CN206225487U - Battery cuts brush and cast welding integral type automated production equipment - Google Patents
Battery cuts brush and cast welding integral type automated production equipment Download PDFInfo
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- CN206225487U CN206225487U CN201621184112.8U CN201621184112U CN206225487U CN 206225487 U CN206225487 U CN 206225487U CN 201621184112 U CN201621184112 U CN 201621184112U CN 206225487 U CN206225487 U CN 206225487U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model is related to a kind of battery to cut brush and cast welding integral type automated production equipment, including setting gradually switching mechanism on the table in transverse direction, cutting brush lug mechanism, Zhan Ye mechanisms, liquid sucting mechanism, complete transmission mechanism, cast welding device and splicing platform that pole group's fixture is moved between station, the cast welding device is arranged on the rear side of liquid sucting mechanism, it includes cast welding machine and the La Song mechanisms being installed on inside cast welding machine, directive slide track is provided with the charging aperture of cast welding machine, delivery device is internally provided with, La Song mechanisms are arranged on the rear side of the delivery device.The present invention realizes that pole group's fixture is cutting brush lug mechanism, Zhan Ye mechanisms, quick, orderly, automatic transfer is carried out between liquid sucting mechanism and cast welding device using transmission mechanism, arranged between each station compact, whole production process Automatic Control, it is stable, coordinate cast welding device with entering with fraction input and output material mode is gone out back simultaneously, realize that battery cuts brush and cast welding automatic continuous production.
Description
Technical field
Brush and the automation of cast welding integral type are cut the present invention relates to battery manufacturing technology field, more particularly to a kind of battery
Production equipment.
Background technology
A few days ago, in lead-acid storage battery production, the cast welding operation that enterprise uses is required for workman that placement is needed cast welding pole
The fixture upset of group tips upside down on and to cut completed on tag brushing machine cuts brush ear work step, then needs workman to remove the fixture and arrive successively again and helps
Flux bath soldering flux applying, to scaling powder unnecessary on lug being siphoned away on the towel for keeping flat, fixture has finally been removed again and has been placed into casting
In fixture draw-in groove in welding machine, cast welding machine is manually booted, cast welding is carried out to it, workman is needed the good storage of cast welding after completing cast welding
Battery takes out of and places it on workbench.Traditional operating process expends the time, and labor strength is big, and efficiency is low,
And the molten lead bath temperature of cast welding machine is more than 500 DEG C, a dead lift causes that the lead steam volatilization time is more long in cast welding machine, influences
Workman is healthy, cast welding high energy consumption.
The patent of invention of Application No. 201210586140.2 discloses a kind of automatic cast welding machine leading portion auxiliary units
And method, including frame, input mechanism, dressing mechanism, switching mechanism, cut brush lug mechanism, Zhan Ye mechanisms, liquid sucting mechanism, baking
Dry mechanism, output mechanism and transmission mechanism, wherein, be sequentially provided with from left to right in the frame input mechanism, switching mechanism,
Brush lug mechanism, Zhan Ye mechanisms, liquid sucting mechanism, drying mechanism and output mechanism are cut, the dressing mechanism is being located at input mechanism just
Top, the transmission mechanism is arranged in frame and positioned at the surface of all stations along pipeline.The patent of invention is realized
Before storage battery cast-welding, arranging process, operation is overturn, cut brush lug operation, be stained with liquid operation, imbibition operation and baking operation
Automation, instead of the traditional complex job mode of cast welding leading portion.
Reacted according to applicant, although above-mentioned technical proposal discloses the automation of cast welding machine leading portion auxiliary production, and upset
Operation, cut brush lug operation, be stained between liquid operation, imbibition operation and baking operation by transmission mechanism transmit battery case, but
The transmission mechanism be three manipulator mechanisms by setting thereon realize battery case cut brush lug operation, be stained with liquid operation,
Transmission between imbibition operation and baking operation, and the transmission mechanism need to coordinate output mechanism that battery case is sent out into baking operation etc.
Cast welding is treated, its complex structure, high cost, the control accuracy between each station is difficult to ensure that, and baking operation and cast welding inter process
Transmit and through the input and output material mode of the battery case after cast welding operation, be all that storage battery production automation process needs to solve, should
It is not recorded in invention, therefore, the invention does not have captures the problem that battery cuts brush and cast welding automated production.
