CN206163647U - Automatic cast joint device - Google Patents

Abstract

The utility model relates to the field of casting and welding equipment, in particular to an automatic casting and welding device, comprising a casting and welding machine, a guiding slide rail, a pushing mechanism and a pulling mechanism, and the guiding slide rail is horizontally and symmetrically arranged at the feeding port of the casting and welding machine The pushing mechanism includes a lifting assembly installed inside the casting and welding machine and a positioning slide rail arranged on the lifting assembly, the positioning sliding rail is set correspondingly to the guiding slide rail; the pulling mechanism is arranged on the rear side of the pushing mechanism, The material on the guide slide rail is moved to the positioning slide rail of the push mechanism by means of electromagnetic adsorption, and then sent into the casting welding machine by the push mechanism for casting and welding. The utility model adds a storage battery pulling mechanism in the casting welding machine, and utilizes the electromagnetic adsorption mode to cooperate with the guide slide rail and the pushing mechanism, so that during the casting and welding process, the discharge and feeding of the pole group fixture can be carried out simultaneously without interference, and only need to be arranged One worker can complete the feeding, discharging and inspection of Jiqun fixtures, and the labor cost is low.

Description

An automatic casting and welding device

technical field

The utility model relates to the technical field of storage battery manufacturing, in particular to an automatic casting and welding device.

Background technique

A few days ago, in the production of lead-acid batteries, the battery lugs are usually welded to the busbar by casting welding process. In the traditional process, the casting and welding process in the battery production process is completed manually. Flatness, low efficiency, high scrap and repair welding rate, requires workers to have relatively high casting and welding skills, and the smoke generated during production has great environmental pollution and human harm, making it difficult for the traditional manual casting and welding process to meet the process efficiency and precision requirements.

Nowadays, there are more and more automatic casting and welding machines on the market, which can not only reduce the labor intensity of workers, but also improve the production quality. However, this automatic casting and welding machine still requires workers to move the clamps to be cast and welded into the clamp slot in the casting and welding machine, and then manually press the start button of the casting and welding machine to start the casting and welding machine. Workers take out the jigs and cast-welded batteries and place them on the workbench. This traditional operation process is time-consuming, labor-intensive and inefficient. Moreover, the temperature of the lead-melting tank of the cast-welding machine is above 500°C and manual handling is required. The lead vapor in the casting and welding machine takes a long time to volatilize, which affects the health of workers, and the energy consumption of casting and welding is high. The automatic casting and welding machine cannot be automatically connected with the pre-casting and welding processing devices such as the lug cutting mechanism and the flux coating mechanism, and cannot realize the automatic and continuous production of the battery casting and welding process, and the production efficiency is still not high.

Utility model content

The purpose of this utility model is to provide an automatic casting and welding device, which uses the electromagnetic adsorption mode of the pulling mechanism to cooperate with the pushing mechanism to make the casting and welding machine realize the material in and out in the same direction, so that the casting and welding machine can pass through the transfer mechanism and the pre-casting and welding processing device Automatic connection is conducive to the realization of automatic and continuous production of battery casting and welding process, which greatly improves production efficiency.

In order to achieve the above object, the utility model provides the following technical solutions:

An automatic casting and welding device, including a casting and welding machine, is characterized in that it also includes:

A guide rail, the guide rail is horizontally and symmetrically arranged at the feed inlet of the casting welding machine;

A push mechanism, the push mechanism includes a lifting assembly installed inside the cast welding machine and a positioning slide rail arranged on the lifting assembly, the positioning slide rail is set correspondingly to the guide slide rail;

A pulling mechanism, the pulling mechanism is arranged on the rear side of the pushing mechanism, and the pulling mechanism moves the material on the guiding slide rail to the positioning slide rail of the pushing mechanism by means of electromagnetic adsorption.

As an improvement, the pulling mechanism includes:

a bracket, the bracket is fixed on the cast welding machine;

A guide rod assembly, the guide rod assembly includes a guide rod that is symmetrically slidably sleeved on the bracket;

a limit plate, the limit plate is fixedly arranged at the end of the guide rod assembly;

a push block, the push block is fixedly arranged on the front end of the guide rod assembly, and an electromagnet is arranged on the front end;

A power assembly, the power assembly includes a motor and a transmission assembly, one end of the transmission assembly is fixedly connected to the push block, and the other end is fixedly connected to the limit plate, which is driven by the motor to drive the push block to reciprocate.

As an improvement, the guide slide rail, the positioning slide rail and the pulling mechanism are arranged parallel to each other.

As an improvement, the push block is located below the guide rail.

As an improvement, when the pushing mechanism is reset, the positioning slide rail is docked with the guide slide rail.

As a further improvement, the maximum stroke of the pulling mechanism is at least the sum of the lengths of the guide rail and the positioning rail.

