CN106571492A - Storage battery cutting brushing and cast-welding integrated automatic production device and production technological process - Google Patents
Storage battery cutting brushing and cast-welding integrated automatic production device and production technological process Download PDFInfo
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- CN106571492A CN106571492A CN201610960830.8A CN201610960830A CN106571492A CN 106571492 A CN106571492 A CN 106571492A CN 201610960830 A CN201610960830 A CN 201610960830A CN 106571492 A CN106571492 A CN 106571492A
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- cast welding
- cast
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- welding machine
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
- H01M10/14—Assembling a group of electrodes or separators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
- B22D25/04—Casting metal electric battery plates or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
The invention relates to a storage battery cutting brushing and cast-welding integrated automatic production device and production technological process, wherein the production device comprises a turnover mechanism, a pole ear cutting brushing mechanism, a liquid dipping mechanism, a liquid absorbing mechanism and a transmission mechanism which are arranged on a work bench successively along the transverse direction and also comprises a cast-welding device and a receiving station, wherein the transmission mechanism is used for completing movement of pole group fixtures among stations; the cast-welding device is arranged at the rear side of the liquid absorbing mechanism and comprises a cast-welding machine and a pull mechanism mounted inside the cast-welding machine, a feed inlet of the cast-welding machine is provided with a guide slide rail, and the interior of the cast-welding machine is provided with a push mechanism; the pull mechanism is arranged at the rear side of the push mechanism. The production technological process comprises the step of producing through the production device provided by the invention. The transmission mechanism is used for realizing rapid, ordered and automatic transfer of the pole group fixtures among the pole ear cutting brushing mechanism, the liquid dipping mechanism, the liquid absorbing mechanism and the cast-welding device, all the stations are compact in arrangement, the whole production process is fully automatically controlled, the operation is stable, and the efficiency is high.
Description
Technical field
The present invention relates to accumulator manufacturing technology field, more particularly to a kind of accumulator cuts brush and cast welding integral type automatization
Production equipment and the technological process of production.
Background technology
A few days ago, in lead-acid storage battery production, the cast welding operation that enterprise adopts is required for workman that placement is needed cast welding pole
The fixture upset of group tips upside down on and cuts and cuts brush ear work step, then needs workman to remove the fixture and arrive successively again and helps
Flux bath soldering flux applying, scaling powder unnecessary on lug is siphoned away on the towel for keeping flat, finally removed fixture again and be placed into casting
In fixture draw-in groove in welding machine, cast welding machine is manually booted, cast welding is carried out to which, workman is needed the good storage of cast welding after completing cast welding
Battery takes out of and places it on workbench.Traditional operating process expends the time, and labor strength is big, and efficiency is low,
And the molten lead bath temperature of cast welding machine is more than 500 DEG C, a dead lift causes the lead steam volatilization time in cast welding machine longer, impact
Workman is healthy, cast welding high energy consumption.
The patent of invention of Application No. 201210586140.2 discloses a kind of automatic cast welding machine leading portion auxiliary units
And method, including frame, input mechanism, dressing mechanism, switching mechanism, cut brush lug mechanism, Zhan Ye mechanisms, liquid sucting mechanism, baking
Dry mechanism, output mechanism and transmission mechanism, wherein, be sequentially provided with the frame from left to right input mechanism, switching mechanism,
Brush lug mechanism, Zhan Ye mechanisms, liquid sucting mechanism, drying mechanism and output mechanism are cut, the dressing mechanism is just being located at input mechanism
Top, the transmission mechanism are arranged in frame and positioned at the surface of all stations along pipeline.The patent of invention is realized
Before storage battery cast-welding, arranging process, operation is overturn, cut brush lug operation, be stained with liquid operation, imbibition operation and baking operation
Automatization, instead of the traditional complex job mode of cast welding leading portion.
React according to applicant, although above-mentioned technical proposal discloses the automatization of cast welding machine leading portion auxiliary production, and overturns
Operation, cut brush lug operation, be stained between liquid operation, imbibition operation and baking operation by transmission mechanism transmit battery case, but
The transmission mechanism be by three manipulator mechanisms for arranging thereon realize battery case cut brush lug operation, be stained with liquid operation,
Transmission between imbibition operation and baking operation, and the transmission mechanism need to coordinate output mechanism that battery case is sent baking operation etc.
Cast welding is treated, its complex structure, high cost, the control accuracy between each station are difficult to ensure that, and baking operation and cast welding inter process
Transmission and the input and output material mode of the battery case Jing after cast welding operation, are all that storage battery production automation process needs to solve, should
Which is not recorded in invention, therefore, the difficult problem that accumulator cuts brush and cast welding automated production is not captured in the invention.
Additionally, the whole streamline of the invention is linear type, its impulse stroke is longer, as the accumulator after cast welding needs
Manually test, need to configure multiple workmans and operated, change operative's custom, its cost of labor is higher.
The content of the invention
An object of the present invention is to provide a kind of accumulator and cuts brush and cast welding integral type automated production equipment, by passing
Pass mechanism and realize quick, accurate transfer of the pole group's fixture between each station, it is stable, and retaining the original operating habit of workman
In the case of, each station position is optimized, is rationally arranged, compact conformation, low cost and energy-conserving and environment-protective.