Additionally, the whole streamline of the invention is linear pattern, its impulse stroke is more long, because the battery after cast welding needs
Artificial testing is operated, it is necessary to configure multiple workmans, changes operative's custom, and its cost of labor is higher.
The content of the invention
Brush and cast welding integral type automated production equipment are cut it is an object of the invention to provide a kind of battery, by transmitting machine
Structure realizes quick, accurate transfer of the pole group's fixture between each station, stable, and is retaining the feelings of the original operating habit of workman
Under condition, each station position is optimized, is rationally arranged, compact conformation, low cost and energy-conserving and environment-protective.
To achieve the above object, the present invention provides following technical scheme：
A kind of battery cuts brush and cast welding integral type automated production equipment, including is successively set on work in transverse direction
Switching mechanism on platform, cut brush lug mechanism, Zhan Ye mechanisms, liquid sucting mechanism and complete the biography that pole group's fixture is moved between station
Pass mechanism, it is characterised in that also include：
Cast welding device, the cast welding device is arranged on the rear side of liquid sucting mechanism, and it includes cast welding machine and is installed on cast welding machine
Internal La Song mechanisms, directive slide track is provided with the charging aperture of the cast welding machine, is internally provided with delivery device, and La Song mechanisms are set
In the rear side of the delivery device；
Splicing platform, the splicing platform is set along the charging aperture direction of cast welding machine；
The switching mechanism includes that drive component, peace turn in the tumbler on drive component and for carrying pole group's fixture
Upset component, upset component by drive component drive rotate 180 ° complete pole group fixtures be inverted；
The transmission mechanism is arranged on the top of all stations, it include support component, multi-shaft interlocked transfer assembly and
Clamping device, clamping device is vertically arranged on multi-shaft interlocked transfer assembly, and the multi-shaft interlocked transfer assembly passes through support component
It is fixed on workbench and cast welding device；
The clamping device by multi-shaft interlocked transfer assembly drive pole group fixture successively inverted mechanism, Zhan Ye mechanisms,
It is positioned on directive slide track after liquid sucting mechanism, is pushed to by La Song mechanisms and delivery device after completing cast welding in cast welding machine, then by
Delivery device and La Song mechanisms push on directive slide track the pole group's fixture after cast welding, and are moved to by clamping device
On splicing platform.
Used as improvement, the support component includes frame support frame, and work is fixed in the side of the support frame by column
On platform, its opposite side is fixed on cast welding machine by the first pillar and the second pillar respectively.Wherein, the column, the first pillar
And second form gusseted between pillar so that the support component simple structure, steadiness is good, low cost.
Used as improvement, the workbench is shifted to install with cast welding device, and the first pillar is located at the middle part of support frame opposite side
Position, splicing platform is located along the same line with the charging aperture of cast welding machine.The operating habit of workman is fully retained so that whole raw
Producing line is only needed to complete the feeding of pole group's fixture, discharging by configuring a workman and checked, and optimizes production space, cost-effective.
Used as improvement, the multi-shaft interlocked transfer assembly includes that the transmission of X-axis delivery unit, Y-axis delivery unit and Z axis is single
Unit, Y-axis delivery unit is arranged on support frame as described above, and X-axis delivery unit is connected on Y-axis delivery unit, and clamping device passes through Z
Axle delivery unit is connected to X-axis delivery unit.
Used as improvement, the workbench is provided with the draw-in groove for housing pole group's fixture, and the draw-in groove is arranged on the upset
Between mechanism and Zhan Ye mechanisms, brush lug mechanism is cut positioned at the lower section of the draw-in groove.
Used as improvement, the clamping device includes the supporting part being fixed on Z axis delivery unit and is fixed on the supporting part
The clamping part of bottom, standing groove is offered on the clamping part, and the edge of the standing groove is arranged with the first electromagnet.
As improvement, the posting being adapted with battery cell case is provided between the supporting part and clamping part.
Used as improvement, the La Song mechanisms are located at the lower section of directive slide track, and it includes the branch being fixed on the cast welding machine
Guide rod component on the support of frame, slip cap, the pushing block being fixed on the guide rod component end and drive the pushing block reciprocal
Mobile Power Component, the end face of the pushing block is provided with the second electromagnet.
Used as improvement, the delivery device includes being installed on the lifting assembly inside cast welding machine and being arranged on the liter coming down to a lower group
Positioning slide on part, the positioning slide is correspondingly arranged with the directive slide track.
