CN203091718U - Automatic welding machine front section auxiliary production device - Google Patents

Automatic welding machine front section auxiliary production device Download PDF

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Publication number
CN203091718U
CN203091718U CN 201220741259 CN201220741259U CN203091718U CN 203091718 U CN203091718 U CN 203091718U CN 201220741259 CN201220741259 CN 201220741259 CN 201220741259 U CN201220741259 U CN 201220741259U CN 203091718 U CN203091718 U CN 203091718U
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CN
China
Prior art keywords
cylinder
frame
liquid
trip shaft
welding machine
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Withdrawn - After Issue
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CN 201220741259
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Chinese (zh)
Inventor
吴明晖
黄友义
崔佳俊
焦熙熙
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Shanghai Supu Intelligent Equipment Manufacturing Co Ltd
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Shanghai Supu Intelligent Equipment Manufacturing Co Ltd
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Priority to CN 201220741259 priority Critical patent/CN203091718U/en
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Abstract

The utility model discloses an automatic welding machine front section auxiliary production device which comprises a rack, an input mechanism, an organization mechanism, a turnover mechanism, a brush cutting pole ear mechanism, a liquid pasting mechanism, a liquid absorption mechanism, a baking mechanism, an output mechanism and a transmission mechanism, wherein the input mechanism, the turnover mechanism, the brush cutting pole ear mechanism, the liquid pasting mechanism, the liquid absorption mechanism, the baking mechanism and the output mechanism are arranged on the rack from left to right sequentially, the organization mechanism is arranged right above the input mechanism, and the transmission mechanism is arranged on the rack along a transmission line and is arranged right above all the working stations. The automatic welding machine front section auxiliary production device achieves automation of an organization procedure, a turnover procedure, a brush cutting pole ear procedure, a liquid pasting procedure, a liquid absorption procedure and a baking procedure before cast joint of a storage battery, replaces a traditional complex operating mode of the front section of the cast joint, saves human resources, and improves production efficiency and the quality of the storage battery.

