CN211305477U - Plate part machining device - Google Patents
Plate part machining device Download PDFInfo
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- CN211305477U CN211305477U CN201922005271.7U CN201922005271U CN211305477U CN 211305477 U CN211305477 U CN 211305477U CN 201922005271 U CN201922005271 U CN 201922005271U CN 211305477 U CN211305477 U CN 211305477U
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Abstract
The utility model discloses a plate part processing device, which comprises a cutting platform; the plate cutting machine is used for cutting the plate on the cutting platform to form plate parts; a visual detection station and a first moving-out station are sequentially arranged on a conveying path of the conveyor; the truss robot is used for transferring the cut plate parts to the conveyor, and the plate parts on the visual detection station are visually identified and classified by the visual detection device; the moving-out robot is arranged on one side of the first moving-out station of the conveyor and is used for transferring the identified and classified plate parts to the corresponding classifying moving-out platforms.
Description
Technical Field
The utility model relates to a processingequipment of board type part for the processing of board type part.
Background
In the welding manufacturing process of some steel structures, for example, the production process of plate parts in key parts such as corbels, hinged column bases, rigid connection column bases, structural beams, structural columns and the like is generally to use manual or semi-automatic equipment to perform blanking processing, and manually perform conveying, transferring and welding. Adopt manual mode to produce, the process time is long, low efficiency, the production is discontinuous, easily make mistakes, often need to produce in advance a lot of plate parts such as structural slab, gusset of various shapes, and leave in welding station annex, during the welding, the manual work is carried or is hoisted and select plate part, the workman selects plate part group and welding according to the drawing, its welding can be through manual welding or place it and carry out the group butt welding on automatic group welding machine, high in labor strength, and the part that prepares in advance needs very big place to keep in, influence production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the plate part processing device can automatically cut and sort out, so that the plate part processing efficiency is higher, and the pre-storage amount of the plate part is reduced.
In order to solve the technical problem, the technical scheme of the utility model is that: a plate part processing device comprises a cutting platform for placing a plate;
the plate cutting machine is used for cutting the plate on the cutting platform to form a plate part;
the visual inspection device comprises a conveyor, wherein a visual inspection station and a first moving-out station are sequentially arranged on a conveying line of the conveyor;
the truss robot is arranged between the cutting platform and the conveyor and used for transferring the cut plate parts to the conveyor;
the visual recognition device is arranged on the visual detection station and is used for visually recognizing and classifying the plate parts on the visual detection station;
the moving-out robot is arranged on one side of the first moving-out station of the conveyor and is used for transferring the identified and classified plate parts to the corresponding classifying moving-out platforms.
As a preferable scheme, a second moving-out station is further arranged on a conveying line of the conveyor, a welding transfer robot, an automatic assembly welding machine and an assembly part moving-out platform are arranged on one side of the second moving-out station of the conveyor, the welding transfer robot is used for transferring the plate parts on the second moving-out station to the automatic assembly welding machine or transferring the welded assembly parts to the assembly part moving-out platform, and the automatic assembly welding machine is used for butt-welding the plate parts to form the assembly parts.
Preferably, the second removal station is located downstream of the first removal station.
Preferably, the conveyor is a belt conveyor or a plate link conveyor.
Preferably, the plate cutting machine is a plasma plate cutting machine.
As a preferable scheme, the visual recognition device comprises a frame stretching across the conveyor, a detection camera for visually detecting the plate parts on the conveyor is arranged at the top of the frame, and a positioning device for positioning the plate parts on the conveyor belt at the visual detection station is arranged on the frame.
As a preferable scheme, the positioning device comprises an upstream positioning mechanism and a downstream positioning mechanism which are arranged on a rack, the upstream positioning mechanism and the downstream positioning mechanism are identical in structure and are symmetrically arranged, the upstream positioning mechanism comprises an upstream lifting cylinder fixed on the rack, an upstream lifting seat is arranged on a piston rod of the upstream lifting cylinder, a horizontally arranged upstream horizontal positioning cylinder is arranged on the upstream lifting seat, and an upstream positioning block is horizontally arranged and fixed on a piston rod of the upstream horizontal positioning cylinder; the downstream positioning mechanism comprises a downstream lifting cylinder fixed on the rack, a downstream lifting seat is mounted on a piston rod of the downstream lifting cylinder, a horizontally arranged downstream horizontal positioning cylinder is mounted on the downstream lifting seat, a downstream positioning block is horizontally arranged and fixed on the piston rod of the downstream horizontal positioning cylinder, and the upstream positioning block and the downstream positioning block are oppositely arranged.
