CN107199411A - The automatic processing apparatus and its control system of a kind of door frame - Google Patents
The automatic processing apparatus and its control system of a kind of door frame Download PDFInfo
- Publication number
- CN107199411A CN107199411A CN201611258466.7A CN201611258466A CN107199411A CN 107199411 A CN107199411 A CN 107199411A CN 201611258466 A CN201611258466 A CN 201611258466A CN 107199411 A CN107199411 A CN 107199411A
- Authority
- CN
- China
- Prior art keywords
- control unit
- platform
- cutting
- door frame
- lining
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
Abstract
A kind of door frame automatic charging cutting assembly of present invention offer is welded in integral automatic processing apparatus and its control system, including feed mechanism, cutting mechanism, platform for lining, welding mechanism, cutting agency and controlling organization, the platform for lining are in quadrangle, feed mechanism, cutting mechanism, welding mechanism, cutting agency is set around platform for lining, shape of peripheral frame is transported to platform for lining by the feed mechanism by the way of the independent feeding in four sides again is intersected in length and breadth, the platform for lining is used for fixed side frame section and shape of peripheral frame is moved on platform so as to cutting mechanism and welding mechanism acquisition Working position, the cutting mechanism is used to be processed the shape of peripheral frame on platform for lining, the welding mechanism is used to that the shape of peripheral frame on platform for lining will to be welded, the cutting agency, which is used to carry shape of peripheral frame or finished product doorframe, removes platform for lining, and the controlling organization is used to control feed mechanism, cutting mechanism, platform for lining, welding mechanism, the running of cutting agency, reaches unmanned, intellectuality production.
Description
Technical field
The present invention relates to a kind of door frame process equipment, and in particular to a kind of assembled welding one of door frame cutting
Body formed automatic processing apparatus and its control system, door frame is processed the invention further relates to one kind with said apparatus
Method.
Background technology
Antitheft door is life, the staple product of property safety affected the livelihood of every family, and door frame is used as antitheft door
The quality of skeleton its quality be directly connected to the overall grade and quality of antitheft door, check the quality of door frame often from
Following several respects are started with, and first, check doorframe whether there is weld defect, snap, do not weld, the phenomenon such as solder skip, it is high-quality anti-
Weld horizontal proposes higher requirement between stealing the frame material of door t door frame；Second, check whether the cooperation of door leaf and doorframe is close
It is real, gap whether uniformity, the splicing precision of door frame it is more accurate it is fine it is easier with door leaf is closely knit coordinates, row simultaneously
Industry standard requires that two diagonal errors of the door frame of high-quality must be controlled within 2 millimeters, and artificial at present is difficult to reach
To this standard；3rd, check whether all joints of doorframe are closely knit, the angle and required precision so cut to doorframe are higher.
At present, the processing for door frame is divided into two major classes of artificial and machining, and individual workship still adopts mostly
Manually process, in process of production, operation is processed using artificial operation, artificial operation cutting machine is cut to workpiece
Cut, manually splice and weld；Using machining more than some factories, using big machinery to arriving workpiece transfer after work piece cut
Splice platform, by manually being welded on splicing platform to workpiece.Processing has the following disadvantages above:1st, loading and unloading are by people
Work is completed, and labor strength is big, and efficiency is low, and human cost is high.2nd, it is artificial workpiece to be cut using cutting machine or manually
The cutting angle that is cut of operation lathe and precision determined by operative's proficiency, mode of operation and Personal Skills,
So that product quality is uneven.3rd, the piece of doorframe and joint carry out weld job, welding quality very great Cheng by artificial
Degree is limited to the Personal Skills of workman, and surface smoothness is poor after human weld, is unfavorable for later stage polishing processing.
Meanwhile, it is artificial that China Patent No. 201510799364.5 discloses a kind of machine of aluminum alloy doorframe automation processing
Stand and processing method.The robot workstation of aluminum alloy doorframe automation processing, including the fixation for storing profiles raw material
Bin, for section bar raw material is processed cutter arrangement, for depositing from cutter arrangement process the shape of peripheral frame obtained
Section bar material platform, for weld assembled welder, for transporting removing for section bar raw material and shape of peripheral frame by shape of peripheral frame
Fortune robot and the controlling organization for controlling work station to run, fixed bin, cutter arrangement, section bar material platform, welder
Transfer robot periphery is surrounded on to arrange and be in the radius of clean-up of transfer robot.Substitute manually, realize robot energy
The increasingly complex logic analysis instead of being accomplished manually, and all kinds of actions are more accurately completed than artificial, intelligence degree is high.Should
Patent realizes that automation has certain reference function for door frame processing, belongs to automanual improvement, and it cuts, weldering
Connect, assembly not in identical platform, each manufacturing procedure it is separately machined it is good after, then set up robot and be carried to next processing
Process, each independent production line polymerization is substantially pieced together, can't realized fully automated by it using transfer robot
Metaplasia is produced, and shape can exist many improper in handling process and cause section bar to deform, the section assembling after deformation
Difficulty has a strong impact on greatly very much product quality, simultaneously as aluminium alloy and security door frame section（Steel）Material, weight, thickness
Degree, cutting, the differentiation of the processing method of welding and specific doorframe, aluminum alloy doorframe automatically processing device and method can not
It is applied in door frame automation processing, the automation processing needs of door frame are captured to be added for antitheft door one by one
The technical barrier of work, such as, and the processing of feeding style：Aluminum alloy doorframe section bar small in volume is easy to robot to capture, and
The big weight weight robot crawl of anti-theft door frame volume needs very big power, and the cost for so capturing robot is too high；Assembly side
The processing of formula：Aluminium alloy section surface is regular plane, and antitheft door section bar is generally irregular wavy surface, the spelling of antitheft door
Fill diagonal permissible accuracy higher；The processing of cutting mode：Aluminium alloy cutting is diagonal assembled again after being cut with wall scroll, but anti-
The required precision for stealing door is higher thick and heavy plus antitheft door section bar, and high-quality assembled demand is extremely difficult to after wall scroll cutting.
The content of the invention
The technical barrier that the present invention is captured for not enough present in above-mentioned doorframe process and needs, is mainly solved
Technical problem is that the processes such as feeding, cutting, assembly, welding, blanking during how door frame is processed organically are combined
Come, a kind of door frame automatic charging cutting assembly of present invention offer is welded in integral automatic processing apparatus, this hair
The bright another technical problem to be solved is how to realize the automated production of door frame, and door frame cutting assembly is welded in
The automation control system for processing of one, the another technical problem that the present invention is solved is how to improve door frame processing essence
Degree, improves production efficiency, and present subject matter is to replace manual work by machinery and robot combination automation control system, it is to avoid
Because of artificial Personal Skills' difference cause product quality uneven and/or low production efficiency, to reach that door frame adds
The purpose of machine substitute human labor during work, promotes traditional doorframe processing industry to realize mechanical automation.
