CN106207083B - Full automatic bottom powder filling system and technique - Google Patents
Full automatic bottom powder filling system and technique Download PDFInfo
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- CN106207083B CN106207083B CN201610842992.1A CN201610842992A CN106207083B CN 106207083 B CN106207083 B CN 106207083B CN 201610842992 A CN201610842992 A CN 201610842992A CN 106207083 B CN106207083 B CN 106207083B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0416—Methods of deposition of the material involving impregnation with a solution, dispersion, paste or dry powder
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0473—Filling tube-or pockets type electrodes; Applying active mass in cup-shaped terminals
- H01M4/048—Filling tube-or pockets type electrodes; Applying active mass in cup-shaped terminals with dry powder
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/14—Electrodes for lead-acid accumulators
- H01M4/16—Processes of manufacture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical Kinetics & Catalysis (AREA)
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- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The present invention relates to a kind of Full automatic bottom powder filling system and techniques, belong to tube type lead-acid accumulator production technical field, mixed powder elevator is connected including weighing mixed powder device, mixed powder elevator, quantitative powder spiral, several full-automatic powder-filling machine fros, several low pressure pulse dust removers, the mixed powder device of weighing, mixed powder elevator connects full-automatic powder-filling machine fro by quantitative powder spiral, full-automatic powder-filling machine fro is correspondingly connected with low pressure pulse dust remover, full-automatic powder-filling machine fro and low pressure pulse dust remover are respectively connected with powder filling and return powder spiral, and carry out powder filling technique using the system.The system and technological design are reasonable, accurately control raw material ratio weighing, it is automatic to realize that powder is sufficiently mixed, human body is avoided directly to contact with lead dust, by the way of preparatory back cover, automatic bottom is realized inside equipment after the completion of powder filling, has prevented harm of the lead powder to human body during back cover, original production model is revolutionized, convenient to use and maintenance.
Description
Technical field
The present invention relates to a kind of Full automatic bottom powder filling system and techniques, belong to tube type lead-acid accumulator production technology neck
Domain.
Background technique
Currently, the positive plate production in tube type lead-acid accumulator production field is all made of the mode of back cover after first powder filling, because
It is be easy to cause flying upward for lead powder for this production model, very big to the harm of human body, national appearance policy does not allow to use this
Production model, and existing apparatus uses the mode of vibration of mode of vibration to deposit respectively for the mode of cam-type structure and electric and magnetic oscillation
In the big and easy to damage disadvantage of noise.
Summary of the invention
According to the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is providing a kind of Full automatic bottom
Powder filling system and technique, meet national requirements, by the way of preparatory back cover, realize automatic sealing package after the completion of powder filling inside equipment
Bottom has prevented harm of the lead powder to human body during back cover, has changed existing production model.
Full automatic bottom powder filling system of the present invention, including weigh mixed powder device, mixed powder elevator, quantitative powder spiral shell
Rotation, several full-automatic powder-filling machine fros, several low pressure pulse dust removers weigh the mixed mixed powder elevator of powder device connection, mix powder elevator
Full-automatic powder-filling machine fro is connected by quantitative powder spiral, full-automatic powder-filling machine fro is correspondingly connected with low pressure pulse dust remover, full-automatic to fill
Powder machine and low pressure pulse dust remover are respectively connected with powder filling and return powder spiral；
Full-automatic powder-filling machine fro includes complete machine rack, and complete machine rack is equipped with tooling locking device, tooling opening device, movement
Frame device, tooling transfer device, shaking platform device, overturning brush dust device, automatic bottom device and quantitative powder device；
Weighing mixed powder device includes supply assembly, meausring apparatus, mixed powder device and control system, and the supply assembly is at least
It is arranged two groups, meausring apparatus is set below the discharge port of supply assembly, the meausring apparatus includes hopper, and corresponding hopper setting claims
Sensor is retransmitted, feed hopper bottom outlet setting discharge valve, feed hopper bottom outlet is connected to mixed powder device, the mixed powder by mixed powder inlet pipe
Device includes powder mixing tube, and mixed powder feed inlet is arranged in corresponding mixed powder inlet pipe on powder mixing tube, and powder mixing tube bottom is connected to mixed by outlet valve
Powder discharging spiral, the powder mixing tube is interior to be arranged agitating shaft, and one end of the mixing shaft stretches out powder mixing tube and simultaneously drives rotation, confession by driving device
Material component, weighing sensor, discharge valve, driving device, outlet valve and mixed powder discharging spiral are connected to control system.