After the technical scheme is adopted, the utility model discloses an effect is: the processing device is reasonable in structure, the raw material plates are placed on the cutting platform and then cut into plate-shaped parts by the plate cutting machine, then the plate-shaped parts are transferred onto the conveying belt by the truss robot, and the shapes and the purposes of the plate-shaped parts are identified by the visual identification device, so that the plate-shaped parts can be conveyed to the corresponding classification shifting-out platform by the shifting-out robot according to the identified plate-shaped part information, the continuity and the automation of production are realized in the whole process, the efficiency is improved, and the pre-storage amount of the plate-shaped parts can be reduced. The classification shifting platform can provide the plate-shaped parts with the identification numbers for the welding of the steel structure, and preconditions are provided for the automatic welding of the steel structure.
And as the conveying line of the conveyor is also provided with a second moving-out station, one side of the second moving-out station of the conveyor is provided with the welding transfer robot, the automatic assembly welding machine and the assembly part moving-out platform, the welding transfer robot is used for transferring the plate parts on the second moving-out station onto the automatic assembly welding machine or transferring the welded assembly parts onto the assembly part moving-out platform, and the automatic assembly welding machine is used for butt welding the plate parts to form the assembly parts, for some partial plate parts which can meet the requirements of the automatic assembly welding machine, the plate parts can be transferred to the automatic assembly welding machine for pre-assembly welding of the base through the welding transfer robot, so that the processing time of subsequent welding production is effectively shortened, and the welding precision is effectively ensured.
The visual identification device comprises a rack crossing the conveyor, a detection camera for carrying out visual detection on the plate parts on the conveyor is arranged at the top of the rack, a positioning device for positioning the plate parts on the conveyor belt at a visual detection station is arranged on the rack, and the plate parts can be accurately positioned at the visual detection station by using the positioning device, so that the processing speed of the detection camera is higher, and the identification speed is higher.
The positioning device comprises an upstream positioning mechanism and a downstream positioning mechanism which are arranged on the rack, the upstream positioning mechanism and the downstream positioning mechanism are same in structure and are symmetrically arranged, the upstream positioning mechanism comprises an upstream lifting cylinder fixed on the rack, an upstream lifting seat is arranged on a piston rod of the upstream lifting cylinder, a horizontally arranged upstream horizontal positioning cylinder is arranged on the upstream lifting seat, and an upstream positioning block is horizontally arranged and fixed on the piston rod of the upstream horizontal positioning cylinder; the downstream positioning mechanism comprises a downstream lifting cylinder fixed on the rack, a downstream lifting seat is mounted on a piston rod of the downstream lifting cylinder, a horizontally arranged downstream horizontal positioning cylinder is mounted on the downstream lifting seat, a downstream positioning block is horizontally arranged and fixed on a piston rod of the downstream horizontal positioning cylinder, and the upstream positioning block and the downstream positioning block are arranged oppositely, the positioning device has a simple structure and low cost, and can limit the position of the plate part by matching the upstream positioning block and the downstream positioning block, so that the plate part is positioned at a visual detection station, it is worth mentioning that the upstream positioning block and the downstream positioning block are not required to contact the plate part because the detection camera has a certain shooting detection area, but the upstream positioning block and the downstream positioning block position the limit position of the detection area, so that each plate part is accurately detected in the detection area, while also making the recognition speed with respect to the detection camera faster, visual recognition technology is now conventional and will not be described in detail again.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a structural layout diagram of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a visual recognition device in an embodiment of the present invention;
in the drawings: 1. cutting the platform; 2. a board cutting machine; 3. a truss robot; 4. a conveyor; 5. a plate-like part; 6. a visual recognition device; 61. a frame; 62. detecting a camera; 63. an upstream lift cylinder; 64. an upstream lifting seat; 65. an upstream horizontal positioning cylinder; 66. an upstream locating block; 67. a downstream lift cylinder; 68. a downstream lifting seat; 69. a downstream horizontal positioning cylinder; 610. a downstream locating block; 7. moving out the robot; 8. moving out the platform in a classified manner; 9. a welding transfer robot; 10. automatic assembly welding machine; 11. moving the assembly parts out of the platform; A. a visual inspection station; B. a first removal station; C. a second removal station.
Detailed Description
The present invention will be described in further detail with reference to the following examples.
As shown in fig. 1 and 2, a plate part processing device comprises a cutting platform 1 for placing a plate material;
a plate cutting machine 2, wherein the plate cutting machine 2 is used for cutting the plate on the cutting platform 1 to form a plate part; the plate cutting machine 2 is a plasma plate cutting machine 2. The plasma plate cutting machine 2 is a conventional machine which is commercially available at present, and the plasma plate cutting machine 2 of the embodiment controls the plasma plate cutting machine through an equipment control system, and can automatically arrange drawings and arrange samples according to the size parameters of the raw plate and process the raw plate according to the requirements of a production process order.
