CN201960066U - Steel bar extrusion screw rolling machine - Google Patents
Steel bar extrusion screw rolling machine Download PDFInfo
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- CN201960066U CN201960066U CN201020194166.9U CN201020194166U CN201960066U CN 201960066 U CN201960066 U CN 201960066U CN 201020194166 U CN201020194166 U CN 201020194166U CN 201960066 U CN201960066 U CN 201960066U
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Abstract
Description
技术领域technical field
本实用新型涉及一种钢筋丝头的挤压、滚丝机。The utility model relates to an extruding and rolling machine for steel wire ends.
背景技术Background technique
目前,混凝土结构的发展极为迅速,带动了钢筋加工行业的飞速发展,钢筋接头用量急剧上升,使钢筋丝头加工量增加。At present, the rapid development of concrete structures has led to the rapid development of the steel bar processing industry. The amount of steel bar joints has risen sharply, which has increased the amount of steel wire head processing.
传统的钢筋丝头做法是在施工现场或钢筋加工厂通过滚丝机进行剥肋成型、镦粗剥肋成型。首先使用无齿锯或带锯将钢筋切断到要求长度,然后在套丝机上加工成螺纹。这种做法需要操作人员多、要求钢筋端头必须平齐、当钢筋直径较大时人力操作极为困难,并且对施工速度和产品质量造成影响。The traditional method of steel wire head is to carry out stripping rib forming and upsetting rib stripping forming by thread rolling machine at the construction site or steel bar processing factory. First, use a toothless saw or band saw to cut the steel bar to the required length, and then process it into threads on a threading machine. This method requires a large number of operators, requires that the ends of the steel bars must be even, and is extremely difficult to operate manually when the diameter of the steel bars is large, and has an impact on the construction speed and product quality.
发明内容Contents of the invention
本实用新型的目的是提供一种钢筋挤压滚丝机,要解决钢筋丝头加工人工操强度大,效率低,产品质量难于保证的技术问题。The purpose of the utility model is to provide a steel bar extruding thread rolling machine to solve the technical problems of high manual operation intensity, low efficiency and difficult guarantee of product quality for steel bar thread head processing.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
这种钢筋挤压滚丝机,包括并排设置的压肋机、端铣机、滚丝机,上述三者进料的一侧设置有依次由原料台、压肋送进料台、链传送料台Ⅰ、端铣送进料台、链传送料台Ⅱ、滚丝送进料台构成的连续原料输送上、下料机架;This kind of steel bar extrusion thread rolling machine includes a rib press machine, an end milling machine, and a thread rolling machine arranged side by side. Continuous raw material conveying loading and unloading frame composed of platform Ⅰ, end milling feeding and feeding table, chain conveying feeding table Ⅱ, and thread rolling feeding and feeding table;
所述压肋送进料台、端铣送进料台、滚丝送进料台的前端分别与压肋机、端铣机、滚丝机的钢筋入料口相对而设,压肋送进料台上料的一侧与原料台相邻,压肋送进料台下料的一侧与端铣送进料台之间设有链传送料台Ⅰ;端铣送进料台与滚丝送进料台之间设有链传送料台Ⅱ;滚丝送进料台下料的一侧设有收集架;The front ends of the rib press feeding table, end milling feeding table, and thread rolling feeding table are set opposite to the steel bar feeding ports of the rib pressing machine, end milling machine, and thread rolling machine respectively. The feeding side of the feeding table is adjacent to the raw material table, and there is a chain transfer feeding table I between the side of the pressure rib feeding feeding table and the end milling feeding table; the end milling feeding table and the thread rolling There is a chain conveying table II between the feeding tables; a collection rack is provided on the side of the rolling thread feeding table for unloading;