According to an aspect of the present invention there is provided a kind of automatic processing apparatus of door frame, including feed mechanism,
Cutting mechanism, platform for lining, welding mechanism, cutting agency and controlling organization, the platform for lining be in quadrangle, feed mechanism,
Cutting mechanism, welding mechanism, cutting agency are set around platform for lining, and the feed mechanism is independent using four sides again are intersected in length and breadth
Shape of peripheral frame is transported to platform for lining by the mode of feeding, and the platform for lining is used for fixed side frame section and moved on platform
Shape of peripheral frame is used for the frame on platform for lining so as to cutting mechanism and welding mechanism acquisition Working position, the cutting mechanism
Section bar is processed, and the welding mechanism is used to that the shape of peripheral frame on platform for lining will to be welded, and the cutting agency is used
Remove platform for lining in shape of peripheral frame or finished product doorframe are carried, the controlling organization be used to controlling feed mechanism, cutting mechanism,
Platform for lining, welding mechanism, the running of cutting agency.
The feed mechanism includes lower gear loading assemblies, backset loading assemblies, hinge shelves loading assemblies and the feeding group that performs
Part, backset loading assemblies and hinge the shelves loading assemblies are longitudinal feeding, and the loading assemblies that perform are horizontal feeding, the backset
Loading assemblies, hinge shelves loading assemblies and the loading assemblies that perform include frame, push motor, push guide rail, push pedal, dock and drive
Docking guide rail is set along feed direction in dynamic motor, docking guide rail, buttcover plate and Work fixing device, the frame, it is described right
Fishplate bar is controlled to translate along feed direction on docking guide rail by docking motor by chain, and the Work fixing device is fixed
On buttcover plate, the push pedal is controlled to promote workpiece to translate along feed direction on guide rail is pushed by push motor by chain,
The lower gear loading assemblies include being provided with by Serve Motor Control above the lifting platform moved up and down along hoisting frame, institute's hoisting frame
Catching robot moving up and down is provided with the crawl arm that can be moved forward and backward, the crawl arm.
The docking guide rail same plane is provided with roller bearing, is easy to buttcover plate smoothly to move.
The Work fixing device includes three fixtures, and the fixture includes base, limit base, and the limit base is
Simultaneously short side is fixed towards workpiece with base provided with pilot hole for L-shaped, the wherein short side of L-shaped limit base, on the short side of the limit base
The inner side limiting-position bearing for limiting work piece inner surface is vertically arranged, the long side of the limit base is vertically set towards the side of workpiece
Put upper limit bearing, the side of the long side of the limit base dorsad workpiece is fixed with the corner gas for controlling top surface to clamp bearing
The outside Limit Bearing for limiting outer surface of workpiece is vertically arranged on cylinder, the base.
It is flat in same work that the upper limit bearing, inner side limiting-position bearing, outside Limit Bearing, top surface clamp bearing
Face, in same working face the upper limit bearing, inner side limiting-position bearing, outside Limit Bearing, top surface clamp bearing according to
Specification of workpieces Longitudinal extending is extended laterally or longitudinal translation or transverse translation are with clamping workpiece.
Specifically, long side upper and lower translation of the upper limit bearing along limit base, the inner side limiting-position bearing is along spacing
Short side of seat or so translation, outside Limit Bearing left and right translation on base, the top surface clamps bearing by swing clamp cylinder control
Move up and down or 90 degree of rotations, the upper limit bearing, inner side limiting-position bearing, outside Limit Bearing, top surface clamp bearing
It is flexible.
The Work fixing device includes three or three with upper fixing element, and the fixture is in same level along straight line
It is uniformly distributed, cooperative job formation workpiece fixing assembling line.
The push guide rail is fixed on the base of Work fixing device, and the push pedal passes through chain control by push motor
Workpiece is promoted to be translated along feed direction on guide rail is pushed.
The lower limit cushion block matched with workpiece lower surface is additionally provided with the base of the Work fixing device and is easy to work
The slip roller bearing that part is slided.
The cutting mechanism include tool rest bracket, knife rest, cutter and cutter drive motor, the tool rest bracket be provided with
Workpiece is in the cutting guide rail at 45 degree of angles, and the knife rest is along cutting guide rail translation, and the knife rest is provided with vertical guide rail, the cutter
Moved up and down along the vertical guide rail on knife rest, the cutter is made up of the cutter plate of two parallel synchronous rotating Vortexes, two
Individual cutter plate is respectively arranged below with to be set with cutter plate below the workpiece supporting device in 45 degree of angles, the workpiece supporting device
There is pan.
The platform for lining include assembled support frame, perform assembled group, the assembled group of backset, the assembled group of hinge shelves, lower gear spell
Dress group, it is described perform assembled group, assembled group is rectangular on assembled support frame sets for the assembled group of backset, the assembled group of hinge shelves, lower gear
Put to form working face, the backset assembly group and the assembled group of hinge shelves include one group and drive servomotor, hinge by backset respectively
The fixture of left and right translation on assembled support frame that chain shelves driving servomotor is controlled respectively（Backset/hinge shelves）, the fixture
（Backset/hinge shelves）Workpiece is fixed by clamping cylinder driving；The assembled group that performs includes one group by the driving servo electricity that performs
Machine control can on assembled support frame anterior-posterior translation again can the fixture that performs that mutually moves of left and right, the fixture is by clamping cylinder driving general
Workpiece is fixed；Lower gear assembly group includes one group of lower gear fixture for being fixed on assembled support frame, and the lower gear fixture is by clamping cylinder
Workpiece is fixed in driving.
The welding mechanism includes one group of welding robot being arranged on support walker.
The cutting agency includes truss and the frame-type catching robot laterally walked on truss, the frame-type gripper
Tool hand is vertically moved by the control of crawl motor-driven gear rack.
The controlling organization includes being used to control feed mechanism, cutting mechanism, platform for lining, welding mechanism, cutting agency
Master control cabinet.
As a further improvement on the present invention, the cutting mechanism for laser cutting machine people, including laser generator and
Robot, by the way that laser beam guide device is integrated in robot arm, and by stable laser and the robot of motion
Arm, which is combined, completes section steel cutting.
Further, laser cutting machine people and welding robot share a robot arm, by controlling organization control
Robot carries out operation according to demand.
According to another aspect of the present invention there is provided a kind of control system of door frame processing, including feeding module,
Cutting module, assembling module, welding module, cutting module；
The feeding module is used to antitheft door section bar sending into platform for lining, including control unit, upper material position collecting unit, frequency conversion
Device and motor unit, control unit are used to receive the signal of material position collecting unit and send action command, and upper material position collection is single
Member is used to gather the location of workpiece and send a signal to control unit, and control unit is judged simultaneously according to the collection signal received
Sending action is instructed to frequency converter, the action command that the frequency converter reception control unit is sent and drive actions cell operation.