The conveyor 4 is used for conveying the cut plate parts, and a visual detection station A and a first moving-out station B are sequentially arranged on a conveying path of the conveyor 4; the conveyor 4 is a belt conveyor 4 or a plate chain conveyor 4.
The truss robot 3 is arranged between the cutting platform 1 and the belt conveyor 4 and used for transferring the cut plate parts to the belt conveyor 4; the truss robot 3 is also called a gantry type robot, can be purchased in the market, belongs to a rectangular coordinate robot, and is a full-automatic industrial device which is established on the basis of a rectangular X, Y and Z coordinate system, adjusts the station of a workpiece, or realizes the functions of the workpiece such as track motion and the like. The truss type robot can accurately carry plate parts;
the visual recognition device 6 is arranged on the visual detection station A, and the visual recognition device 6 is used for carrying out visual recognition and classification on the plate parts on the visual detection station A;
the moving-out robot 7 is arranged on one side of the first moving-out station B of the conveyor 4, and the moving-out robot 7 is used for transferring the identified and classified plate parts to the corresponding classifying moving-out platforms 8.
As shown in fig. 1, a second moving-out station C is further disposed on the conveying path of the conveyor 4, and in this embodiment, the second moving-out station C is located downstream of the first moving-out station B, a welding transfer robot 9, an automatic assembly and welding machine 10 and an assembly part moving-out platform 11 are disposed on one side of the second moving-out station C of the conveyor 4, the welding transfer robot 9 is configured to transfer the plate parts on the second moving-out station C to the automatic assembly and welding machine 10 or transfer the welded assembly parts to the assembly part moving-out platform 11, and the automatic assembly and welding machine 10 is configured to butt-weld the plate parts to form an assembly part. The automatic assembly welding machine 10 can also be purchased in the market, and can be generally used for assembling and welding angle irons, T-shaped connecting seats and the like, so that prewelding is completed.
Wherein the sorting and moving-out platform 8 and the assembly part moving-out platform 11 can adopt a moving-out trolley or a moving-out conveying belt; can send different board class parts to the assigned position like this, the welding that conveniently corresponds the steel construction.
As shown in fig. 2, the visual recognition device 6 includes a frame 61 crossing the conveyor 4, a detection camera 62 for visually detecting the plate parts on the conveyor 4 is disposed on the top of the frame 61, and a positioning device for positioning the plate parts on the conveyor at a visual detection station a is disposed on the frame 61. The positioning device comprises an upstream positioning mechanism and a downstream positioning mechanism which are arranged on a rack 61, the upstream positioning mechanism and the downstream positioning mechanism are identical in structure and are symmetrically arranged, the upstream positioning mechanism comprises an upstream lifting cylinder 63 fixed on the rack 61, an upstream lifting seat 64 is arranged on a piston rod of the upstream lifting cylinder 63, a horizontally arranged upstream horizontal positioning cylinder 65 is arranged on the upstream lifting seat 64, and an upstream positioning block 66 is horizontally arranged and fixed on the piston rod of the upstream horizontal positioning cylinder; the downstream positioning mechanism comprises a downstream lifting cylinder 67 fixed on the frame 61, a downstream lifting seat 68 is mounted on a piston rod of the downstream lifting cylinder 67, a horizontally arranged downstream horizontal positioning cylinder 69 is mounted on the downstream lifting seat 68, a downstream positioning block 610 is horizontally arranged and fixed on a piston rod of the downstream horizontal positioning cylinder, and the upstream positioning block 66 and the downstream positioning block 610 are oppositely arranged.
In addition, the embodiment of the utility model provides a still discloses a processing method of board class part, and this processing method has used foretell processingequipment, and it includes following step:
s1) the plate cutting machine 2 automatically performs stock layout and cutting according to the technological parameters of the system technological order;
s2) the truss robot 3 picks up the cut plate parts and places the plate parts on the conveyor 4 for conveying;
s3) the conveyor 4 conveys the plate parts to the visual detection station A and the visual recognition device 6 recognizes the appearance, the visual recognition device 6 sends the recognized plate part information to the central control machine, and the central control machine classifies the plate parts according to the appearance of the plate parts and controls the moving-out robot 7 to move; the principle of visual identification is that the current visual detection principle is adopted, the shape and the purpose of the plate part are prestored in the central control machine, and after the picture of the plate part is shot by the detection camera 62, the picture is compared with the prestored basic picture, so that the type of the plate part is compared, and other information of the plate part, such as starting purpose and conveying route information, is also obtained;
and S4) conveying the plate parts to the first removing station B by the conveyor 4, and picking up the plate parts on the first removing station B by the removing robot 7 according to the instruction of the central control machine and conveying the plate parts to the corresponding sorting removing platform 8.
In the embodiment, when the plate parts received by the vision recognition device 6 in the central control machine are special plate parts needing to be subjected to assembly welding in advance, the special plate parts are conveyed to the second moving-out station C by the conveying belt, the special plate parts are conveyed to the automatic assembly welding machine 10 by the welding transfer robot 9 to be subjected to assembly welding, and the welded assembly parts are transferred to the assembly part moving-out platform 11 by the welding transfer robot 9 after the assembly welding is finished and are sent out.
In this embodiment, in the process of performing appearance recognition by the visual recognition device 6 in step S3), the method further includes the step of actively positioning the plate part; when the plate parts are conveyed to the vicinity of the visual inspection station a by the conveyor 4, the conveyor 4 suspends the conveyance, and the plate parts are accurately positioned at the visual inspection station a by respectively upstream and downstream cooperation of the upstream positioning mechanism and the downstream positioning mechanism.
The processing device is reasonable in structure, the processing method of the processing device uses the processing device, the continuity and automation of production are realized in the whole process, the efficiency is improved, the pre-storage amount of the plate-shaped part 5 can be reduced, and a precondition is provided for the automatic welding of a steel structure.
The above-mentioned embodiments are only descriptions of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and all modifications and changes made by the technical solution of the present invention should fall within the protection scope defined by the claims of the present invention on the basis of not departing from the spirit of the present invention.
Claims (7)
1. A plate part machining device is characterized in that: comprises a cutting platform for placing the plate;
the plate cutting machine is used for cutting the plate on the cutting platform to form a plate part;
the conveyer is used for conveying the cut plate parts, and a visual detection station and a first moving-out station are sequentially arranged on a conveying path of the conveyer;
the truss robot is arranged between the cutting platform and the conveyor and used for transferring the cut plate parts to the conveyor;
the visual recognition device is arranged on the visual detection station and is used for visually recognizing and classifying the plate parts on the visual detection station;
the moving-out robot is arranged on one side of the first moving-out station of the conveyor and is used for transferring the identified and classified plate parts to the corresponding classifying moving-out platforms.
2. A plate member processing apparatus according to claim 1, wherein: the automatic part butt welding machine is characterized in that a second moving-out station is further arranged on a conveying line of the conveyor, a welding transfer robot, an automatic butt welding machine and a butt part moving-out platform are arranged on one side of the second moving-out station of the conveyor, the welding transfer robot is used for transferring plate parts on the second moving-out station to the automatic butt welding machine or transferring welded butt parts to the butt part moving-out platform, and the automatic butt welding machine is used for butt welding the plate parts to form butt parts.
3. A plate member processing apparatus according to claim 2, wherein: the second removal station is located downstream of the first removal station.
4. A plate member processing apparatus according to claim 3, wherein: the conveyor is a belt conveyor or a plate chain conveyor.
5. A plate member processing apparatus according to claim 4, wherein: the plate cutting machine is a plasma plate cutting machine.
6. A plate member processing apparatus as claimed in any one of claims 1 to 5, wherein: the visual recognition device comprises a rack stretching across the conveyor, a detection camera for performing visual detection on the plate parts on the conveyor is arranged at the top of the rack, and a positioning device for positioning the plate parts on the conveyor belt on a visual detection station is arranged on the rack.
7. A plate member processing apparatus according to claim 6, wherein: the positioning device comprises an upstream positioning mechanism and a downstream positioning mechanism which are arranged on the rack, the upstream positioning mechanism and the downstream positioning mechanism are same in structure and are symmetrically arranged, the upstream positioning mechanism comprises an upstream lifting cylinder fixed on the rack, an upstream lifting seat is arranged on a piston rod of the upstream lifting cylinder, a horizontally arranged upstream horizontal positioning cylinder is arranged on the upstream lifting seat, and an upstream positioning block is horizontally arranged and fixed on the piston rod of the upstream horizontal positioning cylinder; the downstream positioning mechanism comprises a downstream lifting cylinder fixed on the rack, a downstream lifting seat is mounted on a piston rod of the downstream lifting cylinder, a horizontally arranged downstream horizontal positioning cylinder is mounted on the downstream lifting seat, a downstream positioning block is horizontally arranged and fixed on the piston rod of the downstream horizontal positioning cylinder, and the upstream positioning block and the downstream positioning block are oppositely arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922005271.7U CN211305477U (en) | 2019-11-19 | 2019-11-19 | Plate part machining device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922005271.7U CN211305477U (en) | 2019-11-19 | 2019-11-19 | Plate part machining device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211305477U true CN211305477U (en) | 2020-08-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922005271.7U Active CN211305477U (en) | 2019-11-19 | 2019-11-19 | Plate part machining device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211305477U (en) |
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2019
- 2019-11-19 CN CN201922005271.7U patent/CN211305477U/en active Active
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