For achieving the above object, the present invention provides following technical scheme：
A kind of accumulator cuts brush and cast welding integral type automated production equipment, including being successively set on work in transverse direction
Switching mechanism on platform, cut brush lug mechanism, Zhan Ye mechanisms, liquid sucting mechanism and complete the biography that pole group's fixture is moved between station
Pass mechanism, it is characterised in that also include：
Cast welding device, the cast welding device are arranged on the rear side of liquid sucting mechanism, and which includes cast welding machine and is installed on cast welding machine
Internal La Song mechanisms, are provided with directive slide track at the charging aperture of the cast welding machine, are internally provided with delivery device, and La Song mechanisms are arranged
In the rear side of the delivery device；
Splicing platform, the splicing platform are arranged along the charging aperture direction of cast welding machine；
The switching mechanism includes that drive component, peace turn the tumbler on drive component and for carrying pole group's fixture
Upset component, upset component drives to rotate 180 ° and complete pole group fixture by drive component and is inverted；
The transmission mechanism is arranged on the top of all stations, it include support component, multi-shaft interlocked transfer assembly and
Clamping device, clamping device are vertically arranged on multi-shaft interlocked transfer assembly, and the multi-shaft interlocked transfer assembly passes through support component
It is fixed on workbench and cast welding device；
The clamping device by multi-shaft interlocked transfer assembly drive pole group fixture successively inverted mechanism, Zhan Ye mechanisms,
It is positioned over after liquid sucting mechanism on directive slide track, is pushed in cast welding machine by La Song mechanisms and delivery device and completed after cast welding, then by
Delivery device and La Song mechanisms push to the pole group's fixture after cast welding on directive slide track, and are moved to by clamping device
On splicing platform.
Used as improvement, the support component includes frame bracing frame, and work is fixed on by column in the side of the bracing frame
On platform, its opposite side is fixed on cast welding machine by the first pillar and the second pillar respectively.Wherein, the column, the first pillar
And second form gusseted between pillar so that the support component simple structure, steadiness are good, low cost.
Used as improvement, the workbench is shifted to install with cast welding device, and the first pillar is located at the middle part of bracing frame opposite side
Position, splicing platform are located along the same line with the charging aperture of cast welding machine.The operating habit of workman is fully retained so that whole raw
Producing line completes feeding, discharging and the inspection of pole group's fixture by only needing to configure a workman, optimize production space, cost-effective.
Used as improvement, the multi-shaft interlocked transfer assembly includes that the transmission of X-axis delivery unit, Y-axis delivery unit and Z axis is single
Unit, Y-axis delivery unit are arranged on support frame as described above, and X-axis delivery unit is connected on Y-axis delivery unit, and clamping device passes through Z
Axle delivery unit is connected to X-axis delivery unit.
Used as improvement, the clamping device includes the supporting part being fixed on Z axis delivery unit and is fixed on the supporting part
The clamping part of bottom, offers placing trough on the clamping part, and the edge of the placing trough is arranged with the first electric magnet.
Used as improvement, the La Song mechanisms are located at the lower section of directive slide track, and which includes that what is be fixed on the cast welding machine props up
The guide rod component of frame, slip cap on the support, the pushing block being fixed on the guide rod component end and drive the pushing block reciprocal
Mobile Power Component, the end face of the pushing block are provided with the second electric magnet.
Used as improvement, the delivery device includes the lifting assembly being installed on inside cast welding machine and is arranged on the liter coming down to a lower group
Positioning slide on part, the positioning slide are correspondingly arranged with the directive slide track.
Used as improvement, the length dimension of the directive slide track is more than the width dimensions of at least two pole group's fixtures so that folder
Hold mechanism previous pole group fixture to be pushed in cast welding machine, while the next pole group fixture of the gripper mechanism grips, treats previous pole group
After fixture completes cast welding, directive slide track ground is pushed to foremost by delivery device and La Song mechanisms, now La Song mechanisms are multiple
Position, clamping device next pole group fixture are positioned over the rearmost end of directive slide track, are pushed by delivery device and La Song mechanisms
To cast welding machine, circulate according to this.
It is a further object of the present invention to provide one kind cuts brush and cast welding integral type automatic production process stream using accumulator
Journey, the present invention effectively realize the upset operation of accumulator, cut brush lug operation, are stained with liquid operation, imbibition operation and cast welding operation
Automatization, and coordinate cast welding operation with entering with fraction input and output material mode is gone out back, substantially reduce input and output material time, production efficiency
Double, operative's low intensity, cost of labor are few.
For achieving the above object, the present invention provides following technical scheme：
A kind of accumulator cuts the technological process of production of brush and cast welding integral type automated production equipment, it is characterised in that bag
Include following steps：
Step one, overturns operation, realizes that pole group's fixture overturns 180 ° and completes to be inverted with drive component, upset component；
Step 2, cuts brush lug operation, realizes trimming and polishing for lug by brush lug mechanism is cut, while by outside accumulator
Shell is positioned on the group's fixture of pole；
Step 3, is stained with liquid operation, is clamped using electromagnetic adsorption mode by transmission mechanism and completes the pole for cutting brush lug operation
Group's fixture smears scaling powder to lug to Zhan Ye mechanisms；
Step 4, imbibition operation, for blotting scaling powder unnecessary on lug in step 3；
The pole group's fixture for completing imbibition operation is delivered in cast welding machine by step 5, cast welding operation by transmission mechanism
Row cast welding, the pole group's fixture after the completion of cast welding are delivered to splicing platform by transmission mechanism.
Used as improvement, the pole group's fixture for completing imbibition operation is delivered to cast welding by transmission mechanism by the cast welding operation
Cast welding is carried out in machine, after the completion of cast welding, by next, transmission mechanism treats that cast welding of pole group fixture is delivered in cast welding machine, while by upper one
Pole group's fixture that cast welding is completed is delivered to splicing platform, realizes continuous production.
Wherein, the cast-weld time is at least the twice of transmission mechanism traveling time between all stations, it is to avoid coordinate time
Between, improving whole production process efficiency will by about one time.
The present invention realize accumulator upset operation, cut brush lug operation, be stained with liquid operation, imbibition operation and cast welding operation from
Dynamicization, whole production process retain Traditional Man operating habit, improve operator adaption, and cast welding operation using same with entering
Go out back fraction input and output material mode, save cost of labor, and input and output material is not interfered, high working efficiency.
The beneficial effects of the present invention is：
(1) present invention using transmission mechanism realize pole group's fixture cut brush lug mechanism, Zhan Ye mechanisms, liquid sucting mechanism and
Quick, orderly, automatic transfer is carried out between cast welding device, is arranged between each station compact, whole production process Automatic Control, operation
It is stable, while coordinating cast welding device with entering with going out back fraction input and output material mode so that cast welding operation input and output material is not interfered, and reduces biography
Pass mechanism's waiting time, the lead steam volatilization time is short, realize that accumulator cuts brush and cast welding automatic continuous production, production efficiency is big
It is big to improve, energy-conserving and environment-protective；
(2) when pole group fixture carries out cast welding operation, it is moved on the directive slide track on cast welding machine by transmission mechanism, profit
Coordinate delivery device with the electromagnetic adsorption mode of La Song mechanisms so that cast welding device realizes input and output material in the same direction, be easy to manual inspection,
Cast welding device coordinates transmission mechanism multiaxis mode of movement simultaneously, successively completes entering for cast welding operation by realizing a clamping device
Material and discharging action, simplified control system improve Position location accuracy and transmission efficiency；
(3) in the present invention, splicing platform is arranged between workbench and cast welding device, and workbench is set with cast welding device dislocation
Put, splicing platform is located along the same line with the feed inlet and outlet of cast welding machine, coordinate cast welding device returns fraction input and output material mode so that
Whole production line only need to dispose a workman at splicing platform, substantially reduce cost of labor, optimize production space；
(4) electromagnetic adsorption mode is adopted to the method for clamping of pole group's fixture in each station in the present invention, its control is simple,
Clamping and release movement are fast, and absorption affinity is big, safe, while carrier takes up room little, the scope of application is more extensive, low cost；
In a word, the present invention has production efficiency high, and cast welding effect is good, and energy-conserving and environment-protective, low cost and other advantages, each station are
Automatically, it is continuously finished, high degree of automation, labor strength are low.
Description of the drawings
For the technical scheme of the clearer explanation embodiment of the present invention, below will be to using needed for embodiment description
Accompanying drawing be briefly described, it should be apparent that, drawings discussed below is only some embodiments of the present invention, for ability
For the those of ordinary skill in domain, on the premise of not paying creative work, can be attached to obtain other according to these accompanying drawings
Figure.
Fig. 1 is one of overall structure diagram of the present invention；
Fig. 2 is the two of the overall structure diagram of the present invention；
Fig. 3 is the structural representation of switching mechanism in the present invention；
Fig. 4 is the bottom schematic view of clamping device in the present invention；
Fig. 5 is the structural representation of Zhong Lasong mechanisms of the present invention；
Fig. 6 is integrally-built front view of the invention；
Fig. 7 is integrally-built left view of the invention；
Fig. 8 is integrally-built top view of the invention.
Specific embodiment
Below in conjunction with the accompanying drawings the technical scheme in the embodiment of the present invention is clearly and completely illustrated.
Embodiment one
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from start to finish
Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and be not considered as limiting the invention.
Below with reference to the accompanying drawings a kind of 1 and Fig. 2 accumulator for describing the embodiment of the present invention one cuts brush and cast welding integral type is automatic
Change production equipment.
As depicted in figs. 1 and 2, a kind of accumulator cuts brush and cast welding integral type automated production equipment, including transversely side
To the switching mechanism 2 being successively set on workbench 1, cut brush lug mechanism 3, Zhan Ye mechanisms 4, liquid sucting mechanism 5 and complete pole
The transmission mechanism 6 that group's fixture is moved between station, also includes：
Cast welding device 7, the cast welding device 7 are arranged on the rear side of liquid sucting mechanism 5, and which includes cast welding machine 71 and is installed on casting
La Song mechanisms 72 inside welding machine 71, are provided with directive slide track 73 at the charging aperture 711 of the cast welding machine 71, are internally provided with pusher
Structure 73, La Song mechanisms 72 are arranged on the rear side of the delivery device 73；
Splicing platform 8, the splicing platform 8 are arranged along 711 direction of charging aperture of cast welding machine 71；
As shown in figure 3, the switching mechanism 2 include drive component 21, peace turn the tumbler 22 on the drive component 21 with
And for carrying the upset component 23 of pole group's fixture, upset component 23 drives 180 ° of rotation to complete pole group's fixture by drive component 21
It is inverted；
The transmission mechanism 6 is arranged on the top of all stations, and which includes support component 61, multi-shaft interlocked transfer assembly 62
And clamping device 63, clamping device 63 is vertically arranged on multi-shaft interlocked transfer assembly 62, the multi-shaft interlocked transfer assembly 62
It is fixed on workbench 1 and cast welding device 7 by support component 61；
The clamping device 63 by multi-shaft interlocked transfer assembly 62 drive pole group fixture successively inverted mechanism 2, be stained with liquid
It is positioned over after mechanism 4, liquid sucting mechanism 5 on directive slide track 73, is pushed in cast welding machine 71 by La Song mechanisms 72 and delivery device 73
After completing cast welding, then the pole group's fixture after cast welding is pushed on directive slide track 73 by delivery device 73 and La Song mechanisms 72, and
It is moved on splicing platform 8 by clamping device 63.
Further, the support component 61 includes frame bracing frame 611, and the side of the bracing frame 611 passes through column 612
It is fixed on workbench 1, its opposite side passes through the first pillar 613 respectively and the second pillar 614 is fixed on cast welding machine 71.Its
In, the first pillar 613 is arranged on the medium position of 611 opposite side of bracing frame, and the second pillar 614 is arranged on the one of bracing frame 611
Angle, column 612 and second pillar 614 are diagonal to be arranged so that the column 612, the first pillar 613 and the second pillar 614 it
Between form gusseted, greatly save support member, reduce transmission mechanism 6 and take up room, reduces cost and steadiness is good.
Additionally, the multi-shaft interlocked transfer assembly 62 includes the transmission of X-axis delivery unit 621, Y-axis delivery unit 622 and Z axis
Unit 623, Y-axis delivery unit 622 are arranged on support frame as described above 611, and X-axis delivery unit 621 is connected to Y-axis delivery unit
On 622, clamping device 63 is connected to X-axis delivery unit 621 by Z axis delivery unit 623.Specifically, Z axis delivery unit 623
Including the support base 624 being connected on X-axis delivery unit 621 and the driving means being fixed on the support base 624, clamping
Mechanism 63 is fixed on the bottom of the driving means, automatically controls X-axis delivery unit 621, Y-axis delivery unit by control system
622 and the shift motion of Z axis delivery unit 623, so as to realize the positioning of clamping device 63, control is simple, and positioning is quick, accurate
Really.
Further, as shown in figure 4, the clamping device 63 includes the supporting part being fixed on Z axis delivery unit 623
631 and the clamping part 632 of 631 bottom of supporting part is fixed on, on the clamping part 632, offers what is may pass through for battery cell case
Placing trough 6321, the edge of the placing trough 6321 are arranged with the first electric magnet 633.Wherein, supporting part 631 is for three-back-shaped, its
The receiving space that can accommodate battery cell case is formed between clamping part 632, is provided with the receiving space and battery cell case phase
The posting of adaptation, the inside dimensions of the posting are equivalently-sized with the placing trough 6321.
Specifically, pole group fixture after completing to flip upside down is positioned over battery cell case on the group's fixture of the pole, clamping
While the clamping pole group's fixture of mechanism 63, battery cell case is entered in posting 634 through placing trough 6321 just, when pole group is pressed from both sides
Tool is synchronously pushed pole group in battery cell case simultaneously in cast welding.The method of clamping of 63 pairs of pole group's fixtures of the clamping device is using electricity
Magnetic suck mode, its control are simple, and clamping and release movement are fast, and absorption affinity is big, safe so that fixture take up room it is little,
The scope of application is more extensive, and cost is relatively low.
Further, the workbench 1 is provided with for housing the draw-in groove 11 of pole group's fixture, and the draw-in groove 11 is arranged on described
Between switching mechanism 2 and Zhan Ye mechanisms 4, brush lug mechanism 3 is cut positioned at the lower section of the draw-in groove 11.Wherein, overturn in the present embodiment
Mechanism 2, cut brush lug mechanism 3, Zhan Ye mechanisms 4, liquid sucting mechanism 5 be arranged on workbench 1 and pole group's fixture moving direction
On the same line, traveling time of the pole group's fixture between above-mentioned station is greatly shortened, connecting is good, efficiency high.
It should be noted that the upset component 23 includes the turnover bracket 231 being symmetrically arranged on tumbler 22, this turns over
Turn support 231 overall Z-shape, turnover bracket 231 is provided with the 3rd electric magnet 24, corresponding with the draw-in groove 11 on workbench 1
Side be provided with the storage tank 12 being adapted with the turnover bracket 231, the edge of the storage tank 12 is additionally provided with locating part.
Further, La Song mechanisms 72 are set up in the cast welding device 7, and then changes adopting for traditional cast-weld equipment and pushed
Feeding manner so that discharge during cast welding and feed and do not interfere and can improve input and output material efficiency and cast-weld equipment while carry out
Low cost is changed, the operating habit of staff is remained, cost of labor is low, and the cast welding device 7 need not change existing cast welding
The Site Design of technique, its highly versatile, greatlys save improvement cost.Specifically, as shown in figure 5, the La Song mechanisms
72 lower sections for being located at directive slide track 73, which includes that the support 721, slip cap being fixed on the cast welding machine 71 is located at the support
Guide rod component 722, the pushing block 723 being fixed on 722 end of guide rod component on 721 and the pushing block 723 is driven to move back and forth
Power Component 724, the end face of the pushing block 723 is provided with the second electric magnet 725.
Further, the delivery device 73 includes the lifting assembly 731 being installed on inside cast welding machine 71 and is arranged on
Positioning slide 732 on the lifting assembly 731, the positioning slide 732 are correspondingly arranged with the directive slide track 73.
Specifically, as shown in Figure 6 and Figure 7, the La Song mechanisms 72 are arranged on the rear side of delivery device 73, directive slide track
73rd, positioning slide 732 and La Song mechanisms 72 are arranged in parallel and pushing block 723 is located at the lower section of the directive slide track 73, pushes
When mechanism 73 resets, positioning slide 732 is docked with the directive slide track 73.When pole group's fixture carries out cast welding operation, by transmission machine
Structure 6 is moved on the directive slide track 73 on cast welding machine 71, is directed to slide rail using the electromagnetic adsorption mode of La Song mechanisms 72
Pole group's fixture on 73 is moved on the positioning slide 732 of delivery device 73, realizes that the charging and discharging of cast welding device 7 are set in the same direction
Put, whole 6 multiaxis mode of movement of cast welding coordination of processes transmission mechanism successively completes cast welding work by realizing a clamping device 63
The charging and discharging action of sequence, and only need to arrange at the splicing platform 8 workman can complete the feeding of pole group's fixture, discharging and
Inspection, overcoming traditional cast welding mode needs before and after cast welding device 7 arrangement workman simultaneously to cause the high problem of cost of labor, greatly
It is big to save cost of labor, simplify the arrangement of workshop flue, reduce 6 waiting time of transmission mechanism, the lead steam volatilization time is short, section
Can environmental protection.
Additionally, width dimensions of the length dimension of the directive slide track 73 more than at least two pole group's fixtures so that clamping
Mechanism 63 pushes to previous pole group fixture in cast welding machine 71, while the clamping device 63 clamps next pole group fixture, treats previous
After pole group's fixture completes cast welding, 73 ground of directive slide track is pushed to foremost by delivery device 73 and La Song mechanisms 72, now
La Song mechanisms 72 reset, and next pole group fixture is positioned over the rear side of previous pole group fixture again by La Song mechanisms 72 by clamping device 63
Pushed in cast welding machine 71 with delivery device 73, circulated according to this, greatly improved production efficiency.
What deserves to be explained is, as shown in figure 8, the splicing platform 8 of the present embodiment is arranged between workbench 1 and cast welding device 7,
And workbench 1 is shifted to install with cast welding device 7, splicing platform 8 is located along the same line with the feed inlet and outlet of cast welding machine 71, with alloying
Welder 7 returns fraction input and output material mode in the same direction so that whole production line only need to dispose a workman at splicing platform 8, and
In the case of retaining the original operating habit of workman, each station position is optimized, is rationally arranged, while being advantageously implemented transmission
The gusseted of mechanism 6 is arranged, by transmission mechanism 6, whole production process realizes that pole group's fixture is quick, accurate between each station
Really transfer, compact conformation, low cost and energy-conserving and environment-protective.
It should be noted that the power set being related in each mechanism in the present invention are both preferably servomotor, certainly, no
Servomotor is confined to, the modes such as cylinder or hydraulic-driven may also be employed, using servomotor so that each station action control is smart
Degree is high, and error is low, improves cast welding quality.
Embodiment two
Refer to the attached drawing 1 and 2 describes a kind of accumulator of the embodiment of the present invention two and cuts brush and cast welding integral type automated production
Technological process.
A kind of accumulator cuts the technological process of production of brush and cast welding integral type automated production equipment, comprises the following steps：
Step one, overturns operation, realizes that pole group's fixture overturns 180 ° and completes down with drive component 21, upset component 23
Put；
Step 2, cuts brush lug operation, realizes trimming and polishing for lug by brush lug mechanism 3 is cut, while by accumulator
Shell is positioned on the group's fixture of pole；
Step 3, is stained with liquid operation, is clamped using electromagnetic adsorption mode by transmission mechanism 6 and completes the pole for cutting brush lug operation
Group's fixture smears scaling powder to lug to Zhan Ye mechanisms 4；
Step 4, imbibition operation, for blotting scaling powder unnecessary on lug in step 3；
Step 5, cast welding operation are delivered to the pole group's fixture for completing imbibition operation in cast welding machine 71 by transmission mechanism 6
Cast welding is carried out, the pole group's fixture after the completion of cast welding is delivered to splicing platform 8 by transmission mechanism 6.
Further, the pole group's fixture for completing imbibition operation is delivered to cast welding by transmission mechanism 6 by the cast welding operation
Cast welding is carried out in machine 71, after the completion of cast welding, by next, transmission mechanism 6 treats that cast welding of pole group fixture is delivered in cast welding machine 71, while
Pole group's fixture that a upper cast welding is completed is delivered to splicing platform 8, realizes continuous production.
Wherein, the cast-weld time is at least the twice of the traveling time between all stations of transmission mechanism 6, it is to avoid coordinate time
Between, improving whole production process efficiency will by about one time.
The present invention realize accumulator upset operation, cut brush lug operation, be stained with liquid operation, imbibition operation and cast welding operation from
Dynamicization, whole production process retain Traditional Man operating habit, improve operator adaption, and cast welding operation using same with entering
Go out back fraction input and output material mode, save cost of labor, and input and output material is not interfered, high working efficiency.
The foregoing description of the disclosed embodiments, makes those skilled in the art without departing from the spirit and scope of the present invention
In the case of, various changes or equivalence replacement can be carried out to these features and embodiment.In addition, under the teachings of the present invention,
These features and embodiment can be modified with adapt to particular situation and material without departing from the present invention spirit and
Scope.Therefore, the present invention is not limited to the particular embodiment disclosed, fallen with claims hereof scope
Interior embodiment belongs to protection scope of the present invention.
Claims (10)
1. a kind of accumulator cuts brush and cast welding integral type automated production equipment, including being successively set on workbench in transverse direction
(1) switching mechanism (2) on, brush lug mechanism (3), Zhan Ye mechanisms (4), liquid sucting mechanism (5) are cut and pole group's fixture is completed existed
The transmission mechanism (6) moved between station, it is characterised in that also include：
Cast welding device (7), it is described including cast welding machine (71) and to be installed on the internal La Song mechanisms (72) of cast welding machine (71), the cast welding
Charging aperture (711) place of machine (71) is provided with directive slide track (73), is internally provided with delivery device (74), and La Song mechanisms (72) are arranged
In the rear side of the delivery device (74)；
Splicing platform (8), the splicing platform (8) are arranged along charging aperture (711) direction of cast welding machine (71)；
The switching mechanism (2) turns the tumbler (22) on drive component (21) including drive component (21), peace and is used for
The upset component (23) of pole group's fixture is carried, upset component (23) drives 180 ° of rotation to complete pole group's fixture by drive component (21)
It is inverted；
The transmission mechanism (6) is arranged on the top of all stations, and which includes support component (61), multi-shaft interlocked transfer assembly
(62) and clamping device (63), clamping device (63) is vertically arranged on multi-shaft interlocked transfer assembly (62), and this is multi-shaft interlocked
Transfer assembly (62) is fixed on workbench (1) and cast welding device (7) by support component (61)；
The clamping device (63) by multi-shaft interlocked transfer assembly (62) drive pole group fixture successively inverted mechanism (2), be stained with
It is positioned over after liquid mechanism (4), liquid sucting mechanism (5) on directive slide track (73), is pushed by La Song mechanisms (72) and delivery device (74)
Complete after cast welding to cast welding machine (71), then the pole group's fixture after cast welding is pushed by delivery device (74) and La Song mechanisms (72)
To directive slide track (73), and it is moved on splicing platform (8) by clamping device (63).
2. accumulator as claimed in claim 1 cuts brush and cast welding integral type automated production equipment, it is characterised in that described
Support component (61) includes frame bracing frame (611), and work is fixed on by support post (612) in the side of the bracing frame (611)
On platform (1), its opposite side passes through the first pillar (613) respectively and the second pillar (614) is fixed on cast welding machine (71).
3. accumulator as claimed in claim 2 cuts brush and cast welding integral type automated production equipment, it is characterised in that the work
Make platform (1) to shift to install with cast welding device (7), the first pillar (613) is connect positioned at the medium position of bracing frame (611) opposite side
Material platform (8) is located along the same line with the charging aperture (711) of cast welding machine (71).
4. accumulator as claimed in claim 2 cuts brush and cast welding integral type automated production equipment, it is characterised in that described many
Axle linkage transfer assembly (62) is including X-axis delivery unit (621), Y-axis delivery unit (622) and Z axis delivery unit (623), Y-axis
Delivery unit (622) is arranged on support frame as described above (611), and X-axis delivery unit (621) is connected to Y-axis delivery unit (622)
On, clamping device (63) is connected to X-axis delivery unit (621) by Z axis delivery unit (623).