The cutting module is used to cut security door frame section, including control unit, cleavage collecting unit, frequency converter
And motor unit, control unit is for receiving the signal of cleavage collecting unit and sending action command, cleavage collecting unit
For gathering the location of workpiece and sending a signal to control unit, control unit is judged concurrently according to the collection signal received
Action command and drive actions unit that action command is sent to frequency converter, frequency converter reception control unit is sent to be cut.
The assembling module is used to antitheft door section bar piecing together door frame along section material section is seamless, is easy to bonding machine
Structure is welded, including control unit, assembled position collecting unit, servo-driver and motor unit, and control unit is used to receive assembly
Position collecting unit signal simultaneously send action command, assembled position collecting unit be used for gather the location of workpiece and send collection signal to
Control unit, control unit judges according to the collection signal received and sends action command to servo-driver, servo
The action command and drive actions unit that driver reception control unit is sent are clamped, assembled workpiece.
The welding module is used for assembled good door frame along section bar section stitching section welding fabrication, single by control
First sending action is instructed to welding robot, and welding robot completes weld job.
The cutting module, which is used to that the finished product doorframe completed will to be welded, is transported to next production line, including control unit, watches
Driver and motor unit are taken, control unit is used to send action command, and control unit sending action is instructed to servo-driver,
The action command and drive actions unit that servo-driver reception control unit is sent complete blanking.
According to another aspect of the present invention there is provided a kind of processing method of door frame, including：
Step one, feeding is docked：Feed mechanism is docked with security door frame section molding output mechanism so that lower gear section bar,
Backset section bar, hinge shelves section bar and the section bar that performs are respectively placed in lower gear loading assemblies, backset loading assemblies, hinge shelves loading assemblies
In the loading assemblies that perform, the upper material position collecting unit being arranged in feed mechanism collects section bar in place, and upper material position collection is single
Collection signal is sent to sending action after control unit, control unit analysis collection signal and instructed to frequency converter and hydraulic pressure by member
Stand, the predeterminated position that section bar is fixed and be delivered on splicing platform by frequency converter and hydraulic station control action unit；
Step 2, platform cutting：Section bar is transported to after splicing platform, and the collecting unit collection section bar position on splicing platform simultaneously will
Collection signal feeds back to control unit, and control unit sends action command according to the signal of reception so that feed mechanism resets, and spells
Connect the fixture on platform to fix all section bars and backset section bar, hinge shelves section bar and the section bar that performs are moved into cleavage, cut
Collecting unit collects section bar and sends collection signal afterwards in place to control unit, and control unit sends cutting instruction, cutting mechanism
Section bar is cut according to cutting instruction；
Step 3, platform is assembled：After the completion of cutting, control unit sends action command and resets cutting mechanism, while sending dynamic
Make instruction to splicing platform servo-driver, by lower gear assembly component, backset assembly component, hinge shelves assembly component and on
Shelves assembly component is by the rectangular assembly of section bar；
Step 4, platform welding：After the completion of assembly, assembled position collecting unit will gather signal and feed back to control unit, and control is single
First butt welding machine structure sends action command, and splicing seams are completed by welding robot to weld；
Step 5, captures blanking：Robot resets and to control unit feedback information after the completion of welding, and control unit is to blanking machine
Structure sending action is instructed, and the door frame processed is captured and is moved to next processing by the frame-type catching robot on truss
Production line；
Step 6, repeat step one arrives step 5.
The invention has the advantages that：
Of the invention initiative processes doorframe processing using four frames with platform, and merge feeding, cutting, assembly, welding, under
Expect in one, it is only necessary to which a people can just be easily accomplished the clamping to door frame, cutting, splicing and welding action, automation
Production, reaches unmanned, intelligent production, forms an important component of modern intelligent industrial metaplasia production；Due to whole
Process complete mechanical, it is to avoid colliding with and post-processing in manpower process, while machine is also than manually more
All kinds of actions are accurately completed, error is reduced, improves the total quality of antitheft door.
In addition to objects, features and advantages described above, the present invention also has other objects, features and advantages, under
Face will be described in further details with reference to accompanying drawing to the present invention.
Brief description of the drawings
Fig. 1 is the structural representation of the automatic processing apparatus of the embodiment of the present invention 1；
Fig. 2 is the structural representation of the automatic processing apparatus of the embodiment of the present invention 2；
Fig. 3 is backset loading assemblies of the present invention or hinge shelves loading assemblies structural representation；
Fig. 4 is anchor structure schematic diagram of the present invention；
Fig. 5 is platform for lining structural representation of the present invention；
Fig. 6 is cutting mechanism structural representation of the present invention；
Fig. 7 is cutting agency structural representation of the present invention；
Fig. 8 is the structural representation of control system of the present invention；
The control flow chart that Fig. 9 processes for door frame in the present invention；
Figure 10 is door frame processing method flow chart in the present invention；
Wherein：Feed mechanism -100, cutting mechanism -200, platform for lining -300, welding mechanism -400, cutting agency -500, under
Shelves loading assemblies -101, backset loading assemblies -102, hinge shelves loading assemblies -103, the loading assemblies -104 that perform, frame -105,
Push motor -106, push guide rail -107, push pedal -108, docking motor -109, docking guide rail -110, buttcover plate -111,
Hoisting frame -112, lifting platform -113, crawl arm -114, catching robot -115, roller bearing 116, fixture -701, base -702,
Limit base -703, inner side limiting-position bearing -704, upper limit bearing -705, top surface clamp bearing -706, outside Limit Bearing -707,
Lower limit cushion block -708, slide roller bearing -709, tool rest bracket -201, knife rest -202, cutter -203, cutter drive motor -204,
Cutter plate -205, cutting guide rail -206, vertical guide rail -207, perform assembled group -301, the assembled group -302 of backset, hinge shelves spell
The assembled group -304 of dress group -303, lower gear, backset driving servomotor -305, hinge shelves driving servomotor -306, fixture -307,
Clamping cylinder -308, the driving servomotor -309 that performs, lower gear driving servomotor -310, assembled support frame -311, support row
Walk frame -401, welding robot -402, truss -501, frame-type catching robot -502, crawl motor -503, master control cabinet -
800。
Embodiment
In order to which the present invention is explained further, 1-10 elaborates to the present invention below in conjunction with the accompanying drawings, but the present invention can
To be implemented by following multitude of different ways for limiting and covering.
Embodiment 1, as shown in figs. 1-7, the present invention provide a kind of automatic processing apparatus of door frame, including feeding
Mechanism 100, cutting mechanism 200, platform for lining 300, welding mechanism 400, cutting agency 500 and controlling organization are described assembled flat
Platform 300 is in quadrangle, and feed mechanism 100, cutting mechanism 200, welding mechanism 400, cutting agency 500 are around platform for lining 300
Set, shape of peripheral frame is transported to platform for lining by the feed mechanism 100 by the way of the independent feeding in four sides again is intersected in length and breadth
300, the platform for lining 300 is used for fixed side frame section and shape of peripheral frame is moved on platform for lining 300 so as to cutting mechanism
200 and welding mechanism 400 obtain Working position, the cutting mechanism 200 be used on platform for lining 300 shape of peripheral frame carry out
Processing, the welding mechanism 400 is used to be welded the shape of peripheral frame on platform for lining 300, and the cutting agency 500 is used for
Shape of peripheral frame or finished product doorframe are carried and remove platform for lining 300, the controlling organization is used to control feed mechanism 100, cutting
Mechanism 200, platform for lining 300, welding mechanism 400, the running of cutting agency 500.
