CN106571492B - Automatic production equipment and production process flow for cutting, brushing and cast welding of storage battery - Google Patents
Automatic production equipment and production process flow for cutting, brushing and cast welding of storage battery Download PDFInfo
- Publication number
- CN106571492B CN106571492B CN201610960830.8A CN201610960830A CN106571492B CN 106571492 B CN106571492 B CN 106571492B CN 201610960830 A CN201610960830 A CN 201610960830A CN 106571492 B CN106571492 B CN 106571492B
- Authority
- CN
- China
- Prior art keywords
- cast
- pole group
- welding
- group clamp
- cast welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
- H01M10/14—Assembling a group of electrodes or separators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
- B22D25/04—Casting metal electric battery plates or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to storage battery cutting brush and cast welding integrated automatic production equipment and a production process flow, wherein the production equipment comprises a turnover mechanism, a cutting brush lug mechanism, a liquid dipping mechanism, a liquid suction mechanism, a transfer mechanism for completing the movement of a pole group clamp between stations, a cast welding device and a material receiving table which are sequentially arranged on a workbench along the transverse direction, the cast welding device is arranged at the rear side of the liquid suction mechanism and comprises a cast welding machine and a pulling mechanism arranged in the cast welding machine, a guide sliding rail is arranged at a feed inlet of the cast welding machine, a pushing mechanism is arranged in the casting welding machine, and the pulling mechanism is arranged at the rear side of the pushing mechanism. The production process flow comprises the step of production by the production equipment provided by the invention. The invention utilizes the transmission mechanism to realize the quick, orderly and automatic transfer of the pole group clamp among the pole lug cutting and brushing mechanism, the liquid dipping mechanism, the liquid absorbing mechanism and the cast welding device, has compact arrangement among stations, full-automatic control of the whole production process, stable operation and high efficiency.
Description
Technical Field
The invention relates to the technical field of storage battery manufacturing, in particular to storage battery cutting, brushing and cast-welding integrated automatic production equipment and a production process flow.
Background
In the production of lead-acid storage batteries, in the prior art, the casting and welding procedure adopted by enterprises all needs workers to turn over a clamp for placing a to-be-cast electrode group and reversely buckle the clamp on a cutting and brushing earphone to finish the cutting and brushing earphone step, then the workers are required to carry the clamp up to a soldering flux groove to be dipped with soldering flux in turn, the extra soldering flux on the electrode lug is sucked away on a flat towel, finally the clamp is carried up to be placed in a clamp clamping groove in a casting and welding machine, the casting and welding machine is started manually, and after the casting and welding is finished, the workers need to carry out the cast-welded storage battery and place the cast-welded storage battery on a workbench. This traditional operation process consumes time, and workman intensity of labour is big, and is inefficiency moreover cast welding machine's lead groove temperature is above 500 ℃, and manual handling makes lead steam volatilization time longer in the cast welding machine, influences workman's healthy, and cast welding energy consumption is high.
The invention patent with application number 201210586140.2 discloses a front-section auxiliary production device and method of an automatic cast welding machine, wherein the front-section auxiliary production device comprises a frame, an input mechanism, a finishing mechanism, a turnover mechanism, a cutting and brushing lug mechanism, a liquid dipping mechanism, a liquid suction mechanism, a drying mechanism, an output mechanism and a transmission mechanism, wherein the frame is sequentially provided with the input mechanism, the turnover mechanism, the cutting and brushing lug mechanism, the liquid dipping mechanism, the liquid suction mechanism, the drying mechanism and the output mechanism from left to right, the finishing mechanism is positioned right above the input mechanism, and the transmission mechanism is arranged on the frame along a conveying line and positioned right above all stations. The invention realizes the automation of the finishing process, the overturning process, the pole lug cutting and brushing process, the liquid dipping process, the liquid sucking process and the drying process before the cast welding of the storage battery, and replaces the traditional complex operation mode of the cast welding front section.
According to the applicant reaction, the technical scheme discloses automation of front-stage auxiliary production of a cast-welding machine, and a battery box is transferred between a turnover process, a tab cutting process, a liquid dipping process, a liquid sucking process and a drying process through a transfer mechanism, but the transfer mechanism is used for realizing the transfer of the battery box among the tab cutting process, the liquid dipping process, the liquid sucking process and the drying process through three manipulator mechanisms arranged on the transfer mechanism, and the transfer mechanism needs to be matched with an output mechanism to send the battery box out of the drying process to wait for cast-welding.
In addition, the whole assembly line of the invention is linear, the working stroke is longer, and as the cast-welded storage battery needs to be checked manually, a plurality of workers need to be configured for operation, the operation habit of the workers is changed, and the labor cost is higher.