As improvement, the width dimensions of the length dimension more than at least two poles group's fixture of the directive slide track so that folder
Hold mechanism to push in cast welding machine previous pole group's fixture, while the next pole group fixture of the gripper mechanism grips, treats previous pole group
After fixture completes cast welding, directive slide track ground is pushed to foremost by delivery device and La Song mechanisms, now La Song mechanisms are answered
Next pole group's fixture is positioned over position, clamping device the rearmost end of directive slide track, is pushed by delivery device and La Song mechanisms
To cast welding machine, circulate according to this.
A kind of battery cuts the technological process of production of brush and cast welding integral type automated production equipment, it is characterised in that bag
Include following steps：
Step one, overturns operation, realizes that pole group's fixture overturns 180 ° and completes to be inverted with drive component, upset component；
Step 2, cuts brush lug operation, trimming and polishing for lug is realized by cutting brush lug mechanism, while by outside battery
Shell is positioned on the group's fixture of pole；
Step 3, is stained with liquid operation, and the pole for completing to cut brush lug operation is clamped using electromagnetic adsorption mode by transmission mechanism
Group's fixture smears scaling powder to Zhan Ye mechanisms to lug；
Step 4, imbibition operation, for blotting unnecessary on lug scaling powder in step 3；
Step 5, cast welding operation, the pole group's fixture that will complete imbibition operation by transmission mechanism is delivered in cast welding machine
Row cast welding, the pole group's fixture after the completion of cast welding is delivered to splicing platform by transmission mechanism.
Used as improvement, the cast welding operation, the pole group's fixture that will complete imbibition operation by transmission mechanism is delivered to cast welding
Cast welding is carried out in machine, after the completion of cast welding, transmission mechanism treats that cast welding of pole group fixture is delivered in cast welding machine by next, while by upper one
Pole group's fixture that cast welding is completed is delivered to splicing platform, realizes continuous production.
Wherein, the cast-weld time is at least the twice of transmission mechanism traveling time between all stations, it is to avoid coordinate time
Between, improving whole production process efficiency will by about one time.
The present invention realize battery upset operation, cut brush lug operation, be stained with liquid operation, imbibition operation and cast welding operation from
Dynamicization, whole production process retains Traditional Man operating habit, improves operator adaption, and cast welding operation using same with entering
Go out back fraction input and output material mode, save cost of labor, and input and output material is not interfered, high working efficiency.
The beneficial effects of the present invention are：
(1) present invention using transmission mechanism realize pole group fixture cut brush lug mechanism, Zhan Ye mechanisms, liquid sucting mechanism and
Compact, whole production process Automatic Control of being arranged between quick, orderly, automatic transfer, each station is carried out between cast welding device, is run
Stabilization, while coordinating cast welding device with entering with going out back fraction input and output material mode so that cast welding operation input and output material is not interfered, and reduces biography
Pass mechanism's stand-by period, the lead steam volatilization time is short, realize that battery cuts brush and cast welding automatic continuous production, production efficiency is big
It is big to improve, energy-conserving and environment-protective；
(2) when pole group fixture carries out cast welding operation, it is moved on the directive slide track on cast welding machine by transmission mechanism, profit
Coordinate delivery device with the electromagnetic adsorption mode of La Song mechanisms so that cast welding device realizes input and output material in the same direction, be easy to manual inspection,
Cast welding device coordinates transmission mechanism multiaxis mode of movement simultaneously, and entering for cast welding operation is successively completed by realizing a clamping device
Material and discharging action, simplified control system, improve Position location accuracy and transmission efficiency；
(3) splicing platform is arranged between workbench and cast welding device in the present invention, and workbench sets with cast welding device dislocation
Put, splicing platform is located along the same line with the feed inlet and outlet of cast welding machine, coordinate cast welding device returns fraction input and output material mode so that
Whole production line need to only dispose a workman at splicing platform, substantially reduce cost of labor, optimize production space；
(4) method of clamping in the present invention in each station to pole group's fixture uses electromagnetic adsorption mode, and its control is simple,
Clamping and release movement are fast, and absorption affinity is big, and safe, while carrier occupies little space, the scope of application is more extensive, low cost；
In a word, the present invention is high with production efficiency, and cast welding effect is good, energy-conserving and environment-protective, low cost and other advantages, and each station is
Automatically, it is continuously finished, high degree of automation, labor strength is low.
