CN204565794U - Reinforced bar straight thread batch machining equipment - Google Patents
Reinforced bar straight thread batch machining equipment Download PDFInfo
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Abstract
本实用新型公开了一种钢筋直螺纹批量加工设备,包括左右两个分别对待加工钢筋两端进行加工的钢筋直螺纹加工设备、左右两个防护棚和对待加工钢筋进行输送的自动传输平台,自动传输平台位于两个钢筋直螺纹加工设备之间;钢筋直螺纹加工设备包括钢筋切割设备和直螺纹套丝机,直螺纹套丝机位于钢筋切割设备前侧;自动传输平台包括钢筋放置架、位于钢筋放置架前侧的第一横向传送架、位于第一横向传送架前侧的套丝加工架和将待加工钢筋从第一横向传送架向前移动至套丝加工架上的钢筋纵向移动机构,钢筋纵向移动机构安装在第一横向传送架上。本实用新型结构简单、设计合理且加工制作及使用简便、使用效果好,能简便、快速完成钢筋直螺纹批量加工过程。
The utility model discloses a batch processing equipment for steel bar straight thread, which comprises two left and right steel bar straight thread processing equipment for processing the two ends of the steel bar to be processed respectively, two left and right protective sheds and an automatic transmission platform for conveying the steel bar to be processed. The transmission platform is located between two steel bar straight thread processing equipment; the steel bar straight thread processing equipment includes steel bar cutting equipment and straight thread threading machine, and the straight thread threading machine is located at the front side of the steel bar cutting equipment; the automatic transmission platform includes a steel bar placing frame, located at The first horizontal transmission frame on the front side of the steel bar placement frame, the threading processing frame on the front side of the first horizontal transmission frame, and the steel bar longitudinal moving mechanism that moves the steel bar to be processed forward from the first horizontal transmission frame to the threading processing frame , the steel bar longitudinal moving mechanism is installed on the first transverse transmission frame. The utility model has the advantages of simple structure, reasonable design, convenient processing, production and use, good use effect, and can simply and quickly complete the batch processing process of steel bar straight threads.
Description
技术领域technical field
本实用新型属于钢筋直螺纹加工技术领域,尤其是涉及一种钢筋直螺纹批量加工设备。The utility model belongs to the technical field of steel bar straight thread processing, in particular to a batch processing equipment for steel bar straight thread.
背景技术Background technique
钢筋直螺纹连接是指在钢筋端部加工直螺纹,利用带内螺纹的连接套筒对接钢筋,达到传递钢筋拉力和压力的一种钢筋机械连接技术。钢筋直螺纹连接技术是一种钢筋等强度连接技术,因其施工速度较快、施工污染小、质量稳定可靠、可提前加工节约工期、价格适中、经济性较好等优势,建设部将该技术作为十项新技术大力推广,其适用范围有工业与民用建筑、机场、防洪工程、公路和铁路、港口、核电站、石化工程等。Straight thread connection of steel bar refers to a mechanical connection technology of steel bar that processes straight thread at the end of steel bar, and uses a connecting sleeve with internal thread to butt the steel bar to transfer the tension and pressure of the steel bar. The steel bar straight thread connection technology is a steel bar equal-strength connection technology. Because of its advantages such as fast construction speed, low construction pollution, stable and reliable quality, early processing and saving construction period, moderate price, and good economy, the Ministry of Construction has adopted this technology. As ten new technologies, it is vigorously promoted, and its scope of application includes industrial and civil buildings, airports, flood control projects, roads and railways, ports, nuclear power plants, petrochemical projects, etc.
钢筋直螺纹加工主要用到加工设备包括钢筋切割设备、钢筋直螺纹套丝机、钢筋直螺纹加工防护棚、吊运设备等。钢筋直螺纹加工时,先对待加工钢筋两端进行切割,获得所需长度的钢筋节段;之后,将切割后的钢筋节段移送至钢筋直螺纹套丝机上进行套丝加工。国内目前采用的钢筋切割设备主要有以下两种:一种是切断机,工作原理是电动机带动三角带,三角带传动二级齿轮减速后带动曲轴旋转,曲轴推动连杆使滑块和动刀片在机座的滑道中做往复直线运动,使活动刀片和固定刀片相错而切断钢筋,由于钢筋是受刀片挤压错断,导致切断后的钢筋大部分断面被挤压变形,断面多呈马蹄形,套丝前还需要用角磨机打磨或者砂轮切割机切割方能确保端面和轴线垂直;另一种是砂轮切割机,工作原理是通过高速旋转的薄片砂轮切割钢筋使其分离,砂轮切割机对钢筋下料是目前最能满足钢筋直螺纹套丝对钢筋端面质量要求的设备,但效率低,砂轮易磨损经常要更换,同时由于摩擦导致钢筋端头温度过高影响钢筋端头强度,而且作业时噪音大并伴有火花污染环境,容易引发火灾事故,社会效益和经济效益差。由于套丝钢筋需要集中吊运,钢筋直螺纹加工必须位于塔吊等吊运机械覆盖范围内进行,预防物体打击,需要搭设防护棚,由于套丝工艺的特殊性,在套丝钢筋吊运过程中,钢筋容易碰撞防护棚,造成车间损坏甚至人员受伤,防护棚搭设成为施工技术的难点。Steel bar straight thread processing mainly uses processing equipment including steel bar cutting equipment, steel bar straight thread threading machine, steel bar straight thread processing protective shed, lifting equipment, etc. When processing steel bar straight thread, first cut the two ends of the steel bar to be processed to obtain the required length of steel bar segment; after that, transfer the cut steel bar segment to the steel bar straight thread threading machine for threading processing. There are mainly two types of steel bar cutting equipment currently used in China: one is a cutting machine, the working principle is that the motor drives the V-belt, and the V-belt drives the second gear to drive the crankshaft to rotate after deceleration, and the crankshaft pushes the connecting rod to make the slider and the moving blade in the same position. Reciprocating linear motion is made in the slideway of the machine base, so that the movable blade and the fixed blade are staggered to cut the steel bar. Since the steel bar is squeezed and broken by the blade, most of the section of the cut steel bar is squeezed and deformed, and the section is mostly horseshoe-shaped. Before threading, it is necessary to grind with an angle grinder or cut with a grinding wheel cutting machine to ensure that the end face is perpendicular to the axis; the other is a grinding wheel cutting machine. Rebar blanking is currently the equipment that can best meet the quality requirements of steel bar straight thread sleeves on the steel bar end face, but the efficiency is low, the grinding wheel is easy to wear and needs to be replaced frequently, and the high temperature of the steel bar end due to friction will affect the strength of the steel bar end. Sometimes the noise is large and accompanied by sparks to pollute the environment, which is easy to cause fire accidents, and the social and economic benefits are poor. Since threaded steel bars need to be hoisted in a centralized manner, the straight thread processing of steel bars must be carried out within the coverage of hoisting machinery such as tower cranes. To prevent objects from hitting, it is necessary to set up a protective shed. Due to the particularity of the threaded steel bar, during the hoisting process , The steel bars are easy to collide with the protective shed, causing damage to the workshop and even personal injury. The construction of the protective shed has become a difficult point in construction technology.
另外,目前进行钢筋直螺纹加工时,钢筋切割设备和钢筋直螺纹套丝机分布较为分散,并且钢筋切割和套丝两个工序相互独立,再加上主要由人工进行操作,因而劳动强度大,加工效率低,直螺纹加工过程费时费力,无法实现集中、批量加工,难以满足实际施工需求。In addition, when processing steel bar straight threads at present, the distribution of steel bar cutting equipment and steel bar straight thread threading machines is relatively scattered, and the two processes of steel bar cutting and threading are independent of each other, and the operation is mainly performed manually, so the labor intensity is high. The processing efficiency is low, and the straight thread processing process is time-consuming and laborious. It is impossible to realize centralized and batch processing, and it is difficult to meet the actual construction needs.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于针对上述现有技术中的不足,提供一种钢筋直螺纹批量加工设备,其结构简单、设计合理且加工制作及使用操作简便、使用效果好,能简便、快速完成钢筋直螺纹批量加工过程。The technical problem to be solved by the utility model is to provide a batch processing equipment for steel bar straight thread in view of the deficiencies in the above-mentioned prior art. Complete the batch processing process of steel bar straight thread.
