CN112756854A - Flexible gantry type robot welding system for steel templates - Google Patents
Flexible gantry type robot welding system for steel templates Download PDFInfo
- Publication number
- CN112756854A CN112756854A CN202011557564.7A CN202011557564A CN112756854A CN 112756854 A CN112756854 A CN 112756854A CN 202011557564 A CN202011557564 A CN 202011557564A CN 112756854 A CN112756854 A CN 112756854A
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- CN
- China
- Prior art keywords
- welding
- robot
- gantry
- portal frame
- walking
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
Abstract
The invention discloses a steel template flexible gantry type robot welding system which comprises welding robots and walking rails symmetrically arranged in parallel, wherein a welding platform is arranged between the walking rails, a gantry is connected to the walking rails through a walking device, a dust removal device, a control electric box, a water cooling device, a welding power supply and a welding wire barrel are connected to the top of the gantry, the welding robots are connected to the gantry in an inverted hanging mode, and a dust removal cover matched with the dust removal device is arranged on one side of the gantry, above the welding robots. Compared with the prior art, the invention has the advantages that: the effective stroke of equipment is promoted, the flexible production capacity of the equipment is improved, the labor cost is effectively reduced by adopting the robot welding system, the production efficiency is improved, and the control capacity of the production beat is improved.
Description
Technical Field
The invention relates to the technical field of steel formwork manufacturing, in particular to a steel formwork flexible gantry type robot welding system.
Background
In recent years, steel templates and scaffolds are popularized in the building field and the construction process of high-speed railway bridges in China to replace wood templates and scaffolds, the use of wood is greatly reduced in the construction of the steel templates, and the waste of resources is reduced. The steel template can be repeatedly used for many times and can be recycled and regenerated. The steel formwork is flexibly and quickly assembled in the construction process, the size matching degree is high, and the construction speed and the construction quality are greatly improved. The future steel formwork is an important member in the construction of high-speed railway bridges.
The traditional welding mode of steel form all adopts manual welding or robot monomer to weld, and the manual welding product has the defect of unstable quality to current stage cost of labor is higher, and production efficiency is low. The welding mode of the single robot is limited by the length of the arm span of the robot, so that the welding product is single, and the flexible production operation of non-standard orders cannot be met.
Therefore, there is a need for an automated, highly integrated flexible robotic welding system to solve the above problems.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the technical defects, and provide a steel formwork flexible gantry type robot welding system which improves the effective stroke of equipment, improves the flexible production capacity of the equipment, effectively reduces the labor cost by adopting a robot welding system, improves the production efficiency, improves the control capacity of production beats, and increases a laser edge finding function, so that the production process of a product is effectively closed-loop, and the product quality is improved.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: the utility model provides a flexible planer-type robot welding system of steel form, includes welding robot and parallel symmetry's walking track, be equipped with welded platform between the walking track, it is equipped with the portal frame to connect through running gear on the walking track, the top of portal frame is connected and is equipped with dust collector, control electronic box, water cooling plant, welding power and welding wire bucket, welding robot hangs upside down and connects on the portal frame, portal frame one side is located welding robot top and is equipped with the dust excluding hood with dust collector matched with.
Furthermore, the tail end of the welding robot is connected with a welding gun head through a connecting piece, and the welding gun head is provided with a laser positioning device with an automatic edge searching function.
Furthermore, running gear includes slider and servo motor, the portal frame bottom is located to the slider, locate the linear guide with slider matched with on the walking guide rail.
Furthermore, the servo motor is connected to the portal frame, a power output end of the servo motor is connected with a traveling gear, and a rack is arranged on the outer side of the traveling track in a matched mode with the traveling gear.
Further, welding platform is AGV unmanned transport vehicle.