As a further improvement, the lower parts of the guide slide rails are all fixed on the cast welding machine through reinforcing plates.

As a further improvement, one end of the guide rail protrudes from the feed port of the casting and welding machine.

The beneficial effects of the utility model are:

The utility model adds a storage battery pulling mechanism in the casting welding machine, which changes the feeding method of traditional casting and welding equipment, and at the same time uses the electromagnetic adsorption mode of the pulling mechanism to cooperate with the guide rail and the pushing mechanism to make the casting and welding process more efficient. The discharge and feed of the middle pole group fixture can be carried out simultaneously without interference, which improves the efficiency of material feeding and discharge, and the cost of changing the casting and welding equipment is low. The input, output and inspection of fixtures have low labor costs.

The casting and welding machine of the utility model is automatically connected with the casting and welding pre-processing device through the guide slide rail by means of the transmission mechanism, which is beneficial to realize the automatic and continuous production of the battery casting and welding process, and greatly improves the production efficiency.

Description of drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

Fig. 1 is the overall structural representation of the utility model;

Fig. 2 is the structural representation of pulling mechanism in the utility model;

Fig. 3 is the front view of the overall structure of the utility model;

Fig. 4 is a schematic diagram of the positional relationship between the push block, the positioning slide rail and the guide slide rail in the present invention.

detailed description

The technical solutions in the embodiments of the utility model are clearly and completely described below in conjunction with the accompanying drawings.

Example

Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.

As shown in Figure 1, an automatic casting and welding device includes a casting and welding machine 1, a guide rail 2 for placing the pole group clamps, a pushing mechanism 3 and a pulling mechanism 4, and the guide rail 2 is horizontally symmetrically arranged on At the feed port 11 of the casting welding machine 1, one end of it protrudes from the feeding port 11 of the casting welding machine 1. In order to improve the stability of the guide rail 2, the lower part of the guide rail 2 is fixed to the casting welding machine through a reinforcing plate. 1. The pushing mechanism 3 includes a lifting assembly 31 installed inside the cast welding machine 1 and a positioning slide rail 32 arranged on the lifting assembly 31 , and the positioning slide rail 32 is arranged correspondingly to the guide slide rail 2 . The pulling mechanism 4 is arranged on the rear side of the pushing mechanism 3, and the pulling mechanism 4 moves the pole group clamps on the guide slide rail 2 to the positioning slide rail 32 of the pushing mechanism 3 by means of electromagnetic adsorption, and then the pushing mechanism 3 into the cast welding machine 1 for casting and welding.

Further, the casting and welding machine 1 is equipped with a pulling mechanism 4, thereby changing the feeding method of traditional casting and welding equipment using push, so that the discharging and feeding can be carried out simultaneously during the casting and welding process without interference, and the efficiency of feeding and discharging can be improved. Moreover, the modification cost of the casting and welding equipment is low, the operating habits of the staff are retained, and the labor cost is low. Moreover, the casting and welding device of this embodiment does not need to change the site design of the existing casting and welding process. It has strong versatility and greatly saves the transformation cost.

Specifically, as shown in FIG. 2, the pulling mechanism 4 includes a bracket 41, a guide rod assembly 42, a limit plate 43, a push block 44 and a power assembly 45, and the bracket 41 is horizontally fixed to the casting welding machine 1 Above, the limit plate 43 is arranged parallel to the bracket 41; the guide rod assembly 42 includes a guide rod symmetrically slidably sleeved on the bracket 41, the limit plate 43 is fixedly arranged at the end of the guide rod assembly 42, and the push block 44 is fixed It is arranged on the front end of the guide rod assembly 42, and an electromagnet 441 is provided on the front end surface, so that the pulling mechanism 4 adopts an electromagnetic adsorption method to quickly clamp the pole group clamp, the control is simple, and the clamping and releasing actions are fast. The adsorption force is large, and the safety is high. At the same time, the pulling mechanism 4 occupies a small space, has a short moving distance, a wider application range, and low cost.

Wherein, the power assembly 45 includes a motor 451 and a transmission assembly 452, one end of the transmission assembly 452 is fixedly connected to the push block 44, and the other end is fixedly connected to the limit plate 43, which is driven by the motor 451 to drive the push block 44 reciprocates along the guide rail 2 direction. It should be noted that the power assembly 45 is not limited to a servo motor, and can also be driven by a cylinder or hydraulic pressure. In this embodiment, the servo motor 451 is used to make the mobile station move accurately, with high control precision and low error, improving the quality of casting and welding .