Tooling locking device includes mounting bracket, and mounting bracket is equipped with lower mounting rack, and lower mounting rack is equipped with glide path
With the first push cylinder, upper mounting rack is housed on glide path, the piston rod of the first push cylinder connects upper mounting rack, upper mounting rack
One end is equipped with tight locking button and rotation binding clasp, and upper mounting rack is equipped with sliding way and the second push cylinder, is equipped on sliding way upper
Mounting plate, the piston rod of the second push cylinder connect upper mounting plate, and upper mounting plate is equipped with rotary cylinder, the piston of rotary cylinder
Bar connects pusher dog；
Tooling opening device includes supporting frame, and supporting frame upper end is equipped with wire-winding unit, and supporting frame lower end is equipped with and pushes away
It supplies gas cylinder and horizontal slide rail, tilt slide is housed on horizontal slide rail, push cylinder connects tilt slide, equipped with sliding on tilt slide
Dynamic trolley, sliding machine are equipped with form clamp；
Tooling transfer device includes upper horizontal transferring platform and lower lifting transferring platform, and upper horizontal transferring platform two sides are equipped with
Idler wheel, upper horizontal transferring platform are equipped with lifting cylinder, and the connection of lifting cylinder piston rod is lower to go up and down transferring platform, lower lifting transhipment
Platform one end is equipped with lower powder interface, and lower lifting transferring platform is equipped with the compression cylinder of vertical direction；
Shaking platform device includes bracket, and pedestal is arranged above bracket, is provided with vibration table, the vibration above pedestal
The bottom of table top is equipped with vibrating motor, and elastic supporting member for supporting optical member is provided between vibration table and pedestal, is corresponded on vibration table
Pre- back cover grid workpiece is equipped with and holds down assembly；
Overturning brush dust device includes brush dust mechanism and is located at brush dust mechanism side tooling turnover mechanism, and brush dust mechanism includes machine
Frame, two sides are equipped with vertical rail in rack, and moving trolley is housed on vertical rail, and moving trolley is equipped with shaft, covers in shaft
There are cleaning brush, the connection rotation driving of shaft one end, rack is equipped with lifting cylinder, and the piston rod connection movement of lifting cylinder is small
Vehicle；Tooling turnover mechanism includes overturning platform, is equipped with tumble cylinder, the piston rod articulated linkage of tumble cylinder below overturning platform
One end, connecting rod other end connection overturning platform；
Automatic bottom device includes rack, and rack is equipped with lifting body and eccentric bottom closing mechanism, eccentric bottom closing mechanism position
Above lifting body；Jacking apparatus includes jacking driving, and jacking driving upper end connects lifting platform；Eccentric bottom closing mechanism includes
Oscillating plate, oscillating plate upper surface are equipped with eccentric shaft, eccentric axis connection rotation driving, and oscillating plate upper surface is equipped with connection guide rod,
Eccentric shaft and connection guide rod dress on the rack, connect and are cased with reset spring on guide rod；
Quantitative powder device includes quantitative powder hopper, and quantitative powder hopper upper end is equipped with pneumatic gate valve, quantitative powder
Hopper is equipped with upper level switch and lower level switch, and loose metal axis is equipped in quantitative powder hopper, powder poker is housed on loose metal axis,
Loose metal axis is driven by decelerating motor, and powder poker side is equipped with powder blocking plate, and powder blocking plate connects regulating device, and powder blocking plate side is equipped with
Feed opening, feed opening is corresponding to be located above lower powder interface.
Preferably, wire-winding unit includes mounting plate, is rolled on mounting plate equipped with motor and the coiling connecting with motor output end
It takes turns, draught line is wound on coiling idler wheel, draught line one end is connected with traction hook.
Preferably, upper horizontal transferring platform is equipped with guide post, and the connection of guide post lower end is lower to go up and down transferring platform.
Preferably, lower powder lower end of interface is equipped with claw.
Preferably, the vertical rail that moving trolley two sides pass through two sides in four rolling and rack cooperates.
Preferably, it is set above lifting platform there are two push cylinder, two push cylinders are in 90 ° of angles.
Preferably, elastic supporting member for supporting optical member includes hollow support shaft and support spring, and the support spring is fixed on support shaft
It is internal.
Preferably, it holds down assembly including compressing actuator and pressure plate, hold-down apertures is set on the pressure plate, compress driving
Part movable end compresses pre- back cover grid workpiece by hold-down apertures.
Preferably, pneumatic gate valve connects quantitative powder spiral.
Preferably, supply assembly includes elevator and storage hopper, and the lift outlet is connected to storage hopper import.
Preferably, storage hopper includes feed bin main body, and upper cover plate is arranged in the feed bin body top, and storing is arranged on upper cover plate
Struggle against import, and discharge nozzle is arranged in the feed bin bottom part body, and discharge nozzle is correspondingly arranged discharging spiral, discharge port is arranged on discharge nozzle.
Preferably, feed bin body top and lower part are respectively set level switch and lower level switch, upper level switch and
Lower level switch is respectively connected to control system.
Preferably, feed bin body side wall is set as incline structure, fixes vibrating motor on the sloped sidewall.
Preferably, hopper is supported by sensor support base, and weighing sensor is arranged between sensor support base and hopper.
Preferably, the fixed vibrating motor of hopper outer wall.
Preferably, interval setting stirring wing, adjacent two stirring wing are mutually perpendicular on agitating shaft.
Preferably, stirring wing includes substrate and fin, and substrate is set as trigone wimble structure, and triangular pyramid is fixed on by fixing axle
On agitating shaft, two panels curved fins are set on triangular pyramid and the farthest one side of agitating shaft vertical range.
Preferably, driving device uses driving motor, and the machine shaft drives agitating shaft to rotate by transmission device.
The technique that powder filling is carried out using the closed powder filling system of Full automatic bottom, is comprised the following steps that:
1, red lead powder and lead powder are carried out weighing mixed powder according to formula by weighing mixed powder device；
2, it weighs mixed powder and quantitative powder device is sent to by quantitative powder spiral；
3, while mixing powder feeding, the grid with pre- back cover is put into closed powder filling work by full-automatic powder-filling machine fro work
In dress, the locking of grid put with tooling is completed by tooling opening device and tooling locking device；
4, powder filling tooling is transported to by shaking platform device by mobile stand device, powder filling transfer device is in place, quantitative
Lower powder device is to powder filling transfer device blanking；
5, lead powder is filled into inside comb by shaking platform device by vibrating, and completes powder filling；
6, overturning brush dust device carries out once inside out brush dust to powder filling tooling；
7, the back cover sealed in advance is driven into the inside of grid by automatic bottom device, completes back cover；
8, overturning brush dust device carries out secondary overturning brush dust to powder filling tooling；
9, it is taken by the grid after the completion of the unlock of tooling locking device and tooling opening device completion tooling and powder filling back cover
Out；
10, grid is put into pickling device and carries out pickling and flushing；
11, it is dry to be sent into hothouse.