Brief description of the drawings
For the technical scheme of the clearer explanation embodiment of the present invention, below will be to be used needed for embodiment description
Accompanying drawing be briefly described, it should be apparent that, drawings discussed below is only some embodiments of the present invention, for ability
For the those of ordinary skill in domain, on the premise of not paying creative work, other can also be obtained according to these accompanying drawings attached
Figure.
Fig. 1 is one of overall structure diagram of the invention；
Fig. 2 is the two of overall structure diagram of the invention；
Fig. 3 is the structural representation of switching mechanism in the present invention；
Fig. 4 is the bottom schematic view of clamping device in the present invention；
Fig. 5 is the structural representation of Zhong Lasong mechanisms of the present invention；
Fig. 6 is integrally-built front view of the invention；
Fig. 7 is integrally-built left view of the invention；
Fig. 8 is integrally-built top view of the invention.
Specific embodiment
The technical scheme in the embodiment of the present invention is clearly and completely illustrated below in conjunction with the accompanying drawings.
Embodiment
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from start to finish
Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached
It is exemplary to scheme the embodiment of description, it is intended to for explaining the present invention, and be not considered as limiting the invention.
Below with reference to the accompanying drawings 1 and Fig. 2 describe the embodiment of the present invention a kind of battery cut brush and cast welding integral type automation
Production equipment.
As depicted in figs. 1 and 2, a kind of battery cuts brush and cast welding integral type automated production equipment, including transversely side
To the switching mechanism 2 being successively set on workbench 1, cut brush lug mechanism 3, Zhan Ye mechanisms 4, liquid sucting mechanism 5 and completion pole
The transmission mechanism 6 that group's fixture is moved between station, also includes：
Cast welding device 7, the cast welding device 7 is arranged on the rear side of liquid sucting mechanism 5, and it includes cast welding machine 71 and is installed on casting
La Song mechanisms 72 inside welding machine 71, directive slide track 73 is provided with the charging aperture 711 of the cast welding machine 71, is internally provided with pusher
Structure 73, La Song mechanisms 72 are arranged on the rear side of the delivery device 73；
Splicing platform 8, the splicing platform 8 is set along the direction of charging aperture 711 of cast welding machine 71；
As shown in figure 3, the switching mechanism 2 include drive component 21, peace turn in the tumbler 22 on drive component 21 with
And for carrying the upset component 23 of pole group's fixture, upset component 23 drives 180 ° of rotation to complete pole group's fixture by drive component 21
It is inverted；
The transmission mechanism 6 is arranged on the top of all stations, and it includes support component 61, multi-shaft interlocked transfer assembly 62
And clamping device 63, clamping device 63 is vertically arranged on multi-shaft interlocked transfer assembly 62, the multi-shaft interlocked transfer assembly 62
It is fixed on workbench 1 and cast welding device 7 by support component 61；
The clamping device 63 by multi-shaft interlocked transfer assembly 62 drive pole group fixture successively inverted mechanism 2, be stained with liquid
It is positioned on directive slide track 73 after mechanism 4, liquid sucting mechanism 5, is pushed in cast welding machine 71 by La Song mechanisms 72 and delivery device 73
After completing cast welding, then the pole group's fixture after cast welding is pushed on directive slide track 73 by delivery device 73 and La Song mechanisms 72, and
It is moved on splicing platform 8 by clamping device 63.
Further, the support component 61 includes frame support frame 611, and the side of the support frame 611 passes through column 612
It is fixed on workbench 1, its opposite side is fixed on cast welding machine 71 by the first pillar 613 and the second pillar 614 respectively.Its
In, the first pillar 613 is arranged on the medium position of the opposite side of support frame 611, and the second pillar 614 is arranged on the one of support frame 611
Angle, column 612 and second pillar 614 are diagonally set so that the column 612, the first pillar 613 and the second pillar 614 it
Between form gusseted, greatly save support member, reduce transmission mechanism 6 and take up room, reduces cost and steadiness is good.
