CN206076378U - Full automatic bottom powder filling system - Google Patents

Full automatic bottom powder filling system Download PDF

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Publication number
CN206076378U
CN206076378U CN201621073558.3U CN201621073558U CN206076378U CN 206076378 U CN206076378 U CN 206076378U CN 201621073558 U CN201621073558 U CN 201621073558U CN 206076378 U CN206076378 U CN 206076378U
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CN
China
Prior art keywords
powder
hopper
connection
frock
full
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Withdrawn - After Issue
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CN201621073558.3U
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Chinese (zh)
Inventor
王晓亮
康广健
梁莹利
李京兵
刘开
郑晶
高健
何龙
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ZIBO XINXU POWER SUPPLY TECHNOLOGY Co Ltd
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ZIBO XINXU POWER SUPPLY TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Basic Packing Technique (AREA)

Abstract

This utility model is related to a kind of Full automatic bottom powder filling system and technique, belong to tube type lead-acid accumulator production technical field, connect mixed powder elevator including the mixed powder device of weighing, mixed powder elevator, quantitative powder spiral, some full-automatic powder-filling machine fros, some low pressure pulse dust removers, the mixed powder device of weighing, mixed powder elevator connects full-automatic powder-filling machine fro by quantitative powder spiral, full-automatic powder-filling machine fro correspondence connection low pressure pulse dust remover, full-automatic powder-filling machine fro and low pressure pulse dust remover are respectively connected with powder filling and return powder spiral.The system design is reasonable, it is accurately controlled raw material ratio to weigh, it is automatically obtained powder to be sufficiently mixed, avoid human body and lead dust directly contact, by the way of advance back cover, after the completion of powder filling, automatic bottom is realized in device interior, prevented harm of the Hydrocerussitum (Ceruse) to human body during back cover, revolutionize original production model, convenient use and maintaining.

Description

Full automatic bottom powder filling system
Technical field
This utility model is related to a kind of Full automatic bottom powder filling system, belongs to tube type lead-acid accumulator production technical field.
Background technology
At present, the positive plate production in tube type lead-acid accumulator production field adopts the pattern of back cover after first powder filling, because Flying upward for Hydrocerussitum (Ceruse) is easily caused for this production model, the harm to human body is very big, national appearance policy is not allowed to use and is somebody's turn to do Production model, and existing apparatus adopt the mode of vibration of mode of vibration for cam-type structure and the mode of electric and magnetic oscillation, deposit respectively In the big and flimsy shortcoming of noise.
Utility model content
According to deficiency of the prior art above, the technical problems to be solved in the utility model is:There is provided a kind of full-automatic Back cover powder filling system, meets national requirements, by the way of advance back cover, realizes automatic sealing package in device interior after the completion of powder filling Bottom, has prevented harm of the Hydrocerussitum (Ceruse) to human body during back cover, changes existing production model.
Full automatic bottom powder filling system described in the utility model, including weigh mixed powder device, mixed powder elevator, it is quantitative under Powder spiral, some full-automatic powder-filling machine fros, some low pressure pulse dust removers, the mixed powder elevator of the mixed powder device connection of weighing, mixed powder are carried Liter machine passes through quantitative powder spiral and connects full-automatic powder-filling machine fro, and full-automatic powder-filling machine fro correspondence connects low pressure pulse dust remover, entirely certainly Dynamic powder-filling machine fro and low pressure pulse dust remover are respectively connected with powder filling and return powder spiral;
Full-automatic powder-filling machine fro includes whole machine frame, and whole machine frame is provided with frock locking device, frock opening device, movement Frame device, frock transporter, vibration platen device, upset brush dust device, automatic bottom device and quantitative powder device;
Weighing mixed powder device includes supply assembly, meausring apparatus, mixed powder device and control system, and the supply assembly is at least Two groups are arranged, meausring apparatus is set below the discharging opening of supply assembly, the meausring apparatus includes hopper, and correspondence hopper is arranged and claimed Sensor is retransmitted, feed hopper bottom outlet arranges discharge valve, and feed hopper bottom outlet is by the mixed powder device of mixed powder inlet pipe connection, the mixed powder Device includes powder mixing tube, and on powder mixing tube, the mixed powder inlet pipe of correspondence arranges mixed powder charging aperture, and powder mixing tube bottom is mixed by outlet valve connection Powder discharging spiral, arranges shaft in the powder mixing tube, shaft one end is stretched out powder mixing tube and driven by driving means and rotates, confession Material component, LOAD CELLS, discharge valve, driving means, outlet valve and mixed powder discharging spiral are connected to control system.