The feed mechanism 100 includes lower gear loading assemblies 101, backset loading assemblies 102, hinge shelves loading assemblies 103
With the loading assemblies 104 that perform, backset loading assemblies 102 and hinge the shelves loading assemblies 103 are longitudinal feeding, and perform feeding group
Part 104 is horizontal feeding, and the backset loading assemblies 102, hinge shelves loading assemblies 103 and the loading assemblies 104 that perform include
Frame 105, push motor 106, push guide rail 107, push pedal 108, docking motor 109, docking guide rail 110, buttcover plate 111
And Work fixing device, docking guide rail 110 is set along feed direction in the frame 105, the buttcover plate 111 is driven by docking
Motor 109 controls to translate along feed direction on docking guide rail 110 by chain, and the Work fixing device is fixed on buttcover plate
On 111, the push pedal 108 controls to promote doorframe on guide rail 107 is pushed along feeding side by push motor 106 by chain
To translation, the lower gear loading assemblies 101 include the lifting platform 113 moved up and down along hoisting frame 112, the top of institute's hoisting frame 112
Provided with the crawl arm 114 moved forward and backward by Serve Motor Control, moving up and down grab is provided with the crawl arm 114
Take manipulator 115.
The docking same plane of guide rail 110 is provided with roller bearing 116, is easy to buttcover plate 111 smoothly mobile.
The Work fixing device includes three fixtures 701, as shown in figure 4, the fixture 701 include base 702,
Limit base 703, the limit base 703 is L-shaped, wherein the short side of L-shaped limit base 703 provided with pilot hole and short side towards workpiece with
Base 702 is fixed, and the inner side limiting-position bearing 704 for limiting work piece inner surface is vertically arranged on the short side of the limit base 703,
The long side of the limit base 703 is vertically arranged upper limit bearing 705, the long side back of the body of the limit base 703 towards the side of workpiece
Being fixed with to be vertically arranged on the swing clamp cylinder for controlling top surface to clamp bearing 706, the base 702 to the side of workpiece is used for
Limit the outside Limit Bearing 707 of outer surface of workpiece.
It is mutual that the upper limit bearing 705, inner side limiting-position bearing 704, outside Limit Bearing 707, top surface clamp bearing 706
Cooperation from different directions fixes doorframe, the upper limit bearing 705, inner side limiting-position bearing in same work top
704th, outside Limit Bearing 707, top surface clamp bearing 706 according to doorframe specification Longitudinal extending or extended laterally or longitudinal flat
Move or transverse translation is with clamping doorframe.
Specifically, long side upper and lower translation of the upper limit bearing 705 along limit base 703, the inner side limiting-position bearing
704 are translated along short side of limit base 703 or so, and the left and right translation on base 702 of outside Limit Bearing 707, the top surface is clamped
Bearing 706 by swing clamp cylinder control move up and down or 90 degree rotation, the upper limit bearing 705, inner side limiting-position bearing 704, outside
It is scalable that side Limit Bearing 707, top surface clamp bearing 706.
The Work fixing device includes three or three with upper fixing element 701, and the fixture 701 is in same level
It is distributed along straight uniform, cooperative job formation workpiece fixing assembling line.
The lower limit cushion block matched with doorframe lower surface is additionally provided with the base 702 of the Work fixing device
708 and be easy to doorframe slide slip roller bearing 709.
The push guide rail 107 is fixed on the base 702 of Work fixing device, and the push pedal 108 is by push motor 106
Doorframe is promoted to be translated along feed direction on guide rail 107 is pushed by chain control.
The cutting mechanism 200 includes tool rest bracket 201, knife rest 202, cutter 203 and cutter drive motor 204, described
Tool rest bracket 201 is provided with the cutting guide rail 206 in 45 degree of angles with doorframe, and the knife rest 202 is flat along cutting guide rail 206
Move, the knife rest 202 be provided with vertical guide rail 207, the cutter 203 by two parallel synchronous rotating Vortexes cutter plate
205 compositions, the cutter 203 is moved up and down along the vertical guide rail 207 on knife rest 202, during cutting operation, and cutter can be from lower
Upper progress cutting can also be cut from top to bottom；Preferably cut from bottom to top, be so conducive to cutting accuracy and broken
The collection of bits；In addition, cutter plate 205 is respectively arranged below with the workpiece supporting device in 45 degree of angles with cutter plate 205, it is described
Pan is provided with below workpiece supporting device.
The platform for lining 300 includes assembled support frame 311, the assembled group 301 that performs, backset assembly group 302, hinge shelves and spelled
Dress group 303, lower gear assembly group 304, the assembled group 301 that performs, backset assembly group 302, the assembled group 303 of hinge shelves, lower gear are spelled
The rectangular setting on assembled support frame 311 of dress group 304 forms workbench, and the backset assembly group 302 and hinge shelves are assembled
Group 303 include respectively one group by backset drive that servomotor 305, hinge shelves driving servomotor 306 control respectively in assembly
The fixture 307 of left and right translation on support frame 311（Backset/hinge shelves）, the fixture 307（Backset/hinge shelves）By clamping cylinder
Doorframe is fixed in 308 drivings；The assembled group 301 that performs includes one group, and controlled by the driving servomotor 309 that performs can be
Anterior-posterior translation again can the fixture 307 that mutually moves of left and right on assembled support frame 311（Perform）, the fixture 307 drives by clamping cylinder 308
It is dynamic to fix doorframe；Lower gear assembly group 304 includes one group of fixture 307 for being fixed on assembled support frame 311（Lower gear）, it is described
Fixture 307 is driven by clamping cylinder 308 and fixes doorframe.
The welding mechanism 400 includes one group of welding robot 402 being arranged on support walker 401.
The cutting agency 500 includes truss 501 and the frame-type catching robot 502 laterally walked on truss 501, institute
Frame-type catching robot 502 is stated to be vertically moved by the control of the drive gear rack of crawl motor 503.
The controlling organization includes being used to control feed mechanism 100, cutting mechanism 200, platform for lining 300, welding mechanism
400th, the master control cabinet 800 of cutting agency 500.
According to another aspect of the present invention there is provided a kind of control system of door frame processing, as shown in FIG. 8 and 9,
Including feeding module, cutting module, assembling module, welding module, cutting module；
The feeding module is used for the predeterminated position that antitheft door section bar is transported to platform for lining, including control unit, upper material position
Collecting unit, frequency converter and motor unit, control unit are used to receive the signal of material position collecting unit and send action command,
Upper material position collecting unit is used to gather the location of workpiece and sends a signal to control unit, and control unit is believed according to the collection received
Number judge and send action command that action command sends to frequency converter, the frequency converter reception control unit and drive dynamic
Make cell operation.