Additionally, the multi-shaft interlocked transfer assembly 62 includes the transmission of X-axis delivery unit 621, Y-axis delivery unit 622 and Z axis
Unit 623, Y-axis delivery unit 622 is arranged on support frame as described above 611, and X-axis delivery unit 621 is connected to Y-axis delivery unit
On 622, clamping device 63 is connected to X-axis delivery unit 621 by Z axis delivery unit 623.Specifically, Z axis delivery unit 623
Including the support base 624 being connected on X-axis delivery unit 621 and the drive device that is fixed on the support base 624, clamping
Mechanism 63 is fixed on the bottom of the drive device, and X-axis delivery unit 621, Y-axis delivery unit are automatically controlled by control system
622 and the shift motion of Z axis delivery unit 623, so as to realize the positioning of clamping device 63, control is simple, and positioning is quick, accurate
Really.
Further, as shown in figure 4, the clamping device 63 includes the supporting part being fixed on Z axis delivery unit 623
631 and the clamping part 632 of the bottom of supporting part 631 is fixed on, offers what be may pass through for battery cell case on the clamping part 632
Standing groove 6321, the edge of the standing groove 6321 is arranged with the first electromagnet 633.Wherein, supporting part 631 is for three-back-shaped, its
Being formed between clamping part 632 can accommodate the receiving space of battery cell case, be provided with the receiving space and battery cell case phase
The posting of adaptation, the inside dimension of the posting is identical with the size of the standing groove 6321.
Specifically, be positioned over battery cell case on the group's fixture of the pole, clamping by pole group's fixture after completing to flip upside down
While the group's fixture of the clamping of mechanism 63 pole, battery cell case enters in posting 634 through standing groove 6321 just, and when pole, group is pressed from both sides
Tool is simultaneously synchronous by the group's push-in battery cell case of pole in cast welding.63 pairs of method of clamping of pole group's fixture of the clamping device are using electricity
Magnetic suck mode, its control is simple, and clamping and release movement are fast, and absorption affinity is big, safe so that fixture occupies little space,
The scope of application is more extensive, and cost is relatively low.
Further, the workbench 1 is provided with the draw-in groove 11 for housing pole group's fixture, and the draw-in groove 11 is arranged on described
Between switching mechanism 2 and Zhan Ye mechanisms 4, brush lug mechanism 3 is cut positioned at the lower section of the draw-in groove 11.Wherein, overturn in the present embodiment
Mechanism 2, cut brush lug mechanism 3, Zhan Ye mechanisms 4, liquid sucting mechanism 5 be arranged on workbench 1 and pole group's fixture moving direction
On the same line, traveling time of the pole group's fixture between above-mentioned station is greatly shortened, connecting is good, efficiency high.
It should be noted that the upset component 23 includes the turnover bracket 231 being symmetrically arranged on tumbler 22, this is turned over
Turn support 231 overall Z-shape, turnover bracket 231 is provided with the 3rd electromagnet 24, corresponding with the draw-in groove 11 on workbench 1
Side be provided with the storage tank 12 being adapted with the turnover bracket 231, the edge of the storage tank 12 is additionally provided with locating part.
Further, La Song mechanisms 72 are set up in the cast welding device 7, and then changes using for traditional cast-weld equipment and pushed
Feeding manner so that discharged during cast welding and fed and do not interfered and can improve input and output material efficiency and cast-weld equipment while carry out
Low cost is changed, the operating habit of staff is remained, cost of labor is low, and the cast welding device 7 need not change existing cast welding
The Site Design of technique, its highly versatile, greatlys save improvement cost.Specifically, as shown in figure 5, the La Song mechanisms
72 lower sections for being located at directive slide track 73, it includes that the support 721, slip cap being fixed on the cast welding machine 71 is located at the support
Guide rod component 722 on 721, the pushing block 723 being fixed on the end of guide rod component 722 and the pushing block 723 is driven to move back and forth
Power Component 724, the end face of the pushing block 723 is provided with the second electromagnet 725.
Further, the delivery device 73 includes being installed on the lifting assembly 731 inside cast welding machine 71 and being arranged on
Positioning slide 732 on the lifting assembly 731, the positioning slide 732 is correspondingly arranged with the directive slide track 73.