Frock locking device includes mounting bracket, and mounting bracket is provided with lower installing rack, and lower installing rack is provided with glide path With the first push cylinder, upper installing rack, the upper installing rack of piston rod connection of the first push cylinder, upper installing rack are housed on glide path One end is provided with tight locking button and rotation binding clasp, and upper installing rack is provided with sliding way and the second push cylinder, equipped with upper on sliding way Installing plate, the piston rod connection upper mounting plate of the second push cylinder, upper mounting plate are provided with rotary cylinder, the piston of rotary cylinder Bar connects pusher dog;
Frock opening device includes supporting frame, and supporting frame upper end is provided with wire-winding unit, and supporting frame lower end is equipped with and pushes away Supply gas cylinder and horizontal slide rail, tilt slide is housed on horizontal slide rail, push cylinder connection tilt slide, equipped with sliding on tilt slide Dynamic dolly, sliding machine are provided with form clamp;
Frock transporter includes horizontal transferring platform and lower lifting transferring platform, and upper horizontal transferring platform both sides are provided with Roller, upper horizontal transferring platform are provided with lift cylinder, the lower lifting transferring platform of lift cylinder piston rod connection, lower lifting transhipment Platform one end is provided with lower powder interface, and lower lifting transferring platform is provided with the compression cylinder of vertical direction;
Vibration platen device includes support, and base is arranged above support, and vibration table, the vibration are provided with above base The bottom of table top is provided with vibrating motor, and elastic supporting member for supporting optical member is provided between vibration table and base, correspondence on vibration table Pre- back cover grid workpiece is provided with and holds down assembly;
Upset brush dust device includes brush dust mechanism and is located at brush dust mechanism side frock switching mechanism, and brush dust mechanism includes machine Frame, in frame, both sides are provided with vertical rail, and moving cart is housed on vertical rail, and moving cart is provided with rotating shaft, covers in rotating shaft There are cleaning brush, the connection rotation driving of rotating shaft one end, frame is provided with lift cylinder, and the piston rod connection movement of lift cylinder is little Car;Frock switching mechanism includes overturning platform, is provided with tumble cylinder, the piston rod articulated linkage of tumble cylinder below upset platform One end, connecting rod other end connection upset platform;
Automatic bottom device includes frame, and frame is provided with lifting body and eccentric bottom closing mechanism, eccentric bottom closing mechanism position Above lifting body;Jacking apparatus include that jacking drives, and jacking drives upper end connection lifting platform;Eccentric bottom closing mechanism includes Oscillating plate, oscillating plate upper surface are provided with eccentric shaft, and eccentric shaft connection rotation driving, oscillating plate upper surface are provided with connection guide post, Eccentric shaft and connection guide post are mounted in frame, are cased with back-moving spring on connection guide post;
Quantitative powder device includes quantitative powder hopper, and quantitative powder hopper upper end is provided with pneumatic gate valve, quantitative powder Hopper is provided with stuff level switch and lower stuff level switch, and loose metal axle is provided with quantitative powder hopper, and powder poker is housed on loose metal axle, Loose metal axle is driven by reducing motor, and powder poker side is provided with powder blocking plate, and powder blocking plate connects adjusting means, and powder blocking plate side is provided with Feed opening, feed opening correspondence is above lower powder interface.
Preferably, wire-winding unit includes installing plate, and motor and the coiling rolling being connected with motor output end are housed on installing plate Wheel, is wound with draught line on coiling roller, draught line one end is connected with traction hook.
Preferably, upper horizontal transferring platform is provided with lead column, the lower lifting transferring platform of lead column lower end connection.
Preferably, lower powder interface lower end is provided with claw.
Preferably, vertical rail of the moving cart both sides by four rolling with both sides in frame coordinates.
Preferably, two push cylinders are provided with above lifting platform, two push cylinders are in 90 ° of angles.
Preferably, elastic supporting member for supporting optical member includes hollow support shaft and support spring, and the support spring is fixed on support shaft It is internal.
Preferably, hold down assembly including actuator and pressure strip is compressed, hold-down apertures are set on the pressure strip, compress and drive Part movable end compresses pre- back cover grid workpiece by hold-down apertures.
Preferably, pneumatic gate valve connection quantitative powder spiral.
Preferably, supply assembly includes elevator and storage bin hopper, and the lift outlet connects storage bin hopper import.
Preferably, storage bin hopper includes feed bin main body, and the feed bin body top arranges upper cover plate, storing is arranged on upper cover plate Bucket import, the feed bin bottom part body arrange discharge nozzle, and discharge nozzle is correspondingly arranged discharging spiral, discharging opening is arranged on discharge nozzle.
Preferably, feed bin body top and bottom are respectively provided with stuff level switch and lower stuff level switch, upper stuff level switch and Lower stuff level switch is respectively connecting to control system.
Preferably, feed bin body side wall is set to incline structure, fixes vibrating motor on the sloped sidewall.
Preferably, hopper is supported by sensor support base, and LOAD CELLS is arranged between sensor support base and hopper.
Preferably, hopper outer wall fixes vibrating motor.
Preferably, interval setting stirring wing on shaft, adjacent two stirring wing are mutually perpendicular to.
Preferably, stirring wing includes substrate and fin, and substrate is set to Rhizoma Sparganii wimble structure, and triangular pyramid is fixed on by fixing axle On shaft, two panels curved fins are set in triangular pyramid and the farthest one side of shaft vertical dimension.
Preferably, driving means adopt motor, the machine shaft to drive shaft to rotate by actuating device.
The technique of powder filling is carried out using Full automatic bottom closed powder filling system, is comprised the following steps that:
1st, red lead powder and Hydrocerussitum (Ceruse) are carried out weighing mixed powder according to formula by weighing mixed powder device;
2nd, weigh mixed powder and quantitative powder device is sent to by quantitative powder spiral;
3rd, while mixing powder feeding, the grid with pre- back cover is put into closed powder filling work by full-automatic powder-filling machine fro work In dress, the locking put with frock of grid is completed by frock opening device and frock locking device;
4th, powder filling frock is transported to by vibration platen device by mobile stand device, powder filling transporter is in place, quantitatively Lower powder device is to powder filling transporter blanking;
5th, vibration platen device is filled into Hydrocerussitum (Ceruse) inside comb by vibration, completes powder filling;
6th, overturning brush dust device carries out once inside out brush dust to powder filling frock;
7th, the back cover of pre- envelope is driven into automatic bottom device the inside of grid, completes back cover;
8th, overturn brush dust device carries out secondary upset brush dust to powder filling frock;
9th, by frock locking device and frock opening device complete frock unblock and powder filling back cover after the completion of grid take Go out;
10th, grid is put into pickling device carries out pickling and flushing;
11st, send into hothouse to be dried.
This utility model is had an advantageous effect in that compared with prior art:
Full automatic bottom powder filling system is reasonable in design, is accurately controlled raw material ratio and weighs, is automatically obtained powder abundant Mixing, it is to avoid human body and lead dust directly contact, by the way of advance back cover, realizes automatic sealing package in device interior after the completion of powder filling Bottom, has prevented harm of the Hydrocerussitum (Ceruse) to human body during back cover, has revolutionized original production model;Employ two bias to shake The mode of galvanic electricity machine antiport, with the size of Frequency Converter Control amplitude, had both reduced noise and in turn ensure that the life-span, while convenient Operation and maintenance is maintained.
Description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is axonometric chart of the present utility model;
Fig. 3 is the front view of full-automatic powder-filling machine fro;
Fig. 4 is the left view of full-automatic powder-filling machine fro;
Fig. 5 is the axonometric chart of frock locking device;
Fig. 6 is the front view of frock locking device;
Fig. 7 is the structural representation of frock opening device;
Fig. 8 is the axonometric chart of frock transporter;
Fig. 9 is the front view of frock transporter;
Figure 10 is the front view of vibration platen device;
Figure 11 is the left view of vibration platen device;
Figure 12 is the axonometric chart of vibration platen device;
Figure 13 is the axonometric chart for overturning brush dust device;
Figure 14 is the front view for overturning brush dust device;
Figure 15 is the axonometric chart of automatic bottom device;
Figure 16 is the front view of automatic bottom device;
Figure 17 is the front view of quantitative powder device;
Figure 18 is the right view of quantitative powder device;
Figure 19 is the structural representation for weighing mixed powder device;
Figure 20 is storage bin hopper structural representation;
Figure 21 is meausring apparatus structural representation;
Figure 22 is mixed powder apparatus structure schematic diagram;
Figure 23 is shaft structural representation.
In figure:Ith, weigh mixed powder device;IIth, mix powder elevator;IIIth, quantitative powder spiral;IVth, full-automatic powder-filling machine fro;Ⅴ、 Powder spiral is returned in powder filling;VIth, low pressure pulse dust remover;1st, frock locking device;2nd, frock opening device;3rd, mobile stand device; 4th, frock transporter;5th, vibration platen device;6th, overturn brush dust device;7th, automatic bottom device;8th, quantitative powder device;9、 Powder filling frock;10th, whole machine frame;11st, supply assembly;12nd, meausring apparatus;13rd, mix powder device;14th, hopper;15th, weighing and sensing Device;16th, discharge valve;17th, mix powder inlet pipe;18th, powder mixing tube;19th, mix powder charging aperture;20th, outlet valve;21st, mix powder discharging spiral; 22nd, shaft;23rd, driving means;24th, elevator;25th, storage bin hopper;26th, storage bin hopper import;27th, feed bin main body;28th, upper lid Plate;29th, discharge spiral;30th, discharging opening;31st, upper stuff level switch;32nd, lower stuff level switch;33rd, vibrating motor;34th, sensor Seat;35th, discharge nozzle;36th, manual discharge port;37th, stirring wing;38th, substrate;39th, fin;40th, actuating device;41st, fixing axle;1- 1st, mounting bracket;1-2, lower installing rack;1-3, the first push cylinder;1-4, upper installing rack;1-5, the second push cylinder;1-6, on Installing plate;1-7, rotary cylinder;1-8, tight locking button;1-9, pusher dog;1-10, rotation binding clasp;2-1, supporting frame;2-2, installation Plate;2-3, motor;2-4, coiling roller;2-5, push cylinder;2-6, horizontal slide rail;2-7, tilt slide;2-8, sliding machine; 2-9, form clamp;4-1, upper horizontal transferring platform;4-2, lead column;4-3, lift cylinder;4-4, lower powder interface;4-5, rolling Wheel;4-6, lower lifting transferring platform;4-7, claw;4-8, compression cylinder;5-1, support;5-2, base;5-3, vibration table;5- 4th, vibrating motor;5-5, elastic supporting member for supporting optical member;5-6, pre- back cover grid workpiece;5-7, hold down assembly;5-8, compression actuator;5-9、 Pressure strip;5-10, hold-down apertures;6-1, tumble cylinder;6-2, upset platform;6-3, cleaning brush;6-4, moving cart;6-5, vertically Track;6-6, frame;6-7, lift cylinder;6-8, roller;6-9, connecting rod;6-10, rotation driving;7-1, frame;7-2, jacking Platform;7-3, back-moving spring;7-4, push cylinder;7-5, jacking drive;7-6, oscillating plate;7-7, connection guide post;7-8, partially Heart axle;8-1, pneumatic gate valve;8-2, quantitative powder hopper;8-3, upper stuff level switch;8-4, lower stuff level switch;8-5, loose metal Axle;8-6, powder poker;8-7, powder blocking plate;8-8, adjusting means;8-9, feed opening;8-10, reducing motor;8-11, quantitative powder Spiral.
Specific embodiment
Below in conjunction with the accompanying drawings embodiment of the present utility model is described further:
As depicted in figs. 1 and 2, Full automatic bottom powder filling system includes weighing mixed powder device I, mixed powder elevator II, quantitative Lower powder spiral III, some full-automatic powder-filling machine fros IV, some low pressure pulse dust removers VI, the mixed powder of mixed I connection of powder device of weighing are lifted Machine II, mixed powder elevator II connect full-automatic powder-filling machine fro IV by quantitative powder spiral III, and the correspondence of full-automatic powder-filling machine fro IV connects Low pressure pulse dust remover VI, full-automatic powder-filling machine fro IV and low pressure pulse dust remover VI are respectively connected with powder filling and return powder spiral V;
As shown in Figure 3 and Figure 4, lead-acid accumulator Full automatic bottom powder filling system includes whole machine frame 10, whole machine frame 10 Be provided with frock locking device 1, frock opening device 2, mobile stand device 3, frock transporter 4, vibration platen device 5, Upset brush dust device 6, automatic bottom device 7 and quantitative powder device 8;
As shown in Figure 19-Figure 22, weighing mixed powder device includes supply assembly 11, meausring apparatus 12, mixed powder device 13 and control System processed, the supply assembly 11 arrange meausring apparatus 12, the title at least provided with two groups, below the discharging opening of supply assembly 11 Amount device 12 includes hopper 14, and correspondence hopper 14 arranges LOAD CELLS 15, and 14 outlet at bottom of hopper arranges discharge valve 16, hopper 14 outlet at bottoms connect mixed powder device 13 by mixed powder inlet pipe 17, and the mixed powder device 13 includes powder mixing tube 18, on powder mixing tube 18 The mixed powder charging aperture 19 of mixed 17 setting of powder inlet pipe of correspondence, 18 bottom of powder mixing tube is by the mixed powder discharging spiral 21 of the connection of outlet valve 20, institute Stating, 22 one end of shaft is stretched out powder mixing tube 18 and rotation, feed driven by driving means 23 Component 11, LOAD CELLS 15, discharge valve 16, driving means 23, outlet valve 20 and mixed powder discharging spiral 21 is connected to control System;Active material needed for filling being provided to meausring apparatus 12 from supply assembly 11, every kind of material are correspondingly arranged one group of feed group Part 11, as a example by arranging two groups of supply assemblies 11, two groups of supply assemblies 11 provide the powder of active material respectively to hopper 14, and one For Hydrocerussitum (Ceruse), another group is Plumbum preparatium to group, in advance according to the predetermined Hydrocerussitum (Ceruse) for adding into hopper every time of the proportioning of Hydrocerussitum (Ceruse) and Plumbum preparatium and red Red weight, one group of supply assembly 11 first add Hydrocerussitum (Ceruse) into hopper 14, and LOAD CELLS 15 weighs the Hydrocerussitum (Ceruse) weight of current addition Amount, stops Hydrocerussitum (Ceruse) addition, then adds Plumbum preparatium, weighing and sensing into hopper from another group of supply assembly 11 after reaching target weight Device 15 weighs the Plumbum preparatium weight of current addition, stops addition Plumbum preparatium, be then turned on discharge valve in hopper 14 after reaching target weight, The mixture of Hydrocerussitum (Ceruse) and Plumbum preparatium enters powder mixing tube 18 by mixed powder inlet pipe 17, stirs powder by shaft 22 and is sufficiently mixed, Mixing time makes a reservation in advance, after the completion of mixing time the powder of mix homogeneously by mixed powder discharging spiral 21 be delivered to next station with It is standby to use, because proportioning difference can arrange two mixed powder devices 13, by controlling the rotating of discharging spiral 29 by thing in hopper 14 Material is delivered to different powder mixing tubes 18, furthermore, it is contemplated that the time of the weighing considerably shorter than mixed powder time, therefore two mixed powder devices are set 13, can alternation, improve the production capacity of the utilization rate and overall mixed powder system of mixed powder, discharge valve 16 adopts Pneumatic butterfly valve, blade It is divided into two parts, opens downwards, opening angle is big, does not result in the problem of heap powder, and outlet valve 20 can adopt pneumatic gate valve.
As shown in Figure 5, Figure 6, frock locking device 1 includes mounting bracket 1-1, and mounting bracket 1-1 is provided with lower installing rack 1-2, lower installing rack 1-2 are provided with glide path and the first push cylinder 1-3, and upper installing rack 1-4 is housed on glide path, and first pushes The upper installing rack 1-4 of piston rod connection of cylinder 1-3, upper installing rack 1-4 one end are provided with tight locking button 1-8 and rotation binding clasp 1-10, Upper installing rack 1-4 is provided with sliding way and the second push cylinder 1-5, and upper mounting plate 1-6, the second push cylinder are housed on sliding way The piston rod connection upper mounting plate 1-6 of 1-5, upper mounting plate 1-6 are provided with rotary cylinder 1-7, and the piston rod of rotary cylinder 1-7 connects Meet pusher dog 1-9;During locking, upper installing rack 1-4 is released by the first push cylinder 1-3, tight locking button 1-8 and rotation binding clasp 1-10 pair Should be coupled at powder filling frock 9, then upper mounting plate 1-6 is released by the second push cylinder 1-5, rotary cylinder passes through pusher dog 1-9 Rotation binding clasp 1-10 is stirred, frock is locked by tight locking button 1-8.
As shown in fig. 7, frock opening device 2 includes supporting frame 2-1, supporting frame 2-1 upper ends are provided with wire-winding unit, Support body 2-1 lower ends are equipped with push cylinder 2-5 and horizontal slide rail 2-6, and tilt slide 2-7 is housed on horizontal slide rail 2-6, gas is pushed Cylinder 2-5 connects tilt slide 2-7, and sliding machine 2-8 is housed on tilt slide 2-7, and sliding machine 2-8 is provided with form clamp 2- 9;During unlatching, inclined plane 2-7 is pushed to correct position, traction hook connection powder filling work by push cylinder 2-5 in the horizontal direction 9 top layers are filled, draught line is pulled and is then turned on top layer, and top layer template one end is snapped fit onto the form clamp 2-9 of sliding machine 2-8 On, under the draw of wire-winding unit, the successively stepped opening of powder filling frock 9, sliding machine 2-8 is along tilting upward shifting.
As shown in Figure 8, Figure 9, frock transporter 4 includes horizontal transferring platform 4-1 and lower lifting transferring platform 4-6, Upper horizontal transferring platform 4-1 both sides are provided with roller 4-5, and upper horizontal transferring platform 4-1 is provided with lift cylinder 4-3, lift cylinder The lower lifting transferring platform 4-6 of 4-3 piston rods connection, lower lifting transferring platform 4-6 one end are provided with lower powder interface 4-4, and lower lifting turns Fortune platform 4-6 is provided with compression cylinder 4-8 of vertical direction;During work, powder filling frock 9 is transported to powder filling station, and upper level turns Fortune platform 4-1 is moved to powder filling station, lift cylinder 4-3 by roller 4-5 horizontal movements in the whole machine frame 10 of powder-filling machine fro Lower lifting transferring platform 4-6 is driven to decline, lower powder interface 4-4 is external with powder filling frock 9, and claw 4-7 is stuck in outside powder filling frock 9, The pressed end of compression cylinder 4-8 pushes fixed powder filling frock 9.
As shown in Figure 10-Figure 12, vibration platen device 5 includes support 5-1, and base 5-2, base are arranged above support 5-1 Vibration table 5-3 is provided with above 5-2, the bottom of vibration table 5-3 is provided with vibrating motor 5-4, at vibration table 5-3 and bottom Elastic supporting member for supporting optical member 5-5 is provided between seat 5-2, the pre- back cover grid workpiece 5-6 of correspondence is provided with the 5- that holds down assembly on vibration table 5-3 7;Treat that the pre- back cover grid workpiece 5-6 of powder filling is transferred on vibration table 5-3, then by the 5-7 that holds down assembly by pre- back cover plate Grid workpiece 5-6 is pressed on vibration table 5-3, starts powder filling, opens vibrating motor 5-4, and vibrating motor 5-4 drives vibration table 5-3 vibrates, and in vibration processes, the light pink of fill uniformly falls into pre- back cover grid, and elastic supporting member for supporting optical member 5-5 is played to vibration table While supporting role, vibration table 5-3 is allowed again in certain amplitude range internal vibration.
As shown in Figure 13, Figure 14, upset brush dust device 6 includes brush dust mechanism and is located at brush dust mechanism side frock tipper Structure, brush dust mechanism include frame 6-6, and in frame 6-6, both sides are provided with vertical rail 6-5, and moving cart is housed on vertical rail 6-5 6-4, moving cart 6-4 are provided with rotating shaft, and cleaning brush 6-3, rotating shaft one end connection rotation driving 6-10, frame 6- are cased with rotating shaft 6 are provided with lift cylinder 6-7, piston rod connection moving cart 6-4 of lift cylinder 6-7;Frock switching mechanism includes that upset is flat Platform 6-2, is provided with tumble cylinder 6-1, piston rod articulated linkage 6-9 one end of tumble cylinder 6-1, connecting rod below upset platform 6-2 6-9 other ends connection upset platform 6-2;When powder filling frock 9 turns to brush dust station, tumble cylinder 6-1 will be overturn on platform 6-2 Powder filling frock 9 overturns 90 °, and rotation driving 6-10 drives cleaning brush rotation, while lift cylinder 6-7 is driven in moving cart 6-4 Lower reciprocating motion, the Hydrocerussitum (Ceruse) brush of plane in powder filling frock 9 is fallen.
As shown in Figure 15, Figure 16, automatic bottom device includes frame 7-1, and frame 7-1 is provided with lifting body and eccentric envelope Bottom mechanism, eccentric bottom closing mechanism are located above lifting body;Jacking apparatus include that jacking drives 7-5, jacking to drive 7-5 upper ends to connect Meet lifting platform 7-2;Eccentric bottom closing mechanism includes oscillating plate 7-6, and oscillating plate 7-6 upper surfaces are provided with eccentric shaft 7-8, eccentric shaft 7- 8 connection rotation drivings, oscillating plate 7-6 upper surfaces are provided with connection guide post 7-7, eccentric shaft 7-8 and connection guide post 7-7 and are mounted in machine On frame 7-1, on connection guide post 7-7, back-moving spring 7-3 is cased with;Grid with pre- back cover is mounted in powder filling frock 9, and powder filling is complete Deliver to into after on the lifting platform 7-2 of back cover station, 9 jack-up of powder filling frock is touched oscillating plate 7-6 by cylinder or oil cylinder, is passed through Rotation driving drives eccentric shaft 7-8 to allow oscillating plate 7-6 to produce 2mm amplitudes, the back cover of pre- envelope is driven into inside grid, is completed certainly Dynamic back cover.
As shown in Figure 17, Figure 18, quantitative powder device 8 includes quantitative powder hopper 8-2, quantitative powder hopper 8-2 upper ends Pneumatic gate valve 8-1 is provided with, quantitative powder hopper 8-2 is provided with stuff level switch 8-3 and lower stuff level switch 8-4, quantitative powder Loose metal axle 8-5 is provided with hopper 8-2, powder poker 8-6 is housed on loose metal axle 8-5, loose metal axle 8-5 is driven by reducing motor 8-10 Dynamic, powder poker 8-6 sides are provided with powder blocking plate 8-7, and powder blocking plate 8-7 connects adjusting means 8-8, and powder blocking plate 8-7 sides are provided with blanking Mouth 8-9, feed opening 8-9 correspondence is above lower powder interface 4-4;It is when the Hydrocerussitum (Ceruse) in hopper is less than lower stuff level switch 8-4, pneumatic Push-pull valve 8-1 is opened, and powder is fallen in hopper, and when Hydrocerussitum (Ceruse) reaches upper stuff level switch 8-3, pneumatic gate valve 8-1 is closed, and is stopped Blanking, when needing powder filling, starts reducing motor 8-10 and drives loose metal axle 8-5 and powder poker 8-6 to rotate, Hydrocerussitum (Ceruse) is allocated to feed opening 8-9 sides, the charging gap of adjusting means 8-8 scalable powder blocking plate 8-7, by control reducing motor 8-10 the duration of runs and Powder under adjustable quantitative is realized in charging gap, when Hydrocerussitum (Ceruse) reaches feed opening 8-9, lower powder interface 4-4 is reached by being flexible coupling.
Wire-winding unit includes installing plate 2-2, on installing plate 2-2 be equipped with motor 2-3 and be connected with motor 2-3 outfans around Line roller 2-4, is wound with draught line on coiling roller 2-4, draught line one end is connected with traction hook.
Upper horizontal transferring platform 4-1 is provided with lead column 4-2, the lower lifting transferring platform 4-6 of lead column 4-2 lower end connection.
Lower powder interface 4-4 lower ends are provided with claw 4-7.
Moving cart 6-4 both sides are coordinated with the vertical rail 6-5 of both sides in frame 6-6 by four rolling 6-8.
Two push cylinder 7-4 are provided with above lifting platform 7-2, two push cylinder 7-4 are in 90 ° of angles.
Elastic supporting member for supporting optical member 5-5 includes hollow support shaft and support spring, and the support spring is fixed on inside support shaft.
The 5-7 that holds down assembly includes compressing actuator 5-8 and pressure strip 5-9, and hold-down apertures 5- are arranged on the pressure strip 5-9 10, compress actuator 5-8 movable ends pre- back cover grid workpiece 5-6 is compressed by hold-down apertures 5-10.
Pneumatic gate valve 8-1 connects quantitative powder spiral 8-11, and quantitative powder spiral 8-11 is opened in pneumatic gate valve 8-1 Shi Qidong feedings.
Supply assembly 11 includes elevator 24 and storage bin hopper 25, and 24 outlet storage bin hopper import 26 of the elevator is carried Machine 24 is risen by above material lifting to storage bin hopper 25, material, storage bin hopper are conveyed to storage bin hopper 25 by storage bin hopper import 26 then 25 include feed bin main body 27, and upper cover plate 28 is arranged at the top of the feed bin main body 27, and storage bin hopper import 26, institute are arranged on upper cover plate 28 Stating 27 bottom of feed bin main body and discharge nozzle 35 being set, discharge nozzle 35 is correspondingly arranged discharging spiral 29, discharging opening is arranged on discharge nozzle 35 30, when storage bin hopper 25 is to 14 feed of hopper, discharging spiral 29 works, and material is delivered to hopper 14 by discharge nozzle 35;Feed bin 27 upper and lower of main body is respectively provided with stuff level switch 31 and lower stuff level switch 32, upper stuff level switch 31 and lower stuff level switch 32 Control system is respectively connecting to, when material reaches upper 31 position of stuff level switch in feed bin main body 27, stops 24 feed of elevator, When material drops to lower stuff level switch 32 in feed bin main body 27, open elevator and feed to feed bin main body 27;Feed bin main body 27 Side wall is set to incline structure, and vibrating motor 33 is fixed on the sloped sidewall, into hopper 14 during feed, opens vibrating motor 33, facilitate material smoothly to enter material bin 14;Hopper 14 is supported by sensor support base 34, between sensor support base 34 and hopper 14 LOAD CELLS 15 is set, is accurate weighing, three sensor support bases 34 are symmetrical arranged and biography of weighing in the opening of hopper 14 periphery Sensor 15, prevents from causing 16 error starting of discharge valve that the installation of bottom hopper 14 automatically controls opening and closing to fall because of weighing error Material;Also set up manual discharge port 36 on hopper 14, failure or can manually 36 discharging of discharge port when disabling;14 outer wall of hopper is solid Determine vibrating motor 33, it is ensured that lower powder is clean rapidly.
As shown in figure 23, interval setting stirring wing 37 on shaft 22, adjacent two stirring wing 37 are mutually perpendicular to;The stirring Wing 37 includes substrate 38 and fin 39, and substrate 38 is set to Rhizoma Sparganii wimble structure, and triangular pyramid is fixed on shaft 22 by fixing axle 41 On, in triangular pyramid and the farthest one side of 22 vertical dimension of shaft, two panels curved fins 39 are set, stirring wing 37 is preferably provided with 6 It is individual, the uniform arrangement in 90 ° of interval clockwise of stirring wing 37, it is ensured that stress and mixed powder are uniform, realize respectively:1. in the powder mixing tube 18 to Right stirring Hydrocerussitum (Ceruse), cleaning left side barrel Hydrocerussitum (Ceruse), 2. stirs Hydrocerussitum (Ceruse) to both sides in powder mixing tube 18,3. stirs lead to the left in powder mixing tube 18 Powder, cleaning right side barrel Hydrocerussitum (Ceruse), the structure can fully allow Hydrocerussitum (Ceruse) to fly upward, reach optimal mixed powder effect.
Driving means 23 adopt motor, the machine shaft to drive shaft 22 to rotate by actuating device 40, pass Dynamic device 40 includes main driving wheel, auxiliary driving wheel and feed belt, and main driving wheel is fixed in motor rotating shaft, main driving wheel Auxiliary driving wheel is driven to rotate by driving belt, connection shaft 22 in auxiliary driving wheel center drives shaft 22 to rotate.
Red lead powder and Hydrocerussitum (Ceruse) are carried out weighing mixed powder according to formula by weighing mixed powder device I, mixed powder is weighed Quantitative powder device 8 is sent to by quantitative powder spiral III;While mixed powder feeding, will put with the positive grid of pre- back cover close In enclosed powder filling frock 9, the locking put with frock of grid is completed by frock opening device 2 and frock locking device 1, is passed through Closed powder filling frock 9 is transported to vibration platen device 5, vibration platen by mobile stand device 3, powder filling frock transporter 4 Closed powder filling frock 9 is locked at by hydraulic means for the upper surface of vibration platen, to reach with vibration platen while vibrating Effect, vibration platen by the way of two eccentric vibrating motor antiports, with the size of Frequency Converter Control amplitude, top Quantitative powder device 8 is connect, quantitative powder device 8 conveys Hydrocerussitum (Ceruse) to the lower powder interface 4-4 quantification of powder filling frock transporter 4, Hydrocerussitum (Ceruse) is filled into inside comb by vibration, realizes powder filling action.The upset and one of frock is realized by overturning brush dust device 6 The back cover of pre- envelope is driven into the inside of grid for secondary brush dust, secondary brush dust, automatic bottom device 7, completes powder filling and automatic bottom Process, after the completion of grid be put into into pickling device carry out pickling and flushing, finally send into hothouse and be dried.

Claims (9)

1. a kind of Full automatic bottom powder filling system, it is characterised in that:Mix powder device (I), mixed powder elevator (II), determine including weighing Lower powder spiral (III) of amount, some full-automatic powder-filling machine fros (IV), some low pressure pulse dust removers (VI), mixed powder device (I) of weighing are even Mixed powder elevator (II) is connect, powder elevator (II) is mixed and full-automatic powder-filling machine fro (IV) is connected by quantitative powder spiral (III), entirely certainly Dynamic powder-filling machine fro (IV) correspondence connection low pressure pulse dust remover (VI), full-automatic powder-filling machine fro (IV) and low pressure pulse dust remover (VI) are It is connected with powder filling and returns powder spiral (V);
Full-automatic powder-filling machine fro includes whole machine frame (10), and whole machine frame (10) is provided with frock locking device (1), frock and opens dress Put (2), mobile stand device (3), frock transporter (4), vibration platen device (5), upset brush dust device (6), automatic sealing package Bottom device (7) and quantitative powder device (8);
Weighing mixed powder device includes supply assembly (11), meausring apparatus (12), mixed powder device (13) and control system, the feed Component (11) arranges meausring apparatus (12), the meausring apparatus at least provided with two groups, below the discharging opening of supply assembly (11) (12) including hopper (14), correspondence hopper (14) arranges LOAD CELLS (15), and hopper (14) outlet at bottom arranges discharge valve (16), by mixed powder device (13) of mixed powder inlet pipe (17) connection, the mixed powder device (13) is including mixed for hopper (14) outlet at bottom Powder drum (18), on powder mixing tube (18), mixed powder inlet pipe (17) of correspondence arranges mixed powder charging aperture (19), and powder mixing tube (18) bottom passes through Mixed powder discharging spiral (21) of material valve (20) connection, arranges shaft (22) in the powder mixing tube (18), shaft (22) one end is stretched Go out powder mixing tube (18) and by driving means (23) drive rotate, supply assembly (11), LOAD CELLS (15), discharge valve (16), Driving means (23), outlet valve (20) and mixed powder discharging spiral (21) are connected to control system.
2. Full automatic bottom powder filling system according to claim 1, it is characterised in that:Described frock locking device (1) Including mounting bracket (1-1), mounting bracket (1-1) is provided with lower installing rack (1-2), and lower installing rack (1-2) is provided with glide path With the first push cylinder (1-3), upper installing rack (1-4) is housed, in the piston rod connection of the first push cylinder (1-3) on glide path Installing rack (1-4), upper installing rack (1-4) one end are provided with tight locking button (1-8) and rotation binding clasp (1-10), upper installing rack (1-4) Sliding way and the second push cylinder (1-5) are provided with, upper mounting plate (1-6) is housed on sliding way, the second push cylinder (1-5) Piston rod connection upper mounting plate (1-6), upper mounting plate (1-6) are provided with rotary cylinder (1-7), the piston of rotary cylinder (1-7) Bar connection pusher dog (1-9);
Frock opening device (2) includes supporting frame (2-1), and supporting frame (2-1) upper end is provided with wire-winding unit, supporting frame (2-1) lower end is equipped with push cylinder (2-5) and horizontal slide rail (2-6), tilt slide (2-7) is housed on horizontal slide rail (2-6), is pushed away Cylinder (2-5) of supplying gas connection tilt slide (2-7), is equipped with sliding machine (2-8), on sliding machine (2-8) on tilt slide (2-7) It is provided with form clamp (2-9);
Frock transporter (4) includes upper horizontal transferring platform (4-1) and lower lifting transferring platform (4-6), and upper level transhipment is flat Platform (4-1) both sides are provided with roller (4-5), and upper horizontal transferring platform (4-1) is provided with lift cylinder (4-3), lift cylinder (4-3) Lower lifting transferring platform (4-6) of piston rod connection, lower lifting transferring platform (4-6) one end is provided with lower powder interface (4-4), lower lifting Transferring platform (4-6) is provided with the compression cylinder (4-8) of vertical direction;
Vibration platen device (5) includes support (5-1), arranges base (5-2), arrange above base (5-2) above support (5-1) The bottom for having vibration table (5-3), vibration table (5-3) is provided with vibrating motor (5-4), in vibration table (5-3) and base (5-2) elastic supporting member for supporting optical member (5-5) is provided between, the pre- back cover grid workpiece (5-6) of correspondence is provided with compression on vibration table (5-3) Component (5-7);
Upset brush dust device (6) is including brush dust mechanism and is located at brush dust mechanism side frock switching mechanism, and brush dust mechanism includes machine Frame (6-6), the interior both sides of frame (6-6) are provided with vertical rail (6-5), moving cart (6-4) is housed on vertical rail (6-5), is moved Dynamic dolly (6-4) is provided with rotating shaft, and cleaning brush (6-3), rotating shaft one end connection rotation driving (6-10), frame are cased with rotating shaft (6-6) lift cylinder (6-7), piston rod connection moving cart (6-4) of lift cylinder (6-7) are provided with;Frock switching mechanism Including upset platform (6-2), tumble cylinder (6-1), the piston rod hinge of tumble cylinder (6-1) below upset platform (6-2), are provided with Connective pole (6-9) one end, connecting rod (6-9) other end connection upset platform (6-2);
Automatic bottom device includes frame (7-1), and frame (7-1) is provided with lifting body and eccentric bottom closing mechanism, eccentric back cover Mechanism is located above lifting body;Jacking apparatus include that jacking drives (7-5), and jacking drives (7-5) upper end connection lifting platform (7-2);Eccentric bottom closing mechanism includes oscillating plate (7-6), and oscillating plate (7-6) upper surface is provided with eccentric shaft (7-8), eccentric shaft (7- 8) connect rotation driving, oscillating plate (7-6) upper surface is provided with connection guide post (7-7), eccentric shaft (7-8) and connection guide post (7-7) it is mounted in frame (7-1), in connection guide post (7-7), is cased with back-moving spring (7-3);
Quantitative powder device (8) includes quantitative powder hopper (8-2), and quantitative powder hopper (8-2) upper end is provided with pneumatic gate valve (8-1), quantitative powder hopper (8-2) is provided with stuff level switch (8-3) and lower stuff level switch (8-4), quantitative powder hopper (8- 2) loose metal axle (8-5) being provided with, powder poker (8-6) being housed on loose metal axle (8-5), loose metal axle (8-5) is by reducing motor (8- 10) drive, powder poker (8-6) side is provided with powder blocking plate (8-7), powder blocking plate (8-7) connection adjusting means (8-8), powder blocking plate (8- 7) side is provided with feed opening (8-9), and feed opening (8-9) correspondence is above lower powder interface (4-4).
3. Full automatic bottom powder filling system according to claim 2, it is characterised in that:Described wire-winding unit includes installing Plate (2-2), is equipped with motor (2-3) and the coiling roller (2-4) being connected with motor (2-3) outfan, coiling on installing plate (2-2) Draught line is wound with roller (2-4), draught line one end is connected with traction hook.
4. Full automatic bottom powder filling system according to claim 2, it is characterised in that:Described upper horizontal transferring platform (4-1) lead column (4-2), lower lifting transferring platform (4-6) of lead column (4-2) lower end connection are provided with.
5. Full automatic bottom powder filling system according to claim 2, it is characterised in that:Described elastic supporting member for supporting optical member (5-5) Including hollow support shaft and support spring, the support spring is fixed on inside support shaft.
6. Full automatic bottom powder filling system according to claim 2, it is characterised in that:Described (5-7) bag that holds down assembly Compression actuator (5-8) and pressure strip (5-9) are included, hold-down apertures (5-10) are set on the pressure strip (5-9), actuator is compressed (5-8) movable end compresses pre- back cover grid workpiece (5-6) by hold-down apertures (5-10).
7. Full automatic bottom powder filling system according to claim 2, it is characterised in that:Described pneumatic gate valve (8-1) Connection quantitative powder spiral (8-11).
8. Full automatic bottom powder filling system according to claim 1, it is characterised in that:Described supply assembly (10) includes Elevator (24) and storage bin hopper (25), the elevator (24) outlet storage bin hopper import (26), storage bin hopper (25) is including material Storehouse main body (27), arranges upper cover plate (28) at the top of the feed bin main body (27), storage bin hopper import (26) is arranged on upper cover plate (28), Feed bin main body (27) bottom arranges discharge nozzle (35), and discharge nozzle (35) is correspondingly arranged discharging spiral (29), discharge nozzle (35) Upper setting discharging opening (30);Feed bin main body (27) upper and lower is respectively provided with stuff level switch (31) and lower stuff level switch (32), upper stuff level switch (31) and lower stuff level switch (32) are respectively connecting to control system.
9. Full automatic bottom powder filling system according to claim 1, it is characterised in that:Described hopper (14) is by sensing Device bearing (34) is supported, and LOAD CELLS (15) is arranged between sensor support base (34) and hopper (14).
CN201621073558.3U 2016-09-23 2016-09-23 Full automatic bottom powder filling system Withdrawn - After Issue CN206076378U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621073558.3U CN206076378U (en) 2016-09-23 2016-09-23 Full automatic bottom powder filling system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621073558.3U CN206076378U (en) 2016-09-23 2016-09-23 Full automatic bottom powder filling system

Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106207083A (en) * 2016-09-23 2016-12-07 淄博鑫旭电源科技有限公司 Full automatic bottom powder filling system and technique
CN108593350A (en) * 2018-06-04 2018-09-28 天津中德应用技术大学 Automatic sampling system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106207083A (en) * 2016-09-23 2016-12-07 淄博鑫旭电源科技有限公司 Full automatic bottom powder filling system and technique
CN106207083B (en) * 2016-09-23 2019-01-18 淄博鑫旭电源科技有限公司 Full automatic bottom powder filling system and technique
CN108593350A (en) * 2018-06-04 2018-09-28 天津中德应用技术大学 Automatic sampling system

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