为解决上述技术问题,本实用新型采用的技术方案是:一种钢筋直螺纹批量加工设备,其特征在于:包括左右两个分别对待加工钢筋两端进行加工的钢筋直螺纹加工设备、左右两个分别罩装在两个所述钢筋直螺纹加工设备上方的防护棚和对待加工钢筋进行输送的自动传输平台,所述自动传输平台位于两个所述钢筋直螺纹加工设备之间,两个所述钢筋直螺纹加工设备呈对称布设;所述钢筋直螺纹加工设备包括对待加工钢筋进行切割的钢筋切割设备和对待加工钢筋进行套丝加工的直螺纹套丝机,所述直螺纹套丝机位于钢筋切割设备前侧;所述自动传输平台包括供待加工钢筋放置的钢筋放置架、位于钢筋放置架前侧且对待加工钢筋进行左右平移的第一横向传送架、位于第一横向传送架前侧的套丝加工架和将待加工钢筋从第一横向传送架向前移动至套丝加工架上的钢筋纵向移动机构,所述钢筋纵向移动机构安装在第一横向传送架上;所述钢筋放置架、第一横向传送架和套丝加工架均为呈水平布设的支架且三者均呈平行布设;所述第一横向传送架为钢筋切割加工架,两个所述钢筋直螺纹加工设备中的钢筋切割设备分别位于第一横向传送架的左右两侧,两个所述钢筋直螺纹加工设备中的直螺纹套丝机分别位于套丝加工架的左右两侧。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a batch processing equipment for steel bar straight thread, which is characterized in that it includes two left and right steel bar straight thread processing equipment for processing the two ends of the steel bar to be processed respectively, two left and right Respectively cover the protective shed above the two steel bar straight thread processing equipment and the automatic transmission platform for conveying the steel bars to be processed, the automatic transmission platform is located between the two steel bar straight thread processing equipment, and the two said steel bar straight thread processing equipment The steel bar straight thread processing equipment is arranged symmetrically; the steel bar straight thread processing equipment includes a steel bar cutting device for cutting the steel bar to be processed and a straight thread threading machine for threading the steel bar to be processed, and the straight thread threading machine is located at the The front side of the cutting equipment; the automatic transmission platform includes a steel bar placement frame for placing the steel bars to be processed, a first transverse transmission frame located at the front side of the steel bar placement frame and translating left and right for the steel bars to be processed, and a Threading processing frame and steel bars to be processed move forward from the first horizontal transfer frame to the steel bar longitudinal moving mechanism on the threading processing frame, the steel bar longitudinal moving mechanism is installed on the first horizontal transfer frame; the steel bar placement frame 1. The first horizontal transmission frame and the thread processing frame are all horizontally arranged supports and the three are arranged in parallel; the first horizontal transmission frame is a steel bar cutting and processing frame, and the two steel bar straight thread processing equipment The steel bar cutting equipment is respectively located on the left and right sides of the first horizontal conveying frame, and the straight thread threading machines in the two steel bar straight thread processing equipment are respectively located on the left and right sides of the threading processing frame.
上述钢筋直螺纹批量加工设备,其特征是:所述钢筋切割设备为带锯。The above-mentioned batch processing equipment for straight thread of steel bars is characterized in that: the steel bar cutting equipment is a band saw.
上述钢筋直螺纹批量加工设备,其特征是:所述第一横向传送架包括支撑架和多个均安装在支撑架上的传动辊,多个所述传动辊均呈平行布设且其均沿支撑架的宽度方向进行布设,多个所述传动辊由左至右布设在同一水平面上,每个所述传动辊的两端均通过轴承安装在支撑架上;多个所述传动辊组成带动待加工钢筋进行左右平移的钢筋横移机构。The above batch processing equipment for steel bar straight thread is characterized in that: the first transverse transmission frame includes a support frame and a plurality of drive rollers installed on the support frame, and the plurality of drive rollers are arranged in parallel and are all arranged along the support frame. The width direction of the frame is laid out, and a plurality of the transmission rollers are arranged on the same horizontal plane from left to right, and the two ends of each transmission roller are installed on the support frame through bearings; A steel bar traverse mechanism for horizontal translation of processed steel bars.
上述钢筋直螺纹批量加工设备,其特征是:所述自动传输平台还包括对待加工钢筋进行左右平移的第二横向传送架;两个所述钢筋直螺纹加工设备分别为位于所述自动传输平台左右两侧的左侧加工设备和右侧加工设备,所述第二横向传送架与第一横向传送架布设在同一直线上,且第二横向传送架位于所述左侧加工设备的左侧或所述右侧加工设备的右侧。The above batch processing equipment for straight thread of steel bars is characterized in that: the automatic transmission platform also includes a second horizontal transmission frame for horizontal translation of the steel bars to be processed; the two straight thread processing equipment for steel bars are respectively located on the left and right The left processing equipment and the right processing equipment on both sides, the second horizontal transmission frame and the first horizontal transmission frame are arranged on the same line, and the second horizontal transmission frame is located on the left side of the left processing equipment or on the The right side of the processing equipment on the right side described above.
上述钢筋直螺纹批量加工设备,其特征是:所述钢筋纵向移动机构包括多个能进行前后翻转且向前翻转过程中将待加工钢筋从第一横向传送架向前移动至套丝加工架上的自动翻杆,多个所述自动翻杆的结构均相同且其由左至右安装在第一横向传送架上,多个所述自动翻杆均呈平行布设且其均沿第一横向传送架的宽度方向布设。The above-mentioned straight thread batch processing equipment for steel bars is characterized in that: the longitudinal moving mechanism for steel bars includes a plurality of steel bars that can be turned back and forth and move the steel bars to be processed forward from the first transverse transmission rack to the threading processing rack during the forward turning process. The automatic turning bar, the structure of multiple automatic turning bars is the same and it is installed on the first transverse transmission frame from left to right, a plurality of said automatic turning bars are all arranged in parallel and they are all transmitted along the first transverse direction The width direction of the rack is arranged.
上述钢筋直螺纹批量加工设备,其特征是:所述自动翻杆包括前端以铰接方式安装在第一横向传送架上部前侧的平直翻杆和带动平直翻杆前后翻转的翻转驱动机构,所述翻转驱动机构安装在第一横向传送架上且其位于平直翻杆下方,所述平直翻杆与所述翻转驱动机构传动连接。The above batch processing equipment for steel bar straight thread is characterized in that: the automatic turning bar includes a straight turning bar whose front end is hingedly installed on the front side of the upper part of the first transverse transmission frame and a turning drive mechanism that drives the straight turning bar to turn back and forth, The turning drive mechanism is installed on the first transverse transmission frame and it is located under the straight turning bar, and the straight turning bar is connected with the turning drive mechanism in transmission.
上述钢筋直螺纹批量加工设备,其特征是:所述翻转驱动机构为液压驱动机构;所述液压驱动机构包括液压缸,所述液压缸的缸体底部以铰接方式安装在第一横向传送架上且其活塞杆顶端以铰接方式安装在平直翻杆的中部下方;多个所述自动翻杆的液压缸均通过液压管道与液压泵连接。The above batch processing equipment for steel bar straight thread is characterized in that: the turning drive mechanism is a hydraulic drive mechanism; the hydraulic drive mechanism includes a hydraulic cylinder, and the bottom of the cylinder body of the hydraulic cylinder is hingedly installed on the first transverse transmission frame And the top of the piston rod is hingedly installed under the middle part of the straight turning bar; multiple hydraulic cylinders of the automatic turning bar are connected with hydraulic pumps through hydraulic pipelines.
上述钢筋直螺纹批量加工设备,其特征是:所述钢筋放置架的高度高于第一横向传送架的高度,所述第一横向传送架的高度高于套丝加工架的高度;所述第一横向传送架的高度与钢筋切割设备的切割高度相同,所述套丝加工架的高度与直螺纹套丝机的套丝加工高度相同。The above-mentioned straight thread batch processing equipment for steel bars is characterized in that: the height of the steel bar placement frame is higher than the height of the first transverse transmission frame, and the height of the first horizontal transmission frame is higher than the height of the threading processing frame; The height of a transverse conveying frame is the same as the cutting height of the steel bar cutting equipment, and the height of the threading processing frame is the same as the threading processing height of the straight thread threading machine.
上述钢筋直螺纹批量加工设备,其特征是:所述防护棚为能进行旋转的旋转式防护棚或能进行左右平移的横移式防护棚。The feature of the batch processing equipment for steel bar straight thread is: the protective shed is a rotary protective shed capable of rotation or a lateral movement protective shed capable of horizontal translation.
上述钢筋直螺纹批量加工设备,其特征是:所述旋转式防护棚包括第一顶棚和对第一顶棚进行支撑的竖向支撑柱,所述第一顶棚通过轴承安装在竖向支撑柱顶部,所述第一顶棚呈水平布设;所述横移式防护棚包括第二顶棚和两个分别支撑于所述第二顶棚前后两侧下方的顶棚支架,两个所述顶棚支架的底部均装有行走轮。The above batch processing equipment for steel bar straight thread is characterized in that: the rotary protective shed includes a first ceiling and a vertical support column supporting the first ceiling, the first ceiling is installed on the top of the vertical support column through a bearing, The first ceiling is arranged horizontally; the traversing protective shed includes a second ceiling and two ceiling brackets respectively supported under the front and rear sides of the second ceiling, and the bottoms of the two ceiling brackets are equipped with walking wheel.
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、结构简单且投入成本较低,加工制作及安装方便。1. The structure is simple and the input cost is low, and the processing and installation are convenient.
2、设计合理,主要由包括左右两个分别对待加工钢筋两端进行加工的钢筋直螺纹加工设备、左右两个分别罩装在两个钢筋直螺纹加工设备上方的防护棚和对待加工钢筋进行输送的自动传输平台组成,自动传输平台位于两个所述钢筋直螺纹加工设备之间,两个钢筋直螺纹加工设备呈对称布设,钢筋直螺纹加工设备包括对待加工钢筋进行切割的钢筋切割设备和对待加工钢筋进行套丝加工的直螺纹套丝机,直螺纹套丝机位于钢筋切割设备前侧。并且,所采用的钢筋直螺纹批量加工设备中各部件的布设位置合理且分布集中。2. The design is reasonable, mainly consisting of two left and right steel bar straight thread processing equipment for processing the two ends of the steel bar to be processed, two left and right protective sheds respectively installed above the two steel bar straight thread processing equipment and the steel bar to be processed for conveying The automatic transmission platform is composed of an automatic transmission platform. The automatic transmission platform is located between the two steel bar straight thread processing equipment. The two steel bar straight thread processing equipment are arranged symmetrically. Straight thread threading machine for processing steel bars for threading processing. The straight thread threading machine is located on the front side of the steel bar cutting equipment. Moreover, the arrangement position of each component in the batch processing equipment for steel bar straight thread is reasonable and concentrated.
3、所采用的钢筋切割设备为带锯,具有操作简便、切割效率高、切割质量高、使用寿命长等优点。3. The steel bar cutting equipment used is a band saw, which has the advantages of easy operation, high cutting efficiency, high cutting quality and long service life.
4、所采用的自动传输平台结构简单且加工制作及安装布设方便,投入成本较低。4. The structure of the adopted automatic transmission platform is simple, and the processing, manufacture, installation and layout are convenient, and the input cost is low.
5、所采用的自动传输平台结构设计合理,主要包括供待加工钢筋放置的钢筋放置架、位于钢筋放置架前侧且对待加工钢筋进行左右平移的第一横向传送架、位于第一横向传送架前侧的套丝加工架和将待加工钢筋从第一横向传送架向前移动至套丝加工架上的钢筋纵向移动机构等部件。5. The structure design of the automatic transmission platform adopted is reasonable, mainly including the steel bar placement frame for placing the steel bars to be processed, the first horizontal transmission frame located on the front side of the steel bar placement frame and moving left and right for the steel bars to be processed, and the first horizontal transmission frame The threading processing frame on the front side and the steel bar longitudinal moving mechanism for moving the steel bar to be processed forward from the first transverse transfer frame to the threading processing frame.
6、所采用的自动传输平台使用操作简便且使用效果好,能对待加工钢筋自动进行横向和纵向移动,自动化程度高,能大幅度减少劳动强度,能有效提高钢筋直螺纹加工的加工效率。6. The automatic transmission platform adopted is easy to operate and has good use effect. It can automatically move the steel bar to be processed horizontally and vertically. It has a high degree of automation, can greatly reduce labor intensity, and can effectively improve the processing efficiency of steel bar straight thread processing.
7、所采用的防护棚结构简单、设计合理、安装布设方便且使用操作简便、使用效果好,不仅能提供有效的防护作用,而且能避免钢筋吊装作业碰撞防护棚的现象,能有效降低安全隐患。实际使用过程中,进行钢筋套丝作业时,通过防护棚对操作工人和套丝设备进行全面防护,当套丝作业完成后需要起吊时,通过旋转或横移防护棚,使钢筋起吊时与防护棚之间的操作距离增大,避免钢筋吊运时撞到防护棚。7. The protective shed adopted is simple in structure, reasonable in design, convenient in installation and layout, easy to use and easy to operate, and good in use effect. It can not only provide effective protection, but also avoid the phenomenon that the steel bar hoisting operation collides with the protective shed, and can effectively reduce safety hazards . In the actual use process, when the steel bar threading operation is carried out, the operator and the threading equipment are fully protected by the protective shed. When the threading operation needs to be lifted after the threading operation is completed, the protective shed is rotated or traversed to make the steel bar hoisted. The operating distance between the sheds is increased to avoid hitting the protective sheds when the steel bars are hoisted.
8、使用操作简便且使用效果好、实用价值高,通过对钢筋切头作业(即钢筋切割加工、钢筋锯切作业)和套丝加工作业的集中整合,使之形成批量切头、自动传输和集中套丝加工的模式;同时,对传统的套丝车间进行改进,采用旋转式防护棚或横移式防护棚对套丝加工作业进行有效安全防护,同时大大提高生产效率,形成一套进行钢筋直螺纹加工的成套设备,并且该设备可进行工厂化加工,工具式组装,便于拆装和运输,可重复使用,经济效益和社会效益显著。同时,钢筋直螺纹加工时,能实现钢筋成捆吊装,减少加工现场的吊装次数,避免反复吊运,提高加工效率,避免吊装事故。8. It is easy to operate, has good use effect and high practical value. Through the centralized integration of steel bar cutting operations (that is, steel bar cutting processing, steel bar sawing operations) and threading processing operations, it forms batch cutting, automatic transmission and The mode of centralized threading processing; at the same time, the traditional threading workshop is improved, and the rotary protective shed or the lateral movement protective shed is used to effectively protect the threading processing operation, and at the same time greatly improve the production efficiency, forming a set of steel bars It is a complete set of equipment for straight thread processing, and the equipment can be processed in a factory, assembled with tools, easy to disassemble and transport, reusable, and has remarkable economic and social benefits. At the same time, when the straight thread of the steel bar is processed, the steel bar can be hoisted in bundles, reducing the number of hoisting at the processing site, avoiding repeated hoisting, improving processing efficiency, and avoiding hoisting accidents.