所述压肋送进料台、端铣送进料台、滚丝送进料台三者的结构相同,均由机架、送进辊、送进辊驱动电机、翻料气缸和翻料板构成;送进辊和翻料板间隔安装于机架的工作面上,送进辊与送进辊驱动电机相连,翻料板由翻料气缸驱动;The structure of the rib feeding and feeding table, the end milling feeding table and the thread rolling feeding table are the same, and they are all composed of a frame, a feeding roller, a driving motor for the feeding roller, a turning cylinder and a turning plate Composition; the feeding roller and the turning plate are installed on the working surface of the frame at intervals, the feeding roller is connected to the driving motor of the feeding roller, and the turning plate is driven by the turning cylinder;
所述原料台、链传送料台Ⅰ、链传送料台Ⅱ三者的结构相同,均由台架、链轮、传送链条、链轮驱动电机、挡料板和挡料气缸构成;传送链条横向分布于台架的工作面上,传送链条两端与安装在台架两侧的链轮连接,链轮与链轮驱动电机相连,挡料板铰接于台架下料的一侧,其下部由挡料气缸驱动。The structure of the raw material table, the chain conveying table I and the chain conveying table II is the same, and they are all composed of a table frame, a sprocket, a conveying chain, a sprocket drive motor, a retaining plate and a retaining cylinder; the conveying chain is transversely Distributed on the working surface of the bench, the two ends of the conveyor chain are connected to the sprockets installed on both sides of the bench, the sprocket is connected to the sprocket drive motor, and the baffle plate is hinged on the side of the bench for unloading. The blocking cylinder is driven.
所述收集架按钢筋规格不同设有不同槽位,槽位之间的隔断顶端铰接有挡料门。The collecting frame is provided with different slots according to different steel bar specifications, and the top of the partition between the slots is hinged with a material retaining door.
所述链传送料台Ⅰ和链传送料台Ⅱ的台架工作面倾斜设置,下料的一侧高于上料的一侧。The working surfaces of the gantry of the chain conveying table I and the chain conveying table II are arranged obliquely, and the side for unloading is higher than the side for loading.
与现有技术相比本实用新型具有以下特点和有益效果:Compared with the prior art, the utility model has the following characteristics and beneficial effects:
本实用新型由液压式或机械式钢筋压肋机对带肋或光圆钢筋进行减径且成型;由钢筋端铣机对钢筋端头齐平、倒角;由液压式或机械式滚丝机对钢筋端头滚丝。原料通过连续原料输送上、下料机架完成各个工艺程序的上、下料,可减少操作人员劳动强度;挤压缩径后滚丝的螺纹强度高、没有夹渣、不饱满等缺陷;工艺连续性好,节约时间,可有效提高生产率,为钢筋加工的整体机械化创造了良好基础,提高了钢筋接头连续加工的现代化水平。The utility model uses a hydraulic or mechanical steel bar pressing machine to reduce the diameter and form the ribbed or smooth round steel bar; the steel bar end milling machine flushes and chamfers the end of the steel bar; the hydraulic or mechanical thread rolling machine Roll the ends of the rebar. The raw materials are loaded and unloaded through the continuous raw material conveying and unloading frame to complete the loading and unloading of each process procedure, which can reduce the labor intensity of the operator; after the diameter is squeezed, the thread rolling thread has high strength and no defects such as slag inclusion and incompleteness; the process is continuous It has good performance, saves time, can effectively improve productivity, creates a good foundation for the overall mechanization of steel bar processing, and improves the modernization level of continuous processing of steel bar joints.
附图说明Description of drawings
下面结合附图对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
图1是本实用新型的俯视结构示意图。Fig. 1 is a top view structural diagram of the utility model.
图2是连续原料输送上、下料机架的结构示意图。Fig. 2 is a structural schematic diagram of the loading and unloading frame for continuous raw material conveying.
