CN110854351B - Storage battery processing device - Google Patents
Storage battery processing device Download PDFInfo
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- CN110854351B CN110854351B CN201911128164.1A CN201911128164A CN110854351B CN 110854351 B CN110854351 B CN 110854351B CN 201911128164 A CN201911128164 A CN 201911128164A CN 110854351 B CN110854351 B CN 110854351B
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- ear
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/54—Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
- H01M50/541—Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges for lead-acid accumulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Battery Mounting, Suspending (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
The invention discloses a storage battery processing device, and aims to provide a storage battery processing device which has long service life and convenient maintenance and repair and has a self-charging overturning function. The novel multifunctional machine comprises a machine case, a first cavity and a second cavity are formed in the machine case, an ear cutting assembly and a plurality of ear brushing assemblies are arranged in the machine case, working parts of the ear cutting assembly and the ear brushing assemblies are arranged in the first cavity, base parts of the ear cutting assembly and the ear brushing assemblies are arranged in the second cavity, a fixing plate is connected to the machine case in a sliding mode, a lifting assembly is arranged below the fixing plate, and a feeding assembly, a clamping assembly and a discharging assembly are arranged on the lifting assembly. The beneficial effects of the invention are as follows: the contact between vulnerable parts in the parts and lead dust can be avoided, and the service life is greatly prolonged; the maintenance, the repair and the replacement of parts of the machine are simple and convenient; no additional turning equipment is needed; the cleaning efficiency in cleaning the machine is improved.
Description
Technical Field
The invention relates to the technical field related to storage battery processing, in particular to a storage battery processing device.
Background
The trimming process of the electrode lugs of the electrode group is an important link in the manufacturing process of the lead-acid storage battery, the quality of trimming directly influences the product quality of the storage battery, the trimming generally comprises the steps of cutting the lugs, cutting the lugs of each plate of the electrode group into uniform heights, and ensuring the welding quality; secondly, brush the ear, brush burr, dirt and oxide layer on the utmost point board utmost point ear, be convenient for weld.
At present, tab trimming is realized mainly by manual processing in China, but the production needs are hardly met in fact, the labor intensity of tab cutting and tab brushing procedures is high, a large amount of dust and lead ash are generated in the tab brushing process, and the health of operators is seriously influenced; moreover, the efficiency of manual ear cutting and ear brushing is low, so that the whole production period is prolonged, and the cost is increased. In order to improve the working environment and the automation of the production of the storage battery, all-in-one machine for cutting and brushing the storage battery also appears at home and abroad, but the machines have a plurality of defects in working, for example, when the machine performs the procedure of turning over the battery, the machine does not have a battery turning function and needs to additionally use other turning equipment platforms; dust and lead ash generated in the working process of the machine can directly enter the vulnerable parts such as a motor, an air cylinder, a guide rail and the like in the machine, so that the service life of the machine is greatly reduced; the machine has complex structure, various internal parts and high density, and is not beneficial to maintenance, repair and replacement of parts.
Disclosure of Invention
The invention provides a storage battery processing device with long service life, convenient maintenance and self-charging battery overturning function, which aims to overcome the defects of short service life, difficult maintenance and no battery overturning function in the prior art.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a battery processingequipment, includes the quick-witted case, the machine incasement is equipped with cavity one and cavity two, the machine incasement is equipped with in proper order and cuts ear subassembly and a plurality of brush ear subassembly, it comprises frame part and working portion to cut ear subassembly and brush ear subassembly, the working portion of cutting ear subassembly and brush ear subassembly all install in cavity one, the frame part of cutting ear subassembly and the frame part of brush ear subassembly all install in cavity two, be fixed with the frame on the machine case, the frame is arranged in cavity one directly over, sliding connection has the fixed plate in the frame, the below of fixed plate is equipped with lifting unit, be fixed with the frame on the lifting unit, be equipped with material loading subassembly, a plurality of clamping unit and unloading subassembly in proper order in the frame, material loading subassembly and unloading subassembly all rotate with the frame and be connected, the up end of cavity one be provided with cut ear subassembly's working portion assorted standing groove one and with brush ear subassembly's working portion assorted standing groove two, standing groove one and standing groove two are straight line distribution and arrange same plane in with the frame.
