CN206225487U - Battery cuts brush and cast welding integral type automated production equipment - Google Patents

Battery cuts brush and cast welding integral type automated production equipment Download PDF

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Publication number
CN206225487U
CN206225487U CN201621184112.8U CN201621184112U CN206225487U CN 206225487 U CN206225487 U CN 206225487U CN 201621184112 U CN201621184112 U CN 201621184112U CN 206225487 U CN206225487 U CN 206225487U
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casting
welding
pole group
assembly
brushing
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钱顺荣
法俊卿
孙其国
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Zhejiang Doulan Intelligent Equipment Co Ltd
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Zhejiang Doulan Intelligent Equipment Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

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Abstract

本实用新型涉及一种蓄电池切刷及铸焊一体式自动化生产设备,包括沿横向方向依次设置在工作台上的翻转机构、切刷极耳机构、沾液机构、吸液机构、完成极群夹具在工位间移动的传递机构、铸焊装置和接料台,所述铸焊装置设置在吸液机构的后侧,其包括铸焊机及安装于铸焊机内部的拉送机构,铸焊机的进料口处设有导向滑轨,其内部设有推送机构,拉送机构设置在该推送机构的后侧。本发明利用传递机构实现极群夹具在切刷极耳机构、沾液机构、吸液机构以及铸焊装置间进行快速、有序、自动转移,各工位间排布紧凑,整个生产过程全自动控制,运行稳定,同时配合铸焊装置同进同出回分式进出料方式,实现蓄电池切刷及铸焊自动化连续生产。

The utility model relates to an integrated automatic production equipment for battery cutting, brushing, casting and welding, which comprises a turning mechanism, a cutting and brushing lug mechanism, a liquid dipping mechanism, a liquid absorbing mechanism, and a clamp for completing the pole group, which are sequentially arranged on the workbench along the transverse direction. The transfer mechanism, casting and welding device and material receiving platform that move between stations, the casting and welding device is arranged on the rear side of the liquid suction mechanism, which includes a casting and welding machine and a pulling mechanism installed inside the casting and welding machine, and the casting and welding The feeding port of the machine is provided with a guide rail, and a pushing mechanism is arranged inside it, and the pulling mechanism is arranged on the rear side of the pushing mechanism. The invention utilizes the transmission mechanism to realize fast, orderly and automatic transfer of the pole group fixture between the cutting and brushing lug mechanism, the liquid-wetting mechanism, the liquid-absorbing mechanism and the casting and welding device. The arrangement of each station is compact, and the entire production process is fully automatic. Control, stable operation, and at the same time cooperate with the casting and welding device to enter and exit at the same time, realize the automatic continuous production of battery cutting and brushing and casting and welding.

Description

蓄电池切刷及铸焊一体式自动化生产设备Battery cutting brush and casting welding integrated automatic production equipment

技术领域technical field

本发明涉及蓄电池制造技术领域,尤其涉及一种蓄电池切刷及铸焊一体式自动化生产设备。The invention relates to the technical field of storage battery manufacturing, in particular to a storage battery cutting brush and casting welding integrated automatic production equipment.

背景技术Background technique

日前,在铅酸蓄电池生产中,企业采用的铸焊工序都需要工人把放置有待铸焊极群的夹具翻转倒扣在且切刷耳机上完成切刷耳工步,然后再需要工人搬起该夹具依次到助焊剂槽沾助焊剂、到平放的毛巾上将极耳上多余的助焊剂吸走,最后再搬起夹具放置到铸焊机里的夹具卡槽中,手动启动铸焊机,对其进行铸焊,完成铸焊后工人需要将铸焊好的蓄电池搬出并将其放置在工作台上。该传统的操作过程耗费时间,工人劳动强度大,效率低,而且铸焊机的熔铅槽温度在500℃以上,人工搬运使得铸焊机内铅蒸汽挥发时间较长,影响工人身体健康,铸焊能耗高。A few days ago, in the production of lead-acid batteries, the casting and welding process adopted by the enterprise requires workers to turn over and buckle the jig to be placed on the electrode group to be cast and welded on the brush earphone to complete the ear cutting step, and then the workers are required to lift the The fixture goes to the flux tank in turn to dip the flux, and then puts the towel on the flat towel to absorb the excess flux on the tabs, and finally lifts the fixture and places it in the fixture slot in the casting welding machine, and manually starts the casting welding machine. It is cast and welded. After the cast and weld is completed, the worker needs to remove the cast and welded battery and place it on the workbench. The traditional operation process is time-consuming, labor-intensive and inefficient, and the temperature of the lead-melting tank of the cast-welding machine is above 500°C. Manual handling makes the lead vapor in the cast-welding machine take a long time to volatilize, which affects the health of workers. Welding energy consumption is high.

申请号为201210586140.2的发明专利公开了一种自动铸焊机前段辅助生产装置及方法,包括机架、输入机构、整理机构、翻转机构、切刷极耳机构、沾液机构、吸液机构、烘干机构、输出机构以及传递机构,其中,所述机架上由左至右依次设有输入机构、翻转机构、切刷极耳机构、沾液机构、吸液机构、烘干机构和输出机构,所述整理机构位于输入机构正上方,所述传递机构沿着输送线安装在机架上且位于所有工位的正上方。该发明专利实现了蓄电池铸焊前,整理工序、翻转工序、切刷极耳工序、沾液工序、吸液工序以及烘干工序的自动化,代替了铸焊前段传统的复杂作业方式。The invention patent with the application number 201210586140.2 discloses an auxiliary production device and method for the front section of an automatic casting and welding machine, including a frame, an input mechanism, a finishing mechanism, a turning mechanism, a brush cutting lug mechanism, a liquid-wetting mechanism, a liquid-absorbing mechanism, a drying Drying mechanism, output mechanism and transfer mechanism, wherein, the frame is provided with an input mechanism, a turning mechanism, a brush cutting lug mechanism, a liquid-wetting mechanism, a liquid-absorbing mechanism, a drying mechanism and an output mechanism in sequence from left to right, The sorting mechanism is located directly above the input mechanism, and the transfer mechanism is installed on the frame along the conveying line and located directly above all stations. This invention patent realizes the automation of finishing process, flipping process, brush tab cutting process, liquid dipping process, liquid absorption process and drying process before battery casting and welding, replacing the traditional complicated operation method in the front part of casting and welding.

据申请人反应,上述技术方案虽然公开了铸焊机前段辅助生产的自动化,且翻转工序、切刷极耳工序、沾液工序、吸液工序和烘干工序之间通过传递机构传递电池盒,但是该传递机构是通过其上设置的三个机械手机构来实现电池盒在切刷极耳工序、沾液工序、吸液工序和烘干工序之间的传递,且该传递机构需配合输出机构将电池盒送出烘干工序等待铸焊,其结构复杂,成本高,各工位间的控制精度难以保证,且烘干工序与铸焊工序间的传递及经铸焊工序后的电池盒的进出料方式,都是蓄电池生产自动化过程需要解决的,该发明中并未对其进行记载,因此,该发明并没有攻克蓄电池切刷与铸焊自动化生产的难题。According to the applicant’s response, although the above technical proposal discloses the automation of the auxiliary production in the front section of the casting and welding machine, and the battery case is transferred through the transfer mechanism between the turning process, the cutting and brushing tab process, the liquid dipping process, the liquid absorbing process and the drying process, However, the transfer mechanism realizes the transfer of the battery case between the brush tab cutting process, liquid dipping process, liquid absorption process and drying process through the three manipulator mechanisms provided on it, and the transfer mechanism needs to cooperate with the output mechanism to The battery box is sent out to the drying process and waits for casting and welding. Its structure is complicated and the cost is high. The methods are all needed to be solved in the automatic production process of the storage battery, which is not recorded in this invention. Therefore, this invention does not overcome the difficult problem of automatic production of storage battery brush cutting and casting welding.