Specifically, as shown in Figure 6 and Figure 7, the La Song mechanisms 72 are arranged on the rear side of delivery device 73, directive slide track
73rd, positioning slide 732 and La Song mechanisms 72 are arranged in parallel and pushing block 723 is located at the lower section of the directive slide track 73, pushes
When mechanism 73 resets, positioning slide 732 is docked with the directive slide track 73.When pole group's fixture carries out cast welding operation, by transmission machine
Structure 6 is moved on the directive slide track 73 on cast welding machine 71, and slide rail is directed to using the electromagnetic adsorption mode of La Song mechanisms 72
Pole group's fixture on 73 is moved on the positioning slide 732 of delivery device 73, realizes that the charging and discharging of cast welding device 7 set in the same direction
Put, the whole multiaxis mode of movement of cast welding coordination of processes transmission mechanism 6, cast welding work is successively completed by realizing a clamping device 63
Sequence charging and discharging action, and need to only be arranged at splicing platform 8 one workman can complete pole group fixture feeding, discharge and
Inspection, overcoming traditional cast welding mode needs to cause cost of labor problem high in the front and rear arrangement workman simultaneously of cast welding device 7, greatly
It is big to save cost of labor, simplify the arrangement of workshop flue, the stand-by period of transmission mechanism 6 is reduced, the lead steam volatilization time is short, section
Can environmental protection.
Additionally, width dimensions of the length dimension of the directive slide track 73 more than at least two poles group's fixture so that clamping
Mechanism 63 pushes in cast welding machine 71 previous pole group's fixture, while the clamping device 63 clamps next pole group fixture, treats previous
After pole group's fixture completes cast welding, the ground of directive slide track 73 is pushed to foremost by delivery device 73 and La Song mechanisms 72, now
La Song mechanisms 72 are resetted, and next pole group's fixture is positioned over the rear side of previous pole group fixture again by La Song mechanisms 72 by clamping device 63
Pushed in cast welding machine 71 with delivery device 73, circulated according to this, greatly improved production efficiency.
What deserves to be explained is, as shown in figure 8, the splicing platform 8 of the present embodiment is arranged between workbench 1 and cast welding device 7,
And workbench 1 is shifted to install with cast welding device 7, splicing platform 8 is located along the same line with the feed inlet and outlet of cast welding machine 71, with alloying
Welder 7 returns fraction input and output material mode in the same direction so that whole production line need to only dispose a workman at splicing platform 8, and
In the case of retaining the original operating habit of workman, each station position is optimized, is rationally arranged, while being advantageously implemented transmission
The gusseted of mechanism 6 is set, and whole production process realizes quick, standard of the pole group's fixture between each station by transmission mechanism 6
Really transfer, compact conformation, low cost and energy-conserving and environment-protective.
It should be noted that the power set both preferably servomotor being related in each mechanism in the present invention, certainly, no
Servomotor is confined to, also can be using modes such as cylinder or hydraulic-drivens, using servomotor so that each station action control is smart
Degree is high, and error is low, improves cast welding quality.
Additionally, refer to the attached drawing 1 and 2, battery of the present invention cuts the production work of brush and cast welding integral type automated production equipment
Skill flow, comprises the following steps：
Step one, overturns operation, realizes that pole group's fixture overturns 180 ° and completes with drive component 21, upset component 23
Put；
Step 2, cuts brush lug operation, and trimming and polishing for lug is realized by cutting brush lug mechanism 3, while by battery
Shell is positioned on the group's fixture of pole；
Step 3, is stained with liquid operation, and the pole for completing to cut brush lug operation is clamped using electromagnetic adsorption mode by transmission mechanism 6
Group's fixture smears scaling powder to Zhan Ye mechanisms 4 to lug；
Step 4, imbibition operation, for blotting unnecessary on lug scaling powder in step 3；
Step 5, cast welding operation, the pole group's fixture that will complete imbibition operation by transmission mechanism 6 is delivered in cast welding machine 71
Cast welding is carried out, the pole group's fixture after the completion of cast welding is delivered to splicing platform 8 by transmission mechanism 6.
Further, the cast welding operation, the pole group's fixture that will complete imbibition operation by transmission mechanism 6 is delivered to cast welding
Cast welding is carried out in machine 71, after the completion of cast welding, transmission mechanism 6 treats that cast welding of pole group fixture is delivered in cast welding machine 71 by next, while
Pole group's fixture that a upper cast welding is completed is delivered to splicing platform 8, realizes continuous production.
Wherein, the cast-weld time is at least the twice of the traveling time between all stations of transmission mechanism 6, it is to avoid coordinate time
Between, improving whole production process efficiency will by about one time.