The cutting module is used to cut security door frame section, including control unit, cleavage collecting unit, frequency converter
And motor unit, control unit is for receiving the signal of cleavage collecting unit and sending action command, cleavage collecting unit
For gathering the location of workpiece and sending a signal to control unit, control unit is judged concurrently according to the collection signal received
Action command and drive actions unit that action command is sent to frequency converter, frequency converter reception control unit is sent to be cut.
The assembling module is used to antitheft door section bar piecing together door frame along section material section is seamless, is easy to bonding machine
Structure is welded, including control unit, assembled position collecting unit, servo-driver and motor unit, and control unit is used to receive assembly
Position collecting unit signal simultaneously send action command, assembled position collecting unit be used for gather the location of workpiece and send collection signal to
Control unit, control unit judges according to the collection signal received and sends action command to servo-driver, servo
The action command and drive actions unit that driver reception control unit is sent are clamped, assembled workpiece.
The welding module is used for assembled good door frame along section bar section stitching section welding fabrication, single by control
First sending action is instructed to welding robot, and welding robot completes weld job.
The cutting module, which is used to that the finished product doorframe completed will to be welded, is transported to next production line, including control unit, watches
Driver and motor unit are taken, control unit is used to send action command, and control unit sending action is instructed to servo-driver,
The action command and drive actions unit that servo-driver reception control unit is sent complete blanking.
According to another aspect of the present invention there is provided a kind of processing method of door frame, as shown in Figure 10, including：
Step one, feeding is docked：Feed mechanism is docked with security door frame section molding output mechanism so that lower gear section bar,
Backset section bar, hinge shelves section bar and the section bar that performs are respectively placed in lower gear loading assemblies, backset loading assemblies, hinge shelves loading assemblies
In the loading assemblies that perform, the upper material position collecting unit being arranged in feed mechanism collects section bar in place, and upper material position collection is single
Collection signal is sent to sending action after control unit, control unit analysis collection signal and instructed to frequency converter and hydraulic pressure by member
Stand, the predeterminated position that section bar is fixed and be delivered on splicing platform by frequency converter and hydraulic station control action unit.
Step 2, platform cutting：Section bar is transported to after splicing platform, the collecting unit collection section bar position on splicing platform
And collection signal is fed back into control unit, control unit sends action command according to the signal of reception so that feed mechanism is multiple
Fixture on position, splicing platform fixes all section bars and backset section bar, hinge shelves section bar and the section bar that performs is moved into cleavage,
Cutting collecting unit collects section bar and sends collection signal afterwards in place to control unit, and control unit sends cutting instruction, cutting
Mechanism is cut according to cutting instruction to section bar.
Step 3, platform is assembled：After the completion of cutting, control unit sends action command and resets cutting mechanism, sends out simultaneously
Servo-driver of the action command to splicing platform is sent, passes through lower gear assembly component, backset assembly component, hinge shelves assembly component
With the assembly component that performs by the rectangular assembly of section bar.
Step 4, platform welding：After the completion of assembly, assembled position collecting unit feeds back to control unit by signal is gathered, and controls
Unit butt welding machine structure processed sends action command, and splicing seams are completed by welding robot to weld.
Step 5, captures blanking：Welding robot resets and to control unit feedback information, control unit after the completion of welding
Instructed to cutting agency sending action, the door frame processed is captured and be moved to by the frame-type catching robot on truss
Next machining production line.
Step 6, repeat step one arrives step 5.
Embodiment 2, as illustrated in figs. 2-7, in order that obtaining, robot workbench is more reasonable, and the present embodiment is antitheft by two sets
The automatic processing apparatus combination arrangement of door frame, shares a set of welding mechanism, laser cutting mechanism and lower gear loading assemblies, fortune
With the mode for production of avoiding the peak hour, streamlined automatic production line is formed.
A kind of automatic processing apparatus of door frame is provided, including set with lower gear loading assemblies 101 for axisymmetrical
Feed mechanism 100, cutting mechanism 200, platform for lining 300, welding mechanism 400, cutting agency 500 and the controlling organization put, institute
Platform for lining 300 is stated in quadrangle, feed mechanism 100, cutting mechanism 200, welding mechanism 400, cutting agency 500 are around assembly
Platform 300 is set, and shape of peripheral frame is transported to spelling by the feed mechanism 100 by the way of the independent feeding in four sides again is intersected in length and breadth
Assembling platform 300, the platform for lining 300 is used for fixed side frame section and moves shape of peripheral frame on platform for lining 300 to cut
Cutting mill structure 200 and welding mechanism 400 obtain Working position, and the cutting mechanism 200 is used for the frame type on platform for lining 300
Material is processed, and the welding mechanism 400 is used to be welded the shape of peripheral frame on platform for lining 300, the cutting agency
500 are used to shape of peripheral frame or finished product doorframe carrying removal platform for lining 300, and the controlling organization is used to control above-mentioned two groups
Expect mechanism 100, cutting mechanism 200, platform for lining 300, welding mechanism 400, the running of cutting agency 500.
Embodiment 3, the present invention provides a kind of automatic processing apparatus of door frame, including feed mechanism 100, cutting
Mechanism 200, platform for lining 300, welding mechanism 400, cutting agency 500 and controlling organization, the platform for lining 300 are in four sides
Shape, feed mechanism 100, cutting mechanism 200, welding mechanism 400, cutting agency 500 are set around platform for lining 300, it is described on
Shape of peripheral frame is transported to platform for lining 300, the assembly by material mechanism 100 by the way of the independent feeding in four sides again is intersected in length and breadth
Platform 300 is used for fixed side frame section and shape of peripheral frame is moved on platform for lining 300 so as to cutting mechanism 200 and welding mechanism
400 obtain Working position, and the cutting mechanism 200 is used to be processed the shape of peripheral frame on platform for lining 300, the welding
Mechanism 400 is used to be welded the shape of peripheral frame on platform for lining 300, the cutting agency 500 for by shape of peripheral frame or
Finished product doorframe, which is carried, removes platform for lining 300, and the controlling organization is used to control feed mechanism 100, cutting mechanism 200, assembly
Platform 300, welding mechanism 400, the running of cutting agency 500.