Specifically, as shown in FIG. 3 , the guide slide rail 2 , the positioning slide rail 32 and the pulling mechanism 4 are arranged parallel to each other, wherein, as shown in FIG. 4 , the push block 44 is located below the guide slide rail 2 and Placed between the guide rails 2, the guide rail 2 is also provided with a chute 21 that matches the end of the pole group clamp. When the push mechanism 3 is reset, the positioning slide rail 32 is docked with the guide rail 2 , and the maximum stroke of the push block 44 is at least the sum of the lengths of the guide slide rail 2 and the positioning slide rail 32, ensuring that the pulling mechanism 4 can quickly move the pole group clamp placed on the guide slide rail 2 to the pushing position by means of electromagnetic adsorption. Mechanism 3 has fast response and high positioning accuracy.

The working process is as follows:

When the pole group fixture is in the casting and welding process, it is moved to the guide rail 2 on the casting welding machine 1 by the transfer mechanism, and the pole group fixture on the guide rail 2 is moved to the push On the positioning slide rail 32 of the mechanism 3, the pole group fixture is sent into the casting welding machine 1 by the push mechanism 3 for casting and welding. Finally, it is pushed to the front end of the guide slide rail 2 by the pushing mechanism 3 and the pulling mechanism 4. At this time, the pulling mechanism 4 is reset, and the clamping mechanism places the next pole group clamp on the rear side of the previous pole group clamp Then it is pushed into the casting welding machine 1 by the pulling mechanism 4 and the pushing mechanism 3, and circulates accordingly, greatly improving the production efficiency.

The above casting and welding process realizes the setting of the feeding and discharging of the Jiqun fixture in the same direction. The entire casting and welding process only needs to arrange one worker on the workbench to complete the feeding, discharging and inspection of the Jiqun fixture, which overcomes the traditional casting and welding method The need to arrange workers before and after the casting and welding device leads to high labor costs, which greatly saves labor costs, simplifies the arrangement of flue gas pipes in the workshop, reduces the waiting time of the transfer mechanism, and shortens the lead vapor volatilization time, which is energy-saving and environmentally friendly.

The above description of the disclosed embodiments enables those skilled in the art to make various changes or equivalent substitutions to these features and embodiments without departing from the spirit and scope of the present invention. In addition, the features and embodiments may be modified to adapt a particular situation and material to the teachings of the invention without departing from the spirit and scope of the invention. Therefore, the utility model is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of this application belong to the protection scope of the utility model.

Claims (8)

1. a kind of automatic cast welding device, including cast welding machine (1), it is characterised in that also include：

Directive slide track (2), directive slide track (2) horizontal symmetry is arranged on charging aperture (11) place of cast welding machine (1)；

Delivery device (3), the delivery device (3) is including the lifting assembly (31) for being installed on cast welding machine (1) inside and arranges Positioning slide (32) on the lifting assembly (31), the positioning slide (32) is correspondingly arranged with the directive slide track (2)；

La Song mechanisms (4), the La Song mechanisms (4) are arranged on the rear side of delivery device (3), and the La Song mechanisms (4) are by electromagnetism The material that suction type is directed on slide rail (2) is moved on the positioning slide of delivery device (3) (32).

2. a kind of automatic cast welding device as claimed in claim 1, it is characterised in that the La Song mechanisms (4) include：

Support (41), the support (41) is fixed on the cast welding machine (1)；

Guide rod component (42), guide rod (421) of the guide rod component (42) including symmetrical slip cap on support (41)；

Limiting plate (43), the limiting plate (43) is fixedly installed on the terminal part of guide rod component (42)；

Pushing block (44), the pushing block (44) is fixedly installed on the leading section of guide rod component (42), and its front end face is provided with electric magnet (441)；

Power Component (45), the Power Component (45) includes motor (451) and transmission component (452), the transmission component (452) One end be fixedly connected with the pushing block (44), the other end is fixedly connected with the limiting plate (43), its by motor (451) drive Drive pushing block (44) reciprocating.

3. a kind of automatic cast welding device as claimed in claim 2, it is characterised in that the directive slide track (2), positioning slide And La Song mechanisms (4) are arranged in parallel (32).

4. a kind of automatic cast welding device as claimed in claim 3, it is characterised in that the pushing block (44) slides positioned at described guiding The lower section of rail (2).

5. a kind of automatic cast welding device as claimed in claim 3, it is characterised in that when the delivery device (3) resets, positioning Slide rail (32) is docked with the directive slide track (2).

6. a kind of automatic cast welding device as claimed in claim 1, it is characterised in that the range of the La Song mechanisms (4) At least directive slide track (2) and positioning slide (32) length sum.

7. a kind of automatic cast welding device as claimed in claim 1, it is characterised in that the lower section of the directive slide track (2) leads to Cross reinforcing plate (21) to be fixed on cast welding machine (1).

8. a kind of automatic cast welding device as claimed in claim 1, it is characterised in that stretch out one end of the directive slide track (2) The charging aperture (11) of cast welding machine (1).