Disclosure of Invention
The invention aims to provide integrated automatic production equipment for cutting, brushing and cast welding of storage batteries, which realizes quick and accurate transfer of a pole group clamp among stations through a transfer mechanism, is stable in operation, optimizes and reasonably arranges the positions of the stations under the condition of keeping the original operation habit of workers, and has the advantages of compact structure, low cost, energy conservation and environmental protection.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a battery cuts brush and cast joint integral type automated production equipment, includes that the tilting mechanism that sets gradually on the workstation along horizontal direction, cuts brush utmost point ear mechanism, is stained with liquid mechanism, imbibition mechanism and accomplishes the transfer mechanism that utmost point crowd anchor clamps moved between the station, its characterized in that still includes:
the cast-weld device is arranged at the rear side of the liquid suction mechanism and comprises a cast-weld machine and a pulling mechanism arranged in the cast-weld machine, a guide sliding rail is arranged at a feed inlet of the cast-weld machine, a pushing mechanism is arranged in the cast-weld machine, and the pulling mechanism is arranged at the rear side of the pushing mechanism;
the material receiving table is arranged along the direction of a feed inlet of the cast welding machine;
the turnover mechanism comprises a driving assembly, a rotating piece which is arranged on the driving assembly in a rotating way and a turnover assembly which is used for bearing the pole group clamp, and the turnover assembly is driven by the driving assembly to rotate 180 degrees to finish the inversion of the pole group clamp;
the transfer mechanism is arranged above all stations and comprises a support assembly, a multi-axis linkage conveying assembly and a clamping mechanism, wherein the clamping mechanism is vertically arranged on the multi-axis linkage conveying assembly, and the multi-axis linkage conveying assembly is fixed on the workbench and the cast welding device through the support assembly;
the clamping mechanism drives the pole group clamp to sequentially pass through the turnover mechanism, the liquid dipping mechanism and the liquid absorbing mechanism and then to be placed on the guide slide rail, the pole group clamp after cast welding is pushed into the cast welding machine by the pulling mechanism and the pushing mechanism, and then the pole group clamp after cast welding is pushed onto the guide slide rail by the pushing mechanism and the pulling mechanism and is moved onto the receiving table by the clamping mechanism.
As an improvement, the support assembly comprises a frame-type support frame, one side of the support frame is fixed on the workbench through a stand column, and the other side of the support frame is fixed on the cast-iron machine through a first support column and a second support column respectively. Wherein, form the triangle support between stand, first pillar and the second pillar for this supporting component simple structure, the steadiness is good, and is with low costs.
As an improvement, the workbench and the cast welding device are arranged in a staggered mode, the first support is located at the middle position of the other side of the support frame, and the material receiving table and the feeding port of the cast welding machine are located on the same straight line. The operation habit of workers is completely reserved, so that the whole production line can complete the feeding, discharging and inspection of the pole group clamp by only configuring one worker, the production space is optimized, and the cost is saved.
As an improvement, the multi-axis linkage conveying assembly comprises an X-axis conveying unit, a Y-axis conveying unit and a Z-axis conveying unit, wherein the Y-axis conveying unit is arranged on the supporting frame, the X-axis conveying unit is connected to the Y-axis conveying unit, and the clamping mechanism is connected to the X-axis conveying unit through the Z-axis conveying unit.
As an improvement, the clamping mechanism comprises a supporting part fixed on the Z-axis conveying unit and a clamping part fixed at the bottom end of the supporting part, a placing groove is formed in the clamping part, and first electromagnets are symmetrically arranged at the edges of the placing groove.
As an improvement, the pulling mechanism is positioned below the guide slide rail and comprises a bracket fixed on the cast welding machine, a guide rod assembly sleeved on the bracket in a sliding way, a push block fixed on the end part of the guide rod assembly and a power assembly for driving the push block to reciprocate, and a second electromagnet is arranged on the end surface of the push block.
As an improvement, the pushing mechanism comprises a lifting component arranged in the cast welding machine and a positioning sliding rail arranged on the lifting component, wherein the positioning sliding rail is arranged corresponding to the guiding sliding rail.
As an improvement, the length dimension of the guide slide rail is larger than the width dimension of at least two pole group clamps, so that the clamping mechanism pushes the previous pole group clamp into the cast welding machine, meanwhile, the clamping mechanism clamps the next pole group clamp, after the cast welding of the previous pole group clamp is completed, the previous pole group clamp is pushed to the forefront end of the guide slide rail by the pushing mechanism and the pulling mechanism, at the moment, the pulling mechanism is reset, the clamping mechanism places the next pole group clamp at the rearmost end of the guide slide rail, and the pushing mechanism and the pulling mechanism push the next pole group clamp into the cast welding machine, and the cycle is repeated.
The invention further aims to provide an integrated automatic production process flow for cutting and brushing and cast-welding the storage battery, which effectively realizes the automation of the overturning process, the pole lug cutting and brushing process, the liquid dipping process, the liquid sucking process and the cast-welding process of the storage battery, and is matched with the same-in and same-out back-separating type feeding and discharging mode of the cast-welding process, so that the feeding and discharging time is greatly shortened, the production efficiency is doubled, the operation intensity of workers is low, and the labor cost is low.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the production process flow of the integrated automatic production equipment for cutting, brushing and cast welding of the storage battery is characterized by comprising the following steps of:
step one, a turning procedure, namely turning the pole group clamp 180 degrees by matching a driving assembly and a turning assembly to finish turning;
step two, a pole ear cutting and brushing process is carried out, namely the pole ear cutting and brushing mechanism is used for realizing the cutting and leveling of the pole ear, and meanwhile, the storage battery shell is placed on the pole group clamp;
step three, a liquid dipping process, namely clamping a pole group clamp which completes the pole lug cutting and brushing process to a liquid dipping mechanism by using an electromagnetic adsorption mode through a transmission mechanism, and smearing soldering flux on the pole lugs;
step four, a liquid suction process, which is used for sucking redundant soldering flux on the tab in the step three;
and fifthly, in the cast-welding process, the pole group clamp which completes the liquid suction process is conveyed into a cast-welding machine through a conveying mechanism to be cast-welded, and the pole group clamp after the cast-welding process is conveyed to a receiving table through the conveying mechanism.
As improvement, the cast-welding procedure is that the pole group clamp which completes the liquid suction procedure is conveyed into the cast-welding machine through the conveying mechanism to carry out cast-welding, after the cast-welding is completed, the conveying mechanism conveys the pole group clamp to be cast-welded next into the cast-welding machine, and meanwhile, the pole group clamp which completes the previous cast-welding is conveyed to the receiving table, so that continuous production is realized.
The cast welding time is at least twice the moving time of the transfer mechanism among all stations, so that the equipotential time is avoided, and the efficiency of the whole production process is improved by nearly one time.
The invention realizes the automation of the battery overturning process, the tab cutting process, the liquid dipping process, the liquid suction process and the cast welding process, the whole production process keeps the traditional manual operation habit, the adaptability of operators is improved, the cast welding process adopts the same-in and same-out back-separating type feeding and discharging mode, the labor cost is saved, the feeding and discharging is not interfered, and the working efficiency is high.
The invention has the beneficial effects that:
(1) According to the invention, the transfer mechanism is utilized to realize quick, orderly and automatic transfer of the electrode group clamp among the electrode lug cutting and brushing mechanism, the liquid dipping mechanism, the liquid absorbing mechanism and the cast-welding device, the arrangement among the stations is compact, the whole production process is fully automatically controlled, the operation is stable, and meanwhile, the cast-welding device is matched with the same-in and same-out back-separating type feeding and discharging mode, so that the feeding and discharging of the cast-welding process are not interfered, the waiting time of the transfer mechanism is shortened, the lead steam volatilization time is short, the automatic continuous production of storage battery cutting and brushing and cast-welding is realized, the production efficiency is greatly improved, and the energy is saved and the environment is protected;
(2) When the pole group clamp performs a cast-welding process, the pole group clamp is moved onto a guide sliding rail on a cast-welding machine by a transfer mechanism, and the cast-welding device realizes the same-direction feeding and discharging by matching an electromagnetic adsorption mode of a pulling and conveying mechanism with a pushing mechanism, so that the detection of workers is facilitated, and meanwhile, the cast-welding device is matched with a multi-shaft conveying mode of the transfer mechanism, so that one clamping mechanism can sequentially complete the feeding and discharging actions of the cast-welding process, the control system is simplified, and the positioning accuracy and the transfer efficiency are improved;
(3) According to the invention, the material receiving table is arranged between the workbench and the cast-welding device, the workbench and the cast-welding device are arranged in a staggered manner, the material receiving table and the material inlet and outlet of the cast-welding device are positioned on the same straight line, and the material receiving table is matched with the back-separating material inlet and outlet mode of the cast-welding device, so that the whole production line only needs to be provided with a worker at the material receiving table, the labor cost is greatly reduced, and the production space is optimized;
(4) The clamping modes of the counter electrode group clamp in each station adopt an electromagnetic adsorption mode, so that the control is simple, the clamping and releasing actions are quick, the adsorption force is large, the safety is high, meanwhile, the occupied space of the carrier is small, the application range is wider, and the cost is low;
in a word, the invention has the advantages of high production efficiency, good cast-weld effect, energy conservation, environmental protection, low cost and the like, all stations are automatically and continuously completed, the degree of automation is high, and the labor intensity of workers is low.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings described below are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a second schematic diagram of the overall structure of the present invention;
FIG. 3 is a schematic diagram of a turnover mechanism according to the present invention;
FIG. 4 is a schematic bottom view of the clamping mechanism of the present invention;
FIG. 5 is a schematic diagram of a pulling mechanism according to the present invention;
FIG. 6 is a front view of the overall structure of the present invention;
FIG. 7 is a left side view of the overall structure of the present invention;
fig. 8 is a top view of the overall structure of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.
Example 1
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
An integrated automatic production device for cutting, brushing and cast-welding a storage battery according to a first embodiment of the present invention is described below with reference to fig. 1 and 2.
As shown in fig. 1 and 2, an integrated automatic production device for cutting, brushing and cast welding of a storage battery, which comprises a turnover mechanism 2, a pole cutting and brushing earphone mechanism 3, a liquid dipping mechanism 4, a liquid absorbing mechanism 5 and a transfer mechanism 6 for completing the movement of a pole group clamp between stations, which are sequentially arranged on a workbench 1 along the transverse direction, further comprises:
the cast-weld device 7 is arranged at the rear side of the liquid suction mechanism 5, and comprises a cast-weld machine 71 and a pulling and conveying mechanism 72 arranged in the cast-weld machine 71, wherein a guide sliding rail 73 is arranged at a feed inlet 711 of the cast-weld machine 71, a pushing mechanism 73 is arranged in the cast-weld machine, and the pulling and conveying mechanism 72 is arranged at the rear side of the pushing mechanism 73;
a material receiving table 8, wherein the material receiving table 8 is arranged along the direction of a feed inlet 711 of the cast welding machine 71;
as shown in fig. 3, the turnover mechanism 2 includes a driving component 21, a rotating member 22 mounted on the driving component 21, and a turnover component 23 for carrying the pole group clamp, wherein the turnover component 23 is driven by the driving component 21 to rotate 180 ° to finish the inversion of the pole group clamp;
the transfer mechanism 6 is arranged above all stations and comprises a support assembly 61, a multi-axis linkage conveying assembly 62 and a clamping mechanism 63, wherein the clamping mechanism 63 is vertically arranged on the multi-axis linkage conveying assembly 62, and the multi-axis linkage conveying assembly 62 is fixed on the workbench 1 and the cast welding device 7 through the support assembly 61;
the clamping mechanism 63 drives the pole group clamp to sequentially pass through the turnover mechanism 2, the liquid dipping mechanism 4 and the liquid absorbing mechanism 5 and then to be placed on the guide slide rail 73 through the multi-axis linkage conveying assembly 62, the pole group clamp after cast welding is pushed into the cast welding machine 71 through the pulling mechanism 72 and the pushing mechanism 73, and then the pushing mechanism 73 and the pulling mechanism 72 push the pole group clamp after cast welding onto the guide slide rail 73 and move the pole group clamp onto the receiving table 8 through the clamping mechanism 63.
Further, the support assembly 61 includes a frame-type support frame 611, one side of the support frame 611 is fixed to the table 1 by a column 612, and the other side is fixed to the cast iron machine 71 by a first column 613 and a second column 614, respectively. The first pillar 613 is disposed at a middle position of the other side of the supporting frame 611, the second pillar 614 is disposed at a corner of the supporting frame 611, and the upright post 612 is disposed diagonally to the second pillar 614, so that a triangular support is formed among the upright post 612, the first pillar 613 and the second pillar 614, thereby greatly saving supporting components, reducing the occupied space of the transmission mechanism 6, reducing the cost and having good stability.
In addition, the multi-axis linkage transmission assembly 62 includes an X-axis transmission unit 621, a Y-axis transmission unit 622, and a Z-axis transmission unit 623, the Y-axis transmission unit 622 is disposed on the support frame 611, the X-axis transmission unit 621 is connected to the Y-axis transmission unit 622, and the clamping mechanism 63 is connected to the X-axis transmission unit 621 through the Z-axis transmission unit 623. Specifically, the Z-axis transfer unit 623 includes a support base 624 cooperatively connected to the X-axis transfer unit 621 and a driving device fixed to the support base 624, and the clamping mechanism 63 is fixed to the bottom end of the driving device, and the movement strokes of the X-axis transfer unit 621, the Y-axis transfer unit 622 and the Z-axis transfer unit 623 are automatically controlled by a control system, so that the positioning of the clamping mechanism 63 is achieved, and the control is simple, and the positioning is fast and accurate.
Further, as shown in fig. 4, the clamping mechanism 63 includes a supporting portion 631 fixed on the Z-axis conveying unit 623 and a clamping portion 632 fixed at the bottom end of the supporting portion 631, a placement groove 6321 through which the battery case can pass is formed on the clamping portion 632, and the edge of the placement groove 6321 is symmetrically provided with a first electromagnet 633. The support portion 631 is shaped like a Chinese character 'hui', and forms an accommodating space with the clamping portion 632 for accommodating the battery case, wherein a positioning frame adapted to the battery case is disposed in the accommodating space, and an inner dimension of the positioning frame is the same as a dimension of the placement groove 6321.
Specifically, after the turning and inverting of the pole group clamp is completed, the storage battery shell is placed on the pole group clamp, the storage battery shell just passes through the placing groove 6321 to enter the positioning frame 634 while the clamping mechanism 63 clamps the pole group clamp, and when the pole group clamp synchronously pushes the pole group into the storage battery shell during cast welding. The clamping mechanism 63 is simple in control, high in clamping and releasing actions, high in adsorption force and safety, small in occupied space, wider in application range and lower in cost, and an electromagnetic adsorption mode is adopted for the clamping mode of the pole group clamp.
Further, a clamping groove 11 for accommodating the pole group clamp is formed in the workbench 1, the clamping groove 11 is arranged between the turnover mechanism 2 and the liquid dipping mechanism 4, and the pole cutting and brushing earphone mechanism 3 is located below the clamping groove 11. In this embodiment, the turnover mechanism 2, the pole cutting and brushing earphone mechanism 3, the liquid dipping mechanism 4 and the liquid absorbing mechanism 5 are all arranged on the workbench 1, and the moving directions of the pole group clamps are on the same straight line, so that the moving time of the pole group clamps between the stations is greatly shortened, and the connection performance is good and the efficiency is high.
It should be noted that, the turnover assembly 23 includes a turnover bracket 231 symmetrically installed on the rotating member 22, the turnover bracket 231 is integrally in a Z shape, a third electromagnet 24 is disposed on the turnover bracket 231, a receiving groove 12 adapted to the turnover bracket 231 is disposed on one side of the working table 1 corresponding to the clamping groove 11, and a limiting member is further disposed at an edge of the receiving groove 12.
Further, the pulling mechanism 72 is additionally arranged in the cast-welding device 7, so that a feeding mode of pushing of the traditional cast-welding equipment is changed, the discharging and feeding in the cast-welding process can be performed simultaneously without interference, the feeding and discharging efficiency is improved, the change cost of the cast-welding equipment is low, the operation habit of workers is reserved, the labor cost is low, the cast-welding device 7 does not need to change the site design of the traditional cast-welding process, the universality is strong, and the transformation cost is greatly saved. Specifically, as shown in fig. 5, the pulling mechanism 72 is located below the guide rail 73, and includes a bracket 721 fixed to the cast-welding machine 71, a guide rod assembly 722 slidably sleeved on the bracket 721, a pushing block 723 fixed to an end of the guide rod assembly 722, and a power assembly 724 for driving the pushing block 723 to reciprocate, wherein a second electromagnet 725 is provided on an end surface of the pushing block 723.
Further, the pushing mechanism 73 includes a lifting assembly 731 installed inside the cast welding machine 71, and a positioning rail 732 disposed on the lifting assembly 731, where the positioning rail 732 is disposed corresponding to the guiding rail 73.
Specifically, as shown in fig. 6 and 7, the pulling and feeding mechanism 72 is disposed at the rear side of the pushing mechanism 73, the guide rail 73, the positioning rail 732 and the pulling and feeding mechanism 72 are disposed parallel to each other, and the pushing block 723 is disposed below the guide rail 73, and when the pushing mechanism 73 is reset, the positioning rail 732 is abutted against the guide rail 73. When the electrode group clamp performs the cast-weld process, the transfer mechanism 6 moves the electrode group clamp to the guide slide rail 73 on the cast-weld machine 71, the electromagnetic adsorption mode of the pulling mechanism 72 is utilized to move the electrode group clamp on the guide slide rail 73 to the positioning slide rail 732 of the pushing mechanism 73, the feeding and discharging homodromous setting of the cast-weld device 7 is realized, the whole cast-weld process is matched with the multi-shaft conveying mode of the transfer mechanism 6, the feeding and discharging actions of the cast-weld process can be sequentially completed by one clamping mechanism 63, the feeding, discharging and inspection of the electrode group clamp can be completed by only arranging one worker at the material receiving table 8, the problem that the labor cost is high due to the fact that the workers are required to be arranged before and after the cast-weld device 7 in the traditional cast-weld mode is solved, the labor cost is greatly saved, the arrangement of a workshop flue gas pipeline is simplified, the waiting time of the transfer mechanism 6 is shortened, the lead steam volatilization time is short, and the method is energy-saving and environment-friendly.
In addition, the length dimension of the guiding sliding rail 73 is greater than the width dimension of at least two pole group clamps, so that the clamping mechanism 63 pushes the previous pole group clamp into the cast welding machine 71, meanwhile, the clamping mechanism 63 clamps the next pole group clamp, after the previous pole group clamp completes cast welding, the pushing mechanism 73 and the pulling mechanism 72 push the next pole group clamp to the forefront end of the guiding sliding rail 73, at the moment, the pulling mechanism 72 is reset, the clamping mechanism 63 places the next pole group clamp on the rear side of the previous pole group clamp, and then the pulling mechanism 72 and the pushing mechanism 73 push the next pole group clamp into the cast welding machine 71, and the production efficiency is greatly improved according to the circulation.
It should be noted that, as shown in fig. 8, the material receiving table 8 of the embodiment is disposed between the workbench 1 and the cast-welding device 7, and the workbench 1 and the cast-welding device 7 are disposed in a staggered manner, the material receiving table 8 and the material inlet and outlet of the cast-welding machine 71 are located on the same straight line, and the material returning and discharging mode of the cast-welding device 7 is matched, so that the whole production line only needs to be provided with a worker at the material receiving table 8, and the positions of the stations are optimized and reasonably arranged under the condition of keeping the original operation habit of the worker, and meanwhile, the triangle support setting of the transfer mechanism 6 is facilitated, the whole production process realizes the rapid and accurate transfer of the pole group clamp between the stations through the transfer mechanism 6, and the whole production line has a compact structure, low cost, energy conservation and environmental protection.
The power devices related to the mechanisms in the invention are all preferably servo motors, and of course, the invention is not limited to the servo motors, and can also adopt modes such as air cylinders, hydraulic drive and the like, and the servo motors are adopted to ensure that the action control precision of each station is high, the error is low and the cast welding quality is improved.
Example two
An integrated automatic production process flow for cutting, brushing and cast-welding a storage battery according to a second embodiment of the present invention is described with reference to fig. 1 and 2.
The production process flow of the storage battery cutting, brushing and cast welding integrated automatic production equipment comprises the following steps:
the first step, the turning procedure, the turning 180 degrees of the pole group clamp is realized by the cooperation of the driving component 21 and the turning component 23, and the turning is completed;
step two, a pole ear cutting and brushing process is carried out, namely the pole ear cutting and brushing mechanism 3 is used for realizing the cutting and leveling of the pole ear, and meanwhile, the storage battery shell is placed on the pole group clamp;
step three, a liquid dipping process, namely clamping a pole group clamp which completes the pole lug cutting and brushing process to the liquid dipping mechanism 4 by using an electromagnetic adsorption mode through a transmission mechanism 6, and smearing soldering flux on the pole lugs;
step four, a liquid suction process, which is used for sucking redundant soldering flux on the tab in the step three;
and fifthly, in the cast-welding process, the pole group clamp which completes the liquid suction process is conveyed into a cast-welding machine 71 through a conveying mechanism 6 to be cast-welded, and the pole group clamp after the cast-welding process is conveyed to a receiving table 8 through the conveying mechanism 6.
Further, in the cast-welding process, the pole group clamp which completes the liquid suction process is conveyed into the cast-welding machine 71 through the conveying mechanism 6 to be cast-welded, after the cast-welding is completed, the conveying mechanism 6 conveys the next pole group clamp to be cast-welded into the cast-welding machine 71, and meanwhile, the pole group clamp which completes the previous cast-welding is conveyed to the receiving table 8, so that continuous production is realized.
The cast welding time is at least twice the moving time of the transfer mechanism 6 among all stations, so that the equipotential time is avoided, and the efficiency of the whole production process is improved by nearly one time.
The invention realizes the automation of the battery overturning process, the tab cutting process, the liquid dipping process, the liquid suction process and the cast welding process, the whole production process keeps the traditional manual operation habit, the adaptability of operators is improved, the cast welding process adopts the same-in and same-out back-separating type feeding and discharging mode, the labor cost is saved, the feeding and discharging is not interfered, and the working efficiency is high.
The foregoing description of the disclosed embodiments will so enable those skilled in the art to make various modifications and equivalent changes to those described and illustrated without departing from the spirit and scope of the present invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (7)
1. The utility model provides a battery cuts brush and cast joint integral type automated production equipment, includes tilting mechanism (2), surely brushes utmost point earphone mechanism (3), is stained with liquid mechanism (4), imbibition mechanism (5) and accomplishes utmost point crowd anchor clamps and remove transfer mechanism (6) between the station on workstation (1) in proper order along the transverse direction, its characterized in that still includes:
the cast-welding device (7), the cast-welding device (7) comprises a cast-welding machine (71) and a pulling mechanism (72) arranged in the cast-welding machine (71), a guide sliding rail (73) is arranged at a feed inlet (711) of the cast-welding machine (71), a pushing mechanism (74) is arranged in the guide sliding rail, and the pulling mechanism (72) is arranged at the rear side of the pushing mechanism (74);
the material receiving table (8), the material receiving table (8) is arranged along the direction of a feed inlet (711) of the cast welding machine (71);
the turnover mechanism (2) comprises a driving assembly (21), a rotating piece (22) which is rotatably arranged on the driving assembly (21) and a turnover assembly (23) which is used for bearing the pole group clamp, wherein the turnover assembly (23) is driven by the driving assembly (21) to rotate 180 degrees to finish the inversion of the pole group clamp;
the transfer mechanism (6) is arranged above all stations and comprises a supporting component (61), a multi-axis linkage conveying component (62) and a clamping mechanism (63), wherein the clamping mechanism (63) is vertically arranged on the multi-axis linkage conveying component (62), and the multi-axis linkage conveying component (62) is fixed on the workbench (1) and the cast-weld device (7) through the supporting component (61);
the clamping mechanism (63) drives the pole group clamp to sequentially pass through the turnover mechanism (2), the liquid dipping mechanism (4) and the liquid absorbing mechanism (5) and then to be placed on the guide slide rail (73), the pole group clamp after cast welding is pushed into the cast welding machine (71) by the pulling mechanism (72) and the pushing mechanism (74), and then the pole group clamp after cast welding is pushed onto the guide slide rail (73) by the pushing mechanism (74) and the pulling mechanism (72) and is moved onto the material receiving table (8) by the clamping mechanism (63);
the pulling mechanism (72) is positioned below the guide sliding rail (73) and comprises a bracket (721) fixed on the cast welding machine (71), a guide rod assembly (722) sleeved on the bracket (721) in a sliding manner, a pushing block (723) fixed on the end part of the guide rod assembly (722) and a power assembly (724) for driving the pushing block (723) to reciprocate, and a second electromagnet (725) is arranged on the end surface of the pushing block (723);
the pushing mechanism (74) comprises a lifting assembly (741) arranged in the cast welding machine (71) and a positioning slide rail (742) arranged on the lifting assembly (741), and the positioning slide rail (742) is arranged corresponding to the guide slide rail (73);
the length dimension of the guide sliding rail (73) is larger than the width dimension of at least two pole group clamps, so that the clamping mechanism (63) pushes the previous pole group clamp into the cast welding machine (71), meanwhile, the clamping mechanism (63) clamps the next pole group clamp, after the previous pole group clamp completes cast welding, the pushing mechanism (74) and the pulling mechanism (72) push the previous pole group clamp to the forefront end of the guide sliding rail (73), at the moment, the pulling mechanism (72) is reset, the clamping mechanism (63) places the next pole group clamp on the rear side of the previous pole group clamp, and then the pulling mechanism (72) and the pushing mechanism (74) push the next pole group clamp into the cast welding machine (71), and the cycle is repeated.
2. The integrated automatic production device for cutting, brushing and cast-on welding of storage batteries according to claim 1, characterized in that the supporting assembly (61) comprises a frame-type supporting frame (611), one side of the supporting frame (611) is fixed on the workbench (1) through a supporting upright (612), and the other side of the supporting frame is fixed on the cast-on welding machine (71) through a first supporting column (613) and a second supporting column (614), respectively.
3. The automatic production equipment integrating the cutting brush and the cast welding of the storage battery as claimed in claim 2, wherein the workbench (1) and the cast welding device (7) are arranged in a staggered mode, the first pillar (613) is located at the middle position of the other side of the supporting frame (611), and the material receiving table (8) and the material inlet (711) of the cast welding machine (71) are located on the same straight line.
4. The integrated automatic production equipment for cutting, brushing and cast-welding storage batteries according to claim 2, wherein the multi-shaft linkage conveying component (62) comprises an X-shaft conveying unit (621), a Y-shaft conveying unit (622) and a Z-shaft conveying unit (623), the Y-shaft conveying unit (622) is arranged on the supporting frame (611), the X-shaft conveying unit (621) is connected to the Y-shaft conveying unit (622), and the clamping mechanism (63) is connected to the X-shaft conveying unit (621) through the Z-shaft conveying unit (623).
5. The integrated automatic production device for cutting, brushing and cast-welding storage batteries according to claim 1, wherein the clamping mechanism (63) comprises a supporting part (631) fixed on the Z-axis conveying unit (623) and a clamping part (632) fixed at the bottom end of the supporting part (631), the clamping part (632) is provided with a placing groove (6321), and the edge of the placing groove (6321) is symmetrically provided with a first electromagnet (633).
6. The storage battery cutting brush and cast welding integrated automatic production process based on the storage battery cutting brush and cast welding integrated automatic production equipment as claimed in claim 1 is characterized by comprising the following steps:
the method comprises the following steps of firstly, turning over a pole group clamp by 180 degrees to finish turning over by matching a driving assembly (21) and a turning over assembly (23);
step two, a pole ear cutting and brushing process is carried out, namely the pole ear cutting and brushing mechanism (3) is used for realizing the cutting and leveling of the pole ear, and meanwhile, the storage battery shell is placed on the pole group clamp;
step three, a liquid dipping process, namely clamping a pole group clamp which completes the pole lug cutting and brushing process to a liquid dipping mechanism (4) by using an electromagnetic adsorption mode through a transmission mechanism (6), and smearing soldering flux on the pole lugs;
step four, a liquid suction process, which is used for sucking redundant soldering flux on the tab in the step three;
and fifthly, in the cast-welding process, the pole group clamp which completes the liquid suction process is conveyed into a cast-welding machine (71) through a conveying mechanism (6) to be cast-welded, and the pole group clamp after the cast-welding process is conveyed to a receiving table (8) through the conveying mechanism (6).
7. The integrated automatic production process flow for the storage battery cutting brush and the cast welding according to claim 6, wherein in the cast welding process, a pole group clamp which completes the liquid suction process is conveyed into a cast welding machine (71) through a conveying mechanism (6) for cast welding, after the cast welding is completed, the conveying mechanism (6) conveys a pole group clamp to be cast welded next into the cast welding machine (71), and meanwhile, the pole group clamp which completes the previous cast welding is conveyed to a material receiving table (8), so that continuous production is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610960830.8A CN106571492B (en) | 2016-10-28 | 2016-10-28 | Automatic production equipment and production process flow for cutting, brushing and cast welding of storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610960830.8A CN106571492B (en) | 2016-10-28 | 2016-10-28 | Automatic production equipment and production process flow for cutting, brushing and cast welding of storage battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106571492A CN106571492A (en) | 2017-04-19 |
| CN106571492B true CN106571492B (en) | 2023-06-02 |
Family
ID=58535775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610960830.8A Active CN106571492B (en) | 2016-10-28 | 2016-10-28 | Automatic production equipment and production process flow for cutting, brushing and cast welding of storage battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106571492B (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108808126B (en) * | 2018-06-08 | 2023-09-15 | 长兴玖佳机械股份有限公司 | Automatic processing production line and production process for lead-acid battery |
| CN109483124A (en) * | 2018-10-31 | 2019-03-19 | 天能电池(芜湖)有限公司 | Battery lug cast welding machine is brushed automatically and cuts feeding device |
| CN109759567B (en) * | 2019-02-28 | 2023-09-22 | 福建亚亨机械股份有限公司 | Automatic cast welding machine for storage battery pack |
| CN110061307A (en) * | 2019-05-15 | 2019-07-26 | 浙江兜兰智能设备股份有限公司 | Battery enters slot multistation transfer equipment, continous way cast welding production line and its technique automatically |
| CN110854351B (en) * | 2019-11-18 | 2023-07-11 | 长兴溪谷智能装备有限公司 | Storage battery processing device |
| CN110947934A (en) * | 2019-12-16 | 2020-04-03 | 安徽省华森电源有限公司 | Pole group cast welding device for lead storage battery production |
| CN110976816A (en) * | 2019-12-16 | 2020-04-10 | 安徽省华森电源有限公司 | Pole group plate lug cast-welding device and method for lead storage battery production |
| CN111370779B (en) * | 2020-03-18 | 2021-12-28 | 浙江金麦特自动化系统有限公司 | Production and processing technology of lead-acid storage battery |
| CN112008065A (en) * | 2020-08-14 | 2020-12-01 | 天能电池集团股份有限公司 | Automatic charging and discharging device for cast welding of battery tabs |
| CN112705685B (en) * | 2020-12-21 | 2022-07-22 | 长兴金润科技有限公司 | Double-station alternate cast welding production process |
| CN112756588B (en) * | 2020-12-21 | 2022-07-22 | 长兴金润科技有限公司 | High-efficiency lead-acid storage battery cast-welding production process |
| CN112705686B (en) * | 2020-12-22 | 2022-04-29 | 天能电池(芜湖)有限公司 | Cast joint press from both sides shell transmission |
| CN114473516A (en) * | 2022-01-13 | 2022-05-13 | 湖州海悦智能科技有限公司 | Portal frame type battery cast-weld system |
| CN114535537A (en) * | 2022-02-10 | 2022-05-27 | 湖州海悦智能科技有限公司 | Automatic cast welding production line for storage battery |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09320567A (en) * | 1996-05-28 | 1997-12-12 | Furukawa Battery Co Ltd:The | Device for welding tab to battery plate and manufacture of battery plate using the same |
| CN102717053A (en) * | 2012-06-29 | 2012-10-10 | 浙江天能动力能源有限公司 | Full-automatic storage battery plate group cast-weld pretreatment and cast-weld device |
| CN103056346A (en) * | 2012-12-28 | 2013-04-24 | 上海素朴智能设备制造有限公司 | Device and method for assisting in producing front section of automatic cast weld machine |
| CN103762338A (en) * | 2013-12-30 | 2014-04-30 | 超威电源有限公司 | Half-in-case cast-welding production process for lead-acid storage batteries |
| CN103934509A (en) * | 2014-03-21 | 2014-07-23 | 浙江海悦自动化机械股份有限公司 | Storage battery cutting and brushing machine |
| CN104051741A (en) * | 2014-07-05 | 2014-09-17 | 福建省建阳亚亨机械制造有限公司 | Full-automatic production device for assembling and cast-welding storage battery polar groups |
| CN104400274A (en) * | 2014-12-02 | 2015-03-11 | 东莞市斯宇自动化设备有限公司 | Full-automatic welding line for single-end and double-end power batteries |
| CN104923768A (en) * | 2014-11-14 | 2015-09-23 | 刘凡 | Continuous cast welding device for busbar and pole columns of lead-acid battery |
-
2016
- 2016-10-28 CN CN201610960830.8A patent/CN106571492B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09320567A (en) * | 1996-05-28 | 1997-12-12 | Furukawa Battery Co Ltd:The | Device for welding tab to battery plate and manufacture of battery plate using the same |
| CN102717053A (en) * | 2012-06-29 | 2012-10-10 | 浙江天能动力能源有限公司 | Full-automatic storage battery plate group cast-weld pretreatment and cast-weld device |
| CN103056346A (en) * | 2012-12-28 | 2013-04-24 | 上海素朴智能设备制造有限公司 | Device and method for assisting in producing front section of automatic cast weld machine |
| CN103762338A (en) * | 2013-12-30 | 2014-04-30 | 超威电源有限公司 | Half-in-case cast-welding production process for lead-acid storage batteries |
| CN103934509A (en) * | 2014-03-21 | 2014-07-23 | 浙江海悦自动化机械股份有限公司 | Storage battery cutting and brushing machine |
| CN104051741A (en) * | 2014-07-05 | 2014-09-17 | 福建省建阳亚亨机械制造有限公司 | Full-automatic production device for assembling and cast-welding storage battery polar groups |
| CN104923768A (en) * | 2014-11-14 | 2015-09-23 | 刘凡 | Continuous cast welding device for busbar and pole columns of lead-acid battery |
| CN104400274A (en) * | 2014-12-02 | 2015-03-11 | 东莞市斯宇自动化设备有限公司 | Full-automatic welding line for single-end and double-end power batteries |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106571492A (en) | 2017-04-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106571492B (en) | Automatic production equipment and production process flow for cutting, brushing and cast welding of storage battery | |
| CN102717053B (en) | Full-automatic storage battery plate group cast-weld pretreatment and cast-weld device | |
| CN205211866U (en) | Shell device is gone into automatically to battery electricity core | |
| CN202066955U (en) | Device for moving electric energy meter between meter box and multiple meter position tooling plate | |
| CN204733049U (en) | A kind of stator built-in line automatic assembly line process units | |
| CN206305746U (en) | A kind of automatically slotting plug device | |
| CN202224313U (en) | Automatic painting machine for lead-acid batteries | |
| CN206225487U (en) | Battery cuts brush and cast welding integral type automated production equipment | |
| CN104889558A (en) | Conveying, positioning and spot-welding device of battery spot-welder | |
| CN204391071U (en) | Double fastener pawl robot arm device | |
| CN208336380U (en) | A kind of lithium battery fully automated assembly line gluing station assembly device | |
| CN212918211U (en) | Spot welding positioning tool for vehicle body plate | |
| CN204584591U (en) | The grading suspension ring bonding machine of rotary table multi-position | |
| CN104493377B (en) | Battery liquid-filling hole welding equipment | |
| CN211337875U (en) | Automatic carrying system for exhaust pipe | |
| CN218081365U (en) | Manual drainer equipment growth line equipment | |
| CN111824501A (en) | Cylindrical lithium battery assembling box rotating machine | |
| CN104875281B (en) | Planer-type blank turning machine | |
| CN204308431U (en) | Battery liquid-filling hole welding equipment | |
| CN204640500U (en) | Planer-type turns over base machine | |
| CN213531298U (en) | Automatic dress card weldment work station of brake drum robot | |
| CN114906384A (en) | Automatic clamping and positioning tool for production and processing of new energy automobile hubs | |
| CN204747750U (en) | Battery spot welder is carried, tack -weld device | |
| CN204230352U (en) | A kind of rectangular cell elasticity positioning compression fixture | |
| CN209022000U (en) | A kind of solar energy water tank cutting tool |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |