CN105772976B - A kind of device and its implementation for scanning workpiece comprehensively and implementing welding - Google Patents
A kind of device and its implementation for scanning workpiece comprehensively and implementing welding Download PDFInfo
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- CN105772976B CN105772976B CN201610246605.8A CN201610246605A CN105772976B CN 105772976 B CN105772976 B CN 105772976B CN 201610246605 A CN201610246605 A CN 201610246605A CN 105772976 B CN105772976 B CN 105772976B
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- material box
- conveyer belt
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
- B23K31/125—Weld quality monitoring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
Abstract
The invention discloses a kind of devices and its implementation for scanning workpiece comprehensively and implementing welding, it includes being used for material box（1）The preceding conveyer belt of conveying（2）, rear conveyer belt（3）And it is used for two material box（1）The material turnover device for clamping and overturning, input terminal and the preceding conveyer belt of the material turnover device（2）Connection, output end and the rear conveyer belt of the material turnover device（3）Connection；The preceding conveyer belt（2）Side successively be equipped with the first scanning means（291）And first welder（301）, first welder（301）With the first scanning means（291）Signal connects, the rear conveyer belt（3）Side successively be equipped with the second scanning means（292）And second welder（302）, second welder（302）With the second scanning means（292）Signal connects.It is an advantage of the invention that high degree of automation, work efficiency is high.
Description
Technical field
The present invention relates to a kind of devices and its implementation for scanning workpiece comprehensively and implementing welding.
Background technology
Workpiece is needed by quality inspection links, after completing to produce to judge whether workpiece is qualified.Some workpiece are in workpiece
Head and bottom be particularly easy to occur defect either flaw, first pass through detection device or manual measuring device, then need
It is made up by relevant device, existing concrete operations pattern is as follows：First the head of detection workpiece whether there is defect（Detection
The head of workpiece goes surface sweeping defect by artificial detection or by scanning means with the presence or absence of defect）If existing defects, carry out
Human weld's operation supplies a gap, then through manipulator or it is artificial remove overturning workpiece, reexamine workpiece bottom whether
Existing defects, if existing defects, then carry out human weld's operation and supply a gap.The problems of above process is working efficiency
It is low.
Invention content
The technical problem to be solved by the present invention is to, a kind of device for scanning workpiece comprehensively and implementing welding is provided, it should
Device can be scanned the head of workpiece and bottom and check and find out defect area, then pass through by installing turnover device additional
Welding makes up, and high degree of automation, work efficiency is high.
In order to solve the above technical problems, technical solution provided by the invention is：It includes for conveying the object that workpiece is housed
Preceding conveyer belt, rear conveyer belt and the material turnover device for two material box to be clamped and overturn of magazine, the material
The input terminal of turnover device and preceding conveying band connection, the output end of the material turnover device and rear conveying band connection；Before described
The side of conveyer belt is equipped with first scanning means on the head for scanning the workpiece on material box and successively to material box
Workpiece head carry out soldering the first welder,
Wherein, first welder include be located at before conveyer belt both sides the first sliding rail, be erected at the first sliding rail it
Between with the first slide bar of the first sliding rail sliding fit, be located on the first slide bar with the first of the first slide bar sliding fit weld end and
The first controller for controlling the first welding end and the first sliding bar；
First scanning means is connect with the first controller signals of the first welder, to the first scanning means
The defect area of the workpiece scanned implements welding operation；
The side of conveyer belt is equipped with the second scanning means of the bottom for scanning the workpiece on material box successively after described
And the second welder of soldering is carried out to the head of the workpiece on material box,
Wherein, second welder include the second sliding rail for being located at rear conveyer belt both sides, be erected at the second sliding rail it
Between with the second slide bar of the second sliding rail sliding fit, be located on the second slide bar with the second of the second slide bar sliding fit weld end and
Second controller for controlling the second welding end and the second sliding bar；
Second scanning means is connect with the second controller signal of the second welder, to the second scanning means
The defect area of the workpiece scanned implements welding operation.
As an improvement, the material turnover device includes a fixed frame, two electric rotatings for being mounted on deceleration device
Machine, the two rotation clamping and fixing devices and a hoistable platform for clamping and rotating material box；Two electric rotatings
Machine is mounted on the both sides of fixed frame；The output shaft of described two deceleration devices is connect with two rotation clamping and fixing devices respectively；
The hoistable platform is arranged on the fixed frame rotated at two below clamping and fixing device.
As an improvement, the rotation clamping and fixing device include two hollow spill spin blocks, upper and lower two pairs be able to
Fix two material box and can slide up and down so that two material box closer or far from material box fixation kit；Two pairs of material box
Fixation kit is slidably fitted in respectively in two spill spin blocks；Each pair of material box fixation kit is by two material box fixation kit groups
At；Each material box fixation kit includes a fixed block, two semi-circulars fix accommodating block, two semi-circular activities house block；
Two semi-circular activities house block and are rotatably assorted in two accommodating blocks of semi-circulars fixation；Two semi-circulars are solid
Constant volume sets block on fixed block；Two semi-circular activities house block and are rotatably installed on fixed block；It is upper pair of
The opening direction of material box fixation kit is opposite with the lower pair of opening direction of material box fixation kit；On the fixed block
It is additionally provided with the driving device for driving two semi-circular activities to house block sliding.