附图标记:1-压肋机、2-端铣机、3-滚丝机、4-原料台;5-压肋送进料台、6-链传送料台Ⅰ、7-端铣送进料台、8-链传送料台Ⅱ、9-滚丝送进料台、10-收集架、11-链轮驱动电机、12-送进辊驱动电机、13-挡料气缸、14-链轮、15-传送链条、16-挡料板、17-送进辊、18-翻料板、19-挡料门、20-翻料气缸。Reference signs: 1-ribbing machine, 2-end milling machine, 3-thread rolling machine, 4-raw material table; 5-ribbing feeding table, 6-chain feeding table Ⅰ, 7-end milling feeding Material table, 8-chain conveying material table Ⅱ, 9-rolling wire feeding table, 10-collecting rack, 11-sprocket drive motor, 12-feeding roller drive motor, 13-blocking cylinder, 14-sprocket , 15-conveying chain, 16-retaining plate, 17-feeding roller, 18-turning plate, 19-retaining door, 20-turning cylinder.
具体实施方式Detailed ways
实施例参见图1所示,这种钢筋挤压滚丝机,包括并排设置的压肋机1、端铣机2、滚丝机3,其特征在于:上述三者进料的一侧设置有依次由原料台4、压肋送进料台5、链传送料台Ⅰ6、端铣送进料台7、链传送料台Ⅱ8、滚丝送进料台9构成的连续原料输送上、下料机架;Referring to the embodiment shown in Figure 1, this steel bar extrusion thread rolling machine includes a rib press machine 1, an
参见图2所示,所述压肋送进料台5、端铣送进料台7、滚丝送进料台9的前端分别与压肋机1、端铣机2、滚丝机3的钢筋入料口相对而设,压肋送进料台5上料的一侧与原料台4相邻,压肋送进料台5下料的一侧与端铣送进料台7之间设有链传送料台Ⅰ6;端铣送进料台7与滚丝送进料台9之间设有链传送料台Ⅱ8;滚丝送进料台9下料的一侧设有收集架10,收集架10按钢筋规格不同设有不同槽位,槽位之间的隔断顶端铰接有挡料门19。Referring to Fig. 2, the front ends of the rib pressing table 5, the end milling feeding table 7, and the thread rolling feeding table 9 are connected with the rib pressing machine 1, the
所述压肋送进料台5、端铣送进料台7、滚丝送进料台9三者的结构相同,均由机架、送进辊17、送进辊驱动电机12、翻料气缸20和翻料板18构成;送进辊17和翻料板18间隔安装于机架的工作面上,送进辊17与送进辊驱动电机12相连,翻料板18由翻料气缸20驱动;The structure of described pressure rib feeding table 5, end milling feeding table 7, and thread rolling feeding table 9 is the same, all consisting of frame,
所述原料台4、链传送料台Ⅰ6、链传送料台Ⅱ8三者的结构相同,均由台架、链轮14、传送链条15、链轮驱动电机11、挡料板16和挡料气缸13构成;传送链条横向分布于台架的工作面上,传送链条两端与安装在台架两侧的链轮14连接,链轮与链轮驱动电机11相连,挡料板16铰接于台架下料的一侧,其下部由挡料气缸13驱动。链传送料台Ⅰ和链传送料台Ⅱ的台架工作面倾斜设置,下料的一侧高于上料的一侧。The structure of the raw material table 4, the chain conveying table I6, and the chain conveying table II8 is the same, and they are all composed of a stand, a
本实用新型的工作过程如下:The working process of the present utility model is as follows:
参见图1、图2所示,待加工钢筋放在原料台4上,链轮驱动电机11带动链轮14旋转,钢筋在传送链条15上虽链轮运动,在链条15前后摆动中钢筋逐渐散开;钢筋在传送链条15作用下或人工移动到挡料板16处,挡料气缸13推动挡料板16向上运动,同时带动一根钢筋滑落到送进辊17上,送进辊驱动电机12带动送进辊17向压肋机1方向前进,到达工位后,压肋机1工作,完成压肋操作后送进辊17向后运动,钢筋到一定位置后通过挡料气缸13推动翻料板18带动钢筋到链传送料台Ⅰ6;链轮驱动电机11带动链轮14和传送链条15运动,钢筋从压肋送进料台5一边传送到端铣送进料台7一边,在挡料板16前停住,翻料气缸20带动翻料板18将钢筋拨到端铣送进料台7的送进辊17上,钢筋在送进辊驱动电机12作用下由送进辊17带动向端铣机2方向运动,到达工位后端铣机2工作,完成操作后钢筋由送进辊17传送回端铣送进料台7的适当位置,并有翻料气缸20推动翻料板18带动钢筋到链传送料台Ⅱ8上,进入下道工序;在链传送料台Ⅱ上,链轮驱动电机11带动链轮14和传送链条15运动,钢筋从端铣送进料台7一边传送到滚丝送进料台9一边,在挡料板16前停住,翻料气缸20带动翻料板16将钢筋拨到滚丝送进料台9的送进辊17上,钢筋在送进辊驱动电机12作用下由送进辊17带动向滚丝机3方向运动,到达工位后滚丝机3工作,完成操作后钢筋由送进辊17传送回滚丝送进料台9的适当位置;翻料气缸20带动翻料板18将钢筋拨到收集架10中,收集架10中可选择挡料门19的闭合来选择不同的槽位放料。至此,钢筋丝头加工完成。Referring to Fig. 1, shown in Fig. 2, the steel bar to be processed is placed on the raw material table 4, and the
