CN107433369B - Reinforcing bar mantle fiber-sleeve all-in-one and system of processing thereof - Google Patents
Reinforcing bar mantle fiber-sleeve all-in-one and system of processing thereof Download PDFInfo
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- CN107433369B CN107433369B CN201710910865.5A CN201710910865A CN107433369B CN 107433369 B CN107433369 B CN 107433369B CN 201710910865 A CN201710910865 A CN 201710910865A CN 107433369 B CN107433369 B CN 107433369B
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- 230000003014 reinforcing effect Effects 0.000 title abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 103
- 239000010959 steel Substances 0.000 claims abstract description 103
- 210000000078 claw Anatomy 0.000 claims description 8
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000009440 infrastructure construction Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/02—Thread cutting; Automatic machines specially designed therefor on an external or internal cylindrical or conical surface, e.g. on recesses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/44—Equipment or accessories specially designed for machines or devices for thread cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明公开了一种钢筋套丝‑套筒一体机及其加工系统,属于钢筋机械连接领域。它包括机架,所述机架上横向设有第一轨道,所述第一轨道的中部设有固定座,所述固定座上安装有钢筋套筒,所述第一轨道上滑动配合有两个钢筋转动装置,两个所述钢筋转动装置位于固定座的两侧,两个所述钢筋转动装置上连接有与钢筋套筒共轴心线的钢筋,还包括设置在机架上的升降壳,所述升降壳上竖向设有两条第二轨道,两条所述第二轨道上滑动配合有与钢筋转动装置对应的套丝装置,所述套丝装置位于固定座与钢筋转动装置之间,所述机架上还设有电连接的控制装置、电机,所述电机分别与两个所述钢筋转动装置、两个套丝装置动力连接。
The invention discloses a steel bar threading-sleeve integrated machine and a processing system thereof, belonging to the field of mechanical connection of steel bars. It includes a frame, the frame is horizontally provided with a first track, the middle part of the first track is provided with a fixing seat, and a steel sleeve is installed on the fixing seat, and two rails are slidingly fitted on the first track. A reinforcing bar rotating device, two described reinforcing bar rotating devices are located at both sides of the fixed seat, two described reinforcing bar rotating devices are connected with a reinforcing bar coaxial with the reinforcing bar sleeve, and also include a lifting shell arranged on the frame , the lifting shell is vertically provided with two second rails, and a threading device corresponding to the steel bar rotating device is slidingly fitted on the two second rails, and the threading device is located between the fixed seat and the steel bar rotating device In between, the frame is also equipped with an electrically connected control device and a motor, and the motor is respectively connected with the power of the two steel bar rotating devices and the two threading devices.
Description
技术领域technical field
本发明属于钢筋机械连接领域,涉及一种钢筋套丝-套筒一体机及其加工系统。The invention belongs to the field of steel bar mechanical connection, and relates to a steel bar threading-sleeve integrated machine and a processing system thereof.
背景技术Background technique
随着基础设施建设不断发展,钢筋混凝土的结构跨度和规模越来越大,钢筋机械连接技术地位也日益提高。目前,在实际操作过程中钢筋套丝和套筒是分两个步骤进行的,即先在套丝机上完成钢筋套丝,然后是人工手动进行钢筋套筒。然而,传统的套丝即为单方面套丝,利用电动驱动装置,通过人工方式完成钢筋套丝过程中的进刀和退刀过程,这种单方面的加工浪费人力情况比较严重,而且钢筋自身重量比较大,全靠人工进行钢筋连接带来的不仅是人力的消耗,更重要的是工作效率的底下。还可能出现的问题就是钢筋在套筒过程中,由于人工的手动进行拧扭,没有固定的标准,这样很可能导致钢筋套筒出现过度超拧和漏拧,导致钢筋套筒在实际过程中产生误差比较大。因此,生产一种利用电动驱动和智能方式进行控制钢筋拧扭加工方式的装置势在必行。With the continuous development of infrastructure construction, the span and scale of reinforced concrete structures are getting larger and larger, and the status of mechanical connection technology of steel bars is also increasing. At present, in the actual operation process, the threading and sleeve of the steel bar are carried out in two steps, that is, the threading of the steel bar is first completed on the threading machine, and then the threading of the steel bar is carried out manually. However, the traditional threading is one-sided threading. The electric drive device is used to manually complete the feeding and retracting process of the steel bar threading process. This kind of unilateral processing is a serious waste of manpower, and the steel bar itself The weight is relatively large, and the manual connection of steel bars will not only bring about the consumption of manpower, but more importantly, the lower work efficiency. Another problem that may arise is that during the sleeve process, due to the manual twisting of the steel bar, there is no fixed standard, which is likely to cause excessive over-tightening and under-tightening of the steel bar sleeve, resulting in the actual process of the steel sleeve. The error is relatively large. Therefore, it is imperative to produce a device that utilizes electric drive and intelligent mode to control the twisting and twisting processing mode of steel bars.