9、使用寿命长,可使用6-8年,寿命周期内可不限次数周转,一次性投入为60000元,在全寿命周期内相比传统套丝作业可节约成本400000元。9. The service life is long, it can be used for 6-8 years, and it can be turned over for an unlimited number of times within the life cycle. The one-time investment is 60,000 yuan, and the cost can be saved by 400,000 yuan compared with the traditional threading operation in the whole life cycle.
10、钢筋直螺纹批量加工工艺步骤简单、设计合理且实现方便、加工效率高、省工省时,与传统的套丝加工工艺相比,能将套丝作业效率提高40%以上。采用本实用新型公开的钢筋直螺纹批量加工工艺,能实现批量下料和切头,并能对待加工钢筋进行自动传输和集中套丝加工,能有效降低劳动强度,提高加工效率,并且加工过程对外界环境污染少,能有效杜绝噪音污染,节能环保。本实用新型通过对钢筋切头作业、钢筋自动传输和套丝作业的集中整合,形成批量切头、自动传输和集中套丝加工的模式,劳动强度低且加工效率能有效提高,避免传统钢筋切头的噪音,节约材料,大大提高经济效益和社会效益,以满足目前日益发展壮大的建筑市场需要和绿色施工、文明施工的需要。10. The batch processing process of steel bar straight thread has simple steps, reasonable design and convenient implementation, high processing efficiency, labor and time saving, and can increase the threading operation efficiency by more than 40% compared with the traditional threading process. Adopting the batch processing technology of steel bar straight thread disclosed by the utility model can realize batch blanking and head cutting, and can carry out automatic transmission and centralized threading processing of the steel bars to be processed, which can effectively reduce labor intensity and improve processing efficiency, and the processing process is relatively stable. Less external environmental pollution, can effectively prevent noise pollution, energy saving and environmental protection. The utility model forms a mode of batch cutting, automatic transmission and centralized threading processing through the centralized integration of the steel bar cutting operation, automatic transmission of steel bars and threading operation, which has low labor intensity and can effectively improve the processing efficiency, avoiding traditional steel bar cutting. Reduce the noise of the head, save materials, and greatly improve economic and social benefits to meet the needs of the growing construction market and the needs of green and civilized construction.
11、适用面广且推广应用前景广泛,能对直径为Φ14mm至Φ50mm的钢筋进行直螺纹批量加工,主要应用于建筑工地钢筋套丝作业。11. It is widely applicable and has broad prospects for promotion and application. It can process straight threads in batches for steel bars with a diameter of Φ14mm to Φ50mm. It is mainly used for threading of steel bars in construction sites.
综上所述,本实用新型结构简单、设计合理且加工制作及使用操作简便、使用效果好,能简便、快速完成钢筋直螺纹批量加工过程。To sum up, the utility model has the advantages of simple structure, reasonable design, convenient processing, production and use, good use effect, and can easily and quickly complete the batch processing process of steel bar straight threads.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型的平面结构示意图。Fig. 2 is a schematic plan view of the utility model.
图3为本实用新型自动传输平台的结构示意图。Fig. 3 is a structural schematic diagram of the automatic transmission platform of the present invention.
图4为本实用新型旋转式防护棚的结构示意图。Fig. 4 is a structural schematic diagram of the utility model rotary protective shed.
图5为本实用新型钢筋直螺纹批量加工设备对待加工钢筋进行吊装时的使用状态参考图。Fig. 5 is a reference diagram of the use state of the utility model of the straight thread batch processing equipment for steel bars when the steel bars to be processed are hoisted.
图6为采用本实用新型进行钢筋直螺纹批量加工时的工艺流程框图。Fig. 6 is a block diagram of the technological process when adopting the utility model for batch processing of steel bar straight threads.
附图标记说明:Explanation of reference signs:
1—待加工钢筋; 2—钢筋切割设备; 3—直螺纹套丝机;1—steel bar to be processed; 2—steel bar cutting equipment; 3—straight thread threading machine;
4—自动传输平台; 4-1—钢筋放置架; 4-2—第一横向传送架;4—automatic transmission platform; 4-1—steel bar placement frame; 4-2—first horizontal transmission frame;
4-21—支撑架; 4-22—传动辊; 4-23—驱动电机;4-21—support frame; 4-22—drive roller; 4-23—drive motor;
4-3—套丝加工架; 4-41—自动翻杆; 4-411—平直翻杆;4-3—thread processing frame; 4-41—automatic turning lever; 4-411—straight turning lever;
4-42—液压缸; 4-43—液压泵; 4-5—第二横向传送架;4-42—hydraulic cylinder; 4-43—hydraulic pump; 4-5—the second horizontal transmission frame;
5-1—第一顶棚; 5-2—竖向支撑柱; 5-3—旋转轴;5-1—first ceiling; 5-2—vertical support column; 5-3—rotation axis;
5-4—水平底座; 6—链轮链条传动机构; 7—后限位柱。5-4—horizontal base; 6—sprocket chain transmission mechanism; 7—rear limit post.
具体实施方式Detailed ways
如图1、图2所示,本实用新型包括左右两个分别对待加工钢筋1两端进行加工的钢筋直螺纹加工设备、左右两个分别罩装在两个所述钢筋直螺纹加工设备上方的防护棚和对待加工钢筋1进行输送的自动传输平台4,所述自动传输平台4位于两个所述钢筋直螺纹加工设备之间,两个所述钢筋直螺纹加工设备呈对称布设。所述钢筋直螺纹加工设备包括对待加工钢筋1进行切割的钢筋切割设备2和对待加工钢筋1进行套丝加工的直螺纹套丝机3,所述直螺纹套丝机3位于钢筋切割设备2前侧。结合图3,所述自动传输平台4包括供待加工钢筋1放置的钢筋放置架4-1、位于钢筋放置架4-1前侧且对待加工钢筋1进行左右平移的第一横向传送架4-2、位于第一横向传送架4-2前侧的套丝加工架4-3和将待加工钢筋1从第一横向传送架4-2向前移动至套丝加工架4-3上的钢筋纵向移动机构,所述钢筋纵向移动机构安装在第一横向传送架4-2上;所述钢筋放置架4-1、第一横向传送架4-2和套丝加工架4-3均为呈水平布设的支架且三者均呈平行布设。所述第一横向传送架4-2为钢筋切割加工架,两个所述钢筋直螺纹加工设备中的钢筋切割设备2分别位于第一横向传送架4-2的左右两侧,两个所述钢筋直螺纹加工设备中的直螺纹套丝机3分别位于套丝加工架4-3的左右两侧。As shown in Fig. 1 and Fig. 2, the utility model comprises two left and right steel bar straight thread processing equipments which are respectively processed at both ends of the steel bar 1 to be processed, and two left and right steel bar straight thread processing equipments respectively covered above the two said steel bar straight thread processing equipments. The protective shed and the automatic transmission platform 4 for conveying the steel bar 1 to be processed, the automatic transmission platform 4 is located between the two steel bar straight thread processing equipment, and the two steel bar straight thread processing equipment are arranged symmetrically. The steel bar straight thread processing equipment includes a steel bar cutting device 2 for cutting the steel bar 1 to be processed and a straight thread threading machine 3 for threading the steel bar 1 to be processed, and the straight thread threading machine 3 is located in front of the steel bar cutting device 2 side. Referring to FIG. 3 , the automatic transmission platform 4 includes a steel bar placement frame 4-1 for placing the steel bars to be processed 1, and a first transverse transmission frame 4-1 that is located in front of the steel bar placement frame 4-1 and translates left and right for the steel bars 1 to be processed. 2. The threading processing frame 4-3 located at the front side of the first transverse transmission frame 4-2 and the steel bar to be processed moves forward from the first transverse transmission frame 4-2 to the steel bar on the threading processing frame 4-3 Longitudinal moving mechanism, the longitudinal moving mechanism of steel bars is installed on the first transverse transmission frame 4-2; the steel bar placement frame 4-1, the first transverse transmission frame 4-2 and the thread processing frame 4-3 are all in the form of The supports arranged horizontally and all three are arranged in parallel. The first transverse transmission frame 4-2 is a steel bar cutting and processing frame, and the steel bar cutting equipment 2 in the two steel bar straight thread processing equipment is respectively located on the left and right sides of the first horizontal transmission frame 4-2. The straight thread threading machine 3 in the steel bar straight thread processing equipment is respectively located at the left and right sides of the threading processing frame 4-3.
