CN110976816A - Pole group plate lug cast-welding device and method for lead storage battery production - Google Patents
Pole group plate lug cast-welding device and method for lead storage battery production Download PDFInfo
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- CN110976816A CN110976816A CN201911294007.8A CN201911294007A CN110976816A CN 110976816 A CN110976816 A CN 110976816A CN 201911294007 A CN201911294007 A CN 201911294007A CN 110976816 A CN110976816 A CN 110976816A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
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Abstract
The utility model provides a lead accumulator production is with utmost point crowd cast joint device and method, relates to lead accumulator production facility field for the utmost point crowd board that the welding mould loaded, this mould lateral part is equipped with the side ear, includes: the device comprises a feeding support, a material changing support and a cast-weld unit; a PLC control box is arranged on the outer side of the cast-weld unit, a first infrared transmitter and a second infrared transmitter are arranged in the cast-weld unit, the first infrared transmitter and the auxiliary supporting plate are horizontally arranged, the second infrared transmitter and the cast-weld groove are horizontally arranged, the welding frame moves between the first infrared transmitter and the second infrared transmitter, an infrared receiver is arranged on the welding frame, the infrared receiver is electrically connected with the input end of the PLC control box, and the output end of the PLC control box is connected with the telescopic push rod and the electromagnetic absorption block; through set up the support of reloading between the family of pay-off and cast joint unit, with the automatic unloading of going up of cast joint device, reduce manual operation, improve production efficiency.
Description
Technical Field
The invention relates to the field of lead storage battery production equipment, in particular to a polar group plate lug cast-welding device and method for lead storage battery production.
Background
In addition to lithium batteries, lead storage batteries are also a very important battery system. The lead accumulator has the advantages of stable electromotive force during discharging and the disadvantages of small specific energy and strong corrosivity to environment. The lead accumulator has stable working voltage, wide range of use temperature and current, several hundred cycles of charging and discharging, good storage performance and low cost, so it has wide application.
The lead storage battery comprises pole plates, a partition plate, a shell, electrolyte, lead connecting strips, poles and the like, wherein in order to increase the capacity of the storage battery, a plurality of positive plates and a plurality of negative plates are respectively welded in parallel to form a positive plate group and a negative plate group, which are called as a lead storage battery pole group, when the pole group is welded, a plurality of single pole plates are stacked together and placed in a mold, the pole plates on the pole plates are exposed, the welding process is also aimed at welding among the pole plates of the plurality of pole plates, the welding mode is divided into manual welding and mechanical welding, the efficiency of the manual welding mode is low, mechanical welding is mostly adopted in the daily production process, the mechanical welding avoids manual welding operation, but the mold for loading the pole group is sent into an output welding device and still needs manual operation, the operation is inconvenient, and.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a polar group plate lug cast-welding device and method for lead storage battery production.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
the utility model provides a lead accumulator production is with utmost point crowd cast joint device for the utmost point crowd board that the welding mould loaded, this mould lateral part is equipped with the side ear, includes:
the feeding support is provided with a feeding slideway;
the automatic material changing device comprises a material changing support, wherein a material changing slide way is arranged on the material changing support and is perpendicular to a feeding slide way, a material frame is mounted on the material changing slide way, a partition plate is arranged at the upper part of the material frame and divides the upper part of the material frame into two unit lattices in an equable manner, a push plate is arranged on one side of one unit lattice, which is opposite to the partition plate, and the side part of the other unit lattice is connected with an output end of an electric push rod which is fixed on the material changing support and pushes the material frame to slide on the material changing slide way;
the device comprises a cast-weld unit, a feeding slide rail, an electric lifting slide rail, a cast-weld seat, a welding frame, a telescopic push rod, an electromagnetic suction block and a cast-weld groove, wherein the cast-weld unit is provided with a bin door, the bin door and the feeding slide rail are symmetrically arranged on two sides of a material changing support;
