CN212918157U - Automobile part welding production line - Google Patents
Automobile part welding production line Download PDFInfo
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- CN212918157U CN212918157U CN202020761921.0U CN202020761921U CN212918157U CN 212918157 U CN212918157 U CN 212918157U CN 202020761921 U CN202020761921 U CN 202020761921U CN 212918157 U CN212918157 U CN 212918157U
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- welding
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- manipulator
- mechanism frame
- optical axis
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- 238000003466 welding Methods 0.000 title claims abstract description 95
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 230000003287 optical effect Effects 0.000 claims abstract description 24
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 11
- 239000004411 aluminium Substances 0.000 claims description 8
- 239000002893 slag Substances 0.000 claims description 8
- 238000012937 correction Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 210000000078 claw Anatomy 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 2
- 238000010008 shearing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 description 5
- 230000002265 prevention Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
The utility model discloses an automobile part welding production line, the front end of the upper surface of a mechanism frame is transversely and fixedly assembled with a linear optical axis guide rail, the rear side of the upper surface of the mechanism frame is fixedly assembled with a welding positioner, and the middle part of the upper surface of the mechanism frame is fixedly assembled with a gun cleaning station, a welding robot, an automobile part pneumatic clamp and a manipulator; the scheme adopts an automatic automobile part welding production line to replace manual work for welding and assembling work, and an integral mechanism adopts a modular design, so that the whole automatic automobile part welding production line from feeding to a station to welding, assembling and welding gun cleaning is realized, and the automation intelligence degree of the welding production line is improved; the utility model discloses a linear optical axis guide rail slider control pay-off dish round trip movement to work such as carrying, welding equipment are accomplished to the manipulator, and unmanned automation work has been realized to whole car parts welding process, and does not need the manual work to cut the silk, clear rifle after the welding.
Description
Technical Field
The utility model relates to an automobile parts welding production line technical field specifically is an automobile parts welding production line.
Background
With the development of society, automobiles become common transportation tools, welding of all parts of the automobiles is an important process in the automobile production process, and the welding of the automobile parts directly influences the quality of the automobiles.
In the prior art, the production line for welding some automobile parts does not realize complete automatic operation, the production line can be applied to manual work in the links of carrying parts, cleaning a welding gun and the like, the manual work is complicated and heavy, the personal safety problem exists, the quality of assembled finished products cannot be completely unified, the automation intelligence degree of the welding production line is low, and the automobile part welding production line is provided for solving the problem.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automobile parts welding production line to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an automobile parts welding production line, includes linear optical axis guide rail, clear rifle station, welding robot, positioner, automobile parts pneumatic fixture and manipulator, mechanism frame and feed table, the horizontal fixed linear optical axis guide rail that is equipped with of mechanism frame upper surface front end, the fixed positioner that is equipped with of mechanism frame upper surface rear side, the fixed rifle station, welding robot and the automobile parts pneumatic fixture and the manipulator of being equipped with in upper surface middle part of the mechanism frame.
Preferably, the linear optical axis guide rail comprises an aluminum support, an optical axis and a sliding block, the front and the back of the aluminum support are parallelly distributed with two aluminum supports, the two aluminum supports are transversely and fixedly assembled at the front end of the upper surface of the mechanism frame, the upper surface of the aluminum support is transversely and fixedly assembled with the optical axis, the optical axis is slidably assembled with the sliding block, and the front and the back sides of the upper end of the sliding block are fixedly assembled with a feeding tray.
Preferably, the gun cleaning station consists of a gun cleaning device, a wire cutting device, a spraying anti-splashing liquid device, a welding gun tool center correction point, a welding slag collecting box and a base used as a device mounting base body, wherein the base is fixedly assembled on the mechanism frame.
Preferably, the welding positioner consists of a horizontal rotary platform, two welding robot stations matched with the positioner and an automobile part; horizontal rotary platform fixed mounting is in mechanism frame upper surface rear side, the equal fixed mounting in horizontal rotary platform upper surface left and right sides has welding robot station cooperation machine of shifting, the car parts are held to welding robot station cooperation machine of shifting upper surface clamp.