此外,该发明的整个流水线为直线型,其工作行程较长,由于铸焊后的蓄电池需要人工进行检验,需要配置多个工人进行操作,改变了工人操作习惯,其人工成本较高。In addition, the entire assembly line of this invention is linear, and its working stroke is long. Since the batteries after casting and welding need to be inspected manually, multiple workers need to be assigned to operate, which changes the operating habits of workers, and its labor cost is high.

发明内容Contents of the invention

本发明的目的是提供一种蓄电池切刷及铸焊一体式自动化生产设备,通过传递机构实现极群夹具在各工位间的快速、准确转移,运行稳定,且在保留工人原来操作习惯的情况下,对各工位位置进行优化、合理排布,结构紧凑,成本低且节能环保。The purpose of the present invention is to provide an integrated automatic production equipment for battery cutting, brushing, casting and welding, which can realize the rapid and accurate transfer of the pole group fixture between each station through the transmission mechanism, and the operation is stable, and the original operating habits of the workers are retained. Next, the position of each station is optimized and arranged reasonably, with compact structure, low cost, energy saving and environmental protection.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种蓄电池切刷及铸焊一体式自动化生产设备,包括沿横向方向依次设置在工作台上的翻转机构、切刷极耳机构、沾液机构、吸液机构以及完成极群夹具在工位间移动的传递机构,其特征在于,还包括:An integrated automatic production equipment for battery cutting, brushing, casting and welding, including a turning mechanism, a brush cutting lug mechanism, a liquid-wetting mechanism, a liquid-absorbing mechanism, and a complete pole group clamp arranged between the work stations in sequence along the horizontal direction. The mobile transmission mechanism is characterized in that it also includes:

铸焊装置,所述铸焊装置设置在吸液机构的后侧,其包括铸焊机及安装于铸焊机内部的拉送机构,该铸焊机的进料口处设有导向滑轨,其内部设有推送机构,拉送机构设置在该推送机构的后侧;Casting and welding device, the casting and welding device is arranged on the rear side of the liquid suction mechanism, which includes a casting and welding machine and a pulling mechanism installed inside the casting and welding machine, the feed port of the casting and welding machine is provided with guide rails, There is a push mechanism inside, and the pull mechanism is arranged on the rear side of the push mechanism;

接料台,所述接料台沿铸焊机的进料口方向设置;A material receiving platform, the material receiving platform is arranged along the direction of the feed port of the casting and welding machine;

所述翻转机构包括驱动组件、安转于驱动组件上的转动件以及用于承载极群夹具的翻转组件,翻转组件由驱动组件驱动转动180°完成极群夹具倒置;The overturning mechanism includes a driving assembly, a rotating member attached to the driving assembly, and an overturning assembly for carrying the pole group clamp. The overturning assembly is driven by the drive assembly to rotate 180° to complete the pole group clamp inversion;

所述传递机构设置在所有工位的上方,其包括支撑组件、多轴联动传送组件以及夹持机构,夹持机构竖直设置在多轴联动传送组件上,该多轴联动传送组件通过支撑组件固定于工作台和铸焊装置上;The transfer mechanism is arranged above all stations, and includes a support assembly, a multi-axis linkage transmission assembly, and a clamping mechanism. The clamping mechanism is vertically arranged on the multi-axis linkage transmission assembly, and the multi-axis linkage transmission assembly passes through the support assembly. Fixed on the workbench and casting welding device;

所述夹持机构通过多轴联动传送组件带动极群夹具依次经翻转机构、沾液机构、吸液机构后放置于导向滑轨上,由拉送机构和推送机构推送至铸焊机内完成铸焊后,再由推送机构和拉送机构将铸焊后的极群夹具推送至导向滑轨上,并通过夹持机构将其移动至接料台上。The clamping mechanism drives the pole group clamp through the multi-axis linkage transmission component to be placed on the guide slide rail through the turning mechanism, the liquid-wetting mechanism, and the liquid-absorbing mechanism in sequence, and is pushed into the casting and welding machine by the pulling mechanism and the pushing mechanism to complete the casting. After welding, the cast-welded pole group fixture is pushed to the guide rail by the push mechanism and the pull mechanism, and moved to the material receiving table by the clamp mechanism.

作为改进,所述支撑组件包括框式支撑架,该支撑架的一侧通过立柱固定于工作台上,其另一侧分别通过第一支柱和第二支柱固定于铸焊机上。其中,所述立柱、第一支柱和第二支柱之间形成三角支撑,使得该支撑组件结构简单,稳固性好,成本低。As an improvement, the support assembly includes a frame support frame, one side of the support frame is fixed on the workbench through a column, and the other side is respectively fixed on the casting welding machine through the first column and the second column. Wherein, the triangular support is formed among the upright post, the first post and the second post, so that the support assembly has a simple structure, good stability and low cost.

作为改进,所述工作台与铸焊装置错位设置,第一支柱位于支撑架另一侧的中部位置,接料台与铸焊机的进料口位于同一直线上。完全保留了工人的操作习惯,使得整个生产线仅需配置一个工人即可完成极群夹具的上料、出料及检验,优化生产空间,节约成本。As an improvement, the workbench and the casting and welding device are misplaced, the first pillar is located in the middle of the other side of the support frame, and the material receiving platform and the feed inlet of the casting and welding machine are located on the same straight line. The operating habits of the workers are completely preserved, so that the entire production line only needs to be equipped with one worker to complete the loading, discharging and inspection of Jiqun fixtures, optimize the production space, and save costs.

作为改进,所述多轴联动传送组件包括X轴传送单元、Y轴传送单元和Z轴传送单元,Y轴传送单元设置在所述支撑架上,X轴传送单元连接在Y轴传送单元上,夹持机构通过Z轴传送单元连接在X轴传送单元。As an improvement, the multi-axis linkage transmission assembly includes an X-axis transmission unit, a Y-axis transmission unit and a Z-axis transmission unit, the Y-axis transmission unit is arranged on the support frame, and the X-axis transmission unit is connected to the Y-axis transmission unit, The clamping mechanism is connected to the X-axis transmission unit through the Z-axis transmission unit.

作为改进,所述工作台上设有用于容置极群夹具的卡槽,该卡槽设置在所述翻转机构与沾液机构之间,切刷极耳机构位于该卡槽的下方。As an improvement, the workbench is provided with a slot for accommodating the pole group clamp, the slot is arranged between the turning mechanism and the liquid-wetting mechanism, and the brush-cutting lug mechanism is located below the slot.

作为改进,所述夹持机构包括固定于Z轴传送单元上的支撑部和固定在该支撑部底端的夹持部,该夹持部上开设有放置槽,该放置槽的边缘对称设有第一电磁铁。As an improvement, the clamping mechanism includes a support part fixed on the Z-axis transmission unit and a clamping part fixed at the bottom end of the support part, a placement groove is opened on the clamping part, and a second groove is symmetrically arranged on the edge of the placement groove. an electromagnet.