a rotating shaft is mounted on a feeding support, which is far away from one end of the material changing frame, of the feeding slide way, one end of the rotating shaft is connected with an output shaft of a stepping motor, a turning plate is fixedly mounted on the rotating shaft, an electromagnet is fixed on the upper end face of the turning plate, blocking plates are respectively and fixedly mounted on two sides of the feeding support, the feeding slide way is located between the two blocking plates, a first hydraulic push rod is fixedly mounted on the upper portions of the blocking plates, the first hydraulic push rod is parallel to the feeding slide way, and a material pushing frame is fixedly mounted at the;
a PLC control box is arranged on the outer side of the cast-weld unit, a first infrared transmitter and a second infrared transmitter are arranged in the cast-weld unit, the first infrared transmitter and an auxiliary supporting plate are horizontally arranged, the second infrared transmitter and a cast-weld groove are horizontally arranged, the welding frame moves between the first infrared transmitter and the second infrared transmitter, an infrared receiver is arranged on the welding frame, the infrared receiver is electrically connected with the input end of the PLC control box, and the output end of the PLC control box is connected with a telescopic push rod and an electromagnetic suction block;
the utility model discloses a welding jig, including baffle and welding frame, electric putter, baffle and welding frame, be equipped with first infrared sensor and second infrared sensor on baffle and the welding frame respectively, PLC control box input is connected respectively to first infrared sensor and second infrared sensor, whether first infrared sensor is arranged in the cell of keeping away from electric putter one side on the response material frame to have the mould, whether second infrared sensor is used for responding to the welding frame and goes up to have the mould.
Furthermore, the welding frame is of a U-shaped structure, and the opening end of the U-shaped structure faces the material changing support.
Furthermore, a material shifting rod is fixed to the lower portion of the material pushing frame, a shifting block is hinged to the bottom end of the material shifting rod, and a limiting block is fixedly mounted at the lower end of the material shifting rod, close to one side of the turning plate.
Furthermore, two unit grids on the material frame are respectively provided with an auxiliary supporting plate, and the auxiliary supporting plates are parallel to the feeding slide way.
Furthermore, the maximum stroke distance of the electric push rod is equal to the width of one unit grid on the material rack.
A welding method of a pole group cast-weld device for lead storage battery production comprises the following steps:
1) an operator inserts a storage battery pole group into a mold, then the loaded mold pole group is placed on a turning plate upwards, a stepping motor drives the turning plate to rotate, so that the pole group on the mold is placed on a feeding slideway downwards, a first hydraulic push rod on a feeding support pushes a material pushing frame to move, at the moment, an electric push rod retracts, a unit lattice on one side of the material frame, far away from the electric push rod, is aligned with the feeding slideway, and a shifting block on the material pushing frame pushes the mold to enter the unit lattice on the material frame;
2) the second infrared sensor detects whether a die exists on the welding frame or not and transmits a signal to the PLC control box, when the die exists on the welding frame, the PLC control box controls the electric push rod to stretch out and controls the first hydraulic push rod to stop working, so that the cell close to one side of the electric push rod on the material frame is aligned with the bin gate of the welding unit, the welding frame is lifted to the position of the first infrared transmitter, after the telescopic push rod stretches out to push the die into the cell, when the die does not exist on the welding frame, the PLC control box controls the electric push rod to retract, at the moment, the cell far away from the electric push rod on the material frame is aligned with the feeding slideway, the PLC control box controls the first hydraulic push rod to work, and the die on the feeding slideway is pushed into the cell;
3) there is the mould on first infrared sensor senses the material frame, with in signal transmission to the PLC control box, the first hydraulic pressure push rod stop work of PLC control box control to control welding frame rises to first infra-red transmitter position, flexible push rod stretches out and the mould in the piece work absorption unit check is inhaled to the electromagnetism, and after the completion, flexible push rod contracts back, draws in the mould to the welding frame in, and the welding frame moves down to the utmost point crowd on the mould and welds in the cast welding groove.