The present invention realize battery upset operation, cut brush lug operation, be stained with liquid operation, imbibition operation and cast welding operation from
Dynamicization, whole production process retains Traditional Man operating habit, improves operator adaption, and cast welding operation using same with entering
Go out back fraction input and output material mode, save cost of labor, and input and output material is not interfered, high working efficiency.
The foregoing description of the disclosed embodiments, makes those skilled in the art not depart from the spirit and scope of the present invention
In the case of, various changes or equivalence replacement can be carried out to these features and embodiment.In addition, under the teachings of the present invention,
These features and embodiment can be modified with adapt to particular situation and material without departing from it is of the invention spirit and
Scope.Therefore, the present invention is not limited to the particular embodiment disclosed, and falls with claims hereof scope
Interior embodiment belongs to protection scope of the present invention.
Claims (10)
1. a kind of battery cuts brush and cast welding integral type automated production equipment, including is successively set on workbench in transverse direction
(1) switching mechanism (2) on, brush lug mechanism (3), Zhan Ye mechanisms (4), liquid sucting mechanism (5) are cut and pole group's fixture is completed existed
The transmission mechanism (6) moved between station, it is characterised in that also include：
Cast welding device (7), the cast welding device (7) is including cast welding machine (71) and is installed on the internal La Song mechanisms of cast welding machine (71)
(72), charging aperture (711) place of the cast welding machine (71) is provided with directive slide track (73), is internally provided with delivery device (74), and drawing is sent
Mechanism (72) is arranged on the rear side of the delivery device (74)；
Splicing platform (8), the splicing platform (8) is set along charging aperture (711) direction of cast welding machine (71)；
The switching mechanism (2) turns in the tumbler (22) on drive component (21) and is used for including drive component (21), peace
The upset component (23) of pole group's fixture is carried, upset component (23) drives 180 ° of rotation to complete pole group's fixture by drive component (21)
It is inverted；
The transmission mechanism (6) is arranged on the top of all stations, and it includes support component (61), multi-shaft interlocked transfer assembly
(62) and clamping device (63), clamping device (63) is vertically arranged on multi-shaft interlocked transfer assembly (62), and this is multi-shaft interlocked
Transfer assembly (62) is fixed on workbench (1) and cast welding device (7) by support component (61)；
The clamping device (63) by multi-shaft interlocked transfer assembly (62) drive pole group fixture successively inverted mechanism (2), be stained with
It is positioned on directive slide track (73) after liquid mechanism (4), liquid sucting mechanism (5), is pushed by La Song mechanisms (72) and delivery device (74)
After completing cast welding in cast welding machine (71), then the pole group's fixture after cast welding is pushed by delivery device (74) and La Song mechanisms (72)
To directive slide track (73), and it is moved on splicing platform (8) by clamping device (63).
2. battery as claimed in claim 1 cuts brush and cast welding integral type automated production equipment, it is characterised in that the branch
Support component (61) includes frame support frame (611), and work is fixed in the side of the support frame (611) by support post (612)
On platform (1), its opposite side is fixed on cast welding machine (71) by the first pillar (613) and the second pillar (614) respectively.
3. battery as claimed in claim 2 cuts brush and cast welding integral type automated production equipment, it is characterised in that the work
Make platform (1) to be shifted to install with cast welding device (7), the first pillar (613) connects positioned at the medium position of support frame (611) opposite side
Material platform (8) is located along the same line with the charging aperture (711) of cast welding machine (71).
4. battery as claimed in claim 2 cuts brush and cast welding integral type automated production equipment, it is characterised in that described many
Axle linkage transfer assembly (62) includes X-axis delivery unit (621), Y-axis delivery unit (622) and Z axis delivery unit (623), Y-axis
Delivery unit (622) is arranged on support frame as described above (611), and X-axis delivery unit (621) is connected to Y-axis delivery unit (622)
On, clamping device (63) is connected to X-axis delivery unit (621) by Z axis delivery unit (623).
5. battery as claimed in claim 1 cuts brush and cast welding integral type automated production equipment, it is characterised in that the work
Make platform (1) and be provided with draw-in groove (11) for housing pole group's fixture, the draw-in groove (11) is arranged on the switching mechanism (2) and is stained with liquid
Between mechanism (4), brush lug mechanism (3) is cut positioned at the lower section of the draw-in groove (11).