本实施例中,所述钢筋放置架4-1的高度高于第一横向传送架4-2的高度,所述第一横向传送架4-2的高度高于套丝加工架4-3的高度。In this embodiment, the height of the steel bar placement frame 4-1 is higher than the height of the first horizontal transmission frame 4-2, and the height of the first horizontal transmission frame 4-2 is higher than that of the threading processing frame 4-3. high.
实际使用时,可以根据具体需要,对钢筋放置架4-1、第一横向传送架4-2和套丝加工架4-3的高度进行相应调整。During actual use, the heights of the reinforcing bar placement frame 4-1, the first transverse transmission frame 4-2 and the threading processing frame 4-3 can be adjusted accordingly according to specific needs.
本实施例中,所述第一横向传送架4-2的高度与钢筋切割设备2的切割高度相同,所述套丝加工架4-3的高度与直螺纹套丝机3的套丝加工高度相同。In this embodiment, the height of the first transverse transmission frame 4-2 is the same as the cutting height of the steel bar cutting equipment 2, and the height of the threading processing frame 4-3 is the same as the threading processing height of the straight thread threading machine 3. same.
本实施例中,所述钢筋切割设备2为带锯。In this embodiment, the steel bar cutting equipment 2 is a band saw.
采用所述带锯对待加工钢筋1进行切割时,具有操作简便、切割效率高、切割质量高、使用寿命长等优点。采用所述带锯能一次成批量锯断多根所述待加工钢筋1,其断料速度快、切割后钢筋端面平整且与钢筋轴线垂直,锯断过程中采用冷却液进行冷却,避免产生高温影响钢材强度,锯断过程中噪音很小。When the band saw is used to cut the steel bar 1 to be processed, it has the advantages of simple operation, high cutting efficiency, high cutting quality and long service life. Using the band saw can cut off a plurality of steel bars 1 to be processed in batches at one time. The material cutting speed is fast, and the end surface of the steel bar after cutting is flat and perpendicular to the axis of the steel bar. Cooling liquid is used to cool during the sawing process to avoid high temperature It affects the strength of the steel, and the noise during the sawing process is very small.
本实施例中,所述第一横向传送架4-2包括支撑架4-21和多个均安装在支撑架4-21上的传动辊4-22,多个所述传动辊4-22均呈平行布设且其均沿支撑架4-21的宽度方向进行布设,多个所述传动辊4-22由左至右布设在同一水平面上,每个所述传动辊4-22的两端均通过轴承安装在支撑架4-21上。多个所述传动辊4-22组成带动待加工钢筋1进行左右平移的钢筋横移机构。In this embodiment, the first transverse transmission frame 4-2 includes a support frame 4-21 and a plurality of drive rollers 4-22 mounted on the support frame 4-21, and the plurality of drive rollers 4-22 are all They are arranged in parallel and are arranged along the width direction of the support frame 4-21. A plurality of drive rollers 4-22 are arranged on the same horizontal plane from left to right. Both ends of each of the drive rollers 4-22 are Be installed on the support frame 4-21 by bearing. A plurality of transmission rollers 4-22 form a steel bar traversing mechanism that drives the steel bar 1 to be processed to translate left and right.
如图3所示,多个所述传动辊4-22的结构均相同;所述传动辊4-22包括传动轴、同轴套装在所述传动轴上且随所述传动轴同步转动的滚筒和带动所述传动轴转动的电动驱动机构,所述传动轴的两端均通过轴承安装在支撑架4-21上;所述电动驱动机构包括驱动电机4-23,所述驱动电机4-23通过传动机构与所述传动轴进行传动连接。As shown in Figure 3, the structure of a plurality of said transmission rollers 4-22 is all the same; said transmission rollers 4-22 comprise a transmission shaft, a cylinder that is coaxially sleeved on said transmission shaft and rotates synchronously with said transmission shaft And the electric drive mechanism that drives the rotation of the transmission shaft, the two ends of the transmission shaft are all mounted on the support frame 4-21 through bearings; the electric drive mechanism includes a drive motor 4-23, and the drive motor 4-23 The transmission connection is carried out with the transmission shaft through a transmission mechanism.
本实施例中,所述传动机构为链轮链条传动机构6。In this embodiment, the transmission mechanism is a sprocket chain transmission mechanism 6 .
实际使用时,所述传动机构也可以采用其它类型的传动机构,如皮带传动机构、齿轮传动机构等。In actual use, the transmission mechanism may also adopt other types of transmission mechanisms, such as belt transmission mechanisms, gear transmission mechanisms, and the like.
本实施例中,为满足长尺寸钢筋的加工需求。所述自动传输平台4还包括对待加工钢筋1进行左右平移的第二横向传送架4-5。两个所述钢筋直螺纹加工设备分别为位于所述自动传输平台4左右两侧的左侧加工设备和右侧加工设备,所述第二横向传送架4-5与第一横向传送架4-2布设在同一直线上,且第二横向传送架4-5位于所述左侧加工设备的左侧或所述右侧加工设备的右侧。In this embodiment, in order to meet the processing requirements of long steel bars. The automatic transmission platform 4 also includes a second horizontal transmission frame 4-5 for translating the steel bar 1 to be processed left and right. The two steel bar straight thread processing devices are respectively the left processing device and the right processing device located on the left and right sides of the automatic transmission platform 4, and the second horizontal transmission frame 4-5 is connected to the first horizontal transmission frame 4-5. 2 are arranged on the same straight line, and the second transverse transfer frame 4-5 is located on the left side of the left processing equipment or on the right side of the right processing equipment.
并且,所述第二横向传送架4-5的结构与第一横向传送架4-2的结构相同。Moreover, the structure of the second transverse transfer frame 4-5 is the same as that of the first transverse transfer frame 4-2.
本实施例中,所述支撑架4-21为型钢支架。In this embodiment, the support frame 4-21 is a steel frame.
本实施例中,所述钢筋纵向移动机构包括多个能进行前后翻转且向前翻转过程中将待加工钢筋1从第一横向传送架4-2向前移动至套丝加工架4-3上的自动翻杆4-41,多个所述自动翻杆4-41的结构均相同且其由左至右安装在第一横向传送架4-2上,多个所述自动翻杆4-41均呈平行布设且其均沿第一横向传送架4-2的宽度方向布设。In this embodiment, the steel bar longitudinal movement mechanism includes a plurality of steel bars that can be flipped back and forth and move the steel bar 1 to be processed forward from the first transverse transfer frame 4-2 to the threading processing frame 4-3 during the forward flip process. The automatic turning bar 4-41, the structure of a plurality of said automatic turning bars 4-41 is all the same and it is installed on the first transverse transmission frame 4-2 from left to right, and a plurality of said automatic turning bars 4-41 They are all arranged in parallel and they are all arranged along the width direction of the first transverse transmission frame 4-2.
结合图3,所述自动翻杆4-41包括前端以铰接方式安装在第一横向传送架4-2上部前侧的平直翻杆4-411和带动平直翻杆4-411前后翻转的翻转驱动机构,所述翻转驱动机构安装在第一横向传送架4-2上且其位于平直翻杆4-411下方,所述平直翻杆4-411与所述翻转驱动机构传动连接。In conjunction with Fig. 3, the automatic turning bar 4-41 includes a straight turning bar 4-411 whose front end is hingedly installed on the front side of the upper part of the first transverse transmission frame 4-2 and a device that drives the straight turning bar 4-411 to turn back and forth. Turning drive mechanism, the turning drive mechanism is installed on the first transverse transmission frame 4-2 and it is located below the straight turning bar 4-411, and the straight turning bar 4-411 is transmission connected with the turning driving mechanism.