The invention has the beneficial effects that:
the automatic feeding and discharging device is simple in structure, the material changing support is arranged between the feeding device and the cast-weld unit, the cast-weld device can automatically feed and discharge materials, manual operation is reduced, and production efficiency is improved.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a structural view of the installation of the power slide in the cast-on-place unit of the present invention;
FIG. 4 is a cross-sectional view of a feeder carriage of the present invention;
FIG. 5 is a top view of the feeder carriage of the present invention;
FIG. 6 is a view showing a structure of a brush installation structure according to the present invention;
FIG. 7 is a view of the first and second IR emitters of the present invention;
FIG. 8 is a view illustrating an installation structure of a first infrared sensor and a second infrared sensor according to the present invention;
in the figure: 1. a feeding bracket; 2. a material changing bracket; 3. a cast-weld unit; 12. a feeding chute; 13. a material changing slideway; 14. a material rack; 15. a partition plate; 16. pushing the plate; 17. an electric push rod; 31. a bin gate; 32. an electric lifting slide rail; 33. a cast-weld seat; 34. welding a frame; 35. a telescopic push rod; 36. an electromagnetic attraction block; 37. casting and welding a groove; 41. auxiliary supporting plates; 51. an electric slideway; 52. fixing the rod; 53. a squeegee; 61. a rotating shaft; 62. a stepping motor; 63. turning over a plate; 64. an electromagnet; 65. a sideboard; 66. a first hydraulic push rod; 67. a material pushing frame; 68. a material poking rod; 69. shifting blocks; 601. a limiting block; 71. a second hydraulic push rod; 72. a dust collection box; 73. a dust collection pipe; 74. a fan; 75. a bag-type dust collector; 81. a rotating rod; 82. a drive shaft; 83. a drive motor; 84. a brush; 91. a PLC control box; 92. a first infrared emitter; 93. a second infrared emitter; 94. an infrared receiver; 95. a first infrared induction sensor; 96. and a second infrared induction sensor.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
Example 1
As shown in fig. 1 and 2; the utility model provides a lead accumulator production is with utmost point crowd cast joint device for the utmost point crowd board that the welding mould loaded, this mould lateral part is equipped with the side ear, its characterized in that includes:
the device comprises a feeding support 1, wherein a feeding slideway 12 is arranged on the feeding support;
the automatic feeding device comprises a material changing support 2, wherein a material changing slide rail 13 is arranged on the material changing support, the material changing slide rail 13 is perpendicular to a feeding slide rail 12, a material frame 14 is installed on the material changing slide rail 13, a partition plate 15 is arranged on the upper portion of the material frame 14, the partition plate 15 divides the upper portion of the material frame 14 into two unit lattices in a halving mode, a push plate 16 is arranged on one side of one unit lattice, which is opposite to the partition plate 15, the side portion of the other side of the unit lattice is connected with an output end of an electric push rod 17, the electric push rod 17 is fixed on the material changing support 2, and the electric push rod 17 pushes;
cast joint unit 3, cast joint unit 3 is equipped with door 31, door 31 sets up in reloading support 2 both sides with pay-off slide 12 symmetry, the inside electric lift slide rail 32 that is equipped with of cast joint unit 3, install cast joint seat 33 on the electric lift slide rail 32, be fixed with weld holder 34 on the cast joint seat 33, weld holder 34 is the U-shaped structure, and U-shaped structure open end is towards reloading support 2, and U-shaped structure middle part is fixed with telescopic push rod 35, telescopic push rod 35 output end is fixed with electromagnetism absorption block 36, weld holder 34 lower part is equipped with cast joint groove 37.
Two unit grids on the material rack 14 are respectively provided with an auxiliary supporting plate 41, and the auxiliary supporting plates 41 are parallel to the feeding slide way 12.
The maximum travel distance of the electric push rod 17 is equal to the width of one cell on the material rack 14.
The working principle is as follows: a mould for loading polar plates is placed on a feeding slideway 1 and moves to one side of a material changing support 2 along a feeding slideway 12, the material frame 14 is arranged on the material changing support 2 at the tail end of the feeding slideway 12, the mould enters a unit cell on the material frame 14, an electric lifting slide rail 32 on a cast-weld unit drives a welding frame 34 to lift, so that the welding frame 34 is horizontal to an auxiliary supporting plate 41, a telescopic push rod 35 on the welding frame 34 extends, after an electromagnetic suction block 36 at the end of the telescopic push rod 35 adsorbs the mould, the telescopic push rod 35 retracts, the mould is pulled to move to the welding frame 34, the electric lifting slide rail 32 descends, so that lugs of polar group plates on the mould are inserted into a cast-weld groove 37 at the lower part, welding of the polar group lugs is realized, after welding is finished, the electric lifting slide rail 32 drives the welding frame 34 to lift to the horizontal position of the auxiliary supporting plate 41, the telescopic push rod 35 extends out, and pushes, an electric push rod 17 on the material changing support 2 pushes the material rack 14 to move, the die welded in one cell is taken out, and the die to be welded enters a new die to be welded in the other cell; and the electromagnetic attraction block 36 and the telescopic push rod 35 on the cast-weld unit enter the welding unit for re-welding.
Example 2
Based on the embodiment 1, the optimization is further carried out, as shown in FIG. 3; welding unit 3 is inside to be fixed with electronic slide 51, electronic slide 51 is equipped with two and is located the cast joint groove 37 both sides respectively, installs dead lever 52 between two electronic slides 51, fixed mounting has scraper blade 53 on the dead lever 52, scraper blade 53 is located inside the cast joint groove 37. The casting and welding tank 37 is filled with lead liquid, and the bottom end of the scraper 53 is positioned at the lower part of the liquid level of the lead liquid.
The electromagnetic suction block 36 is behind adsorbing the mould, and the telescopic push rod 35 retracts, and the mould that needs to weld the utmost point crowd that needs to be loaded this moment is located the welding frame 34, and when the electric lift slide rail 32 drove the welding frame 34 and moves down, electric slide 51 drove the horizontal migration of dead lever 52, and the scraper blade 53 on the removal in-process fixed plate 52 scrapes the lead slag on the upper layer of the lead liquid in the cast joint groove 37 and gets, prevents that the lead slag from influencing utmost point crowd welding, improves welding quality.
Example 3
Based on the embodiment 2, the optimization is further carried out, as shown in fig. 4 and 5; the material changing device is characterized in that a rotating shaft 61 is mounted on a feeding support 1, which is far away from one end of a material changing support 2, of the feeding slide 1, one end of the rotating shaft 61 is connected with an output shaft of a stepping motor 62, a turning plate 63 is fixedly mounted on the rotating shaft 61, an electromagnet 64 is fixed on the upper end face of the turning plate 63, blocking plates 65 are respectively and fixedly mounted on two sides of the feeding support 4, the feeding slide 12 is located between the two blocking plates 65, a first hydraulic push rod 66 is fixedly mounted on the upper portions of the blocking plates 65, the first hydraulic push rod 66 is parallel to the feeding slide 12, a material pushing frame 67 is fixedly mounted at the output end of the first hydraulic push rod 66, a material stirring rod 68 is fixed on the lower portion of the material pushing frame 67, a stirring block 69 is hinged to the bottom end of.
When the pole group is inserted into the mold for fixing manually, in order to ensure the orderly arrangement of the pole group, the pole group is usually inserted upwards into the mold, the pole group is placed upwards, the pole group is inconvenient to weld, the mold pole group inserted into the storage battery pole group is placed upwards on the turning plate 63, the electromagnet 64 on the turning plate 63 adsorbs the mold to fix the mold, the stepping motor 62 drives the rotating shaft 61 to rotate, the turning plate 63 is driven to turn over, the turning plate 63 carries the mold to turn over, the mold is placed on the feeding slideway 12, the first hydraulic push rod 66 pushes the material pushing frame 67 to move, the shifting block 69 at the lower end of the shifting rod 68 on the material pushing frame 67 contacts the mold, when the first hydraulic push rod 66 extends, the shifting block 69 is limited by the limiting block 601 and cannot rotate, when the first hydraulic push rod 66 extends, the shifting block 69 pushes the mold to move towards the material changing support 2 side by the side of the mold, so as to realize the inverted feeding of the pole group inserted into the mold, the welding of the pole groups is convenient.
Example 4
On the basis of example 3, as shown in fig. 4; the last male utmost point crowd of mould is gone up and is infected with the dust easily in the loading process, and the utmost point crowd that has the dust influences utmost point crowd welding effect, through pay-off slide 12 is equipped with two, the mould is located between two pay-off slides 12, and the side ear of mould lateral part is taken and is leaned on pay-off slide 12 upper portion, pay-off slide 12 is fixed at second hydraulic push rod 71, is fixed with dust collection box 72 on the pay-off support 1 between two pay-off slides 12, dust collection box 72 upper end mouth is uncovered, dust collection box 72 is located pay-off slide 12 lower part.
The maximum height of the second hydraulic push rod 71 for pushing the feeding slideway 12 to rise is horizontal to the auxiliary supporting plate 41.
The bottom of the dust suction box 72 is connected with a dust suction pipe 73, the dust suction pipe 73 is connected with an air suction opening of the fan 74, and an air outlet of the fan 74 is connected with a bag-type dust collector 75.
The mould that loads utmost point crowd moves on pay-off slide 12, and in the removal process, because the utmost point crowd on the mould is placed downwards, through set up dust suction box 72 on pay-off support 1 in pay-off slide 12 lower part, utilize second hydraulic push rod 71 to promote pay-off slide 12 and reciprocate, when pay-off slide 12 moves down, utmost point crowd on the mould inserts in dust suction box 72, utilizes dust suction box 72 to clear up the dust on the utmost point crowd, reduces the influence of dust to utmost point crowd welding.
Example 5
On the basis of example 5, as shown in fig. 6; dust is stained with and is difficult for dropping on the utmost point crowd, through install bull stick 81 on the dust collection box 72, bull stick 81 one end is worn out the dust collection box 72 and is passed through gear connection drive shaft 82, drive shaft 82 installs on pay-off support 1, driving motor 83 is connected to drive shaft 82 one end, install brush 84 on the bull stick 81, brush 84 is located inside the dust collection box 72.
The driving shaft 82 is driven by the driving motor 83 to rotate, the driving shaft 82 drives the rotating rod 81 to rotate, and then the brush 84 rotates, when the pole group is inserted into the dust collection box 72, the brush 84 rotates to scrape the pole group, and dust attached to the surface of the pole group is removed.
Example 6
Fig. 7 and 8 show the results of real-time example 3; 3 outsides of cast joint unit are equipped with PLC control box 91, the inside first infra-red transmitter 92 and the second infra-red transmitter 93 that is equipped with of cast joint unit 3, first infra-red transmitter 92 and the setting of supplementary fagging 41 level, second infra-red transmitter 93 and cast joint groove 37 upper end mouth level set up, weld holder 34 removes between first infra-red transmitter 92 and second infra-red transmitter 93, be provided with infrared receiver 94 on the weld holder 34, infrared receiver 94 electric connection PLC control box 91 input, flexible push rod 35 and electromagnetism are inhaled piece 36 to PLC control box 91 output connection.
The first hydraulic push rod 66 and the second hydraulic push rod 71 are respectively provided with an electromagnetic valve on a hydraulic pipeline, a time relay is respectively arranged in a connecting circuit of the two electromagnetic valves, the time relay is connected to the output end of the PLC control box 91, and when the second hydraulic push rod 71 contracts, the first hydraulic push rod 66 stops working.
A pole group cast-weld method for lead storage battery production comprises the following steps:
1) an operator inserts a storage battery pole group into a mold, then the loaded mold pole group is placed on a turning plate upwards, a stepping motor drives the turning plate to rotate, so that the pole group on the mold is placed on a feeding slideway downwards, a first hydraulic push rod on a feeding support pushes a material pushing frame to move, at the moment, an electric push rod retracts, a unit lattice on one side of the material frame, far away from the electric push rod, is aligned with the feeding slideway, and a shifting block on the material pushing frame pushes the mold to enter the unit lattice on the material frame;
2) the second infrared sensor detects whether a die exists on the welding frame or not and transmits a signal to the PLC control box, when the die exists on the welding frame, the PLC control box controls the electric push rod to stretch out and controls the first hydraulic push rod to stop working, so that the cell close to one side of the electric push rod on the material frame is aligned with the bin gate of the welding unit, the welding frame is lifted to the position of the first infrared transmitter, after the telescopic push rod stretches out to push the die into the cell, when the die does not exist on the welding frame, the PLC control box controls the electric push rod to retract, at the moment, the cell far away from the electric push rod on the material frame is aligned with the feeding slideway, the PLC control box controls the first hydraulic push rod to work, and the die on the feeding slideway is pushed into the cell;
3) there is the mould on first infrared sensor senses the material frame, with in signal transmission to the PLC control box, the first hydraulic pressure push rod stop work of PLC control box control to control welding frame rises to first infra-red transmitter position, flexible push rod stretches out and the mould in the piece work absorption unit check is inhaled to the electromagnetism, and after the completion, flexible push rod contracts back, draws in the mould to the welding frame in, and the welding frame moves down to the utmost point crowd on the mould and welds in the cast welding groove.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a lead accumulator production is with utmost point crowd cast joint device for the utmost point crowd board that the welding mould loaded, this mould lateral part is equipped with the side ear, its characterized in that includes:
the feeding support is provided with a feeding slideway;
the automatic material changing device comprises a material changing support, wherein a material changing slide way is arranged on the material changing support and is perpendicular to a feeding slide way, a material frame is mounted on the material changing slide way, a partition plate is arranged at the upper part of the material frame and divides the upper part of the material frame into two unit lattices in an equable manner, a push plate is arranged on one side of one unit lattice, which is opposite to the partition plate, and the side part of the other unit lattice is connected with an output end of an electric push rod which is fixed on the material changing support and pushes the material frame to slide on the material changing slide way;
the device comprises a cast-weld unit, a feeding slide rail, an electric lifting slide rail, a cast-weld seat, a welding frame, a telescopic push rod, an electromagnetic suction block and a cast-weld groove, wherein the cast-weld unit is provided with a bin door, the bin door and the feeding slide rail are symmetrically arranged on two sides of a material changing support;
a rotating shaft is mounted on a feeding support, which is far away from one end of the material changing frame, of the feeding slide way, one end of the rotating shaft is connected with an output shaft of a stepping motor, a turning plate is fixedly mounted on the rotating shaft, an electromagnet is fixed on the upper end face of the turning plate, blocking plates are respectively and fixedly mounted on two sides of the feeding support, the feeding slide way is located between the two blocking plates, a first hydraulic push rod is fixedly mounted on the upper portions of the blocking plates, the first hydraulic push rod is parallel to the feeding slide way, and a material pushing frame is fixedly mounted at the;
a PLC control box is arranged on the outer side of the cast-weld unit, a first infrared transmitter and a second infrared transmitter are arranged in the cast-weld unit, the first infrared transmitter and an auxiliary supporting plate are horizontally arranged, the second infrared transmitter and a cast-weld groove are horizontally arranged, the welding frame moves between the first infrared transmitter and the second infrared transmitter, an infrared receiver is arranged on the welding frame, the infrared receiver is electrically connected with the input end of the PLC control box, and the output end of the PLC control box is connected with a telescopic push rod and an electromagnetic suction block;
the utility model discloses a welding jig, including baffle and welding frame, electric putter, baffle and welding frame, be equipped with first infrared sensor and second infrared sensor on baffle and the welding frame respectively, PLC control box input is connected respectively to first infrared sensor and second infrared sensor, whether first infrared sensor is arranged in the cell of keeping away from electric putter one side on the response material frame to have the mould, whether second infrared sensor is used for responding to the welding frame and goes up to have the mould.