Compared with the prior art, the invention has the beneficial effects that:
Full automatic bottom powder filling system and technological design are reasonable, accurately control raw material ratio weighing, realize powder automatically
Material is sufficiently mixed, and human body is avoided directly to contact with lead dust, by the way of preparatory back cover, is realized inside equipment after the completion of powder filling
Automatic bottom has prevented harm of the lead powder to human body during back cover, has revolutionized original production model；Using two
The mode of eccentric vibrating motor antiport had both been reduced noise and has in turn ensured the service life, together with the size of Frequency Converter Control amplitude
When convenient to use and maintenance.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is perspective view of the invention；
Fig. 3 is the main view of full-automatic powder-filling machine fro；
Fig. 4 is the left view of full-automatic powder-filling machine fro；
Fig. 5 is the perspective view of tooling locking device；
Fig. 6 is the main view of tooling locking device；
Fig. 7 is the structural schematic diagram of tooling opening device；
Fig. 8 is the perspective view of tooling transfer device；
Fig. 9 is the main view of tooling transfer device；
Figure 10 is the main view of shaking platform device；
Figure 11 is the left view of shaking platform device；
Figure 12 is the perspective view of shaking platform device；
Figure 13 is the perspective view for overturning brush dust device；
Figure 14 is the main view for overturning brush dust device；
Figure 15 is the perspective view of automatic bottom device；
Figure 16 is the main view of automatic bottom device；
Figure 17 is the main view of quantitative powder device；
Figure 18 is the right view of quantitative powder device；
Figure 19 is the structural schematic diagram for weighing mixed powder device；
Figure 20 is storage hopper structural schematic diagram；
Figure 21 is meausring apparatus structural schematic diagram；
Figure 22 is mixed powder apparatus structure schematic diagram；
Figure 23 is agitating shaft structural schematic diagram.
In figure: I, weighing mixed powder device；II, powder elevator is mixed；III, quantitative powder spiral；IV, full-automatic powder-filling machine fro；Ⅴ,
Powder spiral is returned in powder filling；VI, low pressure pulse dust remover；1, tooling locking device；2, tooling opening device；3, mobile stand device；
4, tooling transfer device；5, shaking platform device；6, brush dust device is overturn；7, automatic bottom device；8, quantitative powder device；9,
Powder filling tooling；10, complete machine rack；11, supply assembly；12, meausring apparatus；13, powder device is mixed；14, hopper；15, weighing and sensing
Device；16, discharge valve；17, powder inlet pipe is mixed；18, powder mixing tube；19, powder feed inlet is mixed；20, outlet valve；21, powder discharging spiral is mixed；
22, agitating shaft；23, driving device；24, elevator；25, storage hopper；26, storage hopper import；27, feed bin main body；28, upper cover
Plate；29, discharge spiral；30, discharge port；31, upper level switch；32, lower level switch；33, vibrating motor；34, sensor branch
Seat；35, discharge nozzle；36, manual discharge port；37, stirring wing；38, substrate；39, fin；40, transmission device；41, fixing axle；1-
1, mounting bracket；1-2, lower mounting rack；1-3, the first push cylinder；1-4, upper mounting rack；1-5, the second push cylinder；1-6, on
Mounting plate；1-7, rotary cylinder；1-8, tight locking button；1-9, pusher dog；1-10, rotation binding clasp；2-1, supporting frame；2-2, installation
Plate；2-3, motor；2-4, coiling idler wheel；2-5, push cylinder；2-6, horizontal slide rail；2-7, tilt slide；2-8, sliding machine；
2-9, form clamp；4-1, upper horizontal transferring platform；4-2, guide post；4-3, lifting cylinder；4-4, lower powder interface；4-5, rolling
Wheel；4-6, lower lifting transferring platform；4-7, claw；4-8, compression cylinder；5-1, bracket；5-2, pedestal；5-3, vibration table；5-
4, vibrating motor；5-5, elastic supporting member for supporting optical member；5-6, pre- back cover grid workpiece；5-7, it holds down assembly；5-8, actuator is compressed；5-9,
Pressure plate；5-10, hold-down apertures；6-1, tumble cylinder；6-2, overturning platform；6-3, cleaning brush；6-4, moving trolley；It is 6-5, vertical
Track；6-6, rack；6-7, lifting cylinder；6-8, idler wheel；6-9, connecting rod；6-10, rotation driving；7-1, rack；7-2, jacking
Platform；7-3, reset spring；7-4, push cylinder；7-5, jacking driving；7-6, oscillating plate；7-7, connection guide rod；7-8, partially
Mandrel；8-1, pneumatic gate valve；8-2, quantitative powder hopper；8-3, upper level switch；8-4, lower level switch；8-5, loose metal
Axis；8-6, powder poker；8-7, powder blocking plate；8-8, regulating device；8-9, feed opening；8-10, decelerating motor；8-11, quantitative powder
Spiral.