本实施例中,所述翻转驱动机构为液压驱动机构;所述液压驱动机构包括液压缸4-42,所述液压缸4-42的缸体底部以铰接方式安装在第一横向传送架4-2上且其活塞杆顶端以铰接方式安装在平直翻杆4-411的中部下方。多个所述自动翻杆4-41的液压缸4-42均通过液压管道与液压泵4-43连接。In this embodiment, the turning drive mechanism is a hydraulic drive mechanism; the hydraulic drive mechanism includes a hydraulic cylinder 4-42, and the bottom of the cylinder body of the hydraulic cylinder 4-42 is hingedly installed on the first transverse transmission frame 4-42. 2 and its piston rod top is hingedly installed below the middle part of the straight turning bar 4-411. The hydraulic cylinders 4-42 of the plurality of automatic turning bars 4-41 are all connected with the hydraulic pump 4-43 through hydraulic pipelines.
实际安装时,所述液压泵4-43安装在第二横向传送架4-5上,并且液压泵4-43位于第二横向传送架4-5中部。During actual installation, the hydraulic pump 4-43 is installed on the second transverse transmission frame 4-5, and the hydraulic pump 4-43 is located in the middle of the second transverse transmission frame 4-5.
本实施例中,所述自动翻杆4-41的数量为四个。In this embodiment, the number of the automatic turning bars 4-41 is four.
实际使用时,可根据具体需要,对自动翻杆4-41的数量以及各自动翻杆4-41的布设位置进行相应调整。During actual use, the quantity of the automatic turning bars 4-41 and the layout positions of each automatic turning bar 4-41 can be adjusted accordingly according to specific needs.
实际使用时,所述防护棚为能进行旋转的旋转式防护棚或能进行左右平移的横移式防护棚。In actual use, the protective shed is a rotary protective shed capable of rotation or a lateral movement protective shed capable of horizontal translation.
本实施例中,如图4所示,所述防护棚为旋转式防护棚。所述旋转式防护棚包括第一顶棚5-1和对第一顶棚5-1进行支撑的竖向支撑柱5-2,所述第一顶棚5-1通过轴承安装在竖向支撑柱5-2顶部,所述第一顶棚5-1呈水平布设。In this embodiment, as shown in FIG. 4 , the protective shed is a rotary protective shed. The rotary protective shed includes a first ceiling 5-1 and a vertical support column 5-2 supporting the first ceiling 5-1, and the first ceiling 5-1 is installed on the vertical support column 5-2 through a bearing. 2. On the top, the first ceiling 5-1 is arranged horizontally.
并且,所述竖向支撑柱5-2的上部同轴安装有旋转轴5-3,所述旋转轴5-3与竖向支撑柱5-2之间通过轴承进行连接,所述第一顶棚5-1安装在旋转轴5-3上,所述竖向支撑柱5-2底部装有水平底座5-4。Moreover, the upper part of the vertical support column 5-2 is coaxially equipped with a rotating shaft 5-3, and the rotating shaft 5-3 is connected with the vertical supporting column 5-2 through a bearing, and the first ceiling 5-1 is installed on the rotating shaft 5-3, and the bottom of the vertical support column 5-2 is equipped with a horizontal base 5-4.
实际使用时,所述防护棚也可以为横移式防护棚,所述横移式防护棚包括第二顶棚和两个分别支撑于所述第二顶棚前后两侧下方的顶棚支架,两个所述顶棚支架的底部均装有行走轮。In actual use, the protective shed can also be a lateral movement protective shed, which includes a second ceiling and two ceiling brackets respectively supported on the front and rear sides of the second ceiling. The bottoms of the ceiling supports are equipped with traveling wheels.
本实施例中,所述钢筋放置架4-1和套丝加工架4-3的上部均为水平支撑平台,所述钢筋放置架4-1的上部后侧设置有对待加工钢筋1进行限位的后侧限位机构,所述钢筋放置架4-1的前侧设置有前侧限位机构。In this embodiment, the upper parts of the steel bar placement frame 4-1 and the threading processing frame 4-3 are horizontal support platforms, and the rear side of the upper part of the steel bar placement frame 4-1 is provided with a limit position for the steel bar 1 to be processed. The rear side limiting mechanism, the front side of the steel bar placement frame 4-1 is provided with a front side limiting mechanism.
并且,所述后侧限位机构为多根从左至右布设在钢筋放置架4-1后侧的后限位柱7,多个所述后限位柱7布设在同一竖直面上。所述前侧限位机构为为多根从左至右布设在套丝加工架4-3前侧的前限位柱,多个所述前限位柱布设在同一竖直面上。Moreover, the rear limiting mechanism is a plurality of rear limiting columns 7 arranged on the rear side of the steel bar placement frame 4-1 from left to right, and the plurality of rear limiting columns 7 are arranged on the same vertical plane. The front limiting mechanism is a plurality of front limiting columns arranged on the front side of the threading processing frame 4-3 from left to right, and the plurality of front limiting columns are arranged on the same vertical plane.
实际加工时,所述后侧限位机构和所述前侧限位机构也可以均为竖向限位板。In actual processing, the rear limiting mechanism and the front limiting mechanism may both be vertical limiting plates.
本实施例中,所述钢筋放置架4-1和套丝加工架4-3均为型钢支架,所述钢筋放置架4-1的宽度小于套丝加工架4-3的宽度;所述钢筋放置架4-1的水平支撑平台前侧为供套丝加工完成的待加工钢筋1(即已加工钢筋)放置的成品钢筋放置区。In the present embodiment, the steel bar placing frame 4-1 and the threading processing frame 4-3 are all shaped steel supports, and the width of the reinforcing bar placing frame 4-1 is less than the width of the threading processing frame 4-3; The front side of the horizontal support platform of the placement frame 4-1 is a finished steel bar placement area for the finished steel bar 1 (ie processed steel bar) to be placed for the threading process.
本实施例中,所述钢筋放置架4-1、第一横向传送架4-2和套丝加工架4-3焊接固定为一体。In this embodiment, the steel bar placement frame 4-1, the first transverse transmission frame 4-2 and the thread processing frame 4-3 are welded and fixed as one.
如图6所示,本实用新型的加工过程包括以下步骤:As shown in Figure 6, the processing procedure of the present utility model comprises the following steps:
步骤一、钢筋吊装:采用吊装设备将待加工钢筋1成捆吊装至钢筋放置架4-1上。Step 1, steel bar hoisting: use hoisting equipment to hoist the steel bars 1 to be processed in bundles to the steel bar placement rack 4-1.
所吊装的整捆待加工钢筋1中包括多根待加工钢筋1。The entire bundle of steel bars 1 to be processed includes a plurality of steel bars 1 to be processed.
步骤二、钢筋切割,过程如下:Step 2, steel bar cutting, the process is as follows:
步骤201、钢筋第一次前移:将步骤一中吊装至钢筋放置架4-1上的多根待加工钢筋1,向前移动至第一横向传送架4-2上,并使多根所述待加工钢筋1并排放置于第一横向传送架4-2上,且多根所述待加工钢筋1均沿第一横向传送架4-2的长度方向布设;Step 201, the steel bar is moved forward for the first time: the multiple steel bars 1 to be processed are hoisted on the steel bar placement frame 4-1 in step 1, moved forward to the first transverse transmission frame 4-2, and the multiple steel bars 1 The steel bars 1 to be processed are placed side by side on the first transverse transmission frame 4-2, and a plurality of the steel bars to be processed 1 are arranged along the length direction of the first horizontal transmission frame 4-2;
步骤202、钢筋横移及切割:先采用第一横向传送架4-2将步骤201中多根所述待加工钢筋1同步向左或向右平移,平移到位后,采用位于第一横向传送架4-2左侧或右侧的钢筋切割设备2对多根所述待加工钢筋1的左端或右端同步进行切割;之后,再采用第一横向传送架4-2将多根所述待加工钢筋1同步向右或向左平移,平移到位后,采用位于第一横向传送架4-2右侧或左侧的钢筋切割设备2对多根所述待加工钢筋1的右端或左端同步进行切割,完成多根所述待加工钢筋1的切割过程。Step 202, cross-moving and cutting of steel bars: First, use the first horizontal transfer rack 4-2 to simultaneously translate the plurality of steel bars 1 to be processed in step 201 to the left or right, and after the translation is in place, use the first horizontal transfer rack 4-2 4-2 The steel bar cutting device 2 on the left or right side simultaneously cuts the left or right ends of the multiple steel bars 1 to be processed; after that, the multiple steel bars to be processed are cut by the first transverse transfer frame 4-2 1. Synchronously translate to the right or left. After the translation is in place, use the steel bar cutting equipment 2 located on the right or left side of the first transverse transfer frame 4-2 to simultaneously cut the right or left ends of the multiple steel bars 1 to be processed, Complete the cutting process of multiple steel bars 1 to be processed.
步骤三、钢筋第二次前移:采用所述钢筋纵向移动机构,将步骤202中切割完成的多根所述待加工钢筋1同步从第一横向传送架4-2移动至套丝加工架4-3上。Step 3, the steel bar is moved forward for the second time: using the steel bar longitudinal movement mechanism, the plurality of steel bars 1 to be processed that have been cut in step 202 are moved synchronously from the first horizontal transmission frame 4-2 to the threading processing frame 4 -3 on.
步骤四、钢筋套丝加工:先将步骤三中移动至套丝加工架4-3上的多根所述待加工钢筋1同步向左或向右平移,平移到位后,采用位于套丝加工架4-3左侧或右侧的直螺纹套丝机3对多根所述待加工钢筋1的左端或右端逐一进行套丝加工;之后,再将多根所述待加工钢筋1同步向右或向左平移,平移到位后,采用位于套丝加工架4-3右侧或左侧的直螺纹套丝机3对多根所述待加工钢筋1的右端或左端逐一进行套丝加工,此时完成多根所述待加工钢筋1的套丝加工过程,获得多根套丝加工完成的已加工钢筋。Step 4, steel bar threading processing: first move the plurality of steel bars 1 to be processed on the threading processing frame 4-3 in step 3 to the left or right in parallel, and after the translation is in place, use the threading processing frame 4 -3 The left or right straight thread threading machine 3 performs threading processing on the left or right ends of the multiple steel bars 1 to be processed one by one; after that, the multiple steel bars 1 to be processed are synchronously turned to the right or Left translation, after the translation is in place, use the straight thread threading machine 3 on the right or left side of the threading processing frame 4-3 to process the right or left ends of the plurality of steel bars 1 to be processed one by one, and then complete During the threading process of the plurality of steel bars 1 to be processed, a plurality of processed steel bars that have been threaded are obtained.
步骤五、钢筋第三次前移:将步骤四中套丝加工完成的多根所述已加工钢筋均向前移动至套丝加工架4-3前侧的成品钢筋放置区存放。Step 5, moving the steel bar forward for the third time: move the plurality of processed steel bars that have been threaded in step 4 forward to the finished steel bar placement area on the front side of the threading processing frame 4-3 for storage.
本实施例中,步骤201中进行钢筋第一次前移后,多根所述待加工钢筋1由前至后布设于同一水平面上。In this embodiment, after the steel bars are moved forward for the first time in step 201, the multiple steel bars 1 to be processed are arranged on the same horizontal plane from front to back.
步骤202中所述第一横向传送架4-2包括支撑架4-21和多个均安装在支撑架4-21上的传动辊4-22,多个所述传动辊4-22均呈平行布设且其均沿支撑架4-21的宽度方向进行布设,多个所述传动辊4-22由左至右布设在同一水平面上,每个所述传动辊4-22的两端均通过轴承安装在支撑架4-21上;多个所述传动辊4-22组成带动待加工钢筋1进行左右平移的钢筋横移机构,每根所述传动辊4-22均由一个驱动电机4-23进行驱动。The first transverse transmission frame 4-2 described in step 202 includes a support frame 4-21 and a plurality of transmission rollers 4-22 all mounted on the support frame 4-21, and the plurality of transmission rollers 4-22 are all in parallel Layout and it is all arranged along the width direction of support frame 4-21, a plurality of said transmission rollers 4-22 are arranged on the same horizontal plane from left to right, and the two ends of each said transmission roller 4-22 all pass bearing Installed on the support frame 4-21; a plurality of said driving rollers 4-22 form a steel bar traversing mechanism that drives the steel bar 1 to be processed to translate left and right, and each said driving roller 4-22 is driven by a drive motor 4-23 to drive.
步骤202中将多根所述待加工钢筋1同步向左或向右平移时,多个所述传动辊4-22的转动方向均相同且其转动方向均为逆时针或顺时针转动;将多根所述待加工钢筋1同步向左或向右平移之前,先将多个所述传动辊4-22的驱动电机4-23的转向均调整为逆时针或顺时针转动。In step 202, when multiple steel bars 1 to be processed are synchronously translated to the left or right, the rotation directions of the multiple transmission rollers 4-22 are all the same and the rotation directions are all counterclockwise or clockwise; Before synchronously translating leftward or rightward according to the steel bars 1 to be processed, the steering of the driving motors 4-23 of the plurality of driving rollers 4-22 are all adjusted to rotate counterclockwise or clockwise.
将多根所述待加工钢筋1同步向右或向左平移时,多个所述传动辊4-22的转动方向均相同且其转动方向均为顺时针或逆时针转动;将多根所述待加工钢筋1同步向右或向左平移之前,先将多个所述传动辊4-22的驱动电机4-23的转向均调整为顺时针或逆时针转动。When the plurality of steel bars 1 to be processed are translated to the right or left synchronously, the rotation directions of the plurality of transmission rollers 4-22 are all the same and the rotation directions are clockwise or counterclockwise; Before the steel bar 1 to be processed is translated to the right or left synchronously, the turning directions of the drive motors 4-23 of the plurality of drive rollers 4-22 are all adjusted to rotate clockwise or counterclockwise.
本实施例中,步骤202中进行钢筋横移及切割时,先采用第一横向传送架4-2将步骤201中多根所述待加工钢筋1同步向左平移,平移到位后,采用位于第一横向传送架4-2左侧的钢筋切割设备2对多根所述待加工钢筋1的左端同步进行切割;之后,再采用第一横向传送架4-2将多根所述待加工钢筋1同步向右平移,平移到位后,采用位于第一横向传送架4-2右侧的钢筋切割设备2对多根所述待加工钢筋1的右端同步进行切割。In this embodiment, when carrying out horizontal movement and cutting of steel bars in step 202, first use the first horizontal transfer frame 4-2 to simultaneously translate the plurality of steel bars 1 to be processed in step 201 to the left. The steel bar cutting device 2 on the left side of a transverse transmission frame 4-2 cuts the left ends of the multiple steel bars 1 to be processed synchronously; after that, the multiple steel bars 1 to be processed are cut by the first horizontal transmission frame 4-2. Translate to the right synchronously, and after the translation is in place, use the steel bar cutting device 2 located on the right side of the first transverse transmission frame 4-2 to simultaneously cut the right ends of the plurality of steel bars 1 to be processed.
并且,步骤四中进行钢筋套丝加工时,先将步骤三中多根所述待加工钢筋1同步向左平移,平移到位后,采用位于套丝加工架4-3左侧的直螺纹套丝机3对多根所述待加工钢筋1的左端逐一进行套丝加工;之后,再将多根所述待加工钢筋1同步向右平移,平移到位后,采用位于套丝加工架4-3右侧的直螺纹套丝机3对多根所述待加工钢筋1的右端逐一进行套丝加工。And, when carrying out threading processing of steel bars in step 4, the plurality of steel bars 1 to be processed in step 3 are firstly translated to the left synchronously, and after the translation is in place, the straight thread threading on the left side of the threading processing frame 4-3 is adopted. The machine 3 performs threading processing on the left ends of the multiple steel bars 1 to be processed one by one; after that, the multiple steel bars 1 to be processed are simultaneously translated to the right. The straight thread threading machine 3 on the side carries out threading processing one by one to the right end of a plurality of said steel bars 1 to be processed.
本实施例中,步骤201中进行钢筋第一次前移之前,先通过多个所述翻转驱动机构,将多个所述自动翻杆4-41的平直翻杆4-411均向后翻转,直至平直翻杆4-411呈水平布设;此时,多个所述自动翻杆4-41的平直翻杆4-411均位于同一水平面上且其高度低于第一横向传送架4-2的上部高度;In this embodiment, before the steel bar is moved forward for the first time in step 201, the straight turning bars 4-411 of the plurality of automatic turning bars 4-41 are all turned backwards through a plurality of turning driving mechanisms. , until the straight turning bar 4-411 is horizontally laid out; at this moment, the straight turning bar 4-411 of a plurality of described automatic turning bars 4-41 is all located on the same horizontal plane and its height is lower than the first transverse transmission frame 4 -2 for upper height;
步骤三中进行钢筋第二次前移时,通过多个所述翻转驱动机构,将多个所述自动翻杆4-41的平直翻杆4-411均同步向前翻转,直至将步骤202中切割完成的多根所述待加工钢筋1同步从第一横向传送架4-2移动至套丝加工架4-3上。When the steel bar is moved forward for the second time in step 3, the straight turning levers 4-411 of the multiple automatic turning levers 4-41 are turned forward synchronously through a plurality of turning drive mechanisms, until step 202 The plurality of steel bars 1 to be processed that have been cut in the process are moved synchronously from the first transverse transfer frame 4-2 to the threading processing frame 4-3.
本实施例中,两个所述钢筋直螺纹加工设备分别为位于所述自动传输平台4左右两侧的左侧加工设备和右侧加工设备,两个所述防护棚分别为罩装在所述左侧加工设备外侧的左侧防护棚和罩装在所述右侧加工设备外侧的右侧防护棚。In this embodiment, the two straight thread processing equipment for steel bars are respectively the left processing equipment and the right processing equipment located on the left and right sides of the automatic transmission platform 4, and the two protective sheds are respectively installed on the The left protective shed on the outside of the left processing equipment and the right protective shed on the outside of the right processing equipment are covered.
如图5所示,步骤一中进行钢筋吊装之前,先将所述左侧防护棚的第一顶棚5-1向左旋转或将所述左侧防护棚的第二顶棚向左平移,直至第一顶棚5-1或所述第二顶棚均位于所述左侧加工设备的左侧;同时,将所述右侧防护棚的第一顶棚5-1向右旋转或将所述右侧防护棚的第二顶棚向右平移,直至第一顶棚5-1或所述第二顶棚均位于所述右侧加工设备的右侧。As shown in Figure 5, before the steel bar is hoisted in step 1, the first ceiling 5-1 of the left protective shed is rotated to the left or the second ceiling of the left protective shed is translated to the left until the first A ceiling 5-1 or the second ceiling is located on the left side of the left processing equipment; at the same time, the first ceiling 5-1 of the right protective shed is rotated to the right or the right protective shed is The second ceiling is translated to the right until the first ceiling 5-1 or the second ceiling is located on the right side of the right processing equipment.
步骤五中将套丝加工完成的多根所述已加工钢筋均向前移动至套丝加工架4-3前侧的成品钢筋放置区存放后,完成步骤二中多根所述待加工钢筋1的直螺纹加工过程;之后,多次重复步骤二至步骤五,直至完成步骤一中吊装至钢筋放置架4-1上的所有待加工钢筋1的直螺纹加工过程;然后,采用所述吊装设备将所述成品钢筋放置区存放的所有已加工钢筋成捆吊离套丝加工架4-3。In step 5, the plurality of processed steel bars that have been processed by threading are moved forward to the finished steel bar placement area on the front side of the threading processing frame 4-3 for storage, and then the multiple processed steel bars 1 in step 2 are completed. Afterwards, repeat step two to step five for many times, until the straight thread processing process of all steel bars 1 to be processed that are hoisted to the steel bar placement frame 4-1 in step one is completed; then, use the hoisting device All the processed steel bars stored in the finished steel bar placement area are hoisted in bundles from the threading processing frame 4-3.
本实施例中,将所述左侧防护棚的第一顶棚5-1向左旋转或将所述右侧防护棚的第一顶棚5-1向右旋转时,旋转角度均为180°。In this embodiment, when the first ceiling 5-1 of the left protective shed is rotated to the left or the first ceiling 5-1 of the right protective shed is rotated to the right, the rotation angle is 180°.
实际使用过程中,可根据具体需要,对第一顶棚5-1的旋转角度进行相应调整。During actual use, the rotation angle of the first ceiling 5-1 can be adjusted accordingly according to specific needs.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本实用新型技术方案的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present utility model still belong to Within the scope of protection of the technical solution of the utility model.
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| CN108466059A (en) * | 2018-05-18 | 2018-08-31 | 建科机械(天津)股份有限公司 | A kind of traversing progressive device of reinforcing bar and reinforcing bar mantle fiber system |
| CN108655751A (en) * | 2018-04-20 | 2018-10-16 | 河南永益同丰智能科技有限公司 | Intelligent single steel bar sawing mantle fiber polishing production line |
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2015
- 2015-05-08 CN CN201520295862.1U patent/CN204565794U/en not_active Expired - Fee Related
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| CN105127757A (en) * | 2015-09-24 | 2015-12-09 | 北京五隆兴机械制造有限公司 | Automatic steel-bar straight-thread threading machining equipment and machining method |
| CN105127757B (en) * | 2015-09-24 | 2017-06-30 | 北京五隆兴科技发展有限公司 | A kind of automatic reinforced bar straight thread mantle fiber process equipment and processing method |
| CN106271673A (en) * | 2016-09-14 | 2017-01-04 | 中交第航务工程局有限公司 | A kind of peel rolled straight thread connecting filament semi-automatic assembly line method of head steel bar meter |
| CN107414487A (en) * | 2017-05-31 | 2017-12-01 | 刘庚旭 | Effectively improve the reprocessing quality of job site screw-thread steel and the device of efficiency |
| CN107433369A (en) * | 2017-09-29 | 2017-12-05 | 新疆交建市政工程有限责任公司 | A kind of reinforcing bar mantle fiber sleeve all-in-one and its system of processing |
| CN107433369B (en) * | 2017-09-29 | 2023-05-23 | 新疆交建市政工程有限责任公司 | A steel bar threading-sleeve integrated machine and its processing system |
| CN108213974A (en) * | 2018-02-07 | 2018-06-29 | 中建八局第建设有限公司 | A kind of reinforcing bar mantle fiber polishing all-in-one machine |
| CN108655751A (en) * | 2018-04-20 | 2018-10-16 | 河南永益同丰智能科技有限公司 | Intelligent single steel bar sawing mantle fiber polishing production line |
| CN108466059A (en) * | 2018-05-18 | 2018-08-31 | 建科机械(天津)股份有限公司 | A kind of traversing progressive device of reinforcing bar and reinforcing bar mantle fiber system |
| CN108466059B (en) * | 2018-05-18 | 2024-01-26 | 建科机械(天津)股份有限公司 | A steel bar lateral movement progressive device and steel bar wire covering system |
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