2. The pole group cast-welding device for producing the lead storage battery as claimed in claim 1, wherein the welding frame is in a U-shaped structure, and the open end of the U-shaped structure faces the reloading bracket.
3. The pole group cast-weld device for producing lead-acid storage batteries according to claim 1, wherein a kick-off lever is fixed at the lower part of the material pushing frame, a kick-off block is hinged at the bottom end of the kick-off lever, and a limit block is fixedly installed at the lower end of the kick-off lever close to one side of the turning plate.
4. The pole group cast-welding device for producing lead-acid storage batteries according to claim 1, wherein two unit grids on the material frame are respectively provided with an auxiliary supporting plate, and the auxiliary supporting plates are parallel to the feeding slide way.
5. The pole group cast-welding device for producing the lead storage battery as claimed in claim 1, wherein the maximum stroke distance of the electric push rod is equal to the width of one unit cell on the material frame.
6. The welding method of the pole group cast-welding device for producing the lead storage battery obtained by the method in the claims 1 to 6 comprises the following steps:
1) an operator inserts a storage battery pole group into a mold, then the loaded mold pole group is placed on a turning plate upwards, a stepping motor drives the turning plate to rotate, so that the pole group on the mold is placed on a feeding slideway downwards, a first hydraulic push rod on a feeding support pushes a material pushing frame to move, at the moment, an electric push rod retracts, a unit lattice on one side of the material frame, far away from the electric push rod, is aligned with the feeding slideway, and a shifting block on the material pushing frame pushes the mold to enter the unit lattice on the material frame;
2) the second infrared sensor detects whether a die exists on the welding frame or not and transmits a signal to the PLC control box, when the die exists on the welding frame, the PLC control box controls the electric push rod to stretch out and controls the first hydraulic push rod to stop working, so that the cell close to one side of the electric push rod on the material frame is aligned with the bin gate of the welding unit, the welding frame is lifted to the position of the first infrared transmitter, after the telescopic push rod stretches out to push the die into the cell, when the die does not exist on the welding frame, the PLC control box controls the electric push rod to retract, at the moment, the cell far away from the electric push rod on the material frame is aligned with the feeding slideway, the PLC control box controls the first hydraulic push rod to work, and the die on the feeding slideway is pushed into the cell;
3) there is the mould on first infrared sensor senses the material frame, with in signal transmission to the PLC control box, the first hydraulic pressure push rod stop work of PLC control box control to control welding frame rises to first infra-red transmitter position, flexible push rod stretches out and the mould in the electromagnetism magnet work absorption cell, and after the completion, flexible push rod contracts back, draws in the mould to the welding frame in, and the welding frame moves down to and welds the utmost point crowd on the mould in the welding groove.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911294007.8A CN110976816A (en) | 2019-12-16 | 2019-12-16 | Pole group plate lug cast-welding device and method for lead storage battery production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911294007.8A CN110976816A (en) | 2019-12-16 | 2019-12-16 | Pole group plate lug cast-welding device and method for lead storage battery production |
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| CN110976816A true CN110976816A (en) | 2020-04-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111590932A (en) * | 2020-06-03 | 2020-08-28 | 河南泰田重工机械制造有限公司 | Glass steel mould pressing feeding device |
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| CN109290551A (en) * | 2018-06-08 | 2019-02-01 | 天能集团（河南）能源科技有限公司 | A kind of efficient automatic cast welding storage battery production system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111590932A (en) * | 2020-06-03 | 2020-08-28 | 河南泰田重工机械制造有限公司 | Glass steel mould pressing feeding device |
| CN111590932B (en) * | 2020-06-03 | 2021-10-12 | 河南泰田重工机械制造有限公司 | Glass steel mould pressing feeding device |
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