Preferably, automobile part air jig and manipulator comprise main tight finger cylinder, vice tight two claw air actuated finger, slim cylinder, cylinder installation fixed plate and manipulator, manipulator fixed mounting is in the mechanism frame, the upper end fixed mounting of manipulator has cylinder installation fixed plate, the fixed slim cylinder that is equipped with in upper end one side of cylinder installation fixed plate, and the flexible end of slim cylinder goes up the fixed main tight finger cylinder that is equipped with, the fixed main tight finger cylinder that is equipped with of upper end opposite side of cylinder installation fixed plate, the fixed vice tight two claw air actuated finger that is equipped with of upper end middle part of cylinder installation fixed plate.
Preferably, the parts to be welded are stacked on the feeding plate according to the assembly sequence.
Compared with the prior art, this scheme has designed an automobile parts welding production line, has following beneficial effect:
(1) the scheme adopts car parts welding automation line to replace the manual work to carry out welding equipment work, and whole mechanism adopts the modularized design, realizes that car welding parts from feeding to the station on to the whole automation line of welding equipment and the clear rifle of welding, improves welding production line's automatic intelligent degree.
(2) After the welding assembly is finished, the welding part is transferred to a finished product vehicle; the welding gun is positioned through a tool center correction point of the gun cleaning station, the clamping device clamps the gun cleaning station to perform a series of operations such as wire cutting, gun cleaning and spraying anti-splashing liquid, and the like, so that the problem of complex and heavy manual operation is greatly solved.
(3) The utility model discloses a linear optical axis guide rail slider control pay-off dish round trip movement to work such as carrying, welding equipment are accomplished to the manipulator, and unmanned automation work has been realized to whole car parts welding process, and does not need the manual work to cut the silk, clear rifle after the welding.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of a structure of a middle portion of the device of the present invention;
FIG. 3 is a schematic view of a part of the pneumatic fixture for automobile parts according to the present invention;
figure 4 is the utility model discloses well clear rifle station structure sketch map.
In the figure: the device comprises a linear optical axis guide rail 1, an aluminum support 101, an optical axis 102, a sliding block 103, a gun cleaning station 2, a gun cleaning device 201, a wire shearing device 202, a splashing prevention liquid spraying device 203, a welding gun tool center correction point 204, a welding slag collecting box 205, a base 206, a welding robot 3, a welding positioner 4, a horizontal rotary platform 401, a welding robot station matching positioner 402, an automobile part 403, an automobile part pneumatic clamp 5 and a manipulator, a main clamping finger cylinder 501, an auxiliary clamping two-jaw pneumatic finger 502, a thin cylinder 503, a cylinder installation fixing plate 504, a manipulator 505, a mechanism frame 6 and a feeding disc 7.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, fig. 2, fig. 3 and fig. 4, the present invention provides a technical solution: the utility model provides an automobile parts welding production line, including linear optical axis guide rail 1, clear rifle station 2, welding robot 3, positioner 4, automobile parts pneumatic fixture and manipulator 5, mechanism frame 6 and feed table 7, the horizontal fixed linear optical axis guide rail 1 that is equipped with of 6 upper surface front ends of mechanism frame, the fixed positioner 4 that is equipped with of 6 upper surface rear sides of mechanism frame, the fixed rifle station 2 that is equipped with in upper surface middle part of mechanism frame 6, welding robot 3 and automobile parts pneumatic fixture and manipulator 5.
The scheme adopts car parts welding automation line to replace the manual work to carry out welding equipment work, and whole mechanism adopts the modularized design, realizes that car welding parts from feeding to the station on to the whole automation line of welding equipment and the clear rifle of welding, improves welding production line's automatic intelligent degree.
Linear optical axis guide rail 1 is by aluminium support 101, optical axis 102 and slider 103 are constituteed, and parallel distribution has two around the aluminium support 101, two horizontal fixed assembly in 6 upper surface front ends of mechanism's frame of aluminium support 101, the horizontal fixed assembly of aluminium support 101 upper surface has optical axis 102, sliding assembly has slider 103 on the optical axis 102, fixed assembly has feed table 7 in both sides slider 103 upper end around, the removal through slider 103 drives feed table 7's removal, the conveying of welding part and part is treated in the realization, feed table 7 transports to transport the station in advance through linear optical axis guide rail 1.
The gun cleaning station 2 is composed of a gun cleaning device 201, a wire cutting device 202, a spraying anti-splashing liquid device 203, a welding gun tool center correction point 204, a welding slag collecting box 205 and a base 206 serving as a device mounting base body, wherein the base 206 is fixedly assembled on the mechanism frame 6.
The gun cleaning station 2 is the prior art, a common gun cleaning station is adopted in the embodiment, and has the functions of gun cleaning, wire cutting, splashing prevention, welding gun tool center point correction and welding slag collection, redundant balling on the welding gun device 201 after welding is cut off by the wire cutting device 202, the welding gun device 201 is pushed by a pushing cylinder to clamp tightly, welding slag is removed through rotation of a reamer, dropped welding slag is recovered by the welding slag collecting box 205, and the whole gun cleaning process is realized after the welding gun tool center correction point 204 is corrected.
The welding positioner 4 consists of a horizontal rotary platform 401, two welding robot stations matched with a positioner 402 and an automobile part 403; horizontal rotary platform 401 is fixed assembly in mechanism frame 6 upper surface rear side, and horizontal rotary platform 401 upper surface left and right sides all is fixed assembly welding robot station cooperation machine of shifting 402, and welding robot station cooperation machine of shifting 402 upper surface centre gripping has car part 403, is controlled the Z axle direction by horizontal rotary platform 401, and the cooperation machine of shifting does Y axle direction control.
The welding robot station is matched with the positioner 402, which is a positioner matched with the welding robot 3 for use, and an ideal processing position and welding speed are obtained by installing the positioner on the horizontal rotary platform.
The automobile part pneumatic clamp and the manipulator 5 are composed of a main clamping finger cylinder 501, an auxiliary clamping two-claw pneumatic finger 502, a thin cylinder 503, a cylinder mounting fixing plate 504 and a manipulator 505, the manipulator 505 is fixedly assembled on a mechanism frame 6, the upper end of the manipulator 505 is fixedly provided with the cylinder mounting fixing plate 504, one side of the upper end of the cylinder mounting fixing plate 504 is fixedly provided with the thin cylinder 503, the telescopic end of the thin cylinder 503 is fixedly provided with the main clamping finger cylinder 501, the other side of the upper end of the cylinder mounting fixing plate 504 is fixedly provided with the main clamping finger cylinder 501, and the middle part of the upper end of the cylinder mounting fixing plate 504 is fixedly provided with the auxiliary clamping two-claw pneumatic finger 502.
As shown in fig. 3, the automobile part pneumatic clamp part on the manipulator 505 adopts a main clamping finger cylinder 501 to clamp two long ends of a part to be welded respectively, the main clamping finger cylinder 501 is controlled to extend and retract by a rear thin cylinder 503, an auxiliary clamping two-claw pneumatic finger 502 is adopted to assist in clamping one side of the part to be welded, the three clamping cylinders are connected with the manipulator 505 through a mounting plate 504, and the clamping action of the pneumatic clamp is controlled by the manipulator 505 to be completed.
The parts to be welded are stacked on the feeding tray 7 according to the assembly sequence, the welded parts are sequentially placed on the feeding tray 7, and the parts are clamped by a manipulator pneumatic clamp and moved to a welding station on the welding positioner 4 for welding and assembling.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides an automobile parts welding production line, includes sharp optical axis guide rail (1), clear rifle station (2), welding robot (3), positioner (4), automobile parts air jig and manipulator (5), mechanism frame (6) and feed table (7), its characterized in that: the mechanism frame (6) upper surface front end transversely fixed be equipped with linear optical axis guide rail (1), the mechanism frame (6) upper surface rear side is fixed to be equipped with positioner (4), the fixed clear rifle station (2), welding robot (3) and automobile parts air jig and manipulator (5) of being equipped with in upper surface middle part of mechanism frame (6).
2. The automotive parts welding line of claim 1, characterized in that: linear optical axis guide rail (1) comprises aluminium support (101), optical axis (102) and slider (103), and aluminium support (101) front and back parallel distribution have two, two aluminium support (101) horizontal fixed assembly in mechanism frame (6) upper surface front end, aluminium support (101) upper surface horizontal fixed is equipped with optical axis (102), sliding assembly has slider (103) on optical axis (102), both sides around slider (103) upper end fixed assembly has feed tray (7).
3. The automotive parts welding line of claim 1, characterized in that: the gun cleaning station (2) is composed of a gun cleaning device (201), a wire shearing device (202), a spraying anti-splashing liquid device (203), a welding gun tool center correction point (204), a welding slag collecting box (205) and a base (206) serving as a device mounting base body, wherein the base (206) is fixedly assembled on a mechanism rack (6).