5. accumulator as claimed in claim 1 cuts brush and cast welding integral type automated production equipment, it is characterised in that the folder
Mechanism (63) is held including the supporting part (631) being fixed on Z axis delivery unit (623) and the supporting part (631) bottom is fixed on
Clamping part (632), placing trough (6321) is offered on the clamping part (632), the edge of the placing trough (6321) is arranged with
First electric magnet (633).
6. accumulator as claimed in claim 1 cuts brush and cast welding integral type automated production equipment, it is characterised in that the drawing
Send mechanism (72) positioned at the lower section of directive slide track (73), which includes the support (721) being fixed on the cast welding machine (71), slides
The guide rod component (722) being sheathed on the support (721), the pushing block (723) being fixed on guide rod component (722) end and drive
The Power Component (724) that dynamic pushing block (723) is moved back and forth, the end face of the pushing block (723) are provided with the second electric magnet (725).
7. the accumulator as described in claim 1 or 6 cuts brush and cast welding integral type automated production equipment, it is characterised in that institute
Delivery device (74) is stated including the lifting assembly (741) for being installed on cast welding machine (71) inside and the lifting assembly is arranged on
(741) positioning slide (742) on, the positioning slide (742) are correspondingly arranged with the directive slide track (73).
8. accumulator as claimed in claim 1 cuts brush and cast welding integral type automated production equipment, it is characterised in that described to lead
To slide rail (73) length dimension more than at least two pole group's fixtures width dimensions so that clamping device (63) is by previous pole group
Fixture is pushed in cast welding machine (71), while the clamping device (63) clamps next pole group fixture, treats that previous pole group fixture is completed
After cast welding, by delivery device (74) and La Song mechanisms (72) with being pushed to directive slide track (73) foremost, now draw and send machine
Structure (72) resets, and next pole group fixture is positioned over the rear side of previous pole group fixture again by La Song mechanisms (72) by clamping device (63)
Pushed in cast welding machine (71) with delivery device (74), circulated according to this.
9. a kind of accumulator cuts brush and cast welding integral type automatic production process flow process, it is characterised in that comprise the following steps：
Step one, overturns operation, realizes that pole group's fixture overturns 180 ° and completes down with drive component (21), upset component (23)
Put；
Step 2, cuts brush lug operation, realizes trimming and polishing for lug by brush lug mechanism (3) is cut, while by outside accumulator
Shell is positioned on the group's fixture of pole；
Step 3, is stained with liquid operation, is clamped using electromagnetic adsorption mode by transmission mechanism (6) and completes the pole group for cutting brush lug operation
Fixture smears scaling powder to lug to Zhan Ye mechanisms (4)；
Step 4, imbibition operation, for blotting scaling powder unnecessary on lug in step 3；
Step 5, cast welding operation are delivered to the pole group's fixture for completing imbibition operation in cast welding machine (71) by transmission mechanism (6)
Cast welding is carried out, the pole group's fixture after the completion of cast welding is delivered to splicing platform (8) by transmission mechanism (6).
10. accumulator as claimed in claim 9 cuts brush and cast welding integral type automatic production process flow process, it is characterised in that
The cast welding operation, is delivered to the pole group's fixture for completing imbibition operation in cast welding machine (71) by transmission mechanism (6) and is cast
Weldering, after the completion of cast welding, by next, transmission mechanism (6) treats that cast welding of pole group fixture is delivered in cast welding machine (71), while upper one is cast
The pole group's fixture being soldered is delivered to splicing platform (8), realizes continuous production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610960830.8A CN106571492B (en) | 2016-10-28 | 2016-10-28 | Automatic production equipment and production process flow for cutting, brushing and cast welding of storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610960830.8A CN106571492B (en) | 2016-10-28 | 2016-10-28 | Automatic production equipment and production process flow for cutting, brushing and cast welding of storage battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106571492A true CN106571492A (en) | 2017-04-19 |
| CN106571492B CN106571492B (en) | 2023-06-02 |
Family
ID=58535775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610960830.8A Active CN106571492B (en) | 2016-10-28 | 2016-10-28 | Automatic production equipment and production process flow for cutting, brushing and cast welding of storage battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106571492B (en) |