Specific embodiment
The embodiment of the present invention is described further with reference to the accompanying drawing:
As depicted in figs. 1 and 2, Full automatic bottom powder filling system includes weighing mixed powder device I, mixing powder elevator II, is quantitative
Lower powder spiral III, several low pressure pulse dust removers VI, weighs the mixed powder promotion of the mixed connection of powder device I at several full-automatic powder-filling machine fros IV
Machine II, mixed powder elevator II connect full-automatic powder-filling machine fro IV by quantitative powder spiral III, and full-automatic powder-filling machine fro IV is correspondingly connected with
Low pressure pulse dust remover VI, full-automatic powder-filling machine fro IV and low pressure pulse dust remover VI are respectively connected with powder filling and return powder spiral V；
As shown in Figure 3 and Figure 4, lead-acid accumulator Full automatic bottom powder filling system includes complete machine rack 10, complete machine rack 10
Be equipped with tooling locking device 1, tooling opening device 2, mobile stand device 3, tooling transfer device 4, shaking platform device 5,
Overturn brush dust device 6, automatic bottom device 7 and quantitative powder device 8；
As shown in Figure 19-Figure 22, weighing mixed powder device includes supply assembly 11, meausring apparatus 12, mixed powder device 13 and control
System processed, the supply assembly 11 are at least arranged two groups, meausring apparatus 12, the title are arranged below the discharge port of supply assembly 11
Measuring device 12 includes hopper 14, and weighing sensor 15 is arranged in corresponding hopper 14, and discharge valve 16, hopper is arranged in 14 outlet at bottom of hopper
14 outlet at bottom are connected to mixed powder device 13 by mixed powder inlet pipe 17, and the mixed powder device 13 includes powder mixing tube 18, on powder mixing tube 18
The corresponding mixed mixed powder feed inlet 19 of the setting of powder inlet pipe 17,18 bottom of powder mixing tube is connected to mixed powder discharging spiral 21, institute by outlet valve 20
It states and agitating shaft 22 is set in powder mixing tube 18,22 one end of agitating shaft is stretched out powder mixing tube 18 and driven by driving device 23 and rotated, feed
Component 11, weighing sensor 15, discharge valve 16, driving device 23, outlet valve 20 and mixed powder discharging spiral 21 are connected to control
System；Active material needed for filling is provided from supply assembly 11 to meausring apparatus 12, every kind of material is correspondingly arranged one group of feed group
Part 11, for two groups of supply assemblies 11 are set, two groups of supply assemblies 11 respectively to hopper 14 provide active material powder, one
Group is lead powder, and another group is red lead, in advance according to the predetermined lead powder added every time into hopper of proportion of lead powder and red lead and red
Red weight, one group of supply assembly 11 first add lead powder into hopper 14, and weighing sensor 15 weighs the lead powder weight currently added
Amount stops lead powder addition after reaching target weight, then adds red lead, weighing and sensing into hopper from another group of supply assembly 11
Device 15 weighs the red lead weight currently added, and stops addition red lead after reaching target weight, is then turned on discharge valve in hopper 14,
The mixture of lead powder and red lead enters powder mixing tube 18 by mixed powder inlet pipe 17, stirs powder by agitating shaft 22 and is sufficiently mixed,
Mixing time makes a reservation in advance, after the completion of mixing time uniformly mixed powder by mixed powder discharging spiral 21 be delivered to next station with
It is standby to use, because of the different settable two mixed powder devices 13 of proportion, by the positive and negative rotation of control discharging spiral 29 by object in hopper 14
Material is delivered to different powder mixing tubes 18, furthermore, it is contemplated that weighing the time is considerably shorter than mixing time, therefore two mixed powder devices is arranged
13, it can work alternatively, improve the utilization rate of mixed powder and the production capacity of whole mixed powder system, discharge valve 16 uses Pneumatic butterfly valve, blade
It is divided into two parts, opens downwards, opening angle is big, the problem of not will cause heap powder, and pneumatic gate valve can be used in outlet valve 20.
As shown in Figure 5, Figure 6, tooling locking device 1 includes mounting bracket 1-1, and mounting bracket 1-1 is equipped with lower mounting rack
1-2, lower mounting rack 1-2 are equipped with glide path and the first push cylinder 1-3, and upper mounting rack 1-4, the first push are housed on glide path
The piston rod of cylinder 1-3 connects upper mounting rack 1-4, and the one end upper mounting rack 1-4 is equipped with tight locking button 1-8 and rotation binding clasp 1-10,
Upper mounting rack 1-4 is equipped with sliding way and the second push cylinder 1-5, and upper mounting plate 1-6, the second push cylinder are housed on sliding way
The piston rod of 1-5 connects upper mounting plate 1-6, and upper mounting plate 1-6 is equipped with rotary cylinder 1-7, and the piston rod of rotary cylinder 1-7 connects
Meet pusher dog 1-9；When locking, the first push cylinder 1-3 releases upper mounting rack 1-4,1-10 pairs of binding clasp of tight locking button 1-8 and rotation
It should be cooperated at powder filling tooling 9, then the second push cylinder 1-5 releases upper mounting plate 1-6, and rotary cylinder passes through pusher dog 1-9
Rotation binding clasp 1-10 is stirred, is locked tooling by tight locking button 1-8.
As shown in fig. 7, tooling opening device 2 includes supporting frame 2-1, the upper end supporting frame 2-1 is equipped with wire-winding unit, branch
The support lower end body 2-1 is equipped with push cylinder 2-5 and horizontal slide rail 2-6, and tilt slide 2-7 is housed on horizontal slide rail 2-6, pushes gas
Sliding machine 2-8 is housed, sliding machine 2-8 is equipped with form clamp 2- on cylinder 2-5 connection tilt slide 2-7, tilt slide 2-7
9；When unlatching, inclined plane 2-7 is pushed to suitable position, traction hook connection powder filling work by push cylinder 2-5 in the horizontal direction
9 top layers are filled, draught line pulling is then turned on top layer, top layer template one end is snapped fit onto the form clamp 2-9 of sliding machine 2-8
On, under the draw of wire-winding unit, the layer-by-layer ladder-like opening of powder filling tooling 9, the edge sliding machine 2-8, which is tilted towards, to be moved up.
As shown in Figure 8, Figure 9, tooling transfer device 4 includes upper horizontal transferring platform 4-1 and lower lifting transferring platform 4-6,
The upper two sides horizontal transferring platform 4-1 are equipped with idler wheel 4-5, and upper horizontal transferring platform 4-1 is equipped with lifting cylinder 4-3, lifting cylinder
The connection of 4-3 piston rod is lower to go up and down transferring platform 4-6, and lower lifting one end transferring platform 4-6 is equipped with lower powder interface 4-4, and lower lifting turns
Transport the compression cylinder 4-8 that platform 4-6 is equipped with vertical direction；When work, powder filling tooling 9 is transported to powder filling station, and upper level turns
Platform 4-1 is transported by idler wheel 4-5 horizontal movement in the complete machine rack 10 of powder-filling machine fro, is moved to powder filling station, lifting cylinder 4-3
Lower lifting transferring platform 4-6 decline is driven, lower powder interface 4-4 and powder filling tooling 9 are external, and claw 4-7 is stuck in outside powder filling tooling 9,
The pressed end of compression cylinder 4-8 pushes fixed powder filling tooling 9.
