CN212823397U - Automatic flexible production line for combined welding beam - Google Patents
Automatic flexible production line for combined welding beam Download PDFInfo
- Publication number
- CN212823397U CN212823397U CN202020366447.1U CN202020366447U CN212823397U CN 212823397 U CN212823397 U CN 212823397U CN 202020366447 U CN202020366447 U CN 202020366447U CN 212823397 U CN212823397 U CN 212823397U
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- 238000003466 welding Methods 0.000 title claims abstract description 103
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 35
- 238000003698 laser cutting Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims description 16
- 239000002699 waste material Substances 0.000 claims description 13
- 239000002131 composite material Substances 0.000 claims description 12
- 210000002219 extraembryonic membrane Anatomy 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses an automatic flexible production line of a combined welding beam, which comprises two automatic identification centering stations, two automatic welding stations, a material caching station, a laser cutting station and a next caching station which are arranged in parallel according to the sequence of the production process; two rails are symmetrically arranged on the upper part of the production line along the process sequence direction, and sliding contact lines are arranged on the rails; the beneficial effects of the utility model reside in that, the utility model discloses an automatic flexible production line, the station adopts the modularized design, can produce the line overall arrangement according to the design of productivity demand. The method is suitable for the requirements of different fields and different manufacturers on capacity; the production equipment of the automatic flexible production line adopts a flexible design scheme, meets the production requirements of different sizes of combined welding beams, and realizes the collinear production of various products; the utility model discloses an automatic flexible production line adopts automation equipment, can realize automated production and add automatic transport, realizes the unmanned production of the whole strip line body.
Description
Technical Field
The utility model relates to an automation equipment technical field specifically is an automatic flexible production line of combination welding roof beam.
Background
The beam is divided into a section steel beam and a combination beam. The shaped steel beam is limited by rolling conditions, and under the condition of the same strength, the shaped steel beam has larger self weight and poorer rigidity. Therefore, the combined beam is widely applied in the fields of cranes, straight-arm lifting trucks and the like with higher requirements on strength and rigidity. Most of the modern composite beams are welded beams.
The two most important processes for the production of composite welded beams are welding and laser cutting. At present, welding and laser of the combined welding beam are mainly completed in a manual or semi-automatic mode, the working strength is high, and a line worker is polluted by noise and light all the year round and has the problems of low production efficiency, poor product quality and the like. The automatic flexible production line of the combined welding beam adopts robot welding and robot cutting, so that the welding efficiency and the welding quality can be greatly improved, the whole production line can realize unmanned production, and a welder is prevented from being polluted by noise and light.
SUMMERY OF THE UTILITY MODEL
1. Technical problem to be solved
The utility model provides a technical problem lie in, provide an automatic flexible production line of combination welding roof beam in order to carry out the flexible production of flexible equipment, satisfy different fields and different companies to productivity and not equidimension combination welding roof beam's collineation production demand, improve the price/performance ratio of producing the line.
2. Technical scheme
In order to achieve the purpose, the utility model provides an automatic flexible production line of a combined welding beam, which comprises a plurality of automatic identification centering stations, a plurality of automatic welding stations, a material caching station, a laser cutting station and a lower caching station, wherein the automatic identification centering stations, the automatic welding stations, the material caching station, the laser cutting station and the lower caching station are arranged in the production process sequence; two rails are symmetrically arranged on the upper part of the production line along the process sequence direction, and sliding contact lines are arranged on the rails; two carrying robots are arranged between the two tracks, and a carrying gripper is arranged below each carrying robot; and a welding fetal membrane storage room is arranged among the automatic welding stations.
Foretell automatic flexible production line of combination welding roof beam, wherein, a plurality of automatic identification centering station one side is provided with pay-off AGV dolly respectively.
According to the automatic flexible production line for the combined welding beam, a waste AGV is arranged on one side of the laser cutting station; a AGV trolley is arranged on one side of the lower piece caching station.
In the automatic flexible production line for the combined welding beam, the automatic welding station comprises a welding tool and a robot welding system; the welding tool is arranged on the production line along the production process sequence, and the robot welding system is arranged on the welding tool and is positioned between the welding tool and the two rails.
The automatic flexible production line for the combined welding beam is characterized in that the robot welding system comprises a welding robot, a longitudinal rail and a transverse rail; the welding robot is slidably mounted on the transverse rail, the longitudinal rail is axially mounted along the welding tool, and the transverse rail is slidably mounted on the longitudinal rail; the welding robot is provided with a welding gun and a laser position finder, and the laser position finder is arranged at the front part of the welding gun.
The automatic flexible production line for the combined welding beam is characterized in that a vision system is mounted on the carrying gripper.
The automatic flexible production line for the combined welding beam is characterized in that a material storage chamber is arranged on one side of the automatic identification centering station, the material caching station, the laser cutting station and the next caching station.
3 advantageous effects
To sum up, the beneficial effects of the utility model reside in that:
(1) the utility model discloses an automatic flexible production line, the station adopts the modularized design, can produce the line overall arrangement according to the design of productivity demand. The method is suitable for the requirements of different fields and different manufacturers on capacity;
(2) the production equipment of the automatic flexible production line adopts a flexible design scheme, meets the production requirements of different sizes of combined welding beams, and realizes the collinear production of various products;
(3) the utility model discloses an automatic flexible production line adopts automation equipment, can realize automated production and add automatic transport, realizes the unmanned production of the whole strip line body.
Drawings
Fig. 1 is a schematic diagram of a two-dimensional layout of an embodiment of the present invention;
fig. 2 is a schematic three-dimensional layout of an embodiment of the present invention;
FIG. 3 is a schematic view of a handling grip according to an embodiment of the present invention;
fig. 4 is a schematic diagram of a welding system according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 4, an automated flexible production line for a composite welded beam includes a plurality of automatic identification centering stations 100, a plurality of automated welding stations 200 arranged in parallel, a material buffer station 300, a laser cutting station 400, and a workpiece buffer station 500, which are arranged in the production process sequence; two rails 610 are symmetrically arranged on the upper part of the production line along the process sequence direction, and sliding contact lines 611 are arranged on the rails 610; two transfer robots 620 are arranged between the two rails 610, and a transfer gripper 630 is arranged below each transfer robot 620; a welding film storage chamber 230 is arranged among a plurality of automatic welding stations 200.
And a material storage chamber 600 is arranged on one side of the automatic identification centering station 100, the material caching station 300, the laser cutting station 400 and the next caching station 500. A feeding AGV trolley 710 is arranged on one side of each of the automatic identification centering stations 100, and a waste material handling AGV trolley 730 is arranged on one side of each of the laser cutting stations 400; a product handling AGV car 720 is arranged on one side of the lower buffer storage station 500. The materials of each station can be placed in the corresponding material storage chamber 600 through the corresponding AGV trolley. When the waste in the waste handling AGV 730 is full, the waste can be transported to the waste material storage 600; when the product handling AGV car 720 is full of product at the lower buffer station 500, product may be transported to the material storage compartment 600 for the product.
The automated welding station 200 comprises a welding fixture 210 and a robotic welding system 220; welding frock 210 sets up on the production line along production technology order, robot welding system 220 installs on welding frock 210, and is located between welding frock 210 and two tracks 610, according to the combination welding beam model of production in the production task, transfer robot 620 changes the welding fetal membrane in welding frock 210 into the welding fetal membrane that corresponds the combination welding beam model.
The robotic welding system 220 includes a welding robot 223, a longitudinal rail 221, and a transverse rail 222; the welding robot 223 is slidably mounted on the transverse rail 222, the longitudinal rail 221 is axially mounted along the welding fixture 210, and the transverse rail 222 is slidably mounted on the longitudinal rail 221; the welding robot 220 is provided with a welding gun 224 and a laser locator 225, the laser locator 225 is arranged in front of the welding gun 224, and the laser locator 225 searches the accurate position of a welding seam in real time in the welding process to correct the welding seam track.
The handling gripper 630 is provided with a vision system 631, and the vision system 631 can scan the material to determine whether the material conforms to the production plan.
The using method comprises the following steps:
and after the production line receives the production task issued by the production management system, all the driving units cooperatively complete the production task. First, when the production line receives a production task issued by the production management system, the feeding AGV cart 710 delivers the material from the material storage 600 of the raw material to the automatic identification centering station 100. The transfer robot 620 changes the welding green-films of the welding green-film storage 230 to the welding green-films corresponding to the model of the composite welding beam along the production line direction, and moves in the horizontal plane to switch the corresponding welding green-films to the welding tool 210. Then, the vision system 631 on the handling gripper 630 scans the material to determine whether the material is in accordance with the production plan, and when the scanning result of the vision system 631 is that the current material is not the product material to be produced, the controller issues an instruction to the handling robot 620 to carry the material to the feeding AGV cart 710, and the feeding AGV cart 710 returns the material to the material storage room 600; when the vision system 631 scans that the current material is a product material to be produced, the controller will issue a command to the transfer robot 620 to transfer the material to the composite weld beam automated welding station 200. The transfer robot 620 then transfers the material to the composite welding beam automated welding station 200. According to the model of the combined welding beam produced in the production task, the transfer robot 620 replaces the welding positioner in the welding tool 210 with the welding positioner corresponding to the model of the combined welding beam. After the welding of the automatic welding station 200 for the combined welding beam is completed, the transfer robot 620 transfers the welded materials to the material caching station 300, and the materials are ready to enter the laser cutting station 400 for laser cutting. The transfer robot 630 transfers the welded material to the laser cutting station 400 for cutting. After the cutting is completed, the controller sends an instruction to the transfer robot 630 to transfer the cut material to the product unloading buffer station 500. The cutting waste of the laser cutting station 400 is transported to the waste-handling AGV cart 730 by a plate link, and when the waste in the waste-handling AGV cart 730 is full, the waste-handling AGV cart 730 transports the waste to the material storage 600 of the waste. When the product is full of the product handling AGV 720 at the down buffer station 500, the waste handling AGV 730 delivers the waste to the product storage bin 600.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an automatic flexible production line of combination welding roof beam which characterized in that: the automatic welding machine comprises a plurality of automatic identification centering stations (100), a plurality of automatic welding stations (200), a material caching station (300), a laser cutting station (400) and a workpiece unloading caching station (500), which are arranged in a production process sequence; two rails (610) are symmetrically arranged on the upper part of the production line along the process sequence direction, and sliding contact lines (611) are arranged on the rails (610); two carrying robots (620) are arranged between the two rails (610), and a carrying gripper (630) is arranged below each carrying robot (620); a welding fetal membrane storage room (230) is arranged among the plurality of automatic welding stations (200).