As Figure 1-3, the feed mechanism 100 includes lower gear loading assemblies 101, backset loading assemblies 102, hinge shelves
Loading assemblies 103 and the loading assemblies 104 that perform, backset loading assemblies 102 and hinge the shelves loading assemblies 103 send for longitudinal direction
Material, the loading assemblies 104 that perform are horizontal feeding, the backset loading assemblies 102, hinge shelves loading assemblies 103 and the feeding that performs
Component 104 includes frame 105, pushes motor 106, pushes guide rail 107, push pedal 108, docking motor 109, docking guide rail
110th, docking guide rail 110, the buttcover plate are set along feed direction in buttcover plate 111 and Work fixing device, the frame 105
111 are controlled to translate along feed direction on docking guide rail 110 by docking motor 109 by chain, and the workpiece fixes dress
Put and be fixed on buttcover plate 111, the push pedal 108 is controlled to promote door on guide rail 107 is pushed by push motor 106 by chain
Frame section is translated along feed direction, and the lower gear loading assemblies 101 include the lifting platform 113 moved up and down along hoisting frame 112, institute
The top of hoisting frame 112 is provided with the crawl arm 114 moved forward and backward by Serve Motor Control, the crawl arm 114 and is provided with
Catching robot 115 moving up and down.
The docking same plane of guide rail 110 is provided with roller bearing 116, is easy to buttcover plate 111 smoothly mobile.
The Work fixing device includes three fixtures 701, as shown in Figure 3-4, and the fixture 701 includes base
702nd, limit base 703, the limit base 703 is L-shaped, wherein the short side of L-shaped limit base 703 provided with pilot hole and short side towards work
Part is fixed with base 702, and the inner side limiting-position bearing for limiting work piece inner surface is vertically arranged on the short side of the limit base 703
704, the long side of the limit base 703 is vertically arranged upper limit bearing 705, the length of the limit base 703 towards the side of workpiece
The side of side dorsad workpiece is fixed with the swing clamp cylinder for controlling top surface to clamp bearing 706, the base 702 and is vertically arranged
Outside Limit Bearing 707 for limiting outer surface of workpiece.
It is mutual that the upper limit bearing 705, inner side limiting-position bearing 704, outside Limit Bearing 707, top surface clamp bearing 706
Cooperation from different directions fixes doorframe, the upper limit bearing 705, inner side limiting-position bearing in same work top
704th, outside Limit Bearing 707, top surface clamp bearing 706 according to doorframe specification Longitudinal extending or extended laterally or longitudinal flat
Move or transverse translation is with clamping doorframe.
Specifically, long side upper and lower translation of the upper limit bearing 705 along limit base 703, the inner side limiting-position bearing
704 are translated along short side of limit base 703 or so, and the left and right translation on base 702 of outside Limit Bearing 707, the top surface is clamped
Bearing 706 by swing clamp cylinder control move up and down or 90 degree rotation, the upper limit bearing 705, inner side limiting-position bearing 704, outside
It is scalable that side Limit Bearing 707, top surface clamp bearing 706.
The Work fixing device includes three or three with upper fixing element 701, and the fixture 701 is in same level
It is distributed along straight uniform, cooperative job formation workpiece fixing assembling line.
The push guide rail 107 is fixed on the base 702 of Work fixing device, and the push pedal 108 is by push motor 106
Doorframe is promoted to be translated along feed direction on guide rail 107 is pushed by chain control.
The lower limit cushion block matched with doorframe lower surface is additionally provided with the base 702 of the Work fixing device
708 and be easy to doorframe slide slip roller bearing 709.
The cutting mechanism 200 is laser cutting machine people 210, and the laser cutting machine people 210 includes laser
Device and robot, by the way that laser beam guide device is integrated in robot arm, and by stable laser and the machine of motion
Human arm, which is combined, completes section steel cutting, and the laser cutting machine people 210 can be not only used for the cutting to doorframe, also
It can be used for carrying out the rigging position in doorframe slotted eye cutting, such doorframe need not be punched out operation again,
Processing platform is directly entered after section bar stretching, the perforating press device configuration but also biography not only eliminated compared with traditional doorframe is processed
The hole position and pitch-row that system perforating press is processed are more accurate, and precision is higher.
It is cut by laser machine people 210 and welding robot 402 shares a robot arm, equivalent to double mixing head, by
Controlling organization control machine people carries out operation according to demand.
The platform for lining 300 includes assembled support frame 311, the assembled group 301 that performs, backset assembly group 302, hinge shelves and spelled
Dress group 303, lower gear assembly group 304, the assembled group 301 that performs, backset assembly group 302, the assembled group 303 of hinge shelves, lower gear are spelled
The rectangular setting on assembled support frame 311 of dress group 304 forms workbench, and the backset assembly group 302 and hinge shelves are assembled
Group 303 include respectively one group by backset drive that servomotor 305, hinge shelves driving servomotor 306 control respectively in assembly
The fixture 307 of left and right translation on support frame 311（Backset/hinge shelves）, the fixture 307（Backset/hinge shelves）By clamping cylinder
Doorframe is fixed in 308 drivings；The assembled group 301 that performs includes one group, and controlled by the driving servomotor 309 that performs can be
Anterior-posterior translation again can the fixture 307 that mutually moves of left and right on assembled support frame 311（Perform）, the fixture 307 drives by clamping cylinder 308
It is dynamic to fix doorframe；Lower gear assembly group 304 includes one group of fixture 307 for being fixed on assembled support frame 311（Lower gear）, it is described
Fixture 307 is driven by clamping cylinder 308 and fixes doorframe.
The welding mechanism 400 includes one group of welding robot 402 being arranged on support walker 401.
The cutting agency 500 includes truss 501 and the frame-type catching robot 502 laterally walked on truss 501, institute
Frame-type catching robot 502 is stated to be vertically moved by the control of the drive gear rack of crawl motor 503.
The controlling organization includes being used to control feed mechanism 100, cutting mechanism 200, platform for lining 300, welding mechanism
400th, the master control cabinet 800 of cutting agency 500.
According to another aspect of the present invention there is provided a kind of control system of door frame processing, such as Fig. 8 and Fig. 9 institutes
Show, including feeding module, cutting module, assembling module, welding module, cutting module；
The feeding module is used for the predeterminated position that antitheft door section bar is transported to platform for lining, including control unit, upper material position
Collecting unit, frequency converter and motor unit, control unit are used to receive the signal of material position collecting unit and send action command,
Upper material position collecting unit is used to gather the location of workpiece and sends a signal to control unit, and control unit is believed according to the collection received
Number judge and send action command that action command sends to frequency converter, the frequency converter reception control unit and drive dynamic
Make cell operation.
The cutting module is used to cut security door frame section, including control unit, cleavage collecting unit and laser
Cutting robot, control unit is used to receive the signal of cleavage collecting unit and sends action command, cleavage collecting unit
For gathering the location of workpiece and sending a signal to control unit, control unit is judged concurrently according to the collection signal received
Send action command to laser cutting machine people 210, laser cutting machine people 210 carries out cutting operation.
The assembling module is used to antitheft door section bar piecing together door frame along section material section is seamless, is easy to bonding machine
Structure is welded, including control unit, assembled position collecting unit, servo-driver and motor unit, and control unit is used to receive assembly
Position collecting unit signal simultaneously send action command, assembled position collecting unit be used for gather the location of workpiece and send collection signal to
Control unit, control unit judges according to the collection signal received and sends action command to servo-driver, servo
The action command and drive actions unit that driver reception control unit is sent are clamped, assembled workpiece.