As an improvement, the driving device include a cylinder, two chains, two connection straps, two respectively with two
Semi-circular activity houses the sprocket wheel of block connection；Two chains are connect with two connection straps；The both ends of every chain with
Two connection strap connections；Two chains are connect with two sprocket wheels respectively；The cylinder is fixed on fixed block；It is described
Wherein one of the piston rod of cylinder and two connection straps connect；One is additionally provided on the fixed block for limiting connection strap position
The limited block set.
As an improvement, being equipped with upper and lower two material box fixation kits in each spill spin block；The company of being equipped on each spill spin block
The output end of the driving motor and retarder connect, the retarder is connected with a leading screw；The leading screw is rotatably connected on rotation
On block；Two nuts are additionally provided on the leading screw, two nuts are connect with upper and lower two material box fixation kits respectively.
As an improvement, being additionally provided with a bearing on the leading screw, inner ring and the leading screw of the bearing are rotatablely connected, described
The outer ring of bearing is connect with spill spin block.
As an improvement, the hoistable platform includes four pieces of connecting plates, multiple driving cylinders and a driving tablet；It is described
Wherein two pieces in four pieces of connecting plates intersect and the intermediate shaft that passes through connects two-by-two two-by-two；In four pieces of connecting plates in addition
Two pieces intersect and the intermediate shaft that passes through connects two-by-two two-by-two；The lower end of four pieces of connecting plates is rotatably connected on fixed frame；
The upper end of four pieces of connecting plates is rotatably connected on the lower surface of driving tablet；The ontology of the multiple driving cylinder is fixed on
On fixed frame, the cylinder rod of the multiple driving cylinder is connect with driving tablet.
As an improvement, the preceding conveyer belt is identical as the structure of rear conveyer belt；The preceding conveyer belt and rear conveyer belt
Structure is：Including a static housing, the both sides of the static housing upper surface are respectively equipped with a cunning slided for material box runner
Rail；The middle part of the static housing is equipped with multiple driving gears.
As an improvement, the front and back end of the material box is provided with baffle, the front end of the rear conveyer belt is provided on one
The flapper of lower slider, the flapper can offset with baffle.
After using the above structure, compared with prior art, the present invention haing the following advantages：Include for defeated by the way that it is arranged
Send the preceding conveyer belt, rear conveyer belt and the material overturning for two material box to be clamped and overturn of the material box equipped with workpiece
Device, the input terminal of material turnover device and preceding conveying band connection, the output end of material turnover device and rear conveying band connection；Before
The side of conveyer belt is equipped with first scanning means on the head for scanning the workpiece on material box and successively to material box
Workpiece head carry out soldering the first welder, wherein the first welder include be located at before conveyer belt both sides
The first sliding rail, be erected at the first slide bar between the first sliding rail with the first sliding rail sliding fit, be located on the first slide bar and first
The first of slide bar sliding fit welds end and the first controller for controlling the first welding end and the first sliding bar；The
One scanning means is connect with the first controller signals of the first welder, to the workpiece that is scanned to the first scanning means
Defect area implements welding operation；The side of conveyer belt is equipped with second of the bottom for scanning the workpiece on material box successively afterwards
Scanning means and the second welder that soldering is carried out to the head of the workpiece on material box, wherein the second welding dress
Set including be located at rear conveyer belt both sides the second sliding rail, be erected between the second sliding rail and slided with the second of the second sliding rail sliding fit
Bar is located on the second slide bar and welds end with the second of the second slide bar sliding fit and for controlling the second welding end and second
The second controller of sliding bar；Second scanning means is connect with the second controller signal of the second welder, to
The defect area for the workpiece that two scanning means scan implements welding operation.By installing turnover device, the first scanning means, the additional
One welder, the second scanning means and the second welder can be scanned and check to the head of workpiece and bottom
Defect area is found out, then is made up by welding, high degree of automation, work efficiency is high.
The technical problem to be solved by the present invention is to provide a kind of realization side for scanning workpiece comprehensively and implementing welding
Method, this method can be scanned the head of workpiece and bottom and accurately find out defect area, then be made up by welding, from
Dynamicization degree is high, and work efficiency is high.