2. The automated flexible production line for composite welded beams according to claim 1, characterized in that: and one side of each automatic identification centering station (100) is provided with a feeding AGV trolley (710).
3. The automated flexible production line for composite welded beams according to claim 2, characterized in that: a waste AGV trolley (730) is arranged on one side of the laser cutting station (400); a AGV (720) carrying trolley is arranged on one side of the lower buffer storage station (500).
4. The automated flexible production line for composite welded beams according to claim 1, characterized in that: the automatic welding station (200) comprises a welding tool (210) and a robot welding system (220); the welding tool (210) is arranged on a production line along the production process sequence, and the robot welding system (220) is arranged on the welding tool (210) and is positioned between the welding tool (210) and the two rails (610).
5. The automated flexible production line for composite welded beams according to claim 4, characterized in that: the robotic welding system (220) includes a welding robot (223), a longitudinal rail (221), and a transverse rail (222); the welding robot (223) is slidably mounted on the transverse rail (222), the longitudinal rail (221) is axially mounted along the welding tool (210), and the transverse rail (222) is slidably mounted on the longitudinal rail (221); the welding robot (223) is provided with a welding gun (224) and a laser locator (225), and the laser locator (225) is arranged in front of the welding gun (224).
6. The automated flexible production line for composite welded beams according to claim 1, characterized in that: a vision system (631) is mounted on the carrying hand grip (630).
7. The automated flexible production line for composite welded beams according to claim 1, characterized in that: and a material storage chamber (600) is arranged on one side of the automatic identification centering station (100), the material caching station (300), the laser cutting station (400) and the lower caching station (500).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020366447.1U CN212823397U (en) | 2020-03-22 | 2020-03-22 | Automatic flexible production line for combined welding beam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020366447.1U CN212823397U (en) | 2020-03-22 | 2020-03-22 | Automatic flexible production line for combined welding beam |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212823397U true CN212823397U (en) | 2021-03-30 |
Family
ID=75113074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020366447.1U Expired - Fee Related CN212823397U (en) | 2020-03-22 | 2020-03-22 | Automatic flexible production line for combined welding beam |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212823397U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319433A (en) * | 2021-06-23 | 2021-08-31 | 三一汽车制造有限公司 | Automatic roller welding production line and roller production method |
| CN114211175A (en) * | 2021-12-14 | 2022-03-22 | 山东中车同力达智能装备有限公司 | Be used for multi-vehicle type crossbeam intelligence welding production line |
| CN114211175B (en) * | 2021-12-14 | 2024-04-26 | 山东中车同力达智能装备有限公司 | Be used for multi-vehicle type crossbeam intelligent welding production line |
-
2020
- 2020-03-22 CN CN202020366447.1U patent/CN212823397U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319433A (en) * | 2021-06-23 | 2021-08-31 | 三一汽车制造有限公司 | Automatic roller welding production line and roller production method |
| CN113319433B (en) * | 2021-06-23 | 2023-09-05 | 三一汽车制造有限公司 | Automatic roller welding production line and roller production method |
| CN114211175A (en) * | 2021-12-14 | 2022-03-22 | 山东中车同力达智能装备有限公司 | Be used for multi-vehicle type crossbeam intelligence welding production line |
| CN114211175B (en) * | 2021-12-14 | 2024-04-26 | 山东中车同力达智能装备有限公司 | Be used for multi-vehicle type crossbeam intelligent welding production line |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210330 |
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| CF01 | Termination of patent right due to non-payment of annual fee |