As shown in Figure 10-Figure 12, shaking platform device 5 includes bracket 5-1, and pedestal 5-2, pedestal is arranged above bracket 5-1
It is provided with vibration table 5-3 above 5-2, the bottom of vibration table 5-3 is equipped with vibrating motor 5-4, at vibration table 5-3 and bottom
It is provided with elastic supporting member for supporting optical member 5-5 between seat 5-2, pre- back cover grid workpiece 5-6 is corresponded on vibration table 5-3 and is equipped with the 5- that holds down assembly
7；Pre- back cover grid workpiece 5-6 to powder filling is transferred on vibration table 5-3, then by the 5-7 that holds down assembly by pre- back cover plate
Grid workpiece 5-6 is pressed on vibration table 5-3, starts powder filling, opens vibrating motor 5-4, and vibrating motor 5-4 drives vibration table
5-3 vibration, in vibration processes, it is filling it is light pink uniformly fall into pre- back cover grid, elastic supporting member for supporting optical member 5-5 plays vibration table
While supporting role, and allow vibration table 5-3 in certain amplitude range internal vibration.
As shown in figs. 13 and 14, overturning brush dust device 6 including brush dust mechanism and is located at brush dust mechanism side tooling tipper
Structure, brush dust mechanism include rack 6-6, and two sides are equipped with vertical rail 6-5 in rack 6-6, and moving trolley is housed on vertical rail 6-5
6-4, moving trolley 6-4 are equipped with shaft, and cleaning brush 6-3, the connection rotation driving of shaft one end 6-10, rack 6- are cased in shaft
6 are equipped with lifting cylinder 6-7, and the piston rod of lifting cylinder 6-7 connects moving trolley 6-4；Tooling turnover mechanism includes that overturning is flat
Tumble cylinder 6-1, one end piston rod articulated linkage 6-9 of tumble cylinder 6-1, connecting rod are equipped with below platform 6-2, overturning platform 6-2
6-9 other end connection overturning platform 6-2；When powder filling tooling 9 turns to brush dust station, tumble cylinder 6-1 will be overturn on platform 6-2
Powder filling tooling 9 overturns 90 °, and rotation driving 6-10 drives cleaning brush rotation, while lifting cylinder 6-7 drives on moving trolley 6-4
Lower reciprocating motion falls the lead powder brush of plane in powder filling tooling 9.
As shown in Figure 15, Figure 16, automatic bottom device includes rack 7-1, and rack 7-1 is equipped with lifting body and eccentric envelope
Bottom mechanism, eccentric bottom closing mechanism are located above lifting body；Jacking apparatus includes jacking driving 7-5, and the jacking driving upper end 7-5 connects
Meet lifting platform 7-2；Eccentric bottom closing mechanism includes oscillating plate 7-6, and the upper surface oscillating plate 7-6 is equipped with eccentric shaft 7-8, eccentric shaft 7-
8 connection rotation drivings, the upper surface oscillating plate 7-6 is equipped with connection guide rod 7-7, eccentric shaft 7-8 and connection guide rod 7-7 is mounted in machine
On frame 7-1, connects and be cased with reset spring 7-3 on guide rod 7-7；For grid with pre- back cover in powder filling tooling 9, powder filling is complete
It is sent after to the lifting platform 7-2 of back cover station, powder filling tooling 9 is jacked up and touches oscillating plate 7-6 by cylinder or oil cylinder, is passed through
Rotation drive belt, which moves eccentric shaft 7-8, allows oscillating plate 7-6 to generate 2mm amplitude, and the back cover sealed in advance is driven into inside grid, is completed certainly
Dynamic back cover.
As shown in Figure 17, Figure 18, quantitative powder device 8 includes quantitative powder hopper 8-2, the upper end quantitative powder hopper 8-2
Equipped with pneumatic gate valve 8-1, quantitative powder hopper 8-2 is equipped with upper level switch 8-3 and lower level switch 8-4, quantitative powder
It is equipped with loose metal axis 8-5 in hopper 8-2, powder poker 8-6 is housed on loose metal axis 8-5, loose metal axis 8-5 is driven by decelerating motor 8-10
Dynamic, the side powder poker 8-6 is equipped with powder blocking plate 8-7, powder blocking plate 8-7 connection regulating device 8-8, and the side powder blocking plate 8-7 is equipped with blanking
Mouth 8-9, feed opening 8-9 are corresponding to be located above lower powder interface 4-4；When the lead powder in hopper is lower than lower level switch 8-4, pneumatically
Gate valve 8-1 is opened, and powder is fallen into hopper, and when lead powder reaches upper level switch 8-3, pneumatic gate valve 8-1 is closed, and is stopped
Blanking, when needing powder filling, starting decelerating motor 8-10 drives loose metal axis 8-5 and powder poker 8-6 rotation, and lead powder is allocated to feed opening
The side 8-9, regulating device 8-8 be adjusted powder blocking plate 8-7 charging gap, by control decelerating motor 8-10 the duration of runs and
It feeds gap and realizes powder under adjustable quantitative, when lead powder reaches feed opening 8-9, reach lower powder interface 4-4 by being flexible coupling.
Wire-winding unit includes mounting plate 2-2, on mounting plate 2-2 equipped with motor 2-3 and connect with motor 2-3 output end around
Draught line is wound on line idler wheel 2-4, coiling idler wheel 2-4, draught line one end is connected with traction hook.
Upper horizontal transferring platform 4-1 is equipped with guide post 4-2, and the connection of the lower end guide post 4-2 is lower to go up and down transferring platform 4-6.
The lower powder lower end interface 4-4 is equipped with claw 4-7.
The vertical rail 6-5 that the two sides moving trolley 6-4 pass through two sides in four rolling 6-8 and rack 6-6 cooperates.
Being set above lifting platform 7-2 there are two push cylinder 7-4, two push cylinder 7-4 is in 90 ° of angles.
Elastic supporting member for supporting optical member 5-5 includes hollow support shaft and support spring, and the support spring is fixed on inside support shaft.
The 5-7 that holds down assembly includes compressing that hold-down apertures 5- is arranged on actuator 5-8 and pressure plate 5-9, the pressure plate 5-9
10, actuator 5-8 movable end, which is compressed, by hold-down apertures 5-10 compresses pre- back cover grid workpiece 5-6.
Pneumatic gate valve 8-1 connection quantitative powder spiral 8-11, quantitative powder spiral 8-11 is opened in pneumatic gate valve 8-1
Shi Qidong feeding.
Supply assembly 11 includes elevator 24 and storage hopper 25, and the 24 outlet storage hopper import 26 of elevator mentions
Machine 24 is risen by material lifting to 25 top of storage hopper, material, storage hopper are then conveyed to storage hopper 25 by storage hopper import 26
25 include feed bin main body 27, and upper cover plate 28 is arranged at the top of the feed bin main body 27, storage hopper import 26, institute is arranged on upper cover plate 28
27 bottom of feed bin main body setting discharge nozzle 35 is stated, discharge nozzle 35 is correspondingly arranged discharging spiral 29, discharge port is arranged on discharge nozzle 35
30, when storage hopper 25 is fed to hopper 14, discharging spiral 29 works, and material is delivered to hopper 14 by discharge nozzle 35；Feed bin
Level switch 31 and lower level switch 32, upper level switch 31 and lower level switch 32 is respectively set in 27 upper and lower part of main body
It is respectively connected to control system, when material reaches upper 31 position of level switch in feed bin main body 27, stops elevator 24 and is fed,
When material drops to lower level switch 32 in feed bin main body 27, opens elevator and fed to feed bin main body 27；Feed bin main body 27
One side wall is set as incline structure, and vibrating motor 33 is fixed on the sloped sidewall, when being fed into hopper 14, opens vibrating motor
33, facilitate material to can smoothly enter into hopper 14；Hopper 14 is supported by sensor support base 34, between sensor support base 34 and hopper 14
Weighing sensor 15 is set, is accurate weighing, is symmetrical arranged three sensor support bases 34 in 14 opening periphery of hopper and weighing passes
Sensor 15, the installation of bottom hopper 14 automatically controls 16 error starting of discharge valve opened and closed and falls caused by preventing because of weighing error
Material；Also set up manual discharge port 36 on hopper 14, failure or it is deactivated when can pass through manual 36 discharging of discharge port；14 outer wall of hopper is solid
Determine vibrating motor 33, guarantees that lower powder is clean rapidly.
As shown in figure 23, interval setting stirring wing 37, adjacent two stirring wing 37 are mutually perpendicular on agitating shaft 22；The stirring
Wing 37 includes substrate 38 and fin 39, and substrate 38 is set as trigone wimble structure, and triangular pyramid is fixed on agitating shaft 22 by fixing axle 41
On, two panels curved fins 39 are set on triangular pyramid and the farthest one side of 22 vertical range of agitating shaft, and stirring wing 37 is preferably provided with 6
It is a, stirring wing 37 clockwise interval 90 ° uniformly arrangement, guarantee stress and mixed powder it is uniform, respectively realize: 1. in powder mixing tube 18 to
Right stirring lead powder, cleaning left side barrel lead powder, 2. stirs lead powder to two sides in powder mixing tube 18,3. stirs lead to the left in powder mixing tube 18
Powder, cleaning right side barrel lead powder, the structure sufficiently can allow lead powder to fly upward, reach optimal mixed powder effect.
Driving device 23 uses driving motor, and the machine shaft drives agitating shaft 22 to rotate by transmission device 40, passes
Dynamic device 40 includes main driving wheel, auxiliary driving wheel and feed belt, and main driving wheel is fixed in driving motor shaft, main driving wheel
The rotation of auxiliary driving wheel is driven by driving belt, auxiliary driving wheel center connects agitating shaft 22, and agitating shaft 22 is driven to rotate.
Red lead powder and lead powder are carried out weighing mixed powder according to formula by weighing mixed powder device I, weigh mixed powder
Quantitative powder device 8 is sent to by quantitative powder spiral III；While mixed powder feeding, it will be put with the positive grid of pre- back cover close
In enclosed powder filling tooling 9, the locking of grid put with tooling is completed by tooling opening device 2 and tooling locking device 1, is passed through
Closed powder filling tooling 9 is transported to shaking platform device 5, shaking platform by mobile stand device 3, powder filling tooling transfer device 4
Closed powder filling tooling 9 is locked to the upper surface of shaking platform by hydraulic device, is vibrated simultaneously with reaching with shaking platform
Effect, shaking platform is by the way of two eccentric vibrating motor antiports, with the size of Frequency Converter Control amplitude, top
Quantitative powder device 8 is connect, quantitative powder device 8 conveys lead powder to the lower powder interface 4-4 quantification of powder filling tooling transfer device 4,
Lead powder is filled into inside comb by vibrating, realizes powder filling movement.The overturning and one of tooling is realized by overturning brush dust device 6
The back cover sealed in advance is driven into the inside of grid by secondary brush dust, secondary brush dust, automatic bottom device 7, completes powder filling and automatic bottom
Process, is put into pickling device for grid after the completion and carries out pickling and flushing, and it is dry to be finally sent into hothouse.
Claims (10)
1. a kind of Full automatic bottom powder filling system, it is characterised in that: including weighing mixed powder device (I), mixed powder elevator (II), determining
It measures lower powder spiral (III), several full-automatic powder-filling machine fros (IV), several low pressure pulse dust removers (VI), weigh mixed powder device (I) even
Mixed powder elevator (II) is connect, powder elevator (II) is mixed by quantitative powder spiral (III) and connects full-automatic powder-filling machine fro (IV), entirely certainly
Dynamic powder-filling machine fro (IV) is correspondingly connected with low pressure pulse dust remover (VI), and full-automatic powder-filling machine fro (IV) and low pressure pulse dust remover (VI) are equal
It is connected with powder filling and returns powder spiral (V)；
Full-automatic powder-filling machine fro includes complete machine rack (10), and complete machine rack (10) is equipped with tooling locking device (1), tooling opens dress
Set (2), mobile stand device (3), tooling transfer device (4), shaking platform device (5), overturning brush dust device (6), automatic sealing package
Bottom device (7) and quantitative powder device (8)；
Weighing mixed powder device includes supply assembly (11), meausring apparatus (12), mixed powder device (13) and control system, the feed
Component (11) is at least arranged two groups, meausring apparatus (12) is arranged below the discharge port of supply assembly (11), the meausring apparatus
It (12) include hopper (14), discharge valve is arranged in corresponding hopper (14) setting weighing sensor (15), hopper (14) outlet at bottom
(16), hopper (14) outlet at bottom is connected to mixed powder device (13) by mixed powder inlet pipe (17), and the mixed powder device (13) includes mixed
Powder drum (18), corresponding mixed powder inlet pipe (17) are arranged mixed powder feed inlet (19) on powder mixing tube (18), and powder mixing tube (18) bottom is by going out
Expect that valve (20) are connected to mixed powder discharging spiral (21), agitating shaft (22) is set in the powder mixing tube (18), agitating shaft (22) one end is stretched
Out powder mixing tube (18) and by driving device (23) drive rotate, supply assembly (11), weighing sensor (15), discharge valve (16),
Driving device (23), outlet valve (20) and mixed powder discharging spiral (21) are connected to control system.
2. Full automatic bottom powder filling system according to claim 1, it is characterised in that: the tooling locking device (1)
Including mounting bracket (1-1), mounting bracket (1-1) is equipped with lower mounting rack (1-2), and lower mounting rack (1-2) is equipped with glide path
With the first push cylinder (1-3), upper mounting rack (1-4) is housed on glide path, in the piston rod connection of the first push cylinder (1-3)
Mounting rack (1-4), upper mounting rack one end (1-4) are equipped with tight locking button (1-8) and rotation binding clasp (1-10), upper mounting rack (1-4)
It is equipped with sliding way and the second push cylinder (1-5), upper mounting plate (1-6) is housed on sliding way, the second push cylinder (1-5)
Piston rod connects upper mounting plate (1-6), and upper mounting plate (1-6) is equipped with rotary cylinder (1-7), the piston of rotary cylinder (1-7)
Bar connects pusher dog (1-9)；
Tooling opening device (2) includes supporting frame (2-1), and the supporting frame upper end (2-1) is equipped with wire-winding unit, supporting frame
The lower end (2-1) is equipped with push cylinder (2-5) and horizontal slide rail (2-6), and tilt slide (2-7) is housed on horizontal slide rail (2-6), is pushed away
It supplies gas cylinder (2-5) connection tilt slide (2-7), sliding machine (2-8) is housed on tilt slide (2-7), on sliding machine (2-8)
Equipped with form clamp (2-9)；
Tooling transfer device (4) includes upper horizontal transferring platform (4-1) and lower lifting transferring platform (4-6), and upper horizontal transhipment is flat
The platform two sides (4-1) are equipped with idler wheel (4-5), and upper horizontal transferring platform (4-1) is equipped with lifting cylinder (4-3), lifting cylinder (4-3)
Piston rod connection is lower to go up and down transferring platform (4-6), and lower lifting transferring platform one end (4-6) is equipped with lower powder interface (4-4), lower lifting
Transferring platform (4-6) is equipped with the compression cylinder (4-8) of vertical direction；
Shaking platform device (5) includes bracket (5-1), and pedestal (5-2) is arranged above bracket (5-1), setting above pedestal (5-2)
Have vibration table (5-3), the bottom of vibration table (5-3) is equipped with vibrating motor (5-4), in vibration table (5-3) and pedestal
It is provided between (5-2) elastic supporting member for supporting optical member (5-5), pre- back cover grid workpiece (5-6) is corresponded on vibration table (5-3) and is equipped with compression
Component (5-7)；
Overturning brush dust device (6) includes brush dust mechanism and the tooling turnover mechanism positioned at brush dust mechanism side, and brush dust mechanism includes
Rack (6-6), the interior two sides rack (6-6) are equipped with vertical rail (6-5), and moving trolley (6-4) is housed on vertical rail (6-5),
Moving trolley (6-4) is equipped with shaft, is cased with cleaning brush (6-3) in shaft, shaft one end connection rotation driving (6-10), rack
(6-6) is equipped with lifting cylinder (6-7), and the piston rod of lifting cylinder (6-7) connects moving trolley (6-4)；Tooling turnover mechanism
Including overturning platform (6-2), it is equipped with tumble cylinder (6-1) below overturning platform (6-2), the piston rod of tumble cylinder (6-1) is cut with scissors
The one end connective pole (6-9), connecting rod (6-9) other end connection overturning platform (6-2)；
Automatic bottom device includes rack (7-1), and rack (7-1) is equipped with lifting body and eccentric bottom closing mechanism, eccentric back cover
Mechanism is located above lifting body；Jacking apparatus includes jacking driving (7-5), and the jacking driving upper end (7-5) connects lifting platform
(7-2)；Eccentric bottom closing mechanism includes oscillating plate (7-6), and the oscillating plate upper surface (7-6) is equipped with eccentric shaft (7-8), eccentric shaft (7-
8) connection rotation driving, the oscillating plate upper surface (7-6) are equipped with connection guide rod (7-7), eccentric shaft (7-8) and connection guide rod
(7-7) is cased with reset spring (7-3) in connection guide rod (7-7) on rack (7-1)；
Quantitative powder device (8) includes quantitative powder hopper (8-2), and the quantitative powder hopper upper end (8-2) is equipped with pneumatic gate valve
(8-1), quantitative powder hopper (8-2) are equipped with upper level switch (8-3) and lower level switch (8-4), quantitative powder hopper (8-
2) it is equipped with loose metal axis (8-5) in, powder poker (8-6) is housed on loose metal axis (8-5), loose metal axis (8-5) passes through decelerating motor (8-
10) it drives, the powder poker side (8-6) is equipped with powder blocking plate (8-7), and powder blocking plate (8-7) connects regulating device (8-8), powder blocking plate (8-
7) side is equipped with feed opening (8-9), and feed opening (8-9) is corresponding to be located above lower powder interface (4-4).