作为改进,所述支撑部与夹持部之间设有与蓄电池外壳相适配的定位框。As an improvement, a positioning frame matching the battery case is provided between the support part and the clamping part.

作为改进,所述拉送机构位于导向滑轨的下方,其包括固定于所述铸焊机上的支架、滑动套设于该支架上的导杆组件、固定在该导杆组件端部上的推块及驱动该推块往复移动的动力组件,该推块的端面上设有第二电磁铁。As an improvement, the pulling mechanism is located below the guide slide rail, which includes a bracket fixed on the casting welding machine, a guide rod assembly slidingly sleeved on the bracket, and a guide rod assembly fixed on the end of the guide rod assembly. A push block and a power assembly for driving the push block to reciprocate, and a second electromagnet is arranged on the end surface of the push block.

作为改进,所述推送机构包括安装于铸焊机内部的升降组件以及设置在该升降组件上的定位滑轨,该定位滑轨与所述导向滑轨对应设置。As an improvement, the pushing mechanism includes a lifting assembly installed inside the casting and welding machine and a positioning slide rail arranged on the lifting assembly, and the positioning slide rail is arranged correspondingly to the guide slide rail.

作为改进,所述导向滑轨的长度尺寸大于至少两个极群夹具的宽度尺寸,使得夹持机构将前一极群夹具推送至铸焊机内,同时该夹持机构夹持下一极群夹具,待前一极群夹具完成铸焊后,由推送机构和拉送机构将其推送至导向滑轨地最前端,此时拉送机构复位,夹持机构将下一极群夹具放置于导向滑轨的最后端,由推送机构和拉送机构将其推送至铸焊机内,依此循环。As an improvement, the length dimension of the guide rail is greater than the width dimension of at least two pole group clamps, so that the clamping mechanism pushes the previous pole group clamp into the casting welding machine, and at the same time, the clamping mechanism clamps the next pole group Fixture, after the casting and welding of the previous pole group fixture is completed, it is pushed to the front end of the guide rail by the pushing mechanism and the pulling mechanism. At this time, the pulling mechanism resets, and the clamping mechanism places the next pole group fixture on the guide rail. The last end of the slide rail is pushed into the casting and welding machine by the pushing mechanism and the pulling mechanism, and so on.

一种蓄电池切刷及铸焊一体式自动化生产设备的生产工艺流程,其特征在于,包括以下步骤:A production process of battery cutting, brushing, casting and welding integrated automatic production equipment, characterized in that it includes the following steps:

步骤一,翻转工序,由驱动组件、翻转组件配合实现极群夹具翻转180°完成倒置;Step 1, the flipping process, the driving assembly and the flipping assembly cooperate to realize the flipping of the pole group fixture by 180° to complete the inversion;

步骤二,切刷极耳工序,由切刷极耳机构实现极耳的切齐和磨平,同时将蓄电池外壳放置于极群夹具上;Step 2, the process of cutting and brushing the lugs, the lugs are trimmed and smoothed by the lug cutting mechanism, and the battery case is placed on the pole group fixture at the same time;

步骤三,沾液工序,通过传递机构利用电磁吸附方式夹持完成切刷极耳工序的极群夹具至沾液机构,对极耳涂抹助焊剂;Step 3, the liquid dipping process, the pole group fixture that has completed the cutting and brushing tab process is clamped by the transfer mechanism by means of electromagnetic adsorption to the liquid dipping mechanism, and flux is applied to the tabs;

步骤四,吸液工序,用于吸干步骤三中极耳上多余的助焊剂;Step 4, liquid absorption process, used to absorb excess flux on the tabs in step 3;

步骤五,铸焊工序,通过传递机构将完成吸液工序的极群夹具输送至铸焊机内进行铸焊,铸焊完成后的极群夹具由传递机构输送至接料台。Step 5, the casting and welding process, transporting the pole group jig that has completed the liquid absorption process to the casting welding machine for casting and welding through the transfer mechanism, and the pole group jig after casting and welding is transported to the material receiving table by the transfer mechanism.

作为改进,所述铸焊工序,通过传递机构将完成吸液工序的极群夹具输送至铸焊机内进行铸焊,铸焊完成后,传递机构将下一待铸焊极群夹具输送至铸焊机内,同时将上一铸焊完成的极群夹具输送至接料台,实现连续生产。As an improvement, in the casting and welding process, the transfer mechanism transports the electrode group fixture that has completed the liquid absorption process to the casting welding machine for casting welding. After the casting and welding is completed, the transfer mechanism transports the next electrode group fixture to be cast to the casting In the welding machine, at the same time, the extreme group fixture completed by the previous casting and welding is transported to the receiving table to realize continuous production.

其中,所述铸焊时间至少为传递机构在所有工位间移动时间的两倍,避免等位时间,使整个生产过程效率提高将近一倍。Wherein, the time for casting and welding is at least twice the time for the transfer mechanism to move between all stations, avoiding waiting time, and nearly doubling the efficiency of the entire production process.

本发明实现蓄电池翻转工序、切刷极耳工序、沾液工序、吸液工序及铸焊工序的自动化,整个生产过程保留传统人工操作习惯,提高操作人员适应性,且铸焊工序采用同进同出回分式进出料方式,节约人工成本,且进出料不干涉,工作效率高。The invention realizes the automation of the battery turning process, the brushing tab cutting process, the liquid dipping process, the liquid absorbing process and the casting and welding process. The feed-in and out-feed method saves labor costs, and the in-out material does not interfere, and the work efficiency is high.

本发明的有益效果在于:The beneficial effects of the present invention are:

(1)本发明利用传递机构实现极群夹具在切刷极耳机构、沾液机构、吸液机构以及铸焊装置间进行快速、有序、自动转移,各工位间排布紧凑,整个生产过程全自动控制,运行稳定,同时配合铸焊装置同进同出回分式进出料方式,使得铸焊工序进出料不干涉,减少传递机构等待时间,铅蒸汽挥发时间短,实现蓄电池切刷及铸焊自动化连续生产,生产效率大大提高,节能环保;(1) The present invention utilizes the transmission mechanism to realize the rapid, orderly and automatic transfer of the pole group fixture between the cutting and brushing lug mechanism, the liquid-wetting mechanism, the liquid-absorbing mechanism and the casting and welding device. The process is fully automatic control, and the operation is stable. At the same time, it cooperates with the casting and welding device to enter and exit at the same time. Automatic welding continuous production, greatly improved production efficiency, energy saving and environmental protection;

(2)极群夹具进行铸焊工序时,由传递机构将其移动至铸焊机上的导向滑轨上,利用拉送机构的电磁吸附方式配合推送机构使得铸焊装置实现同向进出料,便于工人检验,同时铸焊装置配合传递机构多轴输送方式,实现一个夹持机构即可先后完成铸焊工序的进料和出料动作,简化控制系统,提高定位准确性和传递效率;(2) When the pole group fixture is in the casting and welding process, it is moved to the guide rail on the casting and welding machine by the transfer mechanism, and the electromagnetic adsorption method of the pulling mechanism is used to cooperate with the pushing mechanism to make the casting and welding device realize the material in and out in the same direction. It is convenient for workers to inspect, and at the same time, the casting and welding device cooperates with the multi-axis conveying mode of the transfer mechanism, so that one clamping mechanism can complete the feeding and discharging actions of the casting and welding process successively, simplify the control system, and improve positioning accuracy and transfer efficiency;