发明内容Contents of the invention
本发明的目的就是为了解决上述问题,提供一种钢筋套丝-套筒一体机及其加工系统,它能一体的对钢筋进行套丝和套筒。The object of the present invention is to solve the above-mentioned problems, and to provide a steel bar threading-sleeve integrated machine and its processing system, which can integrally thread and sleeve the steel bar.
本发明可通过以下技术方案实现:一种钢筋套丝-套筒一体机,包括机架,所述机架上横向设有第一轨道,所述第一轨道的中部设有固定座,所述固定座上安装有钢筋套筒,所述第一轨道上滑动配合有两个钢筋转动装置,两个所述钢筋转动装置位于固定座的两侧,两个所述钢筋转动装置上连接有与钢筋套筒共轴心线的钢筋,还包括设置在机架上的升降壳,所述升降壳上竖向设有两条第二轨道,两条所述第二轨道上滑动配合有与钢筋转动装置对应的套丝装置,所述套丝装置位于固定座与钢筋转动装置之间,所述机架上还设有电连接的控制装置、电机,所述电机分别与两个所述钢筋转动装置、两个套丝装置动力连接。The present invention can be realized through the following technical proposals: a steel bar threading-sleeve integrated machine, including a frame, a first rail is arranged horizontally on the frame, a fixing seat is arranged in the middle of the first rail, and the A steel bar sleeve is installed on the fixed seat, and two steel bar rotating devices are slidingly fitted on the first track. The steel bar with the coaxial center line of the sleeve also includes a lifting shell arranged on the frame. Two second rails are vertically arranged on the lifting shell, and the two second rails are slidingly fitted with a rotating device for the steel bar. Corresponding threading device, the threading device is located between the fixed base and the steel bar rotating device, and the frame is also provided with an electrically connected control device and a motor, and the motor is respectively connected to the two described steel bar rotating devices, Two threading devices are connected dynamically.
优选地,所述钢筋转动装置包括固定壳体,所述固定壳体上设有可转动的卡盘,所述卡盘与电机动力连接,所述卡盘上设有用于对钢筋定位的卡爪。Preferably, the steel bar rotating device includes a fixed housing, and a rotatable chuck is provided on the fixed housing, and the chuck is connected with the power of the motor, and the chuck is provided with claws for positioning the steel bars .
优选地,所述卡爪的数量为三个,三个所述卡爪按120°的夹角均匀设置在卡盘上。Preferably, the number of the claws is three, and the three claws are evenly arranged on the chuck at an included angle of 120°.
优选地,所述控制装置包括输入键盘和用于对两个所述钢筋转动装置的扭矩极限值进行示警的指示灯。Preferably, the control device includes an input keyboard and an indicator light for warning the torque limit values of the two steel bar rotating devices.
上述的钢筋套丝-套筒一体机的加工系统,包括用于输送钢筋的输入平台、输出平台,所述输出平台上设有若干可转动的转盘,所述转盘上设有用于容纳钢筋的凹槽。The processing system of the above-mentioned steel bar threading-sleeve integrated machine includes an input platform and an output platform for conveying steel bars. The output platform is provided with several rotatable turntables, and the turntables are provided with recesses for accommodating steel bars. groove.
优选地,所述凹槽的侧壁至少有一个为倾斜设置。Preferably, at least one of the side walls of the groove is inclined.
优选地,所述转盘与电机动力连接。Preferably, the turntable is power-connected with a motor.
优选地,所述输入平台和输出平台均采用滚筒输送钢筋,所述转盘设置在输出平台的两个滚筒之间。Preferably, both the input platform and the output platform use rollers to convey steel bars, and the turntable is arranged between the two rollers of the output platform.
与现有技术相比,本发明有以下有益效果:本发明钢筋套丝-套筒一体机分别通过两个套丝装置对钢筋套丝后,控制装置控制电机驱动套丝装置上升,留出空间,然后控制装置控制电机带动两个钢筋转动装置在第一轨道上滑动至固定座上的钢筋套筒,然后控制装置控制电机带动钢筋转动装置转动钢筋,使钢筋的丝头旋入钢筋套筒中,实现了钢筋套丝和套筒一体进行,节省了人力,提高了效率。Compared with the prior art, the present invention has the following beneficial effects: After the steel bar threading-sleeve integrated machine of the present invention threads the steel bar through two threading devices, the control device controls the motor to drive the threading device to rise, leaving a space , then the control device controls the motor to drive the two steel bar rotating devices to slide on the first rail to the steel bar sleeve on the fixed seat, and then the control device controls the motor to drive the steel bar rotating device to rotate the steel bar, so that the wire head of the steel bar is screwed into the steel bar sleeve , Realized the integration of steel bar threading and sleeve, saving manpower and improving efficiency.