Compared with the prior art, the invention has the advantages that:
according to the invention, the welding robot is hung upside down on the portal frame, so that the arm span length of the welding robot is effectively increased, the effective stroke of the arm of the welding robot is improved, and the production of the existing grade steel template is met;
the portal frame can advance on the walking track, the length of the walking track can be increased according to the type of an order, or a new portal type robot welding system is added on the same walking track, so that the equipment cost can be reduced, and the flexible welding capacity of the system can be improved;
the length of the portal frame walking track can be customized or stations can be set according to the field conditions, when the first station works, the other stations can carry out the working procedures of workpiece transfer, workpiece positioning and assembly welding, workpiece post-treatment and the like, and the utilization rate of equipment is improved;
the welding robot of the flexible gantry type robot welding system adopts an automatic laser edge-searching device, so that the welding quality of a product is effectively improved;
the flexible gantry robot welding system adopts the AGV as a welding platform, so that the labor is effectively saved, and the production rhythm is effectively controlled;
the flexible gantry type robot welding system is provided with an independent dust removal system, welding smoke dust in the production process is effectively treated, and the environment-friendly requirement is met, so that the health of operators is guaranteed.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
Fig. 2 is a schematic structural view of the walking device of the present invention.
Fig. 3 is a schematic structural view of the welding robot of the present invention.
In the drawings: 1. portal frame, 2, welding robot, 3, welding platform, 4, dust collector, 5, dust excluding hood, 6, control electronic box, 7, water cooling plant, 8, welding power supply, 9, welding wire bucket, 10, running gear, 11, walking track, 21, servo motor, 22, rack, 23, walking gear, 24, linear guide, 25, slider, 31, connecting piece, 32, laser positioning device, 33, welding rifle head.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Combine shown in fig. 1-3, a flexible planer-type robot welding system of steel form, walking track 11 including welding robot 2 and parallel symmetry setting, be equipped with welded platform 3 between the walking track 11, it is equipped with portal frame 1 to connect through running gear 10 on the walking track 11, the top of portal frame 1 is connected and is equipped with dust collector 4, control electronic box 6, water cooling plant 7, welding power supply 8 and welding wire bucket 9, welding robot 2 links up in the upside down on portal frame 1, portal frame 1 one side is located welding robot 2 tops and is equipped with dust excluding device 4 matched with dust excluding hood 5.
The end of the welding robot 2 is connected and provided with a welding gun head 33 through a connecting piece 31, the welding gun head 33 is provided with a laser positioning device 32 with an automatic edge searching function, the traveling device 10 comprises a sliding block 25 and a servo motor 21, the sliding block 25 is arranged at the bottom of the portal frame 1, a linear guide rail 24 matched with the sliding block 25 is arranged on the traveling track 11, the servo motor 21 is connected and arranged on the portal frame 1, a traveling gear 23 is connected and arranged at the power output end of the servo motor 21, and a rack 22 is arranged on the traveling track 11 in a matching mode with the traveling gear 23.
When the method is specifically implemented, the tail end of the welding robot 2 is provided with the laser positioning device 32 with the automatic edge searching function, the laser positioning device 32 can correct errors in the welding process of positioning and assembling at any time, the welding gun head 33 is controlled to accurately perform welding operation, and the process quality of a product is effectively controlled; the dust removal device 4 and the dust removal cover 5 are arranged to effectively treat welding smoke dust; the control electric box 6, the water cooling device 7, the welding power supply 8 and the welding wire barrel 9 are assembled above the portal frame 1, so that the floor area of the device is saved; the traveling device 10 is controlled by a servo motor 21 to drive a traveling gear 23 to perform linear displacement on a rack 22, and the portal frame 1 is connected to a slide block 25 and moves on a linear guide rail 24; the walking track 11 is matched with the walking track, so that the overall precision is improved; the workpiece assembly is placed on the welding platform 3 to be clamped, the welding platform 3 is manufactured by modifying an AGV unmanned carrier, and the workpiece logistics turnover is rapid.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should, without departing from the spirit of the present invention, devise similar structural modes and embodiments without inventively designing them, and shall fall within the scope of the present invention.