(3)本发明中接料台设置在工作台与铸焊装置之间,且工作台与铸焊装置错位设置,接料台与铸焊机的进出料口位于同一直线上,配合铸焊装置的回分式进出料方式,使得整个生产线只需在接料台处安置一名工人,大大降低人工成本,优化生产空间;(3) In the present invention, the material receiving platform is arranged between the workbench and the casting and welding device, and the workbench and the casting and welding device are misplaced. The unique back-splitting feeding and discharging method makes it only necessary to place one worker at the receiving table for the entire production line, which greatly reduces labor costs and optimizes production space;

(4)本发明中各工位中对极群夹具的夹持方式均采用电磁吸附方式,其控制简单,夹持和释放动作快,吸附力大,安全性高,同时载具占用空间小,适用范围更广泛,成本低;(4) In the present invention, the clamping mode of the pole group clamps in each station adopts the electromagnetic adsorption mode, which has simple control, fast clamping and releasing actions, large adsorption force, high safety, and at the same time, the carrier occupies a small space. Wider scope of application and low cost;

总之,本发明具有生产效率高,铸焊效果好,节能环保,成本低等优点,各工位均为自动、连续完成,自动化程度高,工人劳动强度低。In a word, the present invention has the advantages of high production efficiency, good casting and welding effect, energy saving and environmental protection, and low cost. Each station is automatically and continuously completed, with a high degree of automation and low labor intensity of workers.

附图说明Description of drawings

为了更清楚的说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings described below are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative work.

图1为本发明的整体结构示意图之一;Fig. 1 is one of overall structure schematic diagram of the present invention;

图2为本发明的整体结构示意图之二;Fig. 2 is the second overall structure schematic diagram of the present invention;

图3为本发明中翻转机构的结构示意图;Fig. 3 is the structural representation of turning mechanism among the present invention;

图4为本发明中夹持机构的底部示意图;Fig. 4 is the bottom schematic diagram of clamping mechanism in the present invention;

图5为本发明中拉送机构的结构示意图;Fig. 5 is the structural representation of pulling mechanism among the present invention;

图6为本发明整体结构的主视图;Fig. 6 is the front view of the overall structure of the present invention;

图7为本发明整体结构的左视图;Fig. 7 is a left view of the overall structure of the present invention;

图8为本发明整体结构的俯视图。Fig. 8 is a top view of the overall structure of the present invention.

具体实施方式detailed description

下面结合附图对本发明实施例中的技术方案进行清楚、完整地说明。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.

实施例Example

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

下面参考附图1和图2描述本发明实施例的一种蓄电池切刷及铸焊一体式自动化生产设备。The following describes a battery cutting brush and cast welding integrated automatic production equipment according to the embodiment of the present invention with reference to accompanying drawings 1 and 2 .

如图1和图2所示,一种蓄电池切刷及铸焊一体式自动化生产设备,包括沿横向方向依次设置在工作台1上的翻转机构2、切刷极耳机构3、沾液机构4、吸液机构5以及完成极群夹具在工位间移动的传递机构6,还包括:As shown in Figure 1 and Figure 2, an integrated automatic production equipment for battery cutting, brushing and casting welding, including a turning mechanism 2, a brush cutting lug mechanism 3, and a liquid-wetting mechanism 4, which are sequentially arranged on the workbench 1 along the transverse direction , the liquid suction mechanism 5 and the transmission mechanism 6 that completes the movement of the pole group clamps between the stations, and also includes:

铸焊装置7,所述铸焊装置7设置在吸液机构5的后侧,其包括铸焊机71及安装于铸焊机71内部的拉送机构72,该铸焊机71的进料口711处设有导向滑轨73,其内部设有推送机构73,拉送机构72设置在该推送机构73的后侧;Casting welding device 7, described casting welding device 7 is arranged on the rear side of liquid suction mechanism 5, and it comprises casting welding machine 71 and is installed in the pulling mechanism 72 of casting welding machine 71 inside, and the feed inlet of this casting welding machine 71 711 is provided with a guide rail 73, which is provided with a push mechanism 73 inside, and the pull mechanism 72 is arranged on the rear side of the push mechanism 73;

接料台8,所述接料台8沿铸焊机71的进料口711方向设置;Material receiving platform 8, described material receiving platform 8 is arranged along the feeding port 711 direction of casting welding machine 71;

如图3所示,所述翻转机构2包括驱动组件21、安转于驱动组件21上的转动件22以及用于承载极群夹具的翻转组件23,翻转组件23由驱动组件21驱动转动180°完成极群夹具倒置;As shown in Figure 3, the turning mechanism 2 includes a driving assembly 21, a rotating member 22 attached to the driving assembly 21, and a turning assembly 23 for carrying the pole group clamp. The turning assembly 23 is driven by the driving assembly 21 to rotate 180° Complete pole group fixture inversion;

所述传递机构6设置在所有工位的上方,其包括支撑组件61、多轴联动传送组件62以及夹持机构63,夹持机构63竖直设置在多轴联动传送组件62上,该多轴联动传送组件62通过支撑组件61固定于工作台1和铸焊装置7上;The transfer mechanism 6 is arranged above all the stations, and it includes a support assembly 61, a multi-axis linkage transmission assembly 62 and a clamping mechanism 63, and the clamping mechanism 63 is vertically arranged on the multi-axis linkage transmission assembly 62. The linkage transmission assembly 62 is fixed on the workbench 1 and the casting and welding device 7 through the support assembly 61;

所述夹持机构63通过多轴联动传送组件62带动极群夹具依次经翻转机构2、沾液机构4、吸液机构5后放置于导向滑轨73上,由拉送机构72和推送机构73推送至铸焊机71内完成铸焊后,再由推送机构73和拉送机构72将铸焊后的极群夹具推送至导向滑轨73上,并通过夹持机构63将其移动至接料台8上。The clamping mechanism 63 drives the pole group clamps through the multi-axis linkage transmission component 62 to be placed on the guide rail 73 after passing through the turning mechanism 2, the liquid-wetting mechanism 4, and the liquid-absorbing mechanism 5, and the pulling mechanism 72 and the pushing mechanism 73 After being pushed into the casting and welding machine 71 to complete the casting and welding, the pole group fixture after casting and welding is pushed to the guide slide rail 73 by the pushing mechanism 73 and the pulling mechanism 72, and it is moved to the receiving material by the clamping mechanism 63. On stage 8.

进一步地,所述支撑组件61包括框式支撑架611,该支撑架611的一侧通过立柱612固定于工作台1上,其另一侧分别通过第一支柱613和第二支柱614固定于铸焊机71上。其中,第一支柱613设置在支撑架611另一侧的中部位置,第二支柱614设置在支撑架611的一角,立柱612与所述第二支柱614对角设置,使得该立柱612、第一支柱613和第二支柱614之间形成三角支撑,大大节省了支撑部件,减少传递机构6占用空间,降低成本且稳固性好。Further, the support assembly 61 includes a frame support frame 611, one side of the support frame 611 is fixed on the workbench 1 through a column 612, and the other side is fixed to the casting frame through a first column 613 and a second column 614 respectively. Welder 71 on. Wherein, the first pillar 613 is arranged at the middle position on the other side of the support frame 611, the second pillar 614 is arranged at a corner of the support frame 611, and the column 612 is arranged diagonally to the second pillar 614, so that the column 612, the first A triangular support is formed between the pillar 613 and the second pillar 614, which greatly saves the supporting parts, reduces the space occupied by the transmission mechanism 6, reduces the cost and has good stability.