The welding module is used for assembled good door frame along section bar section stitching section welding fabrication, single by control
First sending action is instructed to welding robot, and welding robot completes weld job.
The cutting module, which is used to that the finished product doorframe completed will to be welded, is transported to next production line, including control unit, watches
Driver and motor unit are taken, control unit is used to send action command, and control unit sending action is instructed to servo-driver,
The action command and drive actions unit that servo-driver reception control unit is sent complete blanking.
According to another aspect of the present invention there is provided a kind of processing method of door frame, as shown in Figure 9, Figure 10, bag
Include：
Step one, feeding is docked：Feed mechanism 100 is docked with security door frame section molding output mechanism so that lower gear type
Material, backset section bar, hinge shelves section bar and the section bar that performs are respectively placed in lower gear loading assemblies 101, backset loading assemblies 102, hinge
In shelves loading assemblies 103 and the loading assemblies 104 that perform, the upper material position collecting unit being arranged in feed mechanism 100 collects type
Material is in place, and upper material position collecting unit will gather signal and be sent to sending action after control unit, control unit analysis collection signal
Instruct to frequency converter and hydraulic station, section bar is fixed and is delivered to splicing platform 300 by frequency converter and hydraulic station control action unit
On predeterminated position.
Step 2, platform cutting：Section bar is transported to after splicing platform 300, the collecting unit collection type on splicing platform 300
Collection signal is simultaneously fed back to control unit by material position, and control unit sends action command according to the signal of reception so that feeding
Mechanism 100 resets, and the fixture 307 on splicing platform 300 fixes all section bars and by backset section bar, the hinge shelves section bar and type that performs
Material is moved to cleavage, and cutting collecting unit collects section bar and sends collection signal afterwards in place to control unit, control unit hair
Go out cutting instruction, cutting mechanism 200 is cut according to cutting instruction to the corner of doorframe and rigging position.
Step 3, platform is assembled：After the completion of cutting, control unit sends action command and resets cutting mechanism, sends out simultaneously
Servo-driver of the action command to splicing platform 300 is sent, passes through lower gear assembly component 304, backset assembly component 302, hinge
Shelves assembly component 303 and the assembly component 301 that performs are by the rectangular assembly of section bar.
Step 4, platform welding：After the completion of assembly, assembled position collecting unit feeds back to control unit by signal is gathered, and controls
Unit butt welding machine structure 400 processed sends action command, and splicing seams are completed by welding robot 402 to weld.
Step 5, captures blanking：Welding robot 402 resets and to control unit feedback information after the completion of welding, controls
Unit is instructed to the sending action of cutting agency 500, and the frame-type catching robot 502 on truss 501 is by the security door processed
Frame captures and is moved to next machining production line.
Step 6, repeat step one arrives step 5.
Claims (15)
1. a kind of automatic processing apparatus of door frame, including feed mechanism, cutting mechanism, platform for lining, welding mechanism,
Cutting agency and controlling organization, it is characterised in that the platform for lining is in quadrangle, feed mechanism, cutting mechanism, bonding machine
Structure, cutting agency around platform for lining set, the feed mechanism using in length and breadth intersect and four while by the way of independent feeding by while
Frame section is transported to platform for lining, and the platform for lining is used for fixed side frame section and moves shape of peripheral frame on platform to cut
Cutting mill structure and welding mechanism obtain Working position, and the cutting mechanism is used to be processed the shape of peripheral frame on platform for lining,
The welding mechanism is used to that the shape of peripheral frame on platform for lining will to be welded, the cutting agency for by shape of peripheral frame or
Finished product doorframe, which is carried, removes platform for lining, and the controlling organization is used to control feed mechanism, cutting mechanism, platform for lining, welding
The running of mechanism, cutting agency.
2. the automatic processing apparatus of door frame according to claim 1, it is characterised in that the feed mechanism bag
Include lower gear loading assemblies, backset loading assemblies, hinge shelves loading assemblies and the loading assemblies that perform, the backset loading assemblies and hinge
Chain shelves loading assemblies are longitudinal feeding, and the loading assemblies that perform are horizontal feeding, the backset loading assemblies, hinge shelves loading assemblies
Include frame with the loading assemblies that perform, push motor, push guide rail, push pedal, docking motor, docking guide rail, buttcover plate
And Work fixing device, docking guide rail is set along feed direction in the frame, the buttcover plate is passed through by docking motor
Chain control docking guide rail on translated along feed direction, the Work fixing device is fixed on buttcover plate, the push pedal by
Push motor to control to promote workpiece to translate along feed direction on guide rail is pushed by chain, the lower gear loading assemblies include edge
The crawl arm moved forward and backward by Serve Motor Control, institute are provided with above the lifting platform that hoisting frame is moved up and down, institute's hoisting frame
State and catching robot moving up and down is provided with crawl arm.
3. the automatic processing apparatus of door frame according to claim 1, it is characterised in that the cutting mechanism bag
Tool rest bracket, knife rest, cutter and cutter drive motor are included, the tool rest bracket is provided with leads with workpiece in the cutting at 45 degree of angles
Rail, the knife rest is provided with vertical guide rail along cutting guide rail translation, the knife rest, and the cutter is along along the vertical guide rail on knife rest
Lower movement, the cutter is made up of the cutter plate of two parallel synchronous rotating Vortexes, cutter plate be respectively arranged below with
Cutter plate is in the workpiece supporting device at 45 degree of angles, and the workpiece supporting device lower section is provided with pan.
4. the automatic processing apparatus of door frame according to claim 1, it is characterised in that the cutting mechanism is
It is cut by laser machine people.
5. the automatic processing apparatus of door frame according to claim 1, it is characterised in that the platform for lining bag
Include assembled support frame, perform assembled group, the assembled group of backset, the assembled group of hinge shelves, the assembled group of lower gear, perform assembled group, the lock
The assembled group of shelves, the assembled group of hinge shelves, the rectangular setting on assembled support frame of the assembled group of lower gear form working face, the backset
Assembly group and the assembled group of hinge shelves include one group and drive servomotor, hinge shelves driving servomotor to control respectively by backset respectively
The fixture of left and right translation on assembled support frame, the assembled group that performs includes one group and drives Serve Motor Control can by performing
On assembled support frame anterior-posterior translation again can the fixture that mutually moves of left and right, lower gear assembly group includes one group and is fixed on assembled support frame
Fixture, the fixture is fixed workpiece by clamping cylinder driving.
6. the automatic processing apparatus of door frame according to claim 1, it is characterised in that the welding mechanism bag
Include one group of welding robot being arranged on support walker.
7. the automatic processing apparatus of door frame according to claim 1, it is characterised in that the cutting agency bag
The frame-type catching robot for including truss and laterally being walked on truss, the frame-type catching robot is by crawl motor-driven gear
Rack control is vertically moved.