附图说明Description of drawings
图1是本发明钢筋套丝-套筒一体机的结构示意图;Fig. 1 is the structural representation of steel bar threading-sleeve all-in-one machine of the present invention;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是图1的左视图;Fig. 3 is the left view of Fig. 1;
图4是本发明钢筋套丝-套筒一体机中卡盘的示意图;Fig. 4 is the schematic diagram of the chuck in the steel bar threading-sleeve integrated machine of the present invention;
图5是图4的右视图;Fig. 5 is the right view of Fig. 4;
图6是本发明钢筋套丝-套筒一体机去除升降壳和钢筋后的示意图;Fig. 6 is a schematic diagram of the steel bar threading-sleeve integrated machine of the present invention after removing the lifting shell and the steel bar;
图7是本发明中固定座的结构示意图;Fig. 7 is a schematic structural view of the fixing seat in the present invention;
图8是本发明钢筋套丝-套筒一体机的加工系统示意图;Fig. 8 is a schematic diagram of the processing system of the steel bar threading-sleeve integrated machine of the present invention;
图9是图8的俯视图;Figure 9 is a top view of Figure 8;
图10是沿图9中A-A线的剖视图。Fig. 10 is a sectional view along line A-A in Fig. 9 .
附图标记reference sign
1为机架,2为第一轨道,3为固定座,4为钢筋套筒,51为第一钢筋转动装置,52为第二钢筋转动装置,501为卡盘,502为卡爪,61为第一钢筋,62为第二钢筋,7为升降壳,81为第一套丝装置,82为第二套丝装置,9为控制装置,91为输入键盘,92为指示灯,10为输入平台,11为输出平台,12为转盘,121为凹槽,13为收集箱,14为滚筒。1 is the frame, 2 is the first track, 3 is the fixed seat, 4 is the steel bar sleeve, 51 is the first steel bar rotating device, 52 is the second steel bar rotating device, 501 is the chuck, 502 is the claw, 61 is the The first steel bar, 62 is the second steel bar, 7 is the lifting shell, 81 is the first threading device, 82 is the second threading device, 9 is the control device, 91 is the input keyboard, 92 is the indicator light, 10 is the input platform , 11 is an output platform, 12 is a turntable, 121 is a groove, 13 is a collection box, and 14 is a cylinder.
具体实施方式Detailed ways
下面结合附图对本发明的实施例作进一步详细说明。Embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.
参见图1-图7,钢筋套筒连接机的一种实施例,一种钢筋套丝-套筒一体机,包括机架1,机架1上横向设有第一轨道2,第一轨道2的中部设有固定座3,固定座3上安装有钢筋套筒4,第一轨道2上滑动配合有两个钢筋转动装置,本实施例中两个钢筋转动装置为第一钢筋转动装置51和第二钢筋转动装置52,两个钢筋转动装置位于固定座3的两侧,两个钢筋转动装置上连接有与钢筋套筒4共轴心线的钢筋,本实施例中第一钢筋转动装置51上连接第一钢筋61,第二钢筋转动装置52上连接第二钢筋62,还包括设置在机架1上的升降壳7,升降壳7上竖向设有两条第二轨道(未示出),两条第二轨道上滑动配合有与钢筋转动装置对应的套丝装置,本实施例中,与第一钢筋转动装置51对应的为第一套丝装置81,与第二钢筋转动装置52对应的为第二套丝装置82,套丝装置位于固定座3与钢筋转动装置之间,机架1上还设有电连接的控制装置9、电机(未示出),电机分别与两个钢筋转动装置、两个套丝装置动力连接。Referring to Figures 1-7, an embodiment of a steel bar sleeve connecting machine, a steel bar threading-sleeve integrated machine, includes a frame 1, and a first track 2 is horizontally arranged on the frame 1, and the first track 2 The middle part is provided with fixed
钢筋转动装置包括固定壳体,固定壳体上设有可转动的卡盘501,卡盘501与电机动力连接,卡盘501上设有用于对钢筋定位的卡爪502。卡爪502的数量为三个,三个卡爪502按120°的夹角均匀设置在卡盘501上。The steel bar rotating device includes a fixed housing, on which a
控制装置9包括输入键盘91和用于对两个钢筋转动装置的扭矩极限值进行示警的指示灯92。The control device 9 includes an
参见图8-图10,上述的钢筋套丝-套筒一体机的加工系统,包括用于输送钢筋的输入平台10、输出平台11,输出平台11上设有若干可转动的转盘12,转盘12上设有用于容纳钢筋的凹槽121。本实施中,还包括设于输出平台侧下方的收集箱13,用于收集连接好的钢筋。Referring to Fig. 8-Fig. 10, the processing system of the above-mentioned steel bar threading-sleeve integrated machine includes an input platform 10 and an output platform 11 for conveying steel bars. The output platform 11 is provided with several