6. battery as claimed in claim 1 cuts brush and cast welding integral type automated production equipment, it is characterised in that the folder
Mechanism (63) is held including the supporting part (631) that is fixed on Z axis delivery unit (623) and supporting part (631) bottom is fixed on
Clamping part (632), offer standing groove (6321) on the clamping part (632), the edge of the standing groove (6321) is arranged with
First electromagnet (633).
7. battery as claimed in claim 6 cuts brush and cast welding integral type automated production equipment, it is characterised in that the branch
The posting (634) being adapted with battery cell case is provided between support part (631) and clamping part (632).
8. battery as claimed in claim 1 cuts brush and cast welding integral type automated production equipment, it is characterised in that the drawing
Send mechanism (72) positioned at the lower section of directive slide track (73), it includes the support (721) being fixed on the cast welding machine (71), slides
The guide rod component (722) that is sheathed on the support (721), the pushing block (723) being fixed on guide rod component (722) end and drive
The Power Component (724) that the pushing block (723) is moved back and forth is moved, the end face of the pushing block (723) is provided with the second electromagnet (725).
9. the battery as described in claim 1 or 8 cuts brush and cast welding integral type automated production equipment, it is characterised in that institute
Delivery device (74) is stated including being installed on the internal lifting assembly (741) of cast welding machine (71) and being arranged on the lifting assembly
(741) positioning slide (742) on, the positioning slide (742) is correspondingly arranged with the directive slide track (73).
10. battery as claimed in claim 1 cuts brush and cast welding integral type automated production equipment, it is characterised in that described
Width dimensions of the length dimension of directive slide track (73) more than at least two poles group's fixture so that clamping device (63) is by previous pole
Group's fixture is pushed in cast welding machine (71), while the clamping device (63) clamps next pole group fixture, treats that previous pole group fixture is complete
Into after cast welding, drawn foremost, now with being pushed to directive slide track (73) by delivery device (74) and La Song mechanisms (72) and sent
Mechanism (72) is resetted, and next pole group's fixture is positioned over the rear side of previous pole group fixture again by La Song mechanisms by clamping device (63)
(72) pushed in cast welding machine (71) with delivery device (74), circulated according to this.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621184112.8U CN206225487U (en) | 2016-10-28 | 2016-10-28 | Battery cuts brush and cast welding integral type automated production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621184112.8U CN206225487U (en) | 2016-10-28 | 2016-10-28 | Battery cuts brush and cast welding integral type automated production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206225487U true CN206225487U (en) | 2017-06-06 |
Family
ID=58787939
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621184112.8U Active CN206225487U (en) | 2016-10-28 | 2016-10-28 | Battery cuts brush and cast welding integral type automated production equipment |
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| Country | Link |
|---|---|
| CN (1) | CN206225487U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290551A (en) * | 2018-06-08 | 2019-02-01 | 天能集团（河南）能源科技有限公司 | A kind of efficient automatic cast welding storage battery production system |
| CN110216271A (en) * | 2019-05-27 | 2019-09-10 | 中山匠远自动化科技有限公司 | A kind of automatic cast welding machine clamp multiposition circulation mechanism |
| CN114243078A (en) * | 2021-11-11 | 2022-03-25 | 安徽理士电源技术有限公司 | Tab arranging and shell entering device for lead-acid storage battery cast welding |
| CN114260531A (en) * | 2022-01-05 | 2022-04-01 | 江苏夕川科技有限公司 | Welding method for lead-acid storage battery |
-
2016
- 2016-10-28 CN CN201621184112.8U patent/CN206225487U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290551A (en) * | 2018-06-08 | 2019-02-01 | 天能集团（河南）能源科技有限公司 | A kind of efficient automatic cast welding storage battery production system |
| CN110216271A (en) * | 2019-05-27 | 2019-09-10 | 中山匠远自动化科技有限公司 | A kind of automatic cast welding machine clamp multiposition circulation mechanism |
| CN114243078A (en) * | 2021-11-11 | 2022-03-25 | 安徽理士电源技术有限公司 | Tab arranging and shell entering device for lead-acid storage battery cast welding |
| CN114243078B (en) * | 2021-11-11 | 2024-01-16 | 安徽理士电源技术有限公司 | Lug arrangement and shell-entering device for cast welding of lead-acid storage battery |
| CN114260531A (en) * | 2022-01-05 | 2022-04-01 | 江苏夕川科技有限公司 | Welding method for lead-acid storage battery |
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