8. the automatic processing apparatus of door frame according to claim 1, it is characterised in that the controlling organization bag
Include the master control cabinet for controlling feed mechanism, cutting mechanism, platform for lining, welding mechanism, cutting agency.
9. the automatic processing apparatus of door frame according to claim 2, it is characterised in that the workpiece fixes dress
Put including three or three with upper fixing element, the fixture is distributed in same level along straight uniform, and cooperative job is formed
Workpiece fixing assembling line, the fixture includes base, limit base, and the limit base is the short side of L-shaped, wherein L-shaped limit base
Provided with pilot hole, simultaneously short side is fixed towards workpiece with base, is vertically arranged on the short side of the limit base for limiting table in workpiece
The inner side limiting-position bearing in face, the long side of the limit base is vertically arranged upper limit bearing, the limit base towards the side of workpiece
The side of long side dorsad workpiece be fixed with swing clamp cylinder for controlling top surface to clamp bearing, the base and be vertically arranged use
In the outside Limit Bearing of limitation outer surface of workpiece.
10. the automatic processing apparatus of door frame according to claim 4, it is characterised in that laser cutting machine
People shares a robot arm with the welding robot in welding mechanism, is carried out according to demand by controlling organization control machine people
Operation.
11. the automatic processing apparatus of door frame according to claim 9, it is characterised in that the upper limit axle
Hold, inner side limiting-position bearing, outside Limit Bearing, top surface clamping bearing cooperate and from different directions fixes doorframe,
The upper limit bearing, inner side limiting-position bearing, outside Limit Bearing, top surface clamp bearing according to door frame shaped in same work top
Material specification Longitudinal extending is extended laterally or longitudinal translation or transverse translation are with clamping doorframe.
12. the automatic processing apparatus of door frame according to claim 9, it is characterised in that the workpiece is fixed
The slip roller bearing that the lower limit cushion block matched with workpiece lower surface is additionally provided with the base of device and is easy to workpiece to slide.
13. a kind of control system of door frame processing, it is characterised in that including feeding module, cutting module, assembled mould
Block, welding module, cutting module；
The feeding module is used to antitheft door section bar sending into platform for lining, including control unit, upper material position collecting unit, frequency conversion
Device and motor unit, control unit are used to receive the signal of material position collecting unit and send action command, and upper material position collection is single
Member is used to gather the location of workpiece and send a signal to control unit, and control unit is judged simultaneously according to the collection signal received
Sending action is instructed to frequency converter, the action command that the frequency converter reception control unit is sent and drive actions cell operation；
The cutting module is used to cut security door frame section, including control unit, cleavage collecting unit, frequency converter and dynamic
Make unit, control unit is used to receive the signal of cleavage collecting unit and sends action command, and cleavage collecting unit is used for
The collection location of workpiece simultaneously sends a signal to control unit, and control unit judges according to the collection signal received and sends dynamic
Instruct the action command sent to frequency converter, frequency converter reception control unit and drive actions unit is cut；
The assembling module is used to antitheft door section bar piecing together door frame along section material section is seamless, is easy to welding mechanism to weld
Connect, including control unit, assembled position collecting unit, servo-driver and motor unit, control unit, which is used to receiving assembled position, adopts
Collect the signal of unit and send action command, assembled position collecting unit is used to gather the location of workpiece and sends collection signal to control
Unit, control unit judges according to the collection signal received and sends action command to servo-driver, servo-drive
The action command and drive actions unit that device reception control unit is sent are clamped, assembled workpiece；
The welding module is used for assembled good door frame along section bar section stitching section welding fabrication, is sent out by control unit
Send action command to welding robot, welding robot completes weld job；
The cutting module is used to the finished product doorframe for welding completion being transported to next production line, including control unit, servo are driven
Dynamic device and motor unit, control unit are used to send action command, and control unit sending action is instructed to servo-driver, servo
The action command and drive actions unit that driver reception control unit is sent complete blanking.
14. a kind of control system of door frame processing according to claim 13, it is characterised in that the blanking punch
Block is used to cut security door frame section, including control unit, cleavage collecting unit and laser cutting machine people, control unit
For receiving the signal of cleavage collecting unit and sending action command, cleavage collecting unit is concurrent for gathering the location of workpiece
The number of delivering letters gives control unit, and control unit judges according to the collection signal received and sends action command to laser cutting
Robot, laser cutting machine people carries out cutting operation.
15. a kind of processing method of door frame, it is characterised in that including：
Step one, feeding is docked：Feed mechanism is docked with security door frame section molding output mechanism so that lower gear section bar,
Backset section bar, hinge shelves section bar and the section bar that performs are respectively placed in lower gear loading assemblies, backset loading assemblies, hinge shelves loading assemblies
In the loading assemblies that perform, the upper material position collecting unit being arranged in feed mechanism collects section bar in place, and upper material position collection is single
Collection signal is sent to sending action after control unit, control unit analysis collection signal and instructed to frequency converter and hydraulic pressure by member
Stand, the predeterminated position that section bar is fixed and be delivered on splicing platform by frequency converter and hydraulic station control action unit；
Step 2, platform cutting：Section bar is transported to after splicing platform, and the collecting unit collection section bar position on splicing platform simultaneously will
Collection signal feeds back to control unit, and control unit sends action command according to the signal of reception so that feed mechanism resets, and spells
Connect the fixture on platform to fix all section bars and backset section bar, hinge shelves section bar and the section bar that performs are moved into cleavage, cut
Collecting unit collects section bar and sends collection signal afterwards in place to control unit, and control unit sends cutting instruction, cutting mechanism
Section bar is cut according to cutting instruction；
Step 3, platform is assembled：After the completion of cutting, control unit sends action command and resets cutting mechanism, while sending dynamic
Make instruction to splicing platform servo-driver, by lower gear assembly component, backset assembly component, hinge shelves assembly component and on
Shelves assembly component is by the rectangular assembly of section bar；
Step 4, platform welding：After the completion of assembly, assembled position collecting unit will gather signal and feed back to control unit, and control is single
First butt welding machine structure sends action command, and splicing seams are completed by welding robot to weld；
Step 5, captures blanking：Robot resets and to control unit feedback information after the completion of welding, and control unit is to blanking machine
Structure sending action is instructed, and the door frame processed is captured and is moved to next processing by the frame-type catching robot on truss
Production line；
Step 6, repeat step one arrives step 5.
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| CN201611258466.7A CN107199411B (en) | 2016-12-30 | 2016-12-30 | Automatic processing device for anti-theft door frame and processing method for anti-theft door frame |
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| CN107199411B CN107199411B (en) | 2022-06-10 |
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Denomination of invention: Automatic processing device for anti-theft door frames and processing method for anti-theft door frames Effective date of registration: 20230414 Granted publication date: 20220610 Pledgee: Jinhua Bank Co.,Ltd. Yongkang sub branch Pledgor: YONGKANG JIEDICI ROBOT TECHNOLOGY Co.,Ltd. Registration number: Y2023330000758 |