Claims (4)
1. The utility model provides a flexible planer-type robot welding system of steel form, includes walking track (11) that welding robot (2) and parallel symmetry set up, be equipped with welded platform (3) between walking track (11), it is equipped with portal frame (1) to connect through running gear (10) on walking track (11), its characterized in that, the top of portal frame (1) is connected and is equipped with dust collector (4), control electronic box (6), water cooling plant (7), welding power supply (8) and welding wire bucket (9), welding robot (2) overhead suspension is connected on portal frame (1), portal frame (1) one side is located welding robot (2) top and is equipped with dust excluding hood (5) with dust collector (4) matched with.
2. The steel form flexible gantry robot welding system of claim 1, characterized in that: the tail end of the welding robot (2) is connected with a welding gun head (33) through a connecting piece (31), and the welding gun head (33) is provided with a laser positioning device (32) with an automatic edge searching function.
3. The steel form flexible gantry robot welding system of claim 1, characterized in that: the traveling device (10) comprises a sliding block (25) and a servo motor (21), the sliding block (25) is arranged at the bottom of the portal frame (1), and a linear guide rail (24) matched with the sliding block (25) is arranged on the traveling track (11).
4. The steel form flexible gantry robot welding system of claim 3, characterized in that: the gantry crane is characterized in that the servo motor (21) is connected to the gantry frame (1), a walking gear (23) is connected to the power output end of the servo motor (21), and a rack (22) is arranged on the outer side of the walking track (11) in a matched mode with the walking gear (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011557564.7A CN112756854A (en) | 2020-12-25 | 2020-12-25 | Flexible gantry type robot welding system for steel templates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011557564.7A CN112756854A (en) | 2020-12-25 | 2020-12-25 | Flexible gantry type robot welding system for steel templates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112756854A true CN112756854A (en) | 2021-05-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011557564.7A Pending CN112756854A (en) | 2020-12-25 | 2020-12-25 | Flexible gantry type robot welding system for steel templates |
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| Country | Link |
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| CN (1) | CN112756854A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114083189A (en) * | 2022-01-18 | 2022-02-25 | 南通灵敏环保设备有限公司 | Automatic welding system for dust removal box |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203696340U (en) * | 2013-12-18 | 2014-07-09 | 北汽福田汽车股份有限公司 | Slewing gear for welding platform and welding platform |
| US20180111193A1 (en) * | 2016-10-21 | 2018-04-26 | Velo3D, Inc. | Operation of three-dimensional printer components |
| CN110170751A (en) * | 2019-06-06 | 2019-08-27 | 济南邦德激光股份有限公司 | A kind of laser cutting automatic tracing-edge method, system and equipment |
| CN210549072U (en) * | 2019-06-24 | 2020-05-19 | 招商局重工(深圳)有限公司 | Ship small assembly welding workstation |
| CN211276903U (en) * | 2019-12-11 | 2020-08-18 | 山东飞宏工程机械有限公司 | Gantry robot welding equipment |
-
2020
- 2020-12-25 CN CN202011557564.7A patent/CN112756854A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203696340U (en) * | 2013-12-18 | 2014-07-09 | 北汽福田汽车股份有限公司 | Slewing gear for welding platform and welding platform |
| US20180111193A1 (en) * | 2016-10-21 | 2018-04-26 | Velo3D, Inc. | Operation of three-dimensional printer components |
| CN110170751A (en) * | 2019-06-06 | 2019-08-27 | 济南邦德激光股份有限公司 | A kind of laser cutting automatic tracing-edge method, system and equipment |
| CN210549072U (en) * | 2019-06-24 | 2020-05-19 | 招商局重工(深圳)有限公司 | Ship small assembly welding workstation |
| CN211276903U (en) * | 2019-12-11 | 2020-08-18 | 山东飞宏工程机械有限公司 | Gantry robot welding equipment |
Non-Patent Citations (1)
| Title |
|---|
| 肖海兵等: "《先进激光制造设备》", 31 March 2019, 华中科技大学出版社, pages: 18 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114083189A (en) * | 2022-01-18 | 2022-02-25 | 南通灵敏环保设备有限公司 | Automatic welding system for dust removal box |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210507 |
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| RJ01 | Rejection of invention patent application after publication |