Step 1：First scanning means is carried out for conveying the head of the workpiece on the material box to come by preceding conveyer belt
Scanning；
Step 2：First scanning means obtains the head scanning image of workpiece, with the workpiece that prestored in the first scanning means
Head zero defect image, while establish using the length direction of head zero defect image as X-axis, with the width of head scanning image
Direction is the coordinate system of Y-axis, and head scanning image moves into above-mentioned coordinate system, and the two is overlapped, and whether judges the two
Unanimously；
Step 3：If inconsistent, show the head existing defects of workpiece, mark the edge in the inconsistent region of image
Coordinate points, adjacent coordinate points connect with line, these coordinate Points And lines area defined constitute head defect area,
If consistent, step 5 is jumped to；
Step 4：It is connect with the signal of the first scanning means by the first welder, obtains the seat of head defect area
Information is marked, coordinate information is converted to the coordinate information in itself working range internal coordinate system, to the head defect area of workpiece
Implement welding operation；
Step 5：By the conveying of preceding conveyer belt, then by the overturning of material turnover device, the second scanning means is for warp
Later the bottom for the workpiece on material box that conveyer belt conveying comes is scanned；
Step 6：Second scanning means obtains the bottom scan image of workpiece, with the workpiece that prestored in the second scanning means
Bottom zero defect image, while establish using the length direction of bottom zero defect image as X-axis, with the width of bottom scan image
Direction is the coordinate system of Y-axis, and bottom scan image moves into above-mentioned coordinate system, and the two is overlapped, and whether judges the two
Unanimously；
Step 7：If inconsistent, show the bottom existing defects of workpiece, mark the edge in the inconsistent region of image
Coordinate points, adjacent coordinate points connect with line, these coordinate Points And lines area defined constitute bottom defect area,
If consistent, step 9 is jumped to；
Step 8：It is connect with the signal of the second scanning means by the second welder, obtains the seat of bottom defect area
Information is marked, coordinate information is converted to the coordinate information in itself working range internal coordinate system, to the bottom defect area of workpiece
Implement welding operation；
Step 9：Conveyer belt transfers out workpiece afterwards.
After method more than, compared with prior art, the present invention haing the following advantages：It by scanning, compares, searches
Region, i.e. defect area on workpiece are distinguished, welder is married again with coordinate points and adjacent left side point line, these information
The coordinate information fastened of operating coordinates, so that welder can find the position for accurately needing to weld.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is the overall structure diagram of the material turnover device of the present invention.
Fig. 3 is the structural schematic diagram of the hoistable platform of the present invention.
Fig. 4 is the structural schematic diagram under the rotation clamping and fixing device undamped state of the present invention.
Fig. 5 is the structural schematic diagram under the rotation clamping and fixing device clamped condition of the present invention.
Fig. 6 is the structural schematic diagram under the rotation postrotational clamped condition of clamping and fixing device of the present invention.
Fig. 7 is the postrotational structural schematic diagram released after clamped condition of rotation clamping and fixing device of the present invention.
Fig. 8 is the flow chart of the present invention.
As shown in the figure：1, material box, 2, preceding conveyer belt, 3, rear conveyer belt, 4, fixed frame, 5, deceleration device, 6, electric rotating
Machine, 7, spill spin block, 8, fixed block, 9, semi-circular fix and house block, 10, semi-circular activity house block, 11, cylinder, 12, chain,
13, connection strap, 14, sprocket wheel, 15, limited block, 16, driving motor, 17, retarder, 18, leading screw, 19, nut, 20, bearing, 21,
Connecting plate, 22, driving cylinder, 23, driving tablet, 24, static housing, 25, sliding rail, 26, driving gear, 27, baffle, 28, living
Dynamic baffle, the 291, first scanning means, the 292, second scanning means, the 301, first welder, the 3011, first sliding rail, 3012,
First slide bar, the 3013, first welding end, the 3014, first controller, the 302, second welder, the 3021, second sliding rail,
3022, the second slide bar, the 3023, second welding end, 3024, second controller.
Specific implementation mode
Present invention will be described in further detail below with reference to the accompanying drawings.
As shown in attached drawing 1, attached drawing 2, attached drawing 3, attached drawing 4, attached drawing 5, attached drawing 6 and attached drawing 7, the present invention is a kind of for comprehensive
Scanning workpiece and the device for implementing welding, it includes preceding conveyer belt 2, the rear conveyer belt 3 for conveying the material box 1 that workpiece is housed
And the material turnover device for two material box 1 to be clamped and overturn, the input terminal of the material turnover device with it is preceding defeated
Band 2 is sent to connect, the output end of the material turnover device is connect with rear conveyer belt 3；Material turnover device can be by two materials
Box 1 clamp and overturn, in particular to material turnover device itself be provided with a material box 1, by preceding conveyer belt 2 convey Lai one
A material box 1, after entering in material turnover device, material turnover device clamp by preceding conveyer belt 2 convey Lai 1 He of material box
The material box 1 of itself setting, and after overturning, material turnover device is released to be coordinated with the connection of the material box 1 of itself setting, is made
The material box 1 is obtained to transfer out by rear conveyer belt 3；Wherein, material turnover device with by preceding conveyer belt 2 convey Lai material box
1 establishes a connection so that the material box 1 becomes the material box 1 of material turnover device itself setting, so recycles, such one
Come, the module for clamping material box 1 need not be additionally set, the manufacturing cost of device entirety is reduced,
The side of the preceding conveyer belt 2 is equipped with the first scanning dress on the head for scanning the workpiece on material box 1 successively
It sets 291 and carries out the first welder 301 of soldering to the head of the workpiece on material box 1,
Wherein, first welder 301 includes the first sliding rail 3011 of 2 both sides of conveyer belt before being located at, is erected at the
Between one sliding rail 3011 with the first slide bar 3012 of 3011 sliding fit of the first sliding rail, be located on the first slide bar 3012 and the first slide bar
3012 sliding fits first welding end 3013 and for control first welding end 3013 and the first slide bar 3012 slide
First controller 3014；
First scanning means 291 is connect with 3014 signal of the first controller of the first welder 301, to
The defect area for the workpiece that one scanning means 291 scans implements welding operation；
The side of conveyer belt 3 is equipped with the second scanning dress of the bottom for scanning the workpiece on material box 1 successively after described
It sets 292 and carries out the second welder 302 of soldering to the head of the workpiece on material box 1,
Wherein, second welder 302 includes the second sliding rail 3021 for being located at 3 both sides of rear conveyer belt, is erected at the
Between two sliding rails 3021 with the second slide bar 3022 of 3021 sliding fit of the second sliding rail, be located on the second slide bar 3022 and the second slide bar
3022 sliding fits second welding end 3023 and for control second welding end 3023 and the second slide bar 3022 slide
Second controller 3024；
Second scanning means 292 is connect with 3024 signal of second controller of the second welder 302, to
The defect area for the workpiece that two scanning means 292 scan implements welding operation.
The material turnover device includes the electric rotating machine 6, two that a fixed frame 4, two is mounted on deceleration device 5
Rotation clamping and fixing device and a hoistable platform for clamping and rotating material box 1；Two electric rotating machines 6 installation
In the both sides of fixed frame 4；The output shaft of described two deceleration devices 5 is connect with two rotation clamping and fixing devices respectively；It is described
Hoistable platform be arranged at two rotate clamping and fixing device below fixed frame 4 on, the rotation clamping and fixing device packet
Include two hollow spill spin blocks 7, upper and lower two pairs be able to fix two material box 1 and can slide up and down so that two material box
1 closer or far from material box fixation kit；Two pairs of material box fixation kits are slidably fitted in respectively in two spill spin blocks 7；Often
Material box fixation kit is made of two material box fixation kits；Each material box fixation kit includes a fixed block 8, two
A semi-circular fixes 9, the two semi-circular activities of accommodating block and houses block 10；Two semi-circular activities house the rotation of block 10 and match
It closes to fix in two semi-circulars and house in block 9；Two semi-circulars, which are fixed, houses block 9 on fixed block 8；Described
Two semi-circular activities house block 10 and are rotatably installed on fixed block 8；The opening direction of upper pair of material box fixation kit with
The opening direction of lower pair of material box fixation kit is opposite；It is additionally provided on the fixed block 8 for driving two semi-circulars
The driving device that the accommodating block 10 of activity slides.The driving device includes 11, two, a cylinder, 12, two, chain connection strap
13, two house the sprocket wheel 14 that block 10 is connect with two semi-circular activities respectively；Two chains 12 and two connection straps
13 connections；The both ends of every chain 12 are connect with two connection straps 13；Two chains 13 respectively with two sprocket wheels 14
Connection；The cylinder 11 is fixed on fixed block 8；A wherein company for the piston rod of the cylinder 11 and two connection straps 13
It connects；A limited block 15 for limiting 13 position of connection strap is additionally provided on the fixed block 8.
It is equipped with upper and lower two material box fixation kits in each spill spin block 7；The driving of connection is equipped on each spill spin block 7
The output end of motor 16 and retarder 17, the retarder 17 is connected with a leading screw 18；The leading screw 18 is rotatably connected on rotation
On switch block 7；Be additionally provided with two nuts 19 on the leading screw 18, two nuts 19 respectively with upper and lower two material box fixation kits
Connection.A bearing 20 is additionally provided on the leading screw 18, inner ring and the leading screw of the bearing 20 are rotatablely connected, the bearing 20
Outer ring connect with spill spin block 7.The hoistable platform that the material box 1 to come enters material turnover device is conveyed by preceding conveyer belt 2
On, starting rotation clamping and fixing device, conveyer belt 2 conveys the material box 1 to come before being fixed by material box fixation kit, itself
The material box 1 of carrying is fixed by material box fixation kit, and state is as shown in Fig. 4；Then material box 1 is close to each other,
Start and clamp, state as shown in the picture 5 enters back into switching process, and in switching process, hoistable platform, which starts, declines mould
Formula is the overturning vacating space of fixed two material box 1, and state as shown in the picture 6, after the completion of overturning, material box 1 is mutual
Separate, hoistable platform starts ascending fashion and goes to accept the material box 1 by overturning, state as shown in the picture 7.
The hoistable platform includes four pieces of connecting plates 21, multiple driving cylinders 22 and one driving tablet 23；Described four
Wherein two pieces in block connecting plate 21 intersect and the intermediate shaft 24 that passes through connects two-by-two two-by-two；In four pieces of connecting plates 21
Other two pieces intersect and the intermediate shaft 24 that passes through connects two-by-two two-by-two；The lower end of four pieces of connecting plates 21 is rotatably connected on solid
Determine on frame 4；The upper end of four pieces of connecting plates 21 is rotatably connected on the lower surface of driving tablet 23；The multiple driving cylinder
22 ontology is fixed on fixed frame 4, and the cylinder rod of the multiple driving cylinder 22 is connect with driving tablet 23.
The preceding conveyer belt 2 is identical as the structure of rear conveyer belt 3；The structure of the preceding conveyer belt 2 and rear conveyer belt 3
For：Including a static housing 24, the both sides of 24 upper surface of the static housing are respectively equipped with a cunning slided for 1 runner of material box
Rail 25；The middle part of the static housing 24 is equipped with multiple driving gears 26.
The front and back end of the material box 1 is provided with baffle 27, and the front end of the rear conveyer belt 3 is provided with one and slides up and down
Flapper 28, the flapper 28 can offset with baffle 27, be offseted by baffle 27 and flapper 28, material box
1 comes out into from material turnover device into rear conveyer belt 3 with the workpiece after being reversed.
As shown in Fig. 8, a kind of implementation method for scanning workpiece comprehensively and implementing welding of the present invention,
Step 1：First scanning means 291 conveys the head of the workpiece on the material box 1 to come for passing through preceding conveyer belt 2
Portion is scanned；
Step 2：First scanning means 291 obtains the head scanning image of workpiece, prestores with the first scanning means 291
The head zero defect image of workpiece, while establishing using the length direction of head zero defect image as X-axis, with head scanning image
Width direction be Y-axis coordinate system, head scanning image moves into above-mentioned coordinate system, and both to overlap, and judges two
Whether person is consistent；
Step 3：If inconsistent, show the head existing defects of workpiece, mark the edge in the inconsistent region of image
Coordinate points, adjacent coordinate points connect with line, these coordinate Points And lines area defined constitute head defect area,
If consistent, step 5 is jumped to；
Step 4：It is connect with the signal of the first scanning means 291 by the first welder 301, obtains head defect area
Coordinate information is converted to the coordinate information in itself working range internal coordinate system by the coordinate information in domain, is lacked to the head of workpiece
It falls into region and implements welding operation；
Step 5：By the conveying of preceding conveyer belt 2, then by the overturning of material turnover device, the second scanning means 292 is right
The bottom for the workpiece on material box 1 that the conveying of conveyer belt 3 comes after warp is scanned；
Step 6：Second scanning means 292 obtains the bottom scan image of workpiece, prestores with the second scanning means 292
The bottom zero defect image of workpiece, while establishing using the length direction of bottom zero defect image as X-axis, with bottom scan image
Width direction be Y-axis coordinate system, bottom scan image moves into above-mentioned coordinate system, and both to overlap, and judges two
Whether person is consistent；
Step 7：If inconsistent, show the bottom existing defects of workpiece, mark the edge in the inconsistent region of image
Coordinate points, adjacent coordinate points connect with line, these coordinate Points And lines area defined constitute bottom defect area,
If consistent, step 9 is jumped to；
Step 8：It is connect with the signal of the second scanning means 292 by the second welder 302, obtains bottom defect area
Coordinate information is converted to the coordinate information in itself working range internal coordinate system by the coordinate information in domain, is lacked to the bottom of workpiece
It falls into region and implements welding operation；
Step 9：Conveyer belt 3 transfers out workpiece afterwards.
Only highly preferred embodiment of the present invention is described above, but is not to be construed as limiting the scope of the invention.This
Invention is not limited only to above example, and various changes made within the protection scope of the independent claims of the invention are at this
In the protection domain of invention.
Claims (8)
1. a kind of device for scanning workpiece comprehensively and implementing welding, it is characterised in that：It includes that workpiece is housed for conveying
The preceding conveyer belt (2) of material box (1), rear conveyer belt (3) and for clamping two material box (1) and the material overturn turns over
The input terminal of rotary device, the material turnover device is connect with preceding conveyer belt (2), and the output end of the material turnover device is with after
Conveyer belt (3) connects；The side of the preceding conveyer belt (2) is equipped with the head for scanning the workpiece on material box (1) successively
First scanning means (291) and the first welder that soldering is carried out to the head of the workpiece on material box (1)
(301),
Wherein, first welder (301) includes the first sliding rail (3011) for being located at preceding conveyer belt (2) both sides, is erected at
Between first sliding rail (3011) with first slide bar (3012) of the first sliding rail (3011) sliding fit, be located on the first slide bar (3012)
End (3013) are welded with the first of the first slide bar (3012) sliding fit and for controlling the first welding end (3013) and the
The first controller (3014) of one slide bar (3012) sliding；
First scanning means (291) connect with the first controller (3014) signal of the first welder (301), to right
The defect area for the workpiece that first scanning means (291) scans implements welding operation；
The side of conveyer belt (3) is equipped with the second scanning dress of the bottom for scanning the workpiece on material box (1) successively after described
It sets (292) and carries out the second welder (302) of soldering to the head of the workpiece on material box (1),
Wherein, second welder (302) includes the second sliding rail (3021) for being located at rear conveyer belt (3) both sides, is erected at
Between second sliding rail (3021) with second slide bar (3022) of the second sliding rail (3021) sliding fit, be located on the second slide bar (3022)
End (3023) are welded with the second of the second slide bar (3022) sliding fit and for controlling the second welding end (3023) and the
The second controller (3024) of two slide bars (3022) sliding；Second scanning means (292) and the second welder (302)
The connection of second controller (3024) signal, the defect area of workpiece to be scanned to the second scanning means (292) implemented
Welding operation；
The material turnover device includes a fixed frame (4), two electric rotating machines (6) for being mounted on deceleration device (5), two
A rotation clamping and fixing device and a hoistable platform for clamping and rotating material box (1)；Two electric rotating machines
(6) both sides of fixed frame (4) are mounted on；The output shaft of described two deceleration devices (5) rotates the dress that is fixedly clamped with two respectively
Set connection；The hoistable platform is arranged on the fixed frame (4) rotated at two below clamping and fixing device；
The rotation clamping and fixing device include two hollow spill spin blocks (7), upper and lower two pairs be able to fix two objects
Magazine (1) and can slide up and down so that two material box (1) closer or far from material box fixation kit；Two pairs of material box are fixed
Component is slidably fitted in respectively in two spill spin blocks (7)；Each pair of material box fixation kit is by two material box fixation kit groups
At；Each material box fixation kit includes a fixed block (8), two semi-circulars fix accommodating block (9), two semi-circular activities are held
Set block (10)；Two semi-circular activities house block (10) and are rotatably assorted in two accommodating blocks (9) of semi-circulars fixation；Institute
Two semi-circulars stated, which are fixed, houses block (9) on fixed block (8)；Two semi-circular activities house block (10) and turn
It is dynamic to be mounted on fixed block (8)；The opening direction of upper pair of material box fixation kit and lower pair of material box fixation kit
Opening direction it is opposite；It is additionally provided on the fixed block (8) for driving two semi-circular activities to house block (10) sliding
Driving device.
2. the device according to claim 1 for scanning workpiece comprehensively and implementing welding, it is characterised in that：The drive
Dynamic device is housed with two semi-circular activities respectively including a cylinder (11), two chains (12), two connection straps (13), two
The sprocket wheel (14) of block (10) connection；Two chains (12) connect with two connection straps (13)；The two of every chain (12)
End is connect with two connection straps (13)；Two chains (12) connect with two sprocket wheels (14) respectively；The cylinder
(11) it is fixed on fixed block (8)；Wherein one of the piston rod of the cylinder (11) and two connection straps (13) connect；It is described
Fixed block (8) on be additionally provided with one for limiting the limited block (15) of connection strap (13) position.
3. the device according to claim 1 for scanning workpiece comprehensively and implementing welding, it is characterised in that：Each rotation
Upper and lower two material box fixation kits are equipped in block (7)；It is equipped with the driving motor (16) of connection on each spill spin block (7) and subtracts
The output end of fast device (17), the retarder (17) is connected with a leading screw (18)；The leading screw (18) is rotatably connected on rotation
On block (7)；Two nuts (19) are additionally provided on the leading screw (18), two nuts (19) are solid with upper and lower two material box respectively
Determine component connection.
4. the device according to claim 3 for scanning workpiece comprehensively and implementing welding, it is characterised in that：The silk
A bearing (20) is additionally provided on thick stick (18), inner ring and the leading screw of the bearing (20) are rotatablely connected, outside the bearing (20)
Circle is connect with spill spin block (7).
5. the device according to claim 1 for scanning workpiece comprehensively and implementing welding, it is characterised in that：The liter
It includes four pieces of connecting plates (21), multiple driving cylinders (22) and a driving tablet (23) to drop platform；Four pieces of connecting plates
(21) wherein two pieces in intersect and the intermediate shaft that passes through connects two-by-two two-by-two；Other two in four pieces of connecting plates (21)
Block intersects two-by-two and centre is connected by a shaft two-by-two；The lower end of four pieces of connecting plates (21) is rotatably connected on fixed frame
(4) on；The upper end of four pieces of connecting plates (21) is rotatably connected on the lower surface of driving tablet (23)；The multiple driving gas
The ontology of cylinder (22) is fixed on fixed frame (4), and the cylinder rod of the multiple driving cylinder (22) is connect with driving tablet (23).
6. the device according to claim 1 for scanning workpiece comprehensively and implementing welding, it is characterised in that：Before described
Conveyer belt (2) is identical as the structure of rear conveyer belt (3)；The structure of the preceding conveyer belt (2) and rear conveyer belt (3) is：Including one
The both sides of static housing (24), static housing (24) upper surface are respectively equipped with a sliding rail slided for material box (1) runner
(25)；The middle part of the static housing (24) is equipped with multiple driving gears (26).
7. the device according to claim 6 for scanning workpiece comprehensively and implementing welding, it is characterised in that：The material
The front and back end of box (1) is provided with baffle (27), and the front end of the rear conveyer belt (3) is provided with a flapper slided up and down
(28), the flapper (28) can offset with baffle (27).
8. a kind of implementation method of the device according to claim 1 for scanning workpiece comprehensively and implementing welding, special
Sign is：
Step 1：First scanning means (291) is for conveying the workpiece on the material box (1) to come by preceding conveyer belt (2)
Head is scanned；
Step 2：First scanning means (291) obtains the head scanning image of workpiece, prestores with the first scanning means (291)
The head zero defect image of workpiece, while establishing using the length direction of head zero defect image as X-axis, with head scanning image
Width direction be Y-axis coordinate system, head scanning image moves into above-mentioned coordinate system, and both to overlap, and judges two
Whether person is consistent；
Step 3：If inconsistent, show the head existing defects of workpiece, marks the seat at the edge in the inconsistent region of image
Punctuate, adjacent coordinate points are connected with line, these coordinate Points And lines area defined constitute head defect area, if one
It causes, jumps to step 5；
Step 4：It is connect with the signal of the first scanning means (291) by the first welder (301), obtains head defect area
Coordinate information is converted to the coordinate information in itself working range internal coordinate system by the coordinate information in domain, is lacked to the head of workpiece
It falls into region and implements welding operation；
Step 5：By the conveying of preceding conveyer belt (2), then by the overturning of material turnover device, the second scanning means (292) is right
The bottom for the workpiece on material box (1) that conveyer belt (3) conveying comes after warp is scanned；
Step 6：Second scanning means (292) obtains the bottom scan image of workpiece, prestores with the second scanning means (292)
The bottom zero defect image of workpiece, while establishing using the length direction of bottom zero defect image as X-axis, with bottom scan image
Width direction be Y-axis coordinate system, bottom scan image moves into above-mentioned coordinate system, and both to overlap, and judges two
Whether person is consistent；
Step 7：If inconsistent, show the bottom existing defects of workpiece, marks the seat at the edge in the inconsistent region of image
Punctuate, adjacent coordinate points are connected with line, these coordinate Points And lines area defined constitute bottom defect area, if one
It causes, jumps to step 9；
Step 8：It is connect with the signal of the second scanning means (292) by the second welder (302), obtains bottom defect area
Coordinate information is converted to the coordinate information in itself working range internal coordinate system by the coordinate information in domain, is lacked to the bottom of workpiece
It falls into region and implements welding operation；
Step 9：Conveyer belt (3) transfers out material box (1) afterwards.
Priority Applications (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810312951.0A CN108453408A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312801.XA CN108500494A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810313208.7A CN108500495A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810363982.9A CN108581281A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312803.9A CN108515285A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201610246605.8A CN105772976B (en) | 2016-04-18 | 2016-04-18 | A kind of device and its implementation for scanning workpiece comprehensively and implementing welding |
| CN201810363984.8A CN108515286A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810313210.4A CN108747094A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610246605.8A CN105772976B (en) | 2016-04-18 | 2016-04-18 | A kind of device and its implementation for scanning workpiece comprehensively and implementing welding |
Related Child Applications (7)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810313210.4A Division CN108747094A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810313208.7A Division CN108500495A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810363984.8A Division CN108515286A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312951.0A Division CN108453408A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312801.XA Division CN108500494A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810312803.9A Division CN108515285A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810363982.9A Division CN108581281A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105772976A CN105772976A (en) | 2016-07-20 |
| CN105772976B true CN105772976B (en) | 2018-08-14 |
Family
ID=56397974
Family Applications (8)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610246605.8A Active CN105772976B (en) | 2016-04-18 | 2016-04-18 | A kind of device and its implementation for scanning workpiece comprehensively and implementing welding |
| CN201810363984.8A Pending CN108515286A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312951.0A Withdrawn CN108453408A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810313208.7A Pending CN108500495A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810313210.4A Withdrawn CN108747094A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810363982.9A Withdrawn CN108581281A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312803.9A Pending CN108515285A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810312801.XA Pending CN108500494A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
Family Applications After (7)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810363984.8A Pending CN108515286A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312951.0A Withdrawn CN108453408A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810313208.7A Pending CN108500495A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810313210.4A Withdrawn CN108747094A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810363982.9A Withdrawn CN108581281A (en) | 2016-04-18 | 2016-04-18 | A kind of device for scanning workpiece comprehensively and implementing welding |
| CN201810312803.9A Pending CN108515285A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
| CN201810312801.XA Pending CN108500494A (en) | 2016-04-18 | 2016-04-18 | A kind of implementation method of device for scanning workpiece comprehensively and implementing welding |
Country Status (1)
| Country | Link |
|---|---|
| CN (8) | CN105772976B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108857126B (en) * | 2018-08-01 | 2024-03-26 | 犍为恩典机械电镀有限公司 | Automatic positioning welding device for shock absorber connecting ring |
| CN108971823A (en) * | 2018-10-10 | 2018-12-11 | 桂林航天工业学院 | A kind of welder and method based on welding workpiece three-dimensionalreconstruction |
| CN111375925B (en) * | 2020-03-30 | 2021-07-13 | 大同新成新材料股份有限公司 | Welding equipment for intelligent pantograph carbon slide plate and welding method thereof |
| CN112756782A (en) * | 2020-12-30 | 2021-05-07 | 深圳泰德激光科技有限公司 | Laser welding method and laser welding system |
| CN114313889B (en) * | 2021-12-22 | 2023-08-22 | 无锡威孚奥特凯姆精密机械有限公司 | Discharging machine |
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| DE1281302B (en) * | 1965-06-25 | 1968-10-24 | Stahlwerke Suedwestfalen A G | Billet grinder |
| JP2577651B2 (en) * | 1990-06-22 | 1997-02-05 | 富士写真フイルム株式会社 | Defect inspection equipment |
| JPH076959B2 (en) * | 1990-09-19 | 1995-01-30 | 近畿日本鉄道株式会社 | Automatic scanning device for rail flaw detection |
| GB9309238D0 (en) * | 1993-05-05 | 1993-06-16 | British Nuclear Fuels Plc | Apparatus for detection of surface defects |
| JPH08110332A (en) * | 1994-10-11 | 1996-04-30 | Komatsu Ltd | Method and apparatus for ultrasonic inspecting by articulated robot |
| JP3846621B2 (en) * | 2001-03-05 | 2006-11-15 | 関東自動車工業株式会社 | Marking method and coating surface inspection device with marking function |
| JP4939843B2 (en) * | 2006-06-07 | 2012-05-30 | 株式会社日立ハイテクノロジーズ | Defect inspection method and apparatus |
| JP5066393B2 (en) * | 2007-06-06 | 2012-11-07 | 株式会社日立ハイテクノロジーズ | Foreign object / defect inspection / observation system |
| CN101338596B (en) * | 2008-08-13 | 2010-06-16 | 中山盛兴股份有限公司 | Operation console used for producing unit plate of unit-type curtain wall |
| CN101403708A (en) * | 2008-10-31 | 2009-04-08 | 广东正业科技有限公司 | External appearance defect examination method for circuit board |
| CN101499428B (en) * | 2009-02-19 | 2010-09-08 | 东莞锐发智能卡科技有限公司 | Double-interface card production method and equipment |
| CN101844702B (en) * | 2010-06-21 | 2012-11-28 | 深南电路有限公司 | Panel turnover machine |
| CN202296059U (en) * | 2011-09-29 | 2012-07-04 | 上海元祖梦果子有限公司 | Automatic logistics delivery system |
| TWM449268U (en) * | 2012-10-09 | 2013-03-21 | Utechzone Co Ltd | Testing apparatus with flip device |
| JP2015175739A (en) * | 2014-03-14 | 2015-10-05 | 株式会社リコー | Defect inspection device, defect inspection method, defect inspection program, and recording medium |
| CN203865554U (en) * | 2014-06-05 | 2014-10-08 | 北京天诚同创电气有限公司 | Workpiece grasping mechanisms and workpiece overturning and displacement device |
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| CN204308364U (en) * | 2014-11-12 | 2015-05-06 | 深圳市宝瑞达科技有限公司 | The automatic Measuring error device of a kind of wiring board welding point defect |
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-
2016
- 2016-04-18 CN CN201610246605.8A patent/CN105772976B/en active Active
- 2016-04-18 CN CN201810363984.8A patent/CN108515286A/en active Pending
- 2016-04-18 CN CN201810312951.0A patent/CN108453408A/en not_active Withdrawn
- 2016-04-18 CN CN201810313208.7A patent/CN108500495A/en active Pending
- 2016-04-18 CN CN201810313210.4A patent/CN108747094A/en not_active Withdrawn
- 2016-04-18 CN CN201810363982.9A patent/CN108581281A/en not_active Withdrawn
- 2016-04-18 CN CN201810312803.9A patent/CN108515285A/en active Pending
- 2016-04-18 CN CN201810312801.XA patent/CN108500494A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| CN108453408A (en) | 2018-08-28 |
| CN108515286A (en) | 2018-09-11 |
| CN108500494A (en) | 2018-09-07 |
| CN108515285A (en) | 2018-09-11 |
| CN108581281A (en) | 2018-09-28 |
| CN108747094A (en) | 2018-11-06 |
| CN108500495A (en) | 2018-09-07 |
| CN105772976A (en) | 2016-07-20 |
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Effective date of registration: 20180706 Address after: No. 12, Xinyue Road, Liuzhou, the Guangxi Zhuang Autonomous Region, the Guangxi Zhuang Autonomous Region Applicant after: Liuzhou Yinrui car industry Co., Ltd. Address before: 312464 Zhejiang Shaoxing Shengzhou Gan Lin Zhen Xia Yang Qiao tou San Heng Tools Co., Ltd. Applicant before: Huang Xuewei |
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