The machine case is internally provided with a first cavity and a second cavity, the machine case is internally provided with a cutting ear component and a plurality of brushing ear components in sequence, one cutting ear and two brushing ears are adopted for cutting and brushing in sequence, the cutting ear component and the brushing ear component are composed of a machine seat part and a working part, the working part of the cutting ear component and the working part of the brushing ear component are both arranged in the first cavity, the machine seat part of the cutting ear component and the machine seat part of the brushing ear component are both arranged in the second cavity, the cutting ear component and the brushing ear component are both designed by adopting the offset of the machine seat part and the working part, so that vulnerable parts such as a motor, an air cylinder, a guide rail and the like in the parts can be prevented from being contacted with lead dust, the service life is greatly prolonged, the maintenance and the replacement of the parts are simpler and more convenient, a machine frame is fixed on the machine case, the machine frame is arranged right above the first cavity, a fixing plate is connected to the machine frame in a sliding way, and the fixing plate horizontally slides relative to the machine frame, the lifting component is arranged below the fixed plate, the lifting component is fixedly provided with a frame, the frame slides up and down relative to the fixed plate to carry out battery carrying, the frame is internally provided with a feeding component, a plurality of clamping components and a discharging component in sequence, the feeding component and the discharging component are rotationally connected with the frame, wherein three clamping components, one feeding component and one discharging component are five mechanical arms, the feeding component and the discharging component can be overturned by 180 degrees without additional turning equipment, the upper end surface of the cavity I is provided with a first placing groove matched with the working part of the cutting component and a second placing groove matched with the working part of the brushing component, the battery sequentially passes through the first placing groove and the second placing groove, the cutting component cuts the battery placed in the first placing groove, the brushing component brushes the battery placed in the second placing groove, the first placing groove and the second placing groove are distributed in a straight line and are arranged in the same vertical plane with the frame.
Preferably, the upper end face of the case is provided with a transition groove, the first placement groove and the second placement groove are positioned on the same straight line, the first placement groove is arranged between the transition groove and the second placement groove, four stations including the transition groove, the first placement groove and the second placement groove are arranged on the machine, a battery to be processed is grabbed by the feeding component and placed in the transition groove, the battery in the transition groove is grabbed by the first clamping component and placed in the first placement groove, the battery in the first placement groove is grabbed by the second clamping component and placed in the first placement groove, the battery in the first placement groove is grabbed by the third clamping component and placed in the second placement groove, and the battery in the second placement groove is grabbed by the discharging component and placed in the next procedure.
Preferably, a waste box is arranged at the bottom of the case, the waste box is positioned right below the first cavity and is communicated with the first cavity, one side surface of the waste box is connected with a waste drawer in a sliding manner, the other side surface of the waste box is provided with an air suction port, and dust and lead ash generated when the machine cuts and brushes a battery are sucked into the waste drawer under the suction effect of the air suction port.
Preferably, the base part of the ear cutting assembly comprises an ear cutting chassis, the ear cutting chassis is fixed on the bottom surface of the cavity II, an ear cutting cylinder is fixed on the ear cutting chassis, an ear cutting connecting block is fixed on the ear cutting cylinder, a chassis sliding rail I is arranged on the upper end surface of the ear cutting chassis, a connecting block sliding block matched with the chassis sliding rail I is arranged on the ear cutting connecting block, the ear cutting connecting block is in sliding connection with the ear cutting chassis through the matching of the connecting block sliding block and the chassis sliding rail I, the ear cutting cylinder drives the ear cutting connecting block to slide on the ear cutting chassis, the ear cutting motor is fixed on the ear cutting connecting block, the ear cutting motor is arranged in the cavity II, and fragile parts such as the ear cutting motor, the ear cutting cylinder and the guide rail can be prevented from being contacted with lead dust by the offset design of the ear cutting assembly.
As the preference, cut the working portion of ear subassembly and include pivot mount pad one, cut ear motor fixed in the one end of cutting the ear connecting block, pivot mount pad one is fixed in the other end of cutting the ear connecting block, cut the skew design of ear subassembly and can let cut ear motor, cut wearing parts such as ear cylinder and guide rail and avoid contacting with lead dust, life has been prolonged greatly, and maintenance, maintenance and change spare part are simple and convenient more, pivot mount pad one is arranged in cavity one and is located the opening part of standing groove one, pivot mount pad one is gone up to rotate and is connected with pivot one, be equipped with belt one between pivot one and the ear motor of cutting, pivot one is connected through belt one and ear motor drive, belt drive is steady noiseless, can cushion and absorb vibration, the both ends of pivot one all are fixed with and cut the ear blade, the blade adopts high-speed steel, external diameter 80mm, the hole 27mm, thickness 5mm,20 teeth, 38 altogether.
Preferably, the machine seat part of the brush ear assembly comprises a brush ear chassis, the brush ear chassis is fixed on the bottom surface of the cavity II, a brush ear cylinder is fixed on the brush ear chassis, a brush ear support is fixed on the brush ear cylinder, a chassis slide rail II is arranged on the upper end surface of the brush ear chassis, a support slide block matched with the chassis slide rail II is arranged on the brush ear support, the brush ear support is in sliding connection with the brush ear chassis through the cooperation of the support slide block and the chassis slide rail II, the brush ear support is driven to slide on the brush ear chassis through the brush ear cylinder, the battery is brushed back, the upper end surface of the brush ear support is in threaded connection with a screw rod, a brush ear connecting block is fixed on the screw rod, the height position of the steel wire brush tube is adjusted by adopting the screw rod, the steel wire brush tube is greatly convenient to adjust, the brush ear motor is fixed on the bottom surface of the brush ear support, the brush ear motor is arranged in the cavity II, and the fragile parts such as the brush ear motor, the brush ear cylinder and the guide rail can be prevented from being contacted with lead dust by the offset design of the brush ear assembly.
As the preference, the working portion of brush ear subassembly includes pivot mount pad two, brush the one end of ear connecting block and fix on the wire pole piece, pivot mount pad two is fixed on brush the other end of ear connecting block, brush the skew design of ear subassembly can let vulnerable spare parts such as brush ear motor, brush ear cylinder and guide rail avoid contacting with lead dust, life has been prolonged greatly, and maintenance, maintenance and change spare part are simple and convenient more, pivot mount pad two is arranged in cavity one and is located the opening part of standing groove two, rotate on the pivot mount pad two and be connected with pivot two, be equipped with the belt between pivot two and the brush ear motor, pivot two is connected through belt two and brush ear motor transmission, belt transmission is steady noiseless, can cushion and absorb vibration, be fixed with the steel wire brush section of thick bamboo in the pivot two.
Preferably, the motor is arranged on the side face of the frame, the fixing plate is in sliding connection with the frame through the motor, the frame sliding rail is arranged on the upper end face of the frame, the fixing plate sliding block I matched with the frame sliding rail is arranged on the lower end face of the fixing plate, the fixing plate is in sliding connection with the frame through the matching of the fixing plate sliding block I and the frame sliding rail, and the fixing plate moves horizontally relative to the frame under the driving of the motor.
Preferably, the lifting assembly comprises a lifting cylinder, the lifting cylinder is fixed at the central position of the fixing plate, a connecting plate is fixed on the lifting cylinder, the frame is fixed on the lower end face of the connecting plate, a plurality of U-shaped blocks are arranged on the upper end face of the connecting plate, the tops of two sides of the U-shaped blocks are respectively fixed on two sides of the connecting plate, fixing plate through holes matched with the sides of the U-shaped blocks are formed in the fixing plate, the sides of the U-shaped blocks are arranged in the fixing plate through holes, U-shaped block sliding rails are arranged on the sides of the U-shaped blocks, a fixing plate sliding block II matched with the U-shaped block sliding rails is fixed on the fixing plate, the fixing plate is in sliding connection with the frame through the matching of the fixing plate sliding block II and the U-shaped block sliding rails, the frame moves up and down relative to the fixing plate under the action of the lifting cylinder, and the left and right movement and the up and down movement of the frame are realized through the matching of the motor and the lifting cylinder, so that the battery is carried.
Preferably, a first partition plate is arranged between the feeding component and the clamping component, the feeding component comprises a first clamping cylinder, the first clamping cylinder is fixed on the first partition plate, a first turning cylinder is fixed on the first clamping cylinder, a first rotary idler wheel matched with the first turning cylinder is arranged on the inner side wall of the frame, a feeding clamping plate is fixed on the first rotary idler wheel and the first turning cylinder, during feeding, a battery to be processed is clamped by the first clamping cylinder, then the battery is turned 180 degrees by the first turning cylinder in the process of carrying, the turned battery is placed in a transition groove, the clamping component consists of two clamping cylinders with the same shape and size, the two clamping cylinders are symmetrically arranged on two sides of the inside of the frame respectively and are fixedly provided with three clamping plates, the first clamping component clamps the battery in the transition groove to be placed in the first placing groove for cutting the battery, the battery in the first placing groove is grabbed and placed in the first placing groove to conduct first-step ear brushing operation by the second clamping component, the battery in the first placing groove is grabbed and placed in the second placing groove to conduct second-step ear brushing operation by the third clamping component, a partition board II is arranged between the blanking component and the clamping component, the blanking component comprises a clamping cylinder III, the clamping cylinder III is fixed on the partition board II, a turnover cylinder II is fixed on the clamping cylinder III, a rotary idler wheel II matched with the turnover cylinder II is arranged on the inner side wall of the frame, the rotary idler wheel II and the turnover cylinder II are both fixed with a blanking clamping plate, during blanking, the battery in the second placing groove is clamped by the clamping cylinder III, then the turnover cylinder II overturns the battery by 180 degrees in the process of carrying, and the overturned battery is placed in the next process, the feeding component, the clamping component and the discharging component in the frame can simultaneously carry out grabbing work, and the machining efficiency of the machine is greatly improved.
The beneficial effects of the invention are as follows: the offset design of the ear cutting assembly and the ear brushing assembly can avoid the contact between vulnerable parts and lead dust in the parts, greatly prolongs the service life, and simultaneously makes the maintenance, repair and replacement of the parts simpler and more convenient; the feeding assembly and the discharging assembly can turn 180 degrees under the action of the turning cylinder, and other turning equipment is not needed to be used additionally; the additionally arranged waste receiving drawer can intensively clean dust and lead ash generated when the machine cuts and brushes the battery, so that the cleaning efficiency of the cleaning machine is greatly improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is a left side view of FIG. 1;
FIG. 5 is a schematic view of the structure of the ear cutting assembly;
FIG. 6 is a schematic structural view of a brush ear assembly;
FIG. 7 is a schematic view of the structure at the frame of FIG. 1;
FIG. 8 is a schematic view of the structure at the frame of FIG. 7;
fig. 9 is a top view of the frame.
In the figure: 1. lifting assembly 2, fixed plate 3, frame 4, frame 5, chassis 6, scrap drawer 7, scrap box 8, motor 9, connecting plate 10, second placement tank 11, first placement tank 12, transition tank 13, feeding assembly 14, clamping assembly 15, blanking assembly 16, suction inlet 17, cavity 18, cavity two 19, ear cutting assembly 20, ear cutting motor 21, belt one, 22, rotary shaft mounting seat one, 23, ear cutting blade 24, rotary shaft one, 25, ear cutting connecting block 26, base plate slide rail one, 27, connecting block slide block 28, ear cutting base plate 29, ear cutting cylinder 30, ear brushing assembly 31, ear brushing motor 32, ear brushing bracket 33, wire rod piece, 34, second belt, 35, second shaft mounting base, 36, second shaft, 37, wire brush cylinder, 38, brush ear connecting block, 39, brush ear base, 40, second base rail, 41, bracket slide, 42, brush ear cylinder, 43, lifting cylinder, 44, U-shaped block, 45, fixed plate through hole, 46, U-shaped block slide, 47, second fixed plate slide, 48, frame slide, 49, first fixed plate slide, 50, first partition, 51, second partition, 52, rotating idler wheel, 53, blanking clamp plate, 54, turnover cylinder, 55, clamping cylinder three, 56, clamping clamp plate, 57, clamping cylinder two, 58, clamping cylinder one, 59, turnover cylinder one, 60, feeding clamp plate, 61, rotating idler wheel one.
Detailed Description
The invention is further described below with reference to the drawings and detailed description.
In the embodiment shown in fig. 1 and fig. 4, a battery processing device includes a case 5, a first cavity 17 and a second cavity 18 are provided in the case 5, a cutting ear assembly 19 and a plurality of ear brushing assemblies 30 are sequentially provided in the case 5, the cutting ear assembly 19 and the ear brushing assemblies 30 are each composed of a base portion and a working portion, the working portion of the cutting ear assembly 19 and the working portion of the ear brushing assemblies 30 are both installed in the first cavity 17, and the base portion of the cutting ear assembly 19 and the base portion of the ear brushing assemblies 30 are both installed in the second cavity 18.
As shown in fig. 1 and 3, a frame 3 is fixed on a chassis 5, the frame 3 is arranged right above a first cavity 17, a fixing plate 2 is connected to the frame 3 in a sliding manner, a lifting assembly 1 is arranged below the fixing plate 2, a frame 4 is fixed on the lifting assembly 1, a feeding assembly 13, a plurality of clamping assemblies 14 and a discharging assembly 15 are sequentially arranged in the frame 4, the feeding assembly 13 and the discharging assembly 15 are both rotationally connected with the frame 4, as shown in fig. 2, a first placing groove 11 matched with a working part of a lug cutting assembly 19 and a second placing groove 10 matched with a working part of a lug brushing assembly 30 are arranged on the upper end surface of the first cavity 17, and the first placing groove 11 and the second placing groove 10 are distributed in a straight line and are arranged in the same vertical plane with the frame 4.
As shown in fig. 2, a transition groove 12 is arranged on the upper end surface of the chassis 5, the transition groove 12, a first placement groove 11 and a second placement groove 10 are positioned on the same straight line, and the first placement groove 11 is arranged between the transition groove 12 and the second placement groove 10.
As shown in fig. 1, the bottom of the case 5 is provided with a waste box 7, the waste box 7 is located right below the first cavity 17 and is communicated with the first cavity 17, as shown in fig. 4, one side surface of the waste box 7 is slidably connected with a waste drawer 6, and the other side surface of the waste box 7 is provided with an air suction port 16.
As shown in fig. 5, the base portion of the ear cutting assembly 19 includes an ear cutting chassis 28, the ear cutting chassis 28 is fixed on the bottom surface of the cavity two 18, an ear cutting cylinder 29 is fixed on the ear cutting chassis 28, an ear cutting connection block 25 is fixed on the ear cutting cylinder 29, a chassis slide rail one 26 is arranged on the upper end surface of the ear cutting chassis 28, a connection block slide block 27 matched with the chassis slide rail one 26 is arranged on the ear cutting connection block 25, the ear cutting connection block 25 is slidably connected with the ear cutting chassis 28 through the cooperation of the connection block slide block 27 and the chassis slide rail one 26, and an ear cutting motor 20 is fixed on the ear cutting connection block 25, as shown in fig. 4, the ear cutting motor 20 is arranged in the cavity two 18.
As shown in fig. 5, the working part of the ear cutting assembly 19 includes a first shaft mounting seat 22, an ear cutting motor 20 is fixed at one end of an ear cutting connection block 25, the first shaft mounting seat 22 is fixed at the other end of the ear cutting connection block 25, as shown in fig. 4, the first shaft mounting seat 22 is arranged in the first cavity 17 and is positioned at the opening of the first placing groove 11, as shown in fig. 5, a first shaft 24 is rotatably connected to the first shaft mounting seat 22, a first belt 21 is arranged between the first shaft 24 and the ear cutting motor 20, the first shaft 24 is in transmission connection with the ear cutting motor 20 through the first belt 21, and both ends of the first shaft 24 are respectively fixed with an ear cutting blade 23.
As shown in fig. 6, the base portion of the ear brushing assembly 30 includes an ear brushing chassis 39, the ear brushing chassis 39 is fixed on the bottom surface of the second cavity 18, an ear brushing air cylinder 42 is fixed on the ear brushing chassis 39, an ear brushing support 32 is fixed on the ear brushing air cylinder 42, a second chassis sliding rail 40 is arranged on the upper end surface of the ear brushing chassis 39, a support sliding block 41 matched with the second chassis sliding rail 40 is arranged on the ear brushing support 32, the ear brushing support 32 is slidably connected with the ear brushing chassis 39 through the cooperation of the support sliding block 41 and the second chassis sliding rail 40, a screw rod 33 is in threaded connection with the upper end surface of the ear brushing support 32, an ear brushing connecting block 38 is fixed on the screw rod 33, and an ear brushing motor 31 is fixed on the bottom surface of the ear brushing support 32, as shown in fig. 4, the ear brushing motor 31 is arranged in the second cavity 18.
As shown in fig. 6, the working part of the ear brushing assembly 30 includes a second rotating shaft mounting seat 35, one end of the ear brushing connecting block 38 is fixed on the wire rod member 33, the second rotating shaft mounting seat 35 is fixed on the other end of the ear brushing connecting block 38, as shown in fig. 4, the second rotating shaft mounting seat 35 is disposed in the first cavity 17 and is located at the opening of the second placing groove 10, as shown in fig. 6, the second rotating shaft mounting seat 35 is rotatably connected with a second rotating shaft 36, a second belt 34 is arranged between the second rotating shaft 36 and the ear brushing motor 31, the second rotating shaft 36 is in transmission connection with the ear brushing motor 31 through the second belt 34, and a wire brushing drum 37 is fixed on the second rotating shaft 36.
As shown in fig. 1, a motor 8 is installed on the side surface of the frame 3, the fixed plate 2 is slidably connected with the frame 3 through the motor 8, as shown in fig. 7, a frame sliding rail 48 is arranged on the upper end surface of the frame 3, a fixed plate sliding block I49 matched with the frame sliding rail 48 is arranged on the lower end surface of the fixed plate 2, and the fixed plate 2 is slidably connected with the frame 3 through the cooperation of the fixed plate sliding block I49 and the frame sliding rail 48.
As shown in fig. 7 and 8, the lifting assembly 1 comprises a lifting cylinder 43, the lifting cylinder 43 is fixed at the central position of the fixed plate 2, the lifting cylinder 43 is fixedly provided with a connecting plate 9, the frame 4 is fixed on the lower end face of the connecting plate 9, the upper end face of the connecting plate 9 is provided with a plurality of U-shaped blocks 44, the top ends of two sides of the U-shaped blocks 44 are respectively fixed on two sides of the connecting plate 9, the fixed plate 2 is provided with a fixed plate through hole 45 matched with the side of the U-shaped blocks 44, the side of the U-shaped blocks 44 is arranged in the fixed plate through hole 45, the side of the U-shaped blocks 44 is provided with a U-shaped block slide rail 46, the fixed plate 2 is fixedly provided with a fixed plate slide block two 47 matched with the U-shaped block slide rail 46, and the fixed plate 2 is in sliding connection with the frame 4 through the cooperation of the fixed plate slide block two 47 and the U-shaped block slide rail 46.
As shown in fig. 9, a first partition plate 50 is arranged between the feeding component 13 and the clamping component 14, the feeding component 13 comprises a first clamping cylinder 58, the first clamping cylinder 58 is fixed on the first partition plate 50, a first overturning cylinder 59 is fixed on the first clamping cylinder 58, a first rotating idler wheel 61 matched with the first overturning cylinder 59 is arranged on the inner side wall of the frame 4, and a feeding clamping plate 60 is fixed on each of the first rotating idler wheel 61 and the first overturning cylinder 59.
As shown in fig. 9, the clamping assembly 14 is composed of two clamping cylinders 57 with the same shape and size, and the two clamping cylinders 57 are symmetrically arranged at two sides of the interior of the frame 4 respectively and are fixedly provided with clamping plates 56.
As shown in fig. 9, a second partition plate 51 is arranged between the blanking assembly 15 and the clamping assembly 14, the blanking assembly 15 comprises a third clamping cylinder 55, the third clamping cylinder 55 is fixed on the second partition plate 51, a second overturning cylinder 54 is fixed on the third clamping cylinder 55, a second rotary idler wheel 52 matched with the second overturning cylinder 54 is arranged on the inner side wall of the frame 4, and blanking clamping plates 53 are fixed on the second rotary idler wheel 52 and the second overturning cylinder 54.
When the machine is installed, the working part of the ear cutting assembly 19 and the working part of the ear brushing assembly 30 are both installed in the first cavity 17, and the base part of the ear cutting assembly 19 and the base part of the ear brushing assembly 30 are both installed in the second cavity 18, so that vulnerable parts such as a motor, an air cylinder, a guide rail and the like in the parts can be prevented from being contacted with lead dust by the design. Simultaneously, install waste bin 7 and set up and connect waste drawer 6 and inlet scoop 16 in the bottom of cavity one 17, dust and plumbous ash that the machine produced when cutting the brush battery just are inhaled and connect waste drawer 6 in the suction effect of inlet scoop 16, have improved the cleaning efficiency when cleaning the machine greatly.
The working flow is as follows:
1. the feeding assembly 13 moves to the upper side of the battery to be processed; the lifting cylinder 43 descends; the first clamping cylinder 58 of the feeding assembly 13 clamps the battery; lifting cylinder 43 is lifted; the first overturning cylinder 59 of the feeding assembly 13 overturns the battery by 180 degrees; the feeding assembly 13 moves to the upper part of the transition groove 12; the lifting cylinder 43 descends; the first clamping cylinder 58 releases the battery to drop into the transition slot 12.
2. The first clamping assembly 14 moves over the transition slot 12; the lifting cylinder 43 descends; the second clamping cylinder 57 of the first clamping assembly 14 clamps the battery; lifting cylinder 43 is lifted; the first clamping assembly 14 is moved over the first placement slot 11; the lifting cylinder 43 descends; the second clamping cylinder 57 releases the battery to drop into the first placing groove 11 for ear cutting. (while the loading assembly 13 repeats process one).
3. The second clamping assembly 14 is moved over the first placement tank 11; the lifting cylinder 43 descends; the second clamping cylinder 57 of the second clamping assembly 14 clamps the battery; lifting cylinder 43 is lifted; the second clamping assembly 14 is moved over the first placement slot two 10; the lifting cylinder 43 descends; the second clamping cylinder 57 releases the battery to drop into the second first placing groove 10 for the first ear brushing operation. (while the loading assembly 13 repeats process one and the first clamping assembly 14 repeats process two).
4. The third clamping assembly 14 is moved over the first placement slot two 10; the lifting cylinder 43 descends; the second clamping cylinder 57 of the third clamping assembly 14 clamps the battery; lifting cylinder 43 is lifted; the third clamping assembly 14 is moved over the second placement slot 10; the lifting cylinder 43 descends; the second clamping cylinder 57 releases the battery to drop into the second placing groove 10 for the second ear brushing operation. (while the loading assembly 13 repeats process one, the first clamping assembly 14 repeats process two, and the second clamping assembly 14 repeats process three).
5. The blanking component 15 moves to the upper part of the second placing groove II 10; the lifting cylinder 43 descends; the third clamping cylinder 55 of the blanking assembly 15 clamps the battery; lifting cylinder 43 is lifted; the second overturning cylinder 54 of the blanking assembly 15 overturns the battery by 180 degrees; the blanking assembly 15 moves to the next process station; the lifting cylinder 43 descends; the third clamping cylinder 55 releases the battery to drop into the next process station. (meanwhile, the feeding assembly 13 repeats the first process, the first clamping assembly 14 repeats the second process, the second clamping assembly 14 repeats the third process, and the third clamping assembly 14 repeats the fourth process).
Claims (8)
1. The storage battery processing device is characterized by comprising a case (5), a first cavity (17) and a second cavity (18) are arranged in the case (5), a cutting ear component (19) and a plurality of ear brushing components (30) are sequentially arranged in the case (5), the cutting ear component (19) and the ear brushing components (30) are respectively composed of a base part and a working part, the working part of the cutting ear component (19) and the working part of the ear brushing components (30) are respectively arranged in the first cavity (17), the base part of the cutting ear component (19) and the base part of the ear brushing components (30) are respectively arranged in the second cavity (18), a frame (3) is fixed on the case (5), the frame (3) is arranged right above the first cavity (17), a fixing plate (2) is connected to the frame (3) in a sliding manner, a lifting component (1) is arranged below the fixing plate (2), a frame (4) is fixed on the lifting component (1), a feeding component (13), a clamping component (14) and a blanking component (15) are sequentially arranged in the frame (4), and the feeding component (13) are respectively connected with the feeding component (15), the upper end face of the first cavity (17) is provided with a first placing groove (11) matched with the working part of the ear cutting assembly (19) and a second placing groove (10) matched with the working part of the ear brushing assembly (30), the first placing groove (11) and the second placing groove (10) are distributed in a straight line and are arranged in the same vertical plane with the frame (4), the lifting assembly (1) comprises a lifting cylinder (43), the lifting cylinder (43) is fixed at the central position of the fixed plate (2), the lifting cylinder (43) is fixedly provided with a connecting plate (9), the frame (4) is fixed on the lower end face of the connecting plate (9), the upper end face of the connecting plate (9) is provided with a plurality of U-shaped blocks (44), the top ends of the two side edges of the U-shaped blocks (44) are respectively fixed on two sides of the connecting plate (9), the fixed plate (2) is provided with a fixed plate through hole (45) matched with the side edges of the U-shaped blocks (44), the side edges of the U-shaped blocks (44) are arranged in the fixed plate through hole (43), the side edges of the U-shaped blocks (44) are fixed on the fixed plate (45), the side edges of the U-shaped blocks (44) are provided with a sliding rail (46), the fixing plate (2) is in sliding connection with the frame (4) through the matching of the second fixing plate sliding block (47) and the U-shaped block sliding rail (46), a first partition plate (50) is arranged between the feeding component (13) and the clamping component (14), the feeding component (13) comprises a first clamping cylinder (58), the first clamping cylinder (58) is fixed on the first partition plate (50), a first overturning cylinder (59) is fixed on the first clamping cylinder (58), a first rotary idler (61) matched with the first overturning cylinder (59) is arranged on the inner side wall of the frame (4), a feeding clamping plate (60) is fixed on the first rotary idler (61) and the first overturning cylinder (59), the clamping component (14) consists of two clamping cylinders (57) with the same shape and size, the two clamping cylinders (57) are symmetrically arranged on two sides inside the frame (4) respectively and are respectively fixed with the clamping plates (56), a second partition plate (51) is arranged between the first feeding component (15) and the clamping component (14), the second clamping cylinder (55) comprises a second clamping cylinder (55), the inner side wall of the frame (4) is provided with a second rotary idler wheel (52) matched with a second overturning cylinder (54), and the second rotary idler wheel (52) and the second overturning cylinder (54) are both fixed with a blanking clamping plate (53).
2. The storage battery processing device according to claim 1, wherein a transition groove (12) is formed in the upper end face of the case (5), the transition groove (12), the first placing groove (11) and the second placing groove (10) are located on the same straight line, and the first placing groove (11) is arranged between the transition groove (12) and the second placing groove (10).
3. The storage battery processing device according to claim 1, wherein a waste box (7) is mounted at the bottom of the case (5), the waste box (7) is located right below the first cavity (17) and is communicated with the first cavity (17), one side surface of the waste box (7) is slidably connected with a waste receiving drawer (6), and the other side surface of the waste box (7) is provided with an air suction port (16).
4. The storage battery processing device according to claim 1, wherein the base part of the ear cutting assembly (19) comprises an ear cutting chassis (28), the ear cutting chassis (28) is fixed on the bottom surface of the cavity II (18), an ear cutting cylinder (29) is fixed on the ear cutting chassis (28), an ear cutting connecting block (25) is fixed on the ear cutting cylinder (29), a first chassis sliding rail (26) is arranged on the upper end surface of the ear cutting chassis (28), a connecting block sliding block (27) matched with the first chassis sliding rail (26) is arranged on the ear cutting connecting block (25), the ear cutting connecting block (25) is in sliding connection with the ear cutting chassis (28) through the matching of the connecting block sliding block (27) and the first chassis sliding rail (26), an ear cutting motor (20) is fixed on the ear cutting connecting block (25), and the ear cutting motor (20) is arranged in the cavity II (18).
5. The battery processing device according to claim 4, wherein the working portion of the ear cutting assembly (19) comprises a first rotary shaft mounting seat (22), the ear cutting motor (20) is fixed at one end of the ear cutting connecting block (25), the first rotary shaft mounting seat (22) is fixed at the other end of the ear cutting connecting block (25), the first rotary shaft mounting seat (22) is arranged in the first cavity (17) and is positioned at the opening of the first placing groove (11), the first rotary shaft (24) is rotationally connected to the first rotary shaft mounting seat (22), a first belt (21) is arranged between the first rotary shaft (24) and the ear cutting motor (20), the first rotary shaft (24) is in transmission connection with the ear cutting motor (20) through the first belt (21), and both ends of the first rotary shaft (24) are respectively fixed with an ear cutting blade (23).
6. The storage battery processing device according to claim 1, wherein the base part of the ear brushing assembly (30) comprises an ear brushing base plate (39), the ear brushing base plate (39) is fixed on the bottom surface of the second cavity (18), an ear brushing air cylinder (42) is fixed on the ear brushing base plate (39), an ear brushing support (32) is fixed on the ear brushing air cylinder (42), a second base plate sliding rail (40) is arranged on the upper end surface of the ear brushing base plate (39), a support sliding block (41) matched with the second base plate sliding rail (40) is arranged on the ear brushing support (32), the ear brushing support (32) is in sliding connection with the ear brushing base plate (39) through the cooperation of the support sliding block (41) and the second base plate sliding rail (40), an ear brushing connecting block (38) is fixed on the lead screw member (33), an ear brushing motor (31) is fixed on the bottom surface of the ear brushing support (32), and the ear brushing motor (31) is arranged in the second cavity (18).
7. The battery processing device according to claim 6, wherein the working portion of the ear brushing assembly (30) comprises a second rotating shaft mounting seat (35), one end of the ear brushing connecting block (38) is fixed on the wire rod piece (33), the second rotating shaft mounting seat (35) is fixed on the other end of the ear brushing connecting block (38), the second rotating shaft mounting seat (35) is arranged in the first cavity (17) and is located at the opening of the second placing groove (10), the second rotating shaft mounting seat (35) is rotatably connected with a second rotating shaft (36), a second belt (34) is arranged between the second rotating shaft (36) and the ear brushing motor (31), the second rotating shaft (36) is in transmission connection with the ear brushing motor (31) through the second belt (34), and the second rotating shaft (36) is fixedly provided with a steel wire brush cylinder (37).
8. The storage battery processing device according to claim 1, wherein a motor (8) is installed on the side face of the frame (3), the fixing plate (2) is in sliding connection with the frame (3) through the motor (8), a frame sliding rail (48) is arranged on the upper end face of the frame (3), a fixing plate sliding block I (49) matched with the frame sliding rail (48) is arranged on the lower end face of the fixing plate (2), and the fixing plate (2) is in sliding connection with the frame (3) through the matching of the fixing plate sliding block I (49) and the frame sliding rail (48).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911128164.1A CN110854351B (en) | 2019-11-18 | 2019-11-18 | Storage battery processing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911128164.1A CN110854351B (en) | 2019-11-18 | 2019-11-18 | Storage battery processing device |
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| CN110854351A CN110854351A (en) | 2020-02-28 |
| CN110854351B true CN110854351B (en) | 2023-07-11 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112002929A (en) * | 2020-07-14 | 2020-11-27 | 天能电池集团股份有限公司 | Automatic go up battery tab of unloading and grind brush machine |
| CN112216933B (en) * | 2020-09-15 | 2022-09-09 | 金肯职业技术学院 | Ear cutting and brushing device and method for storage battery pole plate |
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| CN110854351A (en) | 2020-02-28 |
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