此外,所述多轴联动传送组件62包括X轴传送单元621、Y轴传送单元622和Z轴传送单元623,Y轴传送单元622设置在所述支撑架611上,X轴传送单元621连接在Y轴传送单元622上,夹持机构63通过Z轴传送单元623连接在X轴传送单元621。具体地,Z轴传送单元623包括配合连接在X轴传送单元621上的支撑座624及固定在该支撑座624上的驱动装置,夹持机构63固定在该驱动装置的底端,通过控制系统自动控制X轴传送单元621、Y轴传送单元622和Z轴传送单元623的移动行程,从而实现夹持机构63的定位,控制简单,定位快速、准确。In addition, the multi-axis linkage transmission assembly 62 includes an X-axis transmission unit 621, a Y-axis transmission unit 622, and a Z-axis transmission unit 623. The Y-axis transmission unit 622 is arranged on the support frame 611, and the X-axis transmission unit 621 is connected to On the Y-axis transmission unit 622 , the clamping mechanism 63 is connected to the X-axis transmission unit 621 through the Z-axis transmission unit 623 . Specifically, the Z-axis transmission unit 623 includes a support base 624 that is connected to the X-axis transmission unit 621 and a driving device fixed on the support base 624. The clamping mechanism 63 is fixed at the bottom end of the drive device. Through the control system The movement strokes of the X-axis transmission unit 621 , the Y-axis transmission unit 622 and the Z-axis transmission unit 623 are automatically controlled, so as to realize the positioning of the clamping mechanism 63 , the control is simple, and the positioning is fast and accurate.

进一步地,如图4所示,所述夹持机构63包括固定于Z轴传送单元623上的支撑部631和固定在该支撑部631底端的夹持部632,该夹持部632上开设有供蓄电池外壳可穿过的放置槽6321,该放置槽6321的边缘对称设有第一电磁铁633。其中,支撑部631为回字形,其与夹持部632之间形成可容纳蓄电池外壳的容纳空间,该容纳空间内设有与蓄电池外壳相适配的定位框,该定位框的内部尺寸与所述放置槽6321的尺寸相同。Further, as shown in FIG. 4 , the clamping mechanism 63 includes a support part 631 fixed on the Z-axis transmission unit 623 and a clamping part 632 fixed on the bottom end of the support part 631, and the clamping part 632 is provided with The placement slot 6321 through which the battery casing can pass, the edge of the placement slot 6321 is symmetrically provided with first electromagnets 633 . Wherein, the support part 631 is in the shape of a back shape, and an accommodating space that can accommodate the battery case is formed between it and the clamping part 632. A positioning frame suitable for the battery case is provided in the accommodating space. The dimensions of the placement slots 6321 are the same.

具体而言,极群夹具在完成翻转倒置后,将蓄电池外壳放置于该极群夹具上,夹持机构63夹持极群夹具的同时,蓄电池外壳恰好穿过放置槽6321进入定位框634内,当极群夹具在铸焊同时同步将极群推入蓄电池外壳内。该夹持机构63对极群夹具的夹持方式采用电磁吸附方式,其控制简单,夹持和释放动作快,吸附力大,安全性高,使得夹具占用空间小,适用范围更广泛,成本较低。Specifically, after the pole group fixture is turned upside down, the battery case is placed on the pole group fixture, while the clamping mechanism 63 clamps the pole group fixture, the battery case just passes through the placement groove 6321 and enters the positioning frame 634, When the pole group fixture is casting and welding, simultaneously push the pole group into the battery case. The clamping mechanism 63 adopts the electromagnetic adsorption method for clamping the pole group clamps, which has simple control, fast clamping and releasing action, large adsorption force, and high safety, so that the clamps occupy a small space, have a wider application range, and are less costly. Low.

进一步地,所述工作台1上设有用于容置极群夹具的卡槽11,该卡槽11设置在所述翻转机构2与沾液机构4之间,切刷极耳机构3位于该卡槽11的下方。其中,本实施例中翻转机构2、切刷极耳机构3、沾液机构4、吸液机构5均设置在工作台1上且极群夹具的移动方向在同一直线上,大大缩短极群夹具在上述工位间的移动时间,衔接性好,效率高。Further, the workbench 1 is provided with a card slot 11 for accommodating the pole group fixture, the card slot 11 is arranged between the turning mechanism 2 and the liquid-wetting mechanism 4, and the brush cutting lug mechanism 3 is located on the card. Below the groove 11. Among them, in this embodiment, the turning mechanism 2, the brush cutting lug mechanism 3, the liquid-wetting mechanism 4, and the liquid-absorbing mechanism 5 are all arranged on the workbench 1, and the moving direction of the pole group clamps is on the same straight line, which greatly shortens the length of the pole group clamps. The moving time between the above-mentioned stations has good connection and high efficiency.

需要说明的是,所述翻转组件23包括对称安装于转动件22上的翻转支架231,该翻转支架231整体呈Z形,翻转支架231上设有第三电磁铁24,工作台1上与所述卡槽11相对应的一侧设有与所述翻转支架231相适配的容置槽12,该容置槽12的边缘还设有限位件。It should be noted that the turning assembly 23 includes a turning bracket 231 symmetrically installed on the rotating member 22. The turning bracket 231 is Z-shaped as a whole, and the turning bracket 231 is provided with a third electromagnet 24. The corresponding side of the card slot 11 is provided with an accommodating slot 12 that is compatible with the flip bracket 231 , and the edge of the accommodating slot 12 is also provided with a limiting member.

进一步地,所述铸焊装置7内增设拉送机构72,进而改变传统铸焊设备的采用推送的进料方式,使得铸焊过程中出料和进料不干涉可同时进行,提高进出料效率且铸焊设备改动成本低,保留了工作人员的操作习惯,人工成本低,且该铸焊装置7无需改变现有铸焊工艺的场地设计,其通用性强,大大节省了改造成本。具体而言,如图5所示,所述拉送机构72位于导向滑轨73的下方,其包括固定于所述铸焊机71上的支架721、滑动套设于该支架721上的导杆组件722、固定在该导杆组件722端部上的推块723及驱动该推块723往复移动的动力组件724,该推块723的端面上设有第二电磁铁725。Further, a pulling mechanism 72 is added in the casting and welding device 7, thereby changing the feeding method of traditional casting and welding equipment using pushing, so that the discharging and feeding can be carried out simultaneously during the casting and welding process without interference, and the efficiency of feeding and discharging can be improved. Moreover, the modification cost of the casting and welding equipment is low, the operating habits of the staff are retained, and the labor cost is low, and the casting and welding device 7 does not need to change the site design of the existing casting and welding process, and its versatility is strong, which greatly saves the transformation cost. Specifically, as shown in FIG. 5 , the pulling mechanism 72 is located below the guide slide rail 73 , which includes a bracket 721 fixed on the casting welding machine 71 , a guide rod slidingly sleeved on the bracket 721 The assembly 722 , the push block 723 fixed on the end of the guide rod assembly 722 and the power assembly 724 for driving the push block 723 to reciprocate. The end surface of the push block 723 is provided with a second electromagnet 725 .