Description

Automatic cast welding machine leading portion auxiliary units
Technical field
The utility model relates to battery manufacturing technology field, specifically is a kind of automatic cast welding machine leading portion auxiliary units.
Background technology
Lead-acid accumulator is that a class is safe, stable performance and renewable energy product-derived with low cost, and along with the world energy sources rapid economy development, its market demand increases substantially thereupon, and application is also constantly widened.In the production process of lead-acid accumulator, utmost point group partly goes between box operation and the cast welding operation to also have several procedures: in the battery case arrangement of utmost point group lug and compress, cut the brush lug, be stained with cast welding agent, oven dry etc., these work at present have fully by manually finishing, what have is finished respectively by semi-automatic equipment, not only working (machining) efficiency is not high, and quality is difficult to be guaranteed.
The utility model content
The utility model provides a kind of automatic cast welding machine leading portion auxiliary units at above shortcomings in the prior art.
The utility model is achieved through the following technical solutions.
A kind of automatic cast welding machine leading portion auxiliary units, comprise: frame, input mechanism, dressing mechanism, switching mechanism, cut brush lug mechanism, be stained with liquid mechanism, liquid sucting mechanism, drying mechanism, output mechanism and transmission mechanism, wherein, be provided with input mechanism, switching mechanism on the described frame from left to right successively, cut brush lug mechanism, be stained with liquid mechanism, liquid sucting mechanism, drying mechanism and output mechanism, described dressing mechanism is positioned at directly over the input mechanism, described transmission mechanism along pipeline be installed on the frame and be positioned at all stations directly over.
Preferably, described input mechanism, cut brush lug mechanism and output mechanism and be positioned at the frame below, described switching mechanism is positioned at the frame top, is provided with respectively for input mechanism, switching mechanism on the described frame successively, cuts the passage that brush lug mechanism, output mechanism are passed.
Preferably, described dressing mechanism, comprise: be located on the frame and first cylinder of vertical motion, second cylinder that is connected in first cylinder and moves both vertically, be connected the template that presses down of the second cylinder lower end, be installed in the second cylinder both sides and two the 3rd cylinders of horizontal movement in opposite directions, be connected the lug movable plate of the 3rd cylinder front end, the described template that presses down intersects in the slit of two lug movable plates and can freely move up and down.
Preferably, described switching mechanism comprises: place the left turning part in battery case left side, symmetry is installed in the right turning part on battery case right side, the Lift Part of support cells box, wherein:
-left turning part comprises: four-cylinder, rotary cylinder, first trip shaft, returning face plate, second trip shaft, anchor clamps and bearing block, the piston of described four-cylinder connects with the rotary cylinder afterbody, the piston of rotary cylinder and first trip shaft are fixed in the bearing block by key connecting, returning face plate is linked together the first trip shaft front end and second trip shaft, one end by being threaded, the second trip shaft other end connects with anchor clamps, and bearing block is connected with first guide rail on being fixed on frame by slide block;
-right turning part comprises: four-cylinder, first trip shaft, returning face plate, second trip shaft, anchor clamps and bearing block, the piston of described four-cylinder and first trip shaft are fixed in the bearing block by key connecting, returning face plate is linked together the first trip shaft front end and second trip shaft, one end by being threaded, the second trip shaft other end connects with anchor clamps, and bearing block is connected with first guide rail on being fixed on frame by slide block;
-Lift Part comprises: the 5th cylinder, linear bearing, lifting platform, the axis of guide, described the 5th cylinder is fixed on the frame by being threaded with linear bearing, the platen of lifting platform is connected with piston and some axis of guides of the 5th cylinder by being threaded, and described some axis of guides slide in linear bearing.
The described axis of guide is four, and rectangular distribution.
Preferably, the described brush lug mechanism of cutting, comprise: rack-mounted two second parallel guide rails, and rack-mounted six cylinder parallel, be subjected to the 6th air cylinder driven and be connected sliding panel on second guide rail by slide block with second guide rail, be installed in the motor on the sliding panel, be subjected to motor-driven simultaneously and be installed in cutting the ear roller and brushing the ear roller on the sliding panel side by side.
Preferably, the described liquid mechanism of being stained with, comprise: the rack-mounted liquid box of being stained with, the described liquid box of being stained with is provided with retaining liquid bath and liquid outlet groove, the volume of described retaining liquid bath is less than the volume of liquid outlet groove, and the retaining liquid bath places in the liquid outlet groove and at liquid outlet groove and leaves the space up and down, and described liquid outlet groove sidewall and bottom are respectively equipped with infusion channel, and the infusion channel installation site on the sidewall is higher than retaining liquid bath sidewall.
Preferably, described drying mechanism comprises: be fixedly mounted on the heating rod on the frame, and the fan that is installed in the heating rod both sides.
Preferably, described transmission mechanism comprises: rack-mounted two the 3rd parallel guide rails, be fixedly mounted on to be with synchronously and be subjected to driven by servomotor at three manipulator mechanisms that slide on the 3rd guide rail, the 7th cylinder that is installed on the frame and drives two manipulator mechanisms in front, the 8th cylinder, the 3rd manipulator mechanism that drives mechanism on second manipulator.
Compared with prior art, the utlity model has following beneficial effect:
The utility model compact conformation, easy to operate, combination by new technique and prior art has realized putting in order the automation of partly going into box utmost point group, cutting operations such as brush lug, soldering flux applying, oven dry, replaced the traditional complex job mode of cast welding leading portion, meet modern factories advanced person's operational method, and improved working (machining) efficiency and crudy.
The utility model is realized plate electrode group's arrangement, cuts the brush lug, is stained with the cast welding agent, and the automated production of baking operation reduces human cost, and efficient improves, and easy to operate.
Description of drawings
Fig. 1 is the utility model overall structure front view schematic diagram;
Fig. 2 is the utility model overall structure vertical view schematic diagram;
Fig. 3 is the structural representation of the utility model switching mechanism;
Fig. 4 cuts the structural representation of brush lug mechanism for the utility model;
Among the figure, 1 ' is frame, and 2 ' is input mechanism, and 3 ' is dressing mechanism, 4 ' is switching mechanism, and 5 ' for cutting brush lug mechanism, and 6 ' for being stained with liquid mechanism, and 7 ' is liquid sucting mechanism, 8 ' is drying mechanism, and 9 ' is output mechanism, and 10 ' is transmission mechanism, and 11 ' is left turning part, 12 ' is right turning part, and 13 ' is Lift Part, and 1 is first cylinder, and 2 is second cylinder, 3 for pressing down template, and 4 is the 3rd cylinder, and 5 is the lug movable plate, and 6 is four-cylinder, 7 is rotary cylinder, and 8 is bearing block, and 9 is first trip shaft, 10 is returning face plate, and 11 is second trip shaft, and 12 is anchor clamps, 13 are the lifting platen, and 14 is the axis of guide, and 15 is the 5th cylinder, 16 is battery case, and 17 is first guide rail, and 18 is second guide rail, 19 is the 6th cylinder, and 20 is sliding panel, and 21 is motor, 22 for cutting the ear roller, and 23 are brush ear roller, and 24 are the retaining liquid bath, 25 is liquid outlet groove, and 26 is infusion channel, and 27 is heating rod, 28 is fan, and 29 is the 3rd guide rail, and 30 is manipulator mechanism, 31 is the 7th cylinder, and 32 is the 8th cylinder, and 33 is servomotor.
The specific embodiment
Below embodiment of the present utility model is elaborated: present embodiment is being to implement under the prerequisite with technical solutions of the utility model; provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
As shown in Figure 1, 2, present embodiment comprises: frame 1 ', and input mechanism 2 ', dressing mechanism 3 ', switching mechanism 4 ' is cut brush lug mechanism 5 ', is stained with liquid mechanism 6 ', liquid sucting mechanism 7 ', drying mechanism 8 ', output mechanism 9 ', transmission mechanism 10 '.Wherein, 1 ' be provided with input mechanism 2 ', switching mechanism 4 ' from left to right successively on the frame, cut brush lug mechanism 5 ', be stained with liquid mechanism 6 ', liquid sucting mechanism 7 ', drying mechanism 8 ' and output mechanism 9 ', the dressing mechanism 3 ' that is installed on the frame 1 ' is positioned at directly over the input mechanism 2 ', transmission mechanism 10 ' along pipeline be installed in frame 1 ' go up and be positioned at all stations directly over.
Further, each passage that be provided with confession input mechanism 2 ', switching mechanism 4 ' on the described frame 1 ' successively, cut brush lug mechanism 5 ', output mechanism 9 ' passes, wherein, input mechanism 2 ', the passage of cutting brush lug mechanism 5 ' and output mechanism 9 ' are positioned at frame 1 ' below, and the passage of switching mechanism 4 ' is positioned at frame 1 ' top.
Further, described dressing mechanism 3 ', comprise: be located on the frame 1 ' and first cylinder 1 of vertical motion, second cylinder 2 that is connected in first cylinder 1 and moves both vertically, what be connected second cylinder, 2 lower ends presses down template 3, be installed in second cylinder, 2 both sides and two the 3rd cylinders 4 of horizontal movement in opposite directions, be connected the lug movable plate 5 of the 3rd cylinder 4 front ends, the described template 3 that presses down intersects in the slit of two lug movable plates 5 and can freely move up and down.
Further, described switching mechanism 4 ' comprising: place the left turning part 11 ' in battery case 16 left sides, symmetry is installed in the right turning part 12 ' on battery case 16 right sides, the Lift Part 13 ' of support cells box 16.Wherein, left side turning part 11 ' comprising: four-cylinder 6 pistons connect with rotary cylinder 7 afterbodys, rotary cylinder 7 pistons and first trip shaft 9 are fixed in the bearing block 8 by key connecting, returning face plate 10 is linked together first trip shaft, 9 front ends and second trip shaft, 11 1 ends by being threaded, second trip shaft, 11 other ends connect with anchor clamps 12, and bearing block 8 is connected with first guide rail 17 on being fixed on frame 1 ' by slide block; Right turning part 12 ' is identical with left turning part 11 ', but 6 direct connections with bearing block 8 of four-cylinder does not have rotary cylinder 7; Lift Part 13 ' comprising: the 5th cylinder 15 is fixed on the frame 1 ' by being threaded with linear bearing, lifting platen 13 is connected with the axis of guide 14 of the 5th cylinder 15 pistons and 4 rectangular distributions by being threaded, and the axis of guide 14 slides in linear bearing.
Further, the described brush lug mechanism 5 ' of cutting, comprise: be installed in two second parallel guide rails 18 on the frame 1 ', and rack-mounted six cylinder 19 parallel, driven by the 6th cylinder 19 and be connected sliding panel 20 on second guide rail 18 by slide block with second guide rail 18, be installed in the motor 21 on the sliding panel 20, be subjected to motor 21 to drive and be installed in side by side cutting ear roller 22 and brushing ear roller 23 on the sliding panel 20 simultaneously.
Further, the described liquid mechanism 6 ' of being stained with, comprise: be installed in and be stained with the liquid box on the frame 1 ', the described liquid box of being stained with is provided with retaining liquid bath 24 and liquid outlet groove 25, described retaining liquid bath 24 is littler and place in the liquid outlet groove 25 and with liquid outlet groove 25 and leave the space up and down than liquid outlet groove 25 volumes, and described liquid outlet groove 25 sidewalls and bottom have infusion channel 26 installation sites on two infusion channel 26 and the sidewall to be higher than retaining liquid bath 24 sidewalls.
Further, described drying mechanism 8 ' comprising: be fixedly mounted on the heating rod 27 on the frame 1 ', be installed in the fan 28 of heating rod both sides.
Further, described transmission mechanism 10 ' comprising: be installed in two the 3rd parallel guide rails 29 on the frame 1 ', at three manipulator mechanisms 30 that slide on the 3rd guide rail 29, be installed in the 7th cylinder 31 that frame 1 ' went up and drove two manipulator mechanisms 30 in front, drive the 8th cylinder 32 of mechanism 30 on second manipulator, the 3rd manipulator mechanism 30 is fixedly mounted on to be with synchronously and driven by servomotor 33.
The present embodiment implementation process is as follows:
Shown in Fig. 1,2,3,4, partly going into box utmost point group battery case 16 before the cast welding is transfused to mechanism 2 ' and pushes in the dressing mechanism 3 ' station, first cylinder 1 promotes downwards, it is neat with the lug repoussage that 2 drives of second cylinder press down template 3, the 5 inside extruding of two lug movable plates of two the 3rd cylinders 4 propelling drives are pressed from both sides lug and are become to have the shape that certain angle tilts to the inside, two the 3rd cylinder 4 backhauls, first cylinder 1 and 2 backhauls of second cylinder; Input mechanism 2 ' action is pushed into battery case 16 on the lifting platen 13 that has risen, four-cylinder 6 promotes anchor clamps 12 and clamps battery case 16, the 5th cylinder 15 drives lifting platen 13 and descends, rotary cylinder 7 drives 180 ° of battery case 16 upsets, the 5th cylinder 15 drives lifting platen 13 and rises, and four-cylinder 6 shrinks anchor clamps 12 and unclamps battery case 16; First manipulator mechanism 30 grasps battery case 16, the 7th cylinder 31 drives preceding two manipulator mechanisms 30 and moves forward a station, first manipulator mechanism is placed on battery case 16 and cuts in the brush lug station, the 7th cylinder 31 drives preceding two manipulator mechanism 30 backhauls, motor 21 drives cuts ear roller 22 and brush ear roller 23 rotates, and the 6th cylinder 19 drives to be cut ear roller 22 and brush ear roller 23 and slidably reciprocate at first guide rail 17 and realize trimming and polishing of lug; Second manipulator mechanism 30 grasps cuts the good battery case 16 of brush, the 7th cylinder 31 drives preceding two manipulator mechanisms 30 and moves forward a station, second manipulator mechanism drive battery case 16 finished and is stained with the liquid operation, the 8th cylinder 32 drives second manipulator mechanism 30 and moves forward a station, second manipulator mechanism is placed on battery case 16 in the imbibition station, the 7th cylinder 31 and 32 backhauls of the 8th cylinder; The 3rd manipulator mechanism 30 will be finished the imbibition operation under the drive of servomotor 33 battery case 16 grasps and is placed in the drying mechanism; The 3rd manipulator mechanism 30 grasps and is placed on the output mechanism 8 ' station at the battery case 16 that will finish baking operation under the drive of servomotor 33; Output mechanism 8 ' is sent this station with battery case 16 and is waited for cast welding.
The production method of present embodiment may further comprise the steps:
Step 1, arranging process, by the neat and consistent that template realizes partly going into box utmost point group lug vertical direction height that presses down in the cylinder actuating unit cooperation dressing mechanism, and promote two lug movable plates by two power the 3rd cylinder in opposite directions, lug is pressed from both sides become to have the shape that certain angle tilts to the inside;
Step 2, the upset operation cooperates the upset of realization battery case by rotary cylinder, straight line cylinder and elevating mechanism;
Step 3 is cut brush lug operation, is driven by the cylinder actuating unit and cuts cutting the ear roller and brushing the ear roller in the brush lug mechanism, realizes trimming and polishing of lug;
Step 4 is stained with the liquid operation, is regularly exported by the metering that waits of being stained with liquid box realization scaling powder;
Step 5, the imbibition operation is siphoned away unnecessary scaling powder by asbestos blotting paper;
Step 6, baking operation is dried scaling powder by the fan and the middle heating rod cooperation generation hot blast of convection current.
Further, transmit battery case by input mechanism between the station of arranging process and upset operation; The upset operation, cut brush lug operation, be stained with between liquid operation, imbibition operation and the baking operation and transmit battery case by transmission mechanism.
More than specific embodiment of the utility model is described.It will be appreciated that the utility model is not limited to above-mentioned specific implementations, those skilled in the art can make various distortion or modification within the scope of the claims, and this does not influence flesh and blood of the present utility model.

Claims (8)

1. automatic cast welding machine leading portion auxiliary units, it is characterized in that, comprise: frame, input mechanism, dressing mechanism, switching mechanism, cut brush lug mechanism, be stained with liquid mechanism, liquid sucting mechanism, drying mechanism, output mechanism and transmission mechanism, wherein, be provided with input mechanism, switching mechanism on the described frame from left to right successively, cut brush lug mechanism, be stained with liquid mechanism, liquid sucting mechanism, drying mechanism and output mechanism, described dressing mechanism is positioned at directly over the input mechanism, described transmission mechanism along pipeline be installed on the frame and be positioned at all stations directly over.
2. automatic cast welding machine leading portion auxiliary units according to claim 1, it is characterized in that, described input mechanism, cut brush lug mechanism and output mechanism and be positioned at the frame below, described switching mechanism is positioned at frame top, is provided with