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| CN108808126A (en) * | 2018-06-08 | 2018-11-13 | 长兴玖佳机械股份有限公司 | A kind of lead-acid battery automation machining production line and production technology |
| CN109483124A (en) * | 2018-10-31 | 2019-03-19 | 天能电池(芜湖)有限公司 | Battery lug cast welding machine is brushed automatically and cuts feeding device |
| CN109759567A (en) * | 2019-02-28 | 2019-05-17 | 福建亚亨机械股份有限公司 | A kind of battery group automation cast welding machine |
| CN110061307A (en) * | 2019-05-15 | 2019-07-26 | 浙江兜兰智能设备股份有限公司 | Battery enters slot multistation transfer equipment, continous way cast welding production line and its technique automatically |
| CN110061305A (en) * | 2019-04-15 | 2019-07-26 | 长兴科为软件科技有限公司 | A kind of battery automatic sheet packing slot cuts brush assemble welding unit |
| CN110854351A (en) * | 2019-11-18 | 2020-02-28 | 长兴溪谷智能装备有限公司 | Storage battery processing device |
| CN110947934A (en) * | 2019-12-16 | 2020-04-03 | 安徽省华森电源有限公司 | Pole group cast welding device for lead storage battery production |
| CN110976816A (en) * | 2019-12-16 | 2020-04-10 | 安徽省华森电源有限公司 | Pole group plate lug cast-welding device and method for lead storage battery production |
| CN111370779A (en) * | 2020-03-18 | 2020-07-03 | 长兴水木机电有限公司 | Production and processing technology of lead-acid storage battery |
| CN112008065A (en) * | 2020-08-14 | 2020-12-01 | 天能电池集团股份有限公司 | Automatic charging and discharging device for cast welding of battery tabs |
| CN112705686A (en) * | 2020-12-22 | 2021-04-27 | 天能电池(芜湖)有限公司 | Cast joint press from both sides shell transmission |
| CN112705685A (en) * | 2020-12-21 | 2021-04-27 | 长兴金润科技有限公司 | Double-station alternate cast welding production process |
| CN112756588A (en) * | 2020-12-21 | 2021-05-07 | 长兴金润科技有限公司 | Efficient lead-acid storage battery cast-weld production process |
| CN114473516A (en) * | 2022-01-13 | 2022-05-13 | 湖州海悦智能科技有限公司 | Portal frame type battery cast-weld system |
| CN114535537A (en) * | 2022-02-10 | 2022-05-27 | 湖州海悦智能科技有限公司 | Automatic cast welding production line for storage battery |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108808126A (en) * | 2018-06-08 | 2018-11-13 | 长兴玖佳机械股份有限公司 | A kind of lead-acid battery automation machining production line and production technology |
| CN108808126B (en) * | 2018-06-08 | 2023-09-15 | 长兴玖佳机械股份有限公司 | Automatic processing production line and production process for lead-acid battery |
| CN109483124A (en) * | 2018-10-31 | 2019-03-19 | 天能电池(芜湖)有限公司 | Battery lug cast welding machine is brushed automatically and cuts feeding device |
| CN109759567A (en) * | 2019-02-28 | 2019-05-17 | 福建亚亨机械股份有限公司 | A kind of battery group automation cast welding machine |
| CN109759567B (en) * | 2019-02-28 | 2023-09-22 | 福建亚亨机械股份有限公司 | Automatic cast welding machine for storage battery pack |
| CN110061305A (en) * | 2019-04-15 | 2019-07-26 | 长兴科为软件科技有限公司 | A kind of battery automatic sheet packing slot cuts brush assemble welding unit |
| CN110061307A (en) * | 2019-05-15 | 2019-07-26 | 浙江兜兰智能设备股份有限公司 | Battery enters slot multistation transfer equipment, continous way cast welding production line and its technique automatically |
| CN110061307B (en) * | 2019-05-15 | 2024-05-31 | 浙江兜兰智能设备股份有限公司 | Multi-station transfer equipment for automatic storage battery feeding into groove, continuous cast-weld production line and process thereof |
| CN110854351B (en) * | 2019-11-18 | 2023-07-11 | 长兴溪谷智能装备有限公司 | Storage battery processing device |
| CN110854351A (en) * | 2019-11-18 | 2020-02-28 | 长兴溪谷智能装备有限公司 | Storage battery processing device |
| CN110976816A (en) * | 2019-12-16 | 2020-04-10 | 安徽省华森电源有限公司 | Pole group plate lug cast-welding device and method for lead storage battery production |
| CN110947934A (en) * | 2019-12-16 | 2020-04-03 | 安徽省华森电源有限公司 | Pole group cast welding device for lead storage battery production |
| CN111370779A (en) * | 2020-03-18 | 2020-07-03 | 长兴水木机电有限公司 | Production and processing technology of lead-acid storage battery |
| CN112008065A (en) * | 2020-08-14 | 2020-12-01 | 天能电池集团股份有限公司 | Automatic charging and discharging device for cast welding of battery tabs |
| CN112705685A (en) * | 2020-12-21 | 2021-04-27 | 长兴金润科技有限公司 | Double-station alternate cast welding production process |
| CN112756588A (en) * | 2020-12-21 | 2021-05-07 | 长兴金润科技有限公司 | Efficient lead-acid storage battery cast-weld production process |
| CN112705686A (en) * | 2020-12-22 | 2021-04-27 | 天能电池(芜湖)有限公司 | Cast joint press from both sides shell transmission |
| CN114473516A (en) * | 2022-01-13 | 2022-05-13 | 湖州海悦智能科技有限公司 | Portal frame type battery cast-weld system |
| CN114473516B (en) * | 2022-01-13 | 2024-06-11 | 湖州海悦智能科技有限公司 | Portal frame type battery cast welding system |
| CN114535537A (en) * | 2022-02-10 | 2022-05-27 | 湖州海悦智能科技有限公司 | Automatic cast welding production line for storage battery |
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