进一步地,所述推送机构73包括安装于铸焊机71内部的升降组件731以及设置在该升降组件731上的定位滑轨732,该定位滑轨732与所述导向滑轨73对应设置。Further, the pushing mechanism 73 includes a lifting assembly 731 installed inside the cast welding machine 71 and a positioning slide rail 732 arranged on the lifting assembly 731 , and the positioning slide rail 732 is provided correspondingly to the guide slide rail 73 .

具体而言,如图6和图7所示,所述拉送机构72设置在推送机构73的后侧,导向滑轨73、定位滑轨732及拉送机构72相互平行设置且推块723位于所述导向滑轨73的下方,推送机构73复位时,定位滑轨732与所述导向滑轨73对接。极群夹具进行铸焊工序时,由传递机构6将其移动至铸焊机71上的导向滑轨73上,利用拉送机构72的电磁吸附方式将导向滑轨73上的极群夹具移动至推送机构73的定位滑轨732上,实现铸焊装置7的进料和出料同向设置,整个铸焊工序配合传递机构6多轴输送方式,实现一个夹持机构63即可先后完成铸焊工序的进料和出料动作,且只需在接料台8处安排一个工人即可完成极群夹具的上料、出料及检验,克服了传统铸焊方式需要在铸焊装置7前后同时安排工人导致人工成本高的问题,大大节约人工成本,简化车间烟气管道排布,减少传递机构6等待时间,铅蒸汽挥发时间短,节能环保。Specifically, as shown in Figures 6 and 7, the pulling mechanism 72 is arranged on the rear side of the pushing mechanism 73, the guide slide rail 73, the positioning slide rail 732 and the pulling mechanism 72 are arranged parallel to each other and the push block 723 is located Below the guide rail 73 , when the pushing mechanism 73 is reset, the positioning slide rail 732 is docked with the guide rail 73 . When the pole group clamp is cast and welded, it is moved to the guide rail 73 on the cast welding machine 71 by the transfer mechanism 6, and the pole group clamp on the guide slide rail 73 is moved to the On the positioning slide rail 732 of the push mechanism 73, the feeding and discharging of the casting and welding device 7 are set in the same direction. The entire casting and welding process cooperates with the multi-axis conveying method of the transmission mechanism 6, and one clamping mechanism 63 can complete the casting and welding work successively. The sequence of feeding and discharging actions, and only one worker needs to be arranged at the material receiving table 8 to complete the feeding, discharging and inspection of the pole group fixture, which overcomes the traditional casting and welding method that needs to be arranged at the same time before and after the casting and welding device 7 Workers lead to high labor costs, which greatly saves labor costs, simplifies the arrangement of flue gas pipes in the workshop, reduces the waiting time of the transfer mechanism 6, and shortens the volatilization time of lead vapor, which is energy-saving and environmentally friendly.

此外,所述导向滑轨73的长度尺寸大于至少两个极群夹具的宽度尺寸,使得夹持机构63将前一极群夹具推送至铸焊机71内,同时该夹持机构63夹持下一极群夹具,待前一极群夹具完成铸焊后,由推送机构73和拉送机构72将其推送至导向滑轨73地最前端,此时拉送机构72复位,夹持机构63将下一极群夹具放置于前一极群夹具的后侧再由拉送机构72和推送机构73将其推送至铸焊机71内,依此循环,大大提高生产效率。In addition, the length dimension of the guide rail 73 is greater than the width dimension of at least two pole group clamps, so that the clamping mechanism 63 pushes the previous pole group clamp into the casting welding machine 71, and at the same time, the clamping mechanism 63 clamps the One pole group clamp, after the previous pole group clamp completes the cast welding, it is pushed to the front end of the guide slide rail 73 by the pushing mechanism 73 and the pulling mechanism 72. At this time, the pulling mechanism 72 resets, and the clamping mechanism 63 will The next pole group fixture is placed on the rear side of the previous pole group fixture, and then pushed into the casting welding machine 71 by the pulling mechanism 72 and the pushing mechanism 73, and the cycle is repeated, which greatly improves the production efficiency.

值得说明的是,如图8所示,本实施例的接料台8设置在工作台1与铸焊装置7之间,且工作台1与铸焊装置7错位设置,接料台8与铸焊机71的进出料口位于同一直线上,配合铸焊装置7的回分式同向进出料方式,使得整个生产线只需在接料台8处安置一名工人,且在保留工人原来操作习惯的情况下,对各工位位置进行优化、合理排布,同时有利于实现传递机构6的三角支撑设置,整个生产过程通过传递机构6实现极群夹具在各工位间的快速、准确转移,结构紧凑,成本低且节能环保。It is worth noting that, as shown in Figure 8, the material receiving table 8 of this embodiment is arranged between the workbench 1 and the casting and welding device 7, and the workbench 1 and the casting and welding device 7 are misplaced. The inlet and outlet of the welding machine 71 are located on the same straight line, combined with the back-splitting and same-direction inlet and outlet of the casting welding device 7, the entire production line only needs to place one worker at the material receiving table 8, and the original operating habits of the worker are retained. Under certain conditions, the position of each station is optimized and arranged reasonably, and at the same time it is beneficial to realize the triangular support setting of the transmission mechanism 6. The entire production process realizes the fast and accurate transfer of the extreme group fixture between each station through the transmission mechanism 6. The structure Compact, low cost and energy saving and environmental protection.

需要说明的是,本发明中的各机构中涉及的动力装置均优选为伺服电机,当然,不局限于伺服电机,也可采用气缸或液压驱动等方式,采用伺服电机使得各工位动作控制精度高,误差低,提高铸焊质量。It should be noted that the power devices involved in each mechanism in the present invention are preferably servo motors. Of course, they are not limited to servo motors, and cylinders or hydraulic drives can also be used. Servo motors can be used to control the accuracy of each station action. High, low error, improve casting and welding quality.

此外,参考附图1和2,本发明蓄电池切刷及铸焊一体式自动化生产设备的生产工艺流程,包括以下步骤:In addition, with reference to Figures 1 and 2, the production process of the integrated automatic production equipment for battery cutting, brushing and casting and welding of the present invention includes the following steps:

步骤一,翻转工序,由驱动组件21、翻转组件23配合实现极群夹具翻转180°完成倒置;Step 1, the flipping process, the driving assembly 21 and the flipping assembly 23 cooperate to realize the flipping of the extreme group clamp by 180° to complete the inversion;

步骤二,切刷极耳工序,由切刷极耳机构3实现极耳的切齐和磨平,同时将蓄电池外壳放置于极群夹具上;Step 2, the process of cutting and brushing the lugs, the lugs are trimmed and smoothed by the lug cutting mechanism 3, and the battery case is placed on the pole group fixture at the same time;

步骤三,沾液工序,通过传递机构6利用电磁吸附方式夹持完成切刷极耳工序的极群夹具至沾液机构4,对极耳涂抹助焊剂;Step 3, the liquid dipping process, the pole group fixture that has completed the brushing tab cutting process is clamped by the transfer mechanism 6 by means of electromagnetic adsorption to the liquid dipping mechanism 4, and flux is applied to the tabs;

步骤四,吸液工序,用于吸干步骤三中极耳上多余的助焊剂;Step 4, liquid absorption process, used to absorb excess flux on the tabs in step 3;

步骤五,铸焊工序,通过传递机构6将完成吸液工序的极群夹具输送至铸焊机71内进行铸焊,铸焊完成后的极群夹具由传递机构6输送至接料台8。Step 5, the casting and welding process, the pole group jig that has completed the liquid absorption process is transported to the casting welding machine 71 by the transfer mechanism 6 for casting and welding, and the pole group jig after casting and welding is transported to the material receiving table 8 by the transfer mechanism 6 .

进一步地,所述铸焊工序,通过传递机构6将完成吸液工序的极群夹具输送至铸焊机71内进行铸焊,铸焊完成后,传递机构6将下一待铸焊极群夹具输送至铸焊机71内,同时将上一铸焊完成的极群夹具输送至接料台8,实现连续生产。Further, in the casting and welding process, the transfer mechanism 6 transports the pole group clamp that has completed the liquid absorption process to the casting welding machine 71 for casting welding. After the casting and welding is completed, the transmission mechanism 6 transfers the next pole group clamp to be cast to Transport to the casting welding machine 71, and at the same time transport the pole group clamps completed by the last casting and welding to the material receiving table 8 to realize continuous production.

其中,所述铸焊时间至少为传递机构6在所有工位间移动时间的两倍,避免等位时间,使整个生产过程效率提高将近一倍。Wherein, the casting and welding time is at least twice the time for the transfer mechanism 6 to move between all stations, avoiding waiting time, and nearly doubling the efficiency of the entire production process.

本发明实现蓄电池翻转工序、切刷极耳工序、沾液工序、吸液工序及铸焊工序的自动化,整个生产过程保留传统人工操作习惯,提高操作人员适应性,且铸焊工序采用同进同出回分式进出料方式,节约人工成本,且进出料不干涉,工作效率高。The invention realizes the automation of the battery turning process, the brushing tab cutting process, the liquid dipping process, the liquid absorbing process and the casting and welding process. The feed-in and out-feed method saves labor costs, and the in-out material does not interfere, and the work efficiency is high.

对所公开的实施例的上述说明,使本领域技术人员在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明的保护范围。The above description of the disclosed embodiments enables those skilled in the art to make various changes or substitute equivalents to the features and embodiments without departing from the spirit and scope of the invention. In addition, the features and examples may be modified to adapt a particular situation and material to the teachings of the invention without departing from the spirit and scope of the invention. Therefore, the present invention is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of the present application belong to the protection scope of the present invention.

Claims (10)

1.一种蓄电池切刷及铸焊一体式自动化生产设备,包括沿横向方向依次设置在工作台(1)上的翻转机构(2)、切刷极耳机构(3)、沾液机构(4)、吸液机构(5)以及完成极群夹具在工位间移动的传递机构(6),其特征在于,还包括:1. An integrated automatic production equipment for battery cutting, brushing and casting and welding, comprising a turning mechanism (2), a brush cutting and lug mechanism (3), and a liquid-wetting mechanism (4) which are sequentially arranged on the workbench (1) along the transverse direction ), the liquid suction mechanism (5) and the transfer mechanism (6) that completes the movement of the pole group clamps between the stations, it is characterized in that it also includes: 铸焊装置(7),所述铸焊装置(7)包括铸焊机(71)及安装于铸焊机(71)内部的拉送机构(72),该铸焊机(71)的进料口(711)处设有导向滑轨(73),其内部设有推送机构(74),拉送机构(72)设置在该推送机构(74)的后侧;Casting welding device (7), described casting welding device (7) comprises casting welding machine (71) and is installed in the pulling mechanism (72) of casting welding machine (71) inside, the feeding material of this casting welding machine (71) A guide rail (73) is provided at the mouth (711), and a pushing mechanism (74) is arranged inside, and the pulling mechanism (72) is arranged on the rear side of the pushing mechanism (74); 接料台(8),所述接料台(8)沿铸焊机(71)的进料口(711)方向设置;Material receiving platform (8), described material receiving platform (8) is arranged along the feeding port (711) direction of casting welding machine (71); 所述翻转机构(2)包括驱动组件(21)、安转于驱动组件(21)上的转动件(22)以及用于承载极群夹具的翻转组件(23),翻转组件(23)由驱动组件(21)驱动转动180°完成极群夹具倒置;The turning mechanism (2) includes a driving assembly (21), a rotating member (22) attached to the driving assembly (21) and a turning assembly (23) for carrying the pole group clamps, and the turning assembly (23) is driven by The component (21) is driven to rotate 180° to complete the pole group fixture inversion; 所述传递机构(6)设置在所有工位的上方,其包括支撑组件(61)、多轴联动传送组件(62)以及夹持机构(63),夹持机构(63)竖直设置在多轴联动传送组件(62)上,该多轴联动传送组件(62)通过支撑组件(61)固定于工作台(1)和铸焊装置(7)上;The transmission mechanism (6) is arranged above all stations, and it includes a support assembly (61), a multi-axis linkage transmission assembly (62) and a clamping mechanism (63), and the clamping mechanism (63) is vertically arranged on multiple On the shaft linkage transmission assembly (62), the multi-axis linkage transmission assembly (62) is fixed on the workbench (1) and the casting welding device (7) through the support assembly (61); 所述夹持机构(63)通过多轴联动传送组件(62)带动极群夹具依次经翻转机构(2)、沾液机构(4)、吸液机构(5)后放置于导向滑轨(73)上,由拉送机构(72)和推送机构(74)推送至铸焊机(71)内完成铸焊后,再由推送机构(74)和拉送机构(72)将铸焊后的极群夹具推送至导向滑轨(73)上,并通过夹持机构(63)将其移动至接料台(8)上。The clamping mechanism (63) drives the pole group clamps through the multi-axis linkage transmission component (62) and places them on the guide rail (73) after passing through the turning mechanism (2), the liquid-wetting mechanism (4) and the liquid-absorbing mechanism (5) in sequence. ), pushed by the pulling mechanism (72) and the pushing mechanism (74) to the cast welding machine (71) to complete the casting welding, and then the pushing mechanism (74) and the pulling mechanism (72) will push the welded electrode The group clamps are pushed onto the guide slide rail (73), and moved to the receiving platform (8) by the clamping mechanism (63). 2.如权利要求1所述的蓄电池切刷及铸焊一体式自动化生产设备,其特征在于,所述支撑组件(61)包括框式支撑架(611),该支撑架(611)的一侧通过支撑立柱(612)固定于工作台(1)上,其另一侧分别通过第一支柱(613)和第二支柱(614)固定于铸焊机(71)上。2. The integrated automatic production equipment for battery cutting, brushing and casting and welding according to claim 1, characterized in that, the support assembly (61) includes a frame-type support frame (611), and one side of the support frame (611) It is fixed on the workbench (1) through the supporting column (612), and its other side is respectively fixed on the cast welding machine (71) through the first column (613) and the second column (614). 3.如权利要求2所述的蓄电池切刷及铸焊一体式自动化生产设备,其特征在于,所述工作台(1)与铸焊装置(7)错位设置,第一支柱(613)位于支撑架(611)另一侧的中部位置,接料台(8)与铸焊机(71)的进料口(711)位于同一直线上。3. The integrated automatic production equipment for battery cutting, brushing and casting and welding according to claim 2, characterized in that, the workbench (1) and the casting and welding device (7) are arranged in dislocation, and the first pillar (613) is located on the support In the middle position on the other side of the frame (611), the feeding port (711) of the material receiving platform (8) and the cast welding machine (71) is located on the same straight line. 4.如权利要求2所述的蓄电池切刷及铸焊一体式自动化生产设备,其特征在于,所述多轴联动传送组件(62)包括X轴传送单元(621)、Y轴传送单元(622)和Z轴传送单元(623),Y轴传送单元(622)设置在所述支撑架(611)上,X轴传送单元(621)连接在Y轴传送单元(622)上,夹持机构(63)通过Z轴传送单元(623)连接在X轴传送单元(621)。4. The integrated automatic production equipment for battery cutting, brushing and casting and welding according to claim 2, characterized in that, the multi-axis linkage transmission assembly (62) includes an X-axis transmission unit (621), a Y-axis transmission unit (622 ) and the Z-axis transmission unit (623), the Y-axis transmission unit (622) is arranged on the support frame (611), the X-axis transmission unit (621) is connected to the Y-axis transmission unit (622), and the clamping mechanism ( 63) Connect to the X-axis transmission unit (621) through the Z-axis transmission unit (623). 5.如权利要求1所述的蓄电池切刷及铸焊一体式自动化生产设备,其特征在于,所述工作台(1)上设有用于容置极群夹具的卡槽(11),该卡槽(11)设置在所述翻转机构(2)与沾液机构(4)之间,切刷极耳机构(3)位于该卡槽(11)的下方。5. The integrated automatic production equipment of battery cutting, brushing and casting and welding according to claim 1, characterized in that, the workbench (1) is provided with a slot (11) for accommodating the pole group fixture, the card The groove (11) is arranged between the turning mechanism (2) and the liquid-wetting mechanism (4), and the brush-cutting lug mechanism (3) is located below the clamping groove (11). 6.如权利要求1所述的蓄电池切刷及铸焊一体式自动化生产设备,其特征在于,所述夹持机构(63)包括固定于Z轴传送单元(623)上的支撑部(631)和固定在该支撑部(631)底端的夹持部(632),该夹持部(632)上开设有放置槽(6321),该放置槽(6321)的边缘对称设有第一电磁铁(633)。6. The integrated automatic production equipment for battery cutting, brushing and casting and welding according to claim 1, characterized in that, the clamping mechanism (63) includes a support part (631) fixed on the Z-axis transmission unit (623) And the clamping part (632) fixed on the bottom end of the support part (631), the clamping part (632) is provided with a placement groove (6321), and the edge of the placement groove (6321) is symmetrically provided with a first electromagnet ( 633). 7.如权利要求6所述的蓄电池切刷及铸焊一体式自动化生产设备,其特征在于,所述支撑部(631)与夹持部(632)之间设有与蓄电池外壳相适配的定位框(634)。7. The integrated automatic production equipment for battery cutting, brushing and casting and welding according to claim 6, characterized in that, between the support part (631) and the clamping part (632), there is a Position box (634). 8.如权利要求1所述的蓄电池切刷及铸焊一体式自动化生产设备,其特征在于,所述拉送机构(72)位于导向滑轨(73)的下方,其包括固定于所述铸焊机(71)上的支架(721)、滑动套设于该支架(721)上的导杆组件(722)、固定在该导杆组件(722)端部上的推块(723)及驱动该推块(723)往复移动的动力组件(724),该推块(723)的端面上设有第二电磁铁(725)。8. The integrated automatic production equipment of battery cutting brush and casting and welding according to claim 1, characterized in that, the pulling mechanism (72) is located below the guide rail (73), and it includes a The bracket (721) on the welding machine (71), the guide rod assembly (722) slidingly sleeved on the bracket (721), the push block (723) fixed on the end of the guide rod assembly (722) and the drive The push block (723) is a power assembly (724) for reciprocating movement, and the end surface of the push block (723) is provided with a second electromagnet (725). 9.如权利要求1或8所述的蓄电池切刷及铸焊一体式自动化生产设备,其特征在于,所述推送机构(74)包括安装于铸焊机(71)内部的升降组件(741)以及设置在该升降组件(741)上的定位滑轨(742),该定位滑轨(742)与所述导向滑轨(73)对应设置。9. The integrated automatic production equipment of battery cutting brush and casting and welding according to claim 1 or 8, characterized in that, the pushing mechanism (74) includes a lifting assembly (741) installed inside the casting and welding machine (71) And a positioning slide rail (742) arranged on the lifting assembly (741), the positioning slide rail (742) is arranged corresponding to the guide slide rail (73). 10.如权利要求1所述的蓄电池切刷及铸焊一体式自动化生产设备,其特征在于,所述导向滑轨(73)的长度尺寸大于至少两个极群夹具的宽度尺寸,使得夹持机构(63)将前一极群夹具推送至铸焊机(71)内,同时该夹持机构(63)夹持下一极群夹具,待前一极群夹具完成铸焊后,由推送机构(74)和拉送机构(72)将其推送至导向滑轨(73)地最前端,此时拉送机构(72)复位,夹持机构(63)将下一极群夹具放置于前一极群夹具的后侧再由拉送机构(72)和推送机构(74)将其推送至铸焊机(71)内,依此循环。10. The integrated automatic production equipment for battery cutting, brushing and casting and welding according to claim 1, characterized in that, the length dimension of the guide rail (73) is greater than the width dimension of at least two pole group clamps, so that the clamping The mechanism (63) pushes the previous pole group fixture into the casting welding machine (71), and at the same time, the clamping mechanism (63) clamps the next pole group fixture. After the previous pole group fixture is cast and welded, the pushing mechanism (74) and the pulling mechanism (72) push it to the front end of the guide rail (73), at this time the pulling mechanism (72) resets, and the clamping mechanism (63) places the next pole group clamp on the previous one. The rear side of the pole group clamp is pushed into the casting welding machine (71) by the pulling mechanism (72) and the pushing mechanism (74), and circulates like this.
CN201621184112.8U 2016-10-28 2016-10-28 Battery cuts brush and cast welding integral type automated production equipment Expired - Fee Related CN206225487U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109290551A (en) * 2018-06-08 2019-02-01 天能集团(河南)能源科技有限公司 A kind of efficient automatic cast welding storage battery production system
CN110216271A (en) * 2019-05-27 2019-09-10 中山匠远自动化科技有限公司 A kind of automatic cast welding machine clamp multiposition circulation mechanism
CN114243078A (en) * 2021-11-11 2022-03-25 安徽理士电源技术有限公司 Tab arranging and shell entering device for lead-acid storage battery cast welding
CN114260531A (en) * 2022-01-05 2022-04-01 江苏夕川科技有限公司 Welding method for lead-acid storage battery
CN115502372A (en) * 2022-10-24 2022-12-23 武汉小微勇士智能技术有限公司 A battery casting welding machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109290551A (en) * 2018-06-08 2019-02-01 天能集团(河南)能源科技有限公司 A kind of efficient automatic cast welding storage battery production system
CN110216271A (en) * 2019-05-27 2019-09-10 中山匠远自动化科技有限公司 A kind of automatic cast welding machine clamp multiposition circulation mechanism
CN114243078A (en) * 2021-11-11 2022-03-25 安徽理士电源技术有限公司 Tab arranging and shell entering device for lead-acid storage battery cast welding
CN114243078B (en) * 2021-11-11 2024-01-16 安徽理士电源技术有限公司 Lug arrangement and shell-entering device for cast welding of lead-acid storage battery
CN114260531A (en) * 2022-01-05 2022-04-01 江苏夕川科技有限公司 Welding method for lead-acid storage battery
CN115502372A (en) * 2022-10-24 2022-12-23 武汉小微勇士智能技术有限公司 A battery casting welding machine

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