凹槽121的侧壁至少有一个为倾斜设置。利于转盘12转动时钢筋脱出凹槽121。转盘12与电机动力连接。At least one of the side walls of the
输入平台10和输出平台11均采用滚筒14输送钢筋,转盘12设置在输出平台11的两个滚筒14之间。Both the input platform 10 and the output platform 11 use
工作过程如下:The working process is as follows:
控制装置9控制输入平台10和输出平台11将第一钢筋61和第二钢筋62分别通过滚筒14输送到第一钢筋转动装置51和第二钢筋转动装置52,并通过卡盘501上的卡爪502对钢筋定位,然后控制装置9控制两个套丝装置对两根钢筋套丝,套丝完成后,控制装置9控制电机驱动套丝装置上升,留出空间,然后控制装置9控制电机带动两个钢筋转动装置在第一轨道2上滑动至固定座3上的钢筋套筒4,然后在控制装置9中的输入键盘91预设钢筋套筒的最大扭矩值,控制装置9控制电机带动钢筋转动装置转动钢筋,使钢筋的丝头旋入钢筋套筒4中,当两个钢筋转动装置的扭矩至到达预设的最大值时,指示灯92亮起,两个钢筋转动装置停止旋转,完成钢筋的连接,然后连接好的钢筋通过滚筒14输送到输出平台11的转盘12中,控制转盘12转动使连接好的钢筋脱离转盘12进入收集箱13,完成工作。The control device 9 controls the input platform 10 and the output platform 11 to transport the first steel bar 61 and the
需要说明的是,以上实施例仅用以说明本发明的技术方案而非限制,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than limit it. Those of ordinary skill in the art should understand that the technical solution of the present invention can be modified or equivalently replaced without departing from the technical solution of the present invention. The purpose and scope should be included in the scope of the claims of the present invention.
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| CN108466059B (en) * | 2018-05-18 | 2024-01-26 | 建科机械(天津)股份有限公司 | Reinforcing steel bar transverse moving progressive device and reinforcing steel bar threading system |
| CN108723266A (en) * | 2018-06-29 | 2018-11-02 | 中民筑友有限公司 | A kind of processing of spiral and sleeve install equipment |
| CN109048371B (en) * | 2018-09-21 | 2020-04-21 | 山东职业学院 | A steel bar end milling and rolling integrated machine for steel bar thread processing |
| CN112267689A (en) * | 2020-11-26 | 2021-01-26 | 河南送变电建设有限公司 | Automatic change reinforcing bar quick connector |
| CN116604316B (en) * | 2023-06-07 | 2025-09-30 | 山东高速工程建设集团有限公司 | A construction device for connecting steel bar sleeves |
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| CN207326108U (en) * | 2017-09-29 | 2018-05-08 | 新疆交建市政工程有限责任公司 | A kind of reinforcing bar mantle fiber-sleeve all-in-one machine and its system of processing |
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| CN2608190Y (en) * | 2003-03-10 | 2004-03-31 | 北京市建筑工程研究院 | Ribbed bar uniform strength shallow threading deep milling straight thread processing equipment |
| JP2014084633A (en) * | 2012-10-23 | 2014-05-12 | D B S:Kk | Reinforcing-bar connection method, reinforcing-bar connector, and connecting reinforcing-bar and method for manufacturing the same |
| CN204492203U (en) * | 2014-12-22 | 2015-07-22 | 丰都县雷龙金属构件有限公司 | A kind of steel bar connecting machine |
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| CN106425393A (en) * | 2016-12-01 | 2017-02-22 | 重庆奇甫机械有限责任公司 | Feeder for reinforcing steel bar straight threaded sleeves |
| CN106760225A (en) * | 2016-12-14 | 2017-05-31 | 上海建工二建集团有限公司 | A kind of straight screw sleeve connection device and its application method |
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