3. Full automatic bottom powder filling system according to claim 2, it is characterised in that: the wire-winding unit includes installation
Plate (2-2), equipped with motor (2-3) and the coiling idler wheel (2-4) being connect with motor (2-3) output end, coiling on mounting plate (2-2)
Draught line is wound on idler wheel (2-4), draught line one end is connected with traction hook.
4. Full automatic bottom powder filling system according to claim 2, it is characterised in that: the upper horizontal transferring platform
(4-1) is equipped with guide post (4-2), and the connection of the guide post lower end (4-2) is lower to go up and down transferring platform (4-6).
5. Full automatic bottom powder filling system according to claim 2, it is characterised in that: the elastic supporting member for supporting optical member (5-5)
Including hollow support shaft and support spring, the support spring is fixed on inside support shaft.
6. Full automatic bottom powder filling system according to claim 2, it is characterised in that: described (5-7) packet that holds down assembly
It includes and compresses actuator (5-8) and pressure plate (5-9), hold-down apertures (5-10) is set on the pressure plate (5-9), compresses actuator
(5-8) movable end compresses pre- back cover grid workpiece (5-6) by hold-down apertures (5-10).
7. Full automatic bottom powder filling system according to claim 2, it is characterised in that: the pneumatic gate valve (8-1)
It connects quantitative powder spiral (8-11).
8. Full automatic bottom powder filling system according to claim 1, it is characterised in that: the supply assembly (11) includes
Elevator (24) and storage hopper (25), elevator (24) the outlet storage hopper import (26), storage hopper (25) include material
Storehouse main body (27), feed bin main body (27) top are arranged upper cover plate (28), storage hopper import (26) are arranged on upper cover plate (28),
Discharge nozzle (35) are arranged in feed bin main body (27) bottom, and discharge nozzle (35) is correspondingly arranged discharging spiral (29), discharge nozzle (35)
Upper setting discharge port (30)；Level switch (31) and lower level switch is respectively set in feed bin main body (27) upper and lower part
(32), upper level switch (31) and lower level switch (32) are respectively connected to control system.
9. Full automatic bottom powder filling system according to claim 1, it is characterised in that: the hopper (14) passes through sensing
Device support (34) support, is arranged weighing sensor (15) between sensor support base (34) and hopper (14).
10. a kind of technique for being carried out powder filling using any one of claim 1-9 Full automatic bottom powder filling system, feature are existed
In: it comprises the following steps that:
1) red lead powder and lead powder are carried out weighing mixed powder according to formula by weighing mixed powder device；
2) it weighs mixed powder and quantitative powder device is sent to by quantitative powder spiral；
3) while mixing powder feeding, the grid with pre- back cover is put into closed powder filling tooling by full-automatic powder-filling machine fro work,
The locking of grid put with tooling is completed by tooling opening device and tooling locking device；
4) powder filling tooling is transported to by shaking platform device by mobile stand device, tooling transfer device is in place, quantitative powder
Device is to tooling transfer device blanking；
5) lead powder is filled into inside comb by shaking platform device by vibrating, and completes powder filling；
6) overturning brush dust device carries out once inside out brush dust to powder filling tooling；
7) back cover sealed in advance is driven into the inside of grid by automatic bottom device, completes back cover；
8) overturning brush dust device carries out secondary overturning brush dust to powder filling tooling；
9) it is taken out by the grid after the completion of the unlock of tooling locking device and tooling opening device completion tooling and powder filling back cover；
10) grid is put into pickling device and carries out pickling and flushing；
11) it is dry to be sent into hothouse.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610842992.1A CN106207083B (en) | 2016-09-23 | 2016-09-23 | Full automatic bottom powder filling system and technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610842992.1A CN106207083B (en) | 2016-09-23 | 2016-09-23 | Full automatic bottom powder filling system and technique |
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| CN106207083A CN106207083A (en) | 2016-12-07 |
| CN106207083B true CN106207083B (en) | 2019-01-18 |
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| CN106784606A (en) * | 2017-02-09 | 2017-05-31 | 广东派勒智能纳米科技股份有限公司 | New-energy automobile power battery positive electrode complete production technique |
| CN110426111B (en) * | 2019-09-05 | 2024-02-23 | 南京海拓复合材料有限责任公司 | Well accuse transmission system suitable for powder automatic weighing |
| CN113847974B (en) * | 2021-10-15 | 2023-09-12 | 四川德胜集团钒钛有限公司 | Automatic weighing device for steel bundles and control method thereof |
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| CN206076378U (en) * | 2016-09-23 | 2017-04-05 | 淄博鑫旭电源科技有限公司 | Full automatic bottom powder filling system |
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| GB1572991A (en) * | 1977-07-20 | 1980-08-13 | Varta Batterie | Apparatus for filling tube-type electrode plates for lead-acid storage batteries |
| CN102136578A (en) * | 2011-02-10 | 2011-07-27 | 淄博鑫旭机电设备有限公司 | Fully automatic rapid powder filling system |
| CN204045669U (en) * | 2014-07-17 | 2014-12-24 | 天能集团（河南）能源科技有限公司 | A kind of positive plate closes cream red lead accumulating add-on system |
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