4. The automotive parts welding line of claim 1, characterized in that: the welding positioner (4) consists of a horizontal rotary platform (401), two welding robot stations matching positioner (402) and an automobile part (403); horizontal rotary platform (401) fixed mounting is in mechanism frame (6) upper surface rear side, the equal fixed mounting in horizontal rotary platform (401) upper surface left and right sides has welding robot station cooperation machine of shifting (402), welding robot station cooperation machine of shifting (402) upper surface centre gripping holds automobile parts (403).
5. The automotive parts welding line of claim 1, characterized in that: automobile parts pneumatic clamp and manipulator (5) are by main tight finger cylinder (501), vice tight two claw pneumatic finger (502), slim cylinder (503), cylinder installation fixed plate (504) and manipulator (505) are constituteed, manipulator (505) fixed mounting is on mechanism frame (6), the upper end fixed mounting of manipulator (505) has cylinder installation fixed plate (504), the fixed thin cylinder (503) that has of upper end one side of cylinder installation fixed plate (504), and on the flexible end of slim cylinder (503) fixed mounting has main tight finger cylinder (501), the fixed main tight finger cylinder (501) that has of upper end opposite side of cylinder installation fixed plate (504), the fixed two claw pneumatic finger (502) of vice clamp that has of upper end middle part of cylinder installation fixed plate (504).
6. The automotive parts welding line of claim 1, characterized in that: the feeding plate (7) is stacked with parts to be welded according to the assembly sequence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020761921.0U CN212918157U (en) | 2020-05-07 | 2020-05-07 | Automobile part welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020761921.0U CN212918157U (en) | 2020-05-07 | 2020-05-07 | Automobile part welding production line |
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| Publication Number | Publication Date |
|---|---|
| CN212918157U true CN212918157U (en) | 2021-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020761921.0U Active CN212918157U (en) | 2020-05-07 | 2020-05-07 | Automobile part welding production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN212918157U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111451679A (en) * | 2020-05-07 | 2020-07-28 | 宁波智能制造技术研究院有限公司 | Automobile part welding production line |
| CN114473319A (en) * | 2021-12-21 | 2022-05-13 | 山东塔高矿业机械装备制造有限公司 | Splicing and welding device and method for hydraulic support connecting rod |
| CN114871654A (en) * | 2022-06-23 | 2022-08-09 | 深圳市优界科技有限公司 | Ring syringe is with automatic assembly welding production line |
| CN115196340A (en) * | 2022-07-06 | 2022-10-18 | 武汉东焊汽车装备有限公司 | Automatic welding line for exhaust pipe silencer |
-
2020
- 2020-05-07 CN CN202020761921.0U patent/CN212918157U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111451679A (en) * | 2020-05-07 | 2020-07-28 | 宁波智能制造技术研究院有限公司 | Automobile part welding production line |
| CN114473319A (en) * | 2021-12-21 | 2022-05-13 | 山东塔高矿业机械装备制造有限公司 | Splicing and welding device and method for hydraulic support connecting rod |
| CN114473319B (en) * | 2021-12-21 | 2024-04-05 | 山东塔高矿业机械装备制造有限公司 | Splicing and welding device and method for hydraulic support connecting rod |
| CN114871654A (en) * | 2022-06-23 | 2022-08-09 | 深圳市优界科技有限公司 | Ring syringe is with automatic assembly welding production line |
| CN114871654B (en) * | 2022-06-23 | 2024-03-12 | 深圳市优界科技有限公司 | Automatic assembly welding production line for ring injector |
| CN115196340A (en) * | 2022-07-06 | 2022-10-18 | 武汉东焊汽车装备有限公司 | Automatic welding line for exhaust pipe silencer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Ningbo Cuibaili Excellent Talent Technology Co.,Ltd. Assignor: NINGBO INTELLIGENT MANUFACTURING TECHNOLOGY RESEARCH INSTITUTE Co.,Ltd. Contract record no.: X2023980049380 Denomination of utility model: A welding production line for automotive components Granted publication date: 20210409 License type: Common License Record date: 20231201 |
|
| EE01 | Entry into force of recordation of patent licensing contract |