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| Application Number | Priority Date | Filing Date | Title |
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| CN201020194166.9U CN201960066U (en) | 2010-05-18 | 2010-05-18 | Steel bar extrusion screw rolling machine |
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| CN201020194166.9U CN201960066U (en) | 2010-05-18 | 2010-05-18 | Steel bar extrusion screw rolling machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827298A (en) * | 2015-05-29 | 2015-08-12 | 三峡大学 | Rebar thread rolling machine with end face cutting function |
| CN107651429A (en) * | 2017-10-31 | 2018-02-02 | 河北易达钢筋连接技术有限公司 | A kind of modularization reason material conveyer of end reinforced machining production line |
| CN109848716A (en) * | 2019-04-09 | 2019-06-07 | 时智伟 | Help anchor rod production line |
| CN122007920A (en) * | 2026-04-15 | 2026-05-12 | 中建研科技股份有限公司 | Processing system of steel bar connecting wire head capable of resisting airplane impact |
-
2010
- 2010-05-18 CN CN201020194166.9U patent/CN201960066U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827298A (en) * | 2015-05-29 | 2015-08-12 | 三峡大学 | Rebar thread rolling machine with end face cutting function |
| CN107651429A (en) * | 2017-10-31 | 2018-02-02 | 河北易达钢筋连接技术有限公司 | A kind of modularization reason material conveyer of end reinforced machining production line |
| CN109848716A (en) * | 2019-04-09 | 2019-06-07 | 时智伟 | Help anchor rod production line |
| CN122007920A (en) * | 2026-04-15 | 2026-05-12 | 中建研科技股份有限公司 | Processing system of steel bar connecting wire head capable of resisting airplane impact |
| CN122007920B (en) * | 2026-04-15 | 2026-07-17 | 中建研科技股份有限公司 | Processing system of steel bar connecting wire head capable of resisting airplane impact |
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Owner name: JILIN CONSTRUCTION ENGINEERING GROUP CO., LTD. Free format text: FORMER OWNER: ARCHITECTURE MECHANIZATION BRANCH, CHINESE ACADEMY OF ARCHITECTURE SCIENCES Effective date: 20140310 Free format text: FORMER OWNER: LANGFANG KAIBO BUILDING MACHINERY TECHNOLOGY CO., LTD. Effective date: 20140310 |
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Effective date of registration: 20140310 Address after: 130061 No. 222 East democratic Street, Jilin, Changchun Patentee after: JILIN CONSTRUCTION ENGINEERING GROUP CO., LTD. Address before: 065000 Langfang, Hebei Road, No. 61 Patentee before: Architecture Mechanization Branch, Chinese Academy of Architecture Sciences Patentee before: Langfang Kaibo Building Machinery Technology Co., Ltd. |
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