CN207479876U - A kind of plate sheet welding production line and its control system - Google Patents
A kind of plate sheet welding production line and its control system Download PDFInfo
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- CN207479876U CN207479876U CN201721014319.5U CN201721014319U CN207479876U CN 207479876 U CN207479876 U CN 207479876U CN 201721014319 U CN201721014319 U CN 201721014319U CN 207479876 U CN207479876 U CN 207479876U
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Abstract
The utility model is related to kind of plate sheet welding production line and its a control system, a kind of plate sheet welding production line, including：Transport device, monitor supervision platform and lineation device, spot welding device, welder, repair-welding device, straightening machine, the device for detecting deformation for being sequentially arranged in transport device periphery；The lineation device, welder, straightening machine, device for detecting deformation communicate with monitor supervision platform connect respectively；The lineation device includes scribing line robot and coding component；The transport device is equipped with the first position recognizer component being connect with scribing line robot；The spot welding device includes the first welding machine；The welder includes welding robot and the first reading code component for identifying coding；The repair-welding device includes the second welding machine.The data of production line are acquired by monitor supervision platform, are interacted, so as to fulfill automated production, management, improve the welding efficiency and quality of plank.
Description
Technical field
The utility model is related to a kind of plate sheet welding production line and its control systems.
Background technology
Group is the important component of shipbuilding in thin plate, and during manufacture mainly by the way of welding, and the country makes at present
Shipping agency industry uses complete manual positioning welding mode substantially, including crossing, positioning, welding each process, and postwelding do not detect and
Quality report system.Since group needs the position welded relatively more in the thin plate of ship, if using manual welding, production
Efficiency is low, and manufacture is of high cost, and welding quality, without guarantee, production planning management efficiency is low.
Utility model content
Part in order to overcome the above-mentioned deficiencies of the prior art, the purpose of this utility model are to provide a kind of plate sheet welding production
Line.
The technical solution of the utility model is：
A kind of plate sheet welding production line, including：Transport device, monitor supervision platform and is sequentially arranged in transport device periphery
Lineation device, spot welding device, welder, repair-welding device, straightening machine, device for detecting deformation；The lineation device, welding dress
It puts, straightening machine, device for detecting deformation communicate with monitor supervision platform connect respectively；The lineation device include scribing line robot and
Coding component；The transport device is equipped with the first position recognizer component being connect with scribing line robot；The spot welding device includes
First welding machine；The welder includes welding robot and the first reading code component for identifying coding；The repair welding dress
It puts including the second welding machine.
Its further technical solution is：The welder further includes weld joint tracking component；The transport device is equipped with weldering
Connect station and the second position recognizer component set on welding post；The second position recognizer component, weld joint tracking component with
Welding robot connects.
Its further technical solution is：The transport device is equipped with welding post and chain scraper conveyor；The carrier bar conveying
Machine is equipped with the fixture installation station positioned at front end, and the fixture positioned at end dismantles station；The welding robot is pacified set on fixture
It fills between station and fixture dismounting station.
Its further technical solution is：The device for detecting deformation includes 3D detectors, for identifying the second of coding the reading
Code character part and the alarm being connect with monitor supervision platform.
Its further technical solution is：The transport device is additionally provided with scribing line station, corrects station, positioned at correction station
The third place recognizer component, detection station, positioned at the 4th position recognizer component of detection station, spot welding station, positioned at a welder
5th position recognizer component of position, repair welding station, positioned at the 6th position recognizer component of repair welding station；The first position identification
Component is set on scribing line station.
A kind of control system of plate sheet welding production line, the control system of the plate sheet welding production line is using above-mentioned thin
Plate welding production line, the control system of the plate sheet welding production line include：Main control unit communicates with main control unit connect respectively
Scribing unit, welding unit, smoothing unit, deformation detection unit, delivery unit；The scribing unit includes and main control unit
Communicate the first control module of connection, the scribing line robot being connect respectively with the first control module；The delivery unit be equipped with
The first position identification module of first control module connection；The welding unit includes the second control with main control unit communication connection
Molding block, the welding robot being connect respectively with the second control module, the first reading code module；The smoothing unit includes and master control
The third control module of unit communications connection and the straightening machine being connect with third control module；The deformation detection unit packet
Include the 4th control module being connect with main control unit, the 3D detectors being connect with the 4th control module, the second reading code module.
Its further technical solution is：The welding unit is additionally provided with the weld joint tracking mould being connect with the second control module
Block；The delivery unit is additionally provided with the second position identification module being connect with the second control module.
Its further technical solution is：The delivery unit is additionally provided with the third place identification being connect with third control module
Module, the 4th location identification module being connect with the 4th control module.
Its further technical solution is：The control system of the plate sheet welding production line is further included set on scribing unit, weldering
Spot welding module between order member；The spot welding module includes the 5th control module being connect with main control unit, with the 5th control
First welding machine of module connection；The delivery unit is equipped with the 5th location identification module being connect with the 5th control module.
Its further technical solution is：The control system of the plate sheet welding production line is further included set on welding unit, school
Repair welding unit between flat unit；The repair welding unit is equipped with the 6th control module, the second weldering being connect with the 6th control module
Machine；The delivery unit is equipped with the 6th location identification module being connect with the 6th control module.
The utility model having the technical effect that compared with prior art：A kind of plate sheet welding production line, passes through machine of crossing
People crosses to the plank of ship, coding, and operating personnel carry out spot welding and welding, welding according to the scribing line on plank and coding
In the process, welding robot reads the coding on plank by reading code component, and then transfers corresponding program and binding site knowledge
Other component carries out automatic welding, after the completion of welding, carries out repair welding, correction respectively by repair-welding device, straightening machine, finally by
Device for detecting deformation detects welding quality.The data of production line are acquired by monitor supervision platform, are interacted, so as to fulfill automatic
Metaplasia production, management improve the welding efficiency and quality of plank.
Further, welder is additionally provided with weld joint tracking component, to realize the trajectory corrector of welding robot, so as to improve
Welding precision.
A kind of control system of plate sheet welding production line, by main control unit, scribing unit, welding unit, smoothing unit,
Deformation detection unit, delivery unit form intelligent manufacturing management system, so as to information system management.
The utility model is further described in the following with reference to the drawings and specific embodiments.
Description of the drawings
Fig. 1 is a kind of three-dimensional view of plate sheet welding production line of the utility model；
Fig. 2 is the flow sheet of plate sheet welding；
Fig. 3 is the three-dimensional view of the utility model scribing line station；
Fig. 4 is the three-dimensional view of the utility model spot welding station；
Fig. 5 is the three-dimensional view of the utility model welding post；
Fig. 6 is the three-dimensional view of the utility model repair welding station；
Fig. 7 is the three-dimensional view of the utility model straightening machine, deformation detection station；
Fig. 8 is a kind of block diagram of the control system of plate sheet welding production line of the utility model.
Reference numeral
10 welding production line, 1 transport device
3 lineation device, 4 spot welding device
5 welder, 6 repair-welding device
7 straightening machine, 8 device for detecting deformation
S10 control system S1 main control units
The first control modules of S21 S22 scribing line robot
The 5th the first welding machines of control module S32 of S31
S41 the second control module S42 welding robots
S43 the first reading code module S44 weld joint tracking modules
The 6th the second welding machines of control module S52 of S51
S61 third control module S62 straightening machines
The 4th control module S72 3D detectors of S71
S73 the second reading code module S74 alarms
S81 first positions identification module S82 second positions identification module
The 4th location identification modules of S83 the third place identification modules S84
The 6th location identification modules of the 5th location identification module S86 of S85
S9 delivery units
Specific embodiment
In order to more fully understand the technology contents of the utility model, with reference to schematic diagram to the technical side of the utility model
Case is further described and illustrates, but not limited to this.
A kind of plate sheet welding production line, including：Transport device, monitor supervision platform and is sequentially arranged in transport device periphery
Lineation device, spot welding device, welder, repair-welding device, straightening machine, device for detecting deformation.Lineation device, is rectified welder
Positive machine, device for detecting deformation communicate respectively with monitor supervision platform to be connected.Lineation device includes scribing line robot and coding component.
Transport device is equipped with the first position recognizer component being connect with scribing line robot, and spot welding device includes the first welding machine.Welder
The first reading code component including welding robot and for identifying coding, repair-welding device include the second welding machine.Sheet member passes through
Transporting apparatus transports to each station, lineation device crosses to sheet member, and each sheet member corresponds to a specific identity
Identification code after the completion of lineation device scribing line, needs identity code being sprayed onto in sheet member, in order to which subsequent handling identifies, and
Call corresponding program；After the completion of scribing line, sheet member is transported to spot welding device and carries out spot welding by transport device；Spot welding is completed
Afterwards, sheet member is transported to welder and carries out automatic welding by transport device；After the completion of welding, transport device transports sheet member
It transports to repair-welding device and carries out repair welding；After the completion of repair welding, transport device transports sheet member to straightening machine；After the completion of correction, transport
Sheet member is transported to device for detecting deformation and is detected by device, is carried out blanking if qualification is detected, if detection is unqualified, is returned
Work.
As shown in Figure 1, a kind of plate sheet welding production line 10, including：Transport device 1, monitor supervision platform and is sequentially arranged in fortune
Lineation device 3, spot welding device 4, welder 5, repair-welding device 6, straightening machine 7, the device for detecting deformation 8 of defeated 1 periphery of device.It draws
Line apparatus 3, welder 5, straightening machine 7, device for detecting deformation 8 communicate with monitor supervision platform connect respectively.
As shown in Fig. 2, sheet member is transported by transport device 1 to each station, lineation device 3 draws sheet member
Line, each sheet member correspond to a specific identity code, after the completion of lineation device 3 is crossed, need to spray identity code
Onto sheet member, in order to which subsequent handling identifies, and call corresponding program；After the completion of scribing line, transport device 1 is by sheet member
Transport to spot welding device 4 carries out spot welding；It before spot welding, needs that thin plate is fixed, therefore, also have between spot welding and scribing line
The process of installs fixture, this process are manually completed by worker；After the completion of spot welding, transport device 1, which transports sheet member to fixture, to be torn open
It unloads station and carries out clamper for disassembling, then transport to welder 5 and carry out automatic welding；After the completion of welding, transport device 1 will be thin
Plate transports to repair-welding device 6 and carries out repair welding；After the completion of repair welding, transport device 1 transports sheet member to straightening machine 7；It has corrected
Sheet member is transported to device for detecting deformation 8 and is detected by Cheng Hou, transport device 1, and blanking is carried out if qualification is detected, if detection
It is unqualified, then it does over again.
As shown in figure 3, transport device 1 is equipped with scribing line station, lineation device 3 is located at scribing line station.Lineation device 3 includes drawing
Line robot and coding component.Transport device 1 is equipped with the first position recognizer component being connect with scribing line robot, sheet member
During transport to scribing line station, first position recognizer component carries out position identification to sheet member, and converts location information into scribing line
Then the coordinate information is sent to scribing line robot by the coordinate system of robot, in order to which robot of crossing is crossed and is sprayed
Code.Wherein, scribing line, coding are carried out according to the program of robot interior.
Specifically, scribing line robot includes sliding rail, the moving trolley of sliding rail is slided on, the column on moving trolley is fixed
In the cantilever beam on column, the cantilever trolley of cantilever beam is slidably connected to, the scribing line manipulator on cantilever trolley, set on machine
The coding component of tool hand movable end.
As shown in figure 4, transport device 1 is equipped with spot welding station and the 5th position recognizer component set on spot welding station.Spot welding
Device 4 includes the first welding machine, for the boosting manipulator for driving the first welding machine and for carrying the driving of boosting manipulator dress
It puts.In the present embodiment, driving device is the trolley that can be pulled.When it is implemented, the quantity of spot welding device 4 is two, respectively
Set on the both sides of transport device 1, the 5th position recognizer component is connect with boosting manipulator, in order to which spot welding device 4 carries out accurately
Spot welding.
As shown in figure 5, transport device 1 is equipped with welding post, set on the second position recognizer component of welding post, carrier bar is defeated
Send machine.Chain scraper conveyor is equipped with the fixture installation station positioned at front end, and the fixture positioned at end dismantles station.The installation of fixture,
Dismounting is carried out manually by operating personnel, primarily to sheet member is fixed on chain scraper conveyor, in order to weld.
Welder 5 includes welding robot, for identifying the first reading code component of coding, weld joint tracking component.Second
Position recognizer component, weld joint tracking component are connect with welding robot, wherein, welding robot is set on fixture installation station and folder
Between tool dismounting station.Welding robot carries out position identification by second position recognizer component to sheet member, is read by first
Coding in code component recognition sheet member so as to distinguish information of the sheet member similar to identity, and calls the program finished in advance
It is welded.During welding, weld joint tracking component carries out position tracking to weld seam, and the location information of welding track is fed back to weldering
Welding robot in order to automatically correct welding track, ensures welding precision.
In the present embodiment, the quantity of welder 5 is two, is respectively arranged on the both sides of transport device 1, welder 5
The installation carriage on running rail, slip and running rail is further included, the column being installed on trolley is fixed on column top
Crossbeam, the driving trolley being slidably connected on crossbeam, the welding manipulator being fixed on driving trolley are lived set on welding manipulator
The welding machine component of moved end.Trolley is equipped with the laser seam tracking component for tracking seam track.
As shown in fig. 6, transport device 1 is additionally provided with repair welding station, positioned at the 6th position recognizer component of repair welding station.Repair welding
Device 6 includes the second welding machine, for the boosting manipulator for driving the second welding machine and for carrying the driving of boosting manipulator dress
It puts.
As shown in fig. 7, transport device 1 is additionally provided with correction station, positioned at the third place recognizer component of correction station, detection
Station, positioned at the 4th position recognizer component of detection station.The third place recognizer component is connect with straightening machine 7, and the 4th position is known
Other component is connect with detection device.
Specifically, straightening machine 7 uses planer-type machinery straightening machine 7, by doubled-side hydraulic roll-in on the steel plate of vertical muscle both sides,
Realize school shape function.
Device for detecting deformation 8 includes 3D detectors, connects for the second reading code component for identifying coding and with monitor supervision platform
The alarm connect.
Specifically, 3D detectors are laser vision 3D detectors, laser detection head is completed by way of scanning to substrate
The size detection at the back side, the deformation data of sheet member is transferred to by way of three-dimensional in system data becomes parameter for comparing
Number.
As shown in figure 8, a kind of control system S10 of plate sheet welding production line, the control system S10 of plate sheet welding production line
Using above-mentioned plate sheet welding production line.The control system S10 of plate sheet welding production line includes：Including：Main control unit S1, respectively
Scribing unit, welding unit, smoothing unit, deformation detection unit, delivery unit S9 with main control unit S1 communication connections, are set on
Spot welding module between scribing unit, welding unit, the repair welding unit between welding unit, smoothing unit.
Scribing unit include with main control unit S1 communication connection the first control module S21, respectively with the first control module
The scribing line robot S22 of S21 connections.
Spot welding module includes the 5th control module S31 being connect with main control unit S1, is connect with the 5th control module S31
The first welding machine S32.
Welding module include with main control unit S1 communication connection the second control module S41, respectively with the second control module
The welding robot S42 of S41 connections, the first reading code module S43, the weld joint tracking module being connect with the second control module S41
S44。
Repair welding unit is equipped with the 6th control module S51, the second welding machine S52 being connect with the 6th control module S51.
Smooth unit include with main control unit S1 communication connection third control module S61 and with third control module
The straightening machine S62 of S61 connections.
Deformation detection unit includes the 4th control module S71 being connect with main control unit S1, connects with the 4th control module S71
3D detectors S72, the second reading code module S73 and the alarm S74 connect.When the thin plate of deformation detection unit detection deforms not
When meeting the requirements, alarm S74 alarms, so as to which the sheet member be done over again.
Delivery unit S9 is equipped with the first position identification module S81 being connect with the first control module S21, with the second control mould
The second position identification module S82 of block S41 connections, the third place identification module S83 being connect with third control module S61, with
4th location identification module S84 of the 4th control module S71 connections, the 5th position identification being connect with the 5th control module S31
Module S85, the 6th location identification module S86 being connect with the 6th control module S51.
The above-mentioned technology contents that the utility model is only further illustrated with embodiment, in order to which reader is easier to understand,
But the embodiment for not representing the utility model is only limitted to this, any technology extension or recreation done according to the utility model,
It is protected by the utility model, the scope of protection of the utility model is subject to claims.
Claims (10)
1. a kind of plate sheet welding production line, which is characterized in that including：Transport device, monitor supervision platform and be sequentially arranged in transport dress
Put lineation device, spot welding device, welder, repair-welding device, straightening machine, the device for detecting deformation of periphery；The lineation device,
Welder, straightening machine, device for detecting deformation communicate with monitor supervision platform connect respectively；The lineation device includes scribing line machine
People and coding component；The transport device is equipped with the first position recognizer component being connect with scribing line robot；The point is welded
It puts including the first welding machine；The welder includes welding robot and the first reading code component for identifying coding；It is described
Repair-welding device includes the second welding machine.
2. plate sheet welding production line according to claim 1, which is characterized in that the welder further includes weld joint tracking
Component；The transport device is equipped with welding post and the second position recognizer component set on welding post；The second position
Recognizer component, weld joint tracking component are connect with welding robot.
3. plate sheet welding production line according to claim 1, which is characterized in that the transport device is equipped with welding post,
And chain scraper conveyor；The chain scraper conveyor is equipped with the fixture installation station positioned at front end, and the fixture positioned at end dismantles station；
The welding robot is set between fixture installation station and fixture dismounting station.
4. plate sheet welding production line according to claim 1, which is characterized in that the device for detecting deformation is detected including 3D
Instrument, for the alarm for identifying the second reading code component of coding and being connect with monitor supervision platform.
5. plate sheet welding production line according to claim 1, which is characterized in that the transport device is additionally provided with router
Station is corrected in position, and positioned at the third place recognizer component of correction station, detection station is known positioned at the 4th position of detection station
Other component, spot welding station, positioned at the 5th position recognizer component of spot welding station, repair welding station, positioned at the 6th of repair welding station
Put recognizer component；The first position recognizer component is set on scribing line station.
6. a kind of control system of plate sheet welding production line, which is characterized in that the control system of the plate sheet welding production line is adopted
With such as claim 1-5 any one of them plate sheet welding production line, the control system of the plate sheet welding production line includes：It is main
Unit is controlled, it is single with the scribing unit of main control unit communication connection, welding unit, smoothing unit, deformation detection unit, transport respectively
Member；The scribing unit includes the first control module with main control unit communication connection, is connect respectively with the first control module
Scribing line robot；The delivery unit is equipped with the first position identification module being connect with the first control module；The welding unit
Including the second control module with main control unit communication connection, the welding robot being connect respectively with the second control module, first
Reading code module；It is described smoothing unit include with main control unit communication connection third control module and with third control module
The straightening machine of connection；The deformation detection unit includes the 4th control module being connect with main control unit, with the 4th control module
The 3D detectors of connection, the second reading code module.
7. the control system of plate sheet welding production line according to claim 6, which is characterized in that the welding unit is also set
There is the weld joint tracking module being connect with the second control module；The delivery unit is additionally provided with second connect with the second control module
Location identification module.
8. the control system of plate sheet welding production line according to claim 6, which is characterized in that the delivery unit is also set
There are the third place identification module being connect with third control module, the 4th location identification module being connect with the 4th control module.
9. the control system of plate sheet welding production line according to claim 6, which is characterized in that the plate sheet welding production
The control system of line further includes the spot welding module between scribing unit, welding unit；The spot welding module includes and master control
5th control module of unit connection, the first welding machine being connect with the 5th control module；The delivery unit is equipped with and the 5th control
5th location identification module of molding block connection.
10. the control system of plate sheet welding production line according to claim 6, which is characterized in that the plate sheet welding life
The control system of producing line further includes the repair welding unit between welding unit, smoothing unit；The repair welding unit is equipped with the 6th
Control module, the second welding machine being connect with the 6th control module；The delivery unit is equipped with the connect with the 6th control module
Six location identification modules.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721014319.5U CN207479876U (en) | 2017-08-14 | 2017-08-14 | A kind of plate sheet welding production line and its control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721014319.5U CN207479876U (en) | 2017-08-14 | 2017-08-14 | A kind of plate sheet welding production line and its control system |
Publications (1)
| Publication Number | Publication Date |
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| CN207479876U true CN207479876U (en) | 2018-06-12 |
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ID=62484981
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721014319.5U Expired - Fee Related CN207479876U (en) | 2017-08-14 | 2017-08-14 | A kind of plate sheet welding production line and its control system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322203A (en) * | 2017-08-14 | 2017-11-07 | 深圳华意隆电气股份有限公司 | A kind of plate sheet welding production line and its control system |
| CN109483242A (en) * | 2018-10-24 | 2019-03-19 | 中船黄埔文冲船舶有限公司 | A kind of light sheet T type material production line |
| CN110053685A (en) * | 2019-04-02 | 2019-07-26 | 中船第九设计研究院工程有限公司 | A kind of luxury liner thin plate production line segment logistics transportation platform |
| CN111347134A (en) * | 2020-03-02 | 2020-06-30 | 中船第九设计研究院工程有限公司 | Composite welding process for ship steel plate |
| CN113939975A (en) * | 2019-06-25 | 2022-01-14 | 昕芙旎雅有限公司 | Motor |
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2017
- 2017-08-14 CN CN201721014319.5U patent/CN207479876U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322203A (en) * | 2017-08-14 | 2017-11-07 | 深圳华意隆电气股份有限公司 | A kind of plate sheet welding production line and its control system |
| CN109483242A (en) * | 2018-10-24 | 2019-03-19 | 中船黄埔文冲船舶有限公司 | A kind of light sheet T type material production line |
| CN109483242B (en) * | 2018-10-24 | 2020-10-23 | 中船黄埔文冲船舶有限公司 | Sheet T-shaped section production line |
| CN110053685A (en) * | 2019-04-02 | 2019-07-26 | 中船第九设计研究院工程有限公司 | A kind of luxury liner thin plate production line segment logistics transportation platform |
| CN113939975A (en) * | 2019-06-25 | 2022-01-14 | 昕芙旎雅有限公司 | Motor |
| CN111347134A (en) * | 2020-03-02 | 2020-06-30 | 中船第九设计研究院工程有限公司 | Composite welding process for ship steel plate |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |