (292) scans is implemented welding operation.
2. according to claim 1 for scanning workpiece and implementing the device of welding comprehensively, it is characterised in that: described materials overturning device include a fixed mount (4), two be mounted on the electric rotating machine (6) of deceleration device (5), two for clamping and the rotation clamping and fixing devices of gig magazine (1) and a hoistable platform；Two described electric rotating machines (6) are arranged on the both sides of fixed mount (4)；The output shaft of said two deceleration device (5) rotates clamping and fixing device with two respectively and is connected；Described hoistable platform is arranged on two fixed mounts (4) rotated below clamping and fixing device.
3. according to claim 2 for scanning workpiece and implementing the device of welding comprehensively, it is characterised in that: described rotate clamping and fixing device include two hollows spill spin block (7), upper and lower two pairs be able to fix two material box (1) and can slide up and down so that two material box (1) closer or far from material box fixation kit；Two pairs of material box fixation kits are slidably fitted in two spill spin blocks (7) respectively；Every pair of material box fixation kit forms by two material box fixation kits；Each material box fixation kit includes a fixed block (8), two the fixing accommodating blocks (9) of semi-circular, two accommodating blocks (10) of semi-circular activity；The accommodating block (10) of two described semi-circular activities is rotatably assorted in the fixing accommodating block (9) of two semi-circulars；The fixing accommodating block (9) of two described semi-circulars is arranged on fixed block (8)；The accommodating block (10) of two described semi-circular activities is rotatably installed on fixed block (8)；The opening direction of upper pair of material box fixation kit is relative with the opening direction of lower pair of material box fixation kit；Described fixed block (8) is additionally provided with the driving device for driving the accommodating block (10) of two semi-circular activities to slide.
4. according to claim 3 for scanning workpiece and implementing the device of welding comprehensively, it is characterised in that: described driving device includes a cylinder (11), two chains (12), two connection straps (13), two sprocket wheels (14) being connected respectively with the accommodating block (10) of two semi-circular activities；Two described chains (12) are connected with two connection straps (13)；The two ends of every chain (12) are all connected with two connection straps (13)；Two described chains (13) are connected with two sprocket wheels (14) respectively；Described cylinder (11) is fixed on fixed block (8)；The piston rod of described cylinder (11) and a wherein connection of two connection straps (13)；Described fixed block (8) is additionally provided with one for limiting the limited block (15) of connection strap (13) position.
5. according to claim 3 for scanning workpiece and implementing the device of welding comprehensively, it is characterised in that: it is provided with upper and lower two material box fixation kits in each spill spin block (7)；Being equipped with drive motor (16) and the decelerator (17) of connection on each spill spin block (7), the outfan of described decelerator (17) is connected to a leading screw (18)；Described leading screw (18) is rotatably connected on spill spin block (7)；Being additionally provided with two nuts (19) on described leading screw (18), two nuts (19) are connected with upper and lower two material box fixation kits respectively.
6. according to claim 5 for scanning workpiece and implementing the device of welding comprehensively, it is characterized in that: described leading screw (18) is additionally provided with a bearing (20), the inner ring of described bearing (20) is connected with screw turns, and the outer ring of described bearing (20) is connected with spill spin block (7).
7. according to claim 2 for scanning workpiece and implementing the device of welding comprehensively, it is characterised in that: described hoistable platform includes four pieces of connecting plates (21), multiple driving cylinder (22) and drives flat board (23)；In described four pieces of connecting plates (21) wherein two pieces between two intersect and between two in the middle of by a rotating shaft (24) connect；Other two pieces in described four pieces of connecting plates (21) intersect and middle by a rotating shaft (24) connection between two between two；The lower end of described four pieces of connecting plates (21) is rotatably connected on fixed mount (4)；The upper end of described four pieces of connecting plates (21) is rotatably connected on the lower surface driving flat board (23)；The body of the plurality of driving cylinder (22) is fixed on fixed mount (4), and the cylinder rod of the plurality of driving cylinder (22) is connected with driving flat board (23).
8. according to claim 2 for scanning workpiece and implementing the device of welding comprehensively, it is characterised in that: described front conveyer belt (2) is identical with the structure of rear conveyer belt (3)；The structure of described front conveyer belt (2) and rear conveyer belt (3) is: include a static housing (24), the slide rail (25) being respectively provided on two sides with confession material box (1) runner slip of described static housing (24) upper surface；The middle part of described static housing (24) is provided with multiple driving gear (26).
9. according to claim 8 for scanning workpiece and implementing the device of welding comprehensively, it is characterized in that: the front and back end of described material box (1) is provided with baffle plate (27), the front end of described rear conveyer belt (3) is provided with a sideboard slided up and down (28), and described sideboard (28) can offset with baffle plate (27).
10. one kind according to claim 1 for scan comprehensively workpiece and implement welding realize method, it is characterised in that:
Step one: the first scanning means (291) is scanned for the head of the workpiece on the material box (1) that front conveyer belt (2) conveying comes；
Step 2: the first scanning means (291) obtains the head scanning image of workpiece, head zero defect image with the workpiece that prestored in the first scanning means (291), set up with the length direction of head zero defect image for X-axis simultaneously, the coordinate system being Y-axis with the width of head scanning image, head scanning image moves in above-mentioned coordinate system, and both are overlapped, it is judged that whether both are consistent；
Step 3: if inconsistent, then show the head existing defects of workpiece, mark the coordinate points at the edge in the inconsistent region of image, adjacent coordinate points line couples together, these coordinate Points And lines area defined constitute head defect area, if unanimously, jump to step 5；
Step 4: be connected by the signal of the first welder (301) with the first scanning means (291), obtain the coordinate information of head defect area, coordinate information is changed into the coordinate information in self working range internal coordinate system, the head defect area of workpiece is implemented welding operation；
Step 5: through the conveying of front conveyer belt (2), again through the upset of materials overturning device, the second scanning means (292) is scanned for the bottom of the workpiece on the material box (1) that conveyer belt later (3) conveying comes；
Step 6: the second scanning means (292) obtains the bottom scan image of workpiece, bottom zero defect image with the workpiece that prestored in the second scanning means (292), set up with the length direction of bottom zero defect image for X-axis simultaneously, the coordinate system being Y-axis with the width of bottom scan image, bottom scan image moves in above-mentioned coordinate system, and both are overlapped, it is judged that whether both are consistent；
Step 7: if inconsistent, then show the bottom existing defects of workpiece, mark the coordinate points at the edge in the inconsistent region of image, adjacent coordinate points line couples together, these coordinate Points And lines area defined constitute bottom defect area, if unanimously, jump to step 9；
Step 8: be connected by the signal of the second welder (302) with the second scanning means (292), obtain the coordinate information of bottom defect area, coordinate information is changed into the coordinate information in self working range internal coordinate system, the bottom defect area of workpiece is implemented welding operation；
Step 9: rear conveyer belt (3) transfers out material box (1).
Priority Applications (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810312951.0A CN108453408A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810363982.9A CN108581281A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810313208.7A CN108500495A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810312801.XA CN108500494A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810313210.4A CN108747094A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810363984.8A CN108515286A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312803.9A CN108515285A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201610246605.8A CN105772976B (en) | 2016-04-18 | 2016-04-18 | A kind of device and its implementation for scanning workpiece comprehensively and implementing welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610246605.8A CN105772976B (en) | 2016-04-18 | 2016-04-18 | A kind of device and its implementation for scanning workpiece comprehensively and implementing welding |
Related Child Applications (7)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810313208.7A Division CN108500495A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810312951.0A Division CN108453408A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312801.XA Division CN108500494A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810363982.9A Division CN108581281A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810313210.4A Division CN108747094A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312803.9A Division CN108515285A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810363984.8A Division CN108515286A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105772976A true CN105772976A (en) | 2016-07-20 |
| CN105772976B CN105772976B (en) | 2018-08-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810312951.0A Withdrawn CN108453408A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312801.XA Pending CN108500494A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201610246605.8A Active CN105772976B (en) | 2016-04-18 | 2016-04-18 | A kind of device and its implementation for scanning workpiece comprehensively and implementing welding |
| CN201810313208.7A Pending CN108500495A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810313210.4A Withdrawn CN108747094A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312803.9A Pending CN108515285A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810363984.8A Pending CN108515286A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810363982.9A Withdrawn CN108581281A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810312951.0A Withdrawn CN108453408A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312801.XA Pending CN108500494A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
Family Applications After (5)
| Application Number | Title | Priority Date | Filing Date |
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| CN201810313208.7A Pending CN108500495A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810313210.4A Withdrawn CN108747094A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312803.9A Pending CN108515285A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810363984.8A Pending CN108515286A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810363982.9A Withdrawn CN108581281A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
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Cited By (3)
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| CN108857126A (en) * | 2018-08-01 | 2018-11-23 | 犍为恩典机械电镀有限公司 | A kind of damper connection ring automatic positioning welder |
| CN108971823A (en) * | 2018-10-10 | 2018-12-11 | 桂林航天工业学院 | A kind of welder and method based on welding workpiece three-dimensionalreconstruction |
| CN112756782A (en) * | 2020-12-30 | 2021-05-07 | 深圳泰德激光科技有限公司 | Laser welding method and laser welding system |
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| CN111375925B (en) * | 2020-03-30 | 2021-07-13 | 大同新成新材料股份有限公司 | Welding equipment for intelligent pantograph carbon slide plate and welding method thereof |
| CN114313889B (en) * | 2021-12-22 | 2023-08-22 | 无锡威孚奥特凯姆精密机械有限公司 | Discharging machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108581281A (en) | 2018-09-28 |
| CN105772976B (en) | 2018-08-14 |
| CN108515286A (en) | 2018-09-11 |
| CN108453408A (en) | 2018-08-28 |
| CN108515285A (en) | 2018-09-11 |
| CN108500495A (en) | 2018-09-07 |
| CN108747094A (en) | 2018-11-06 |
| CN108500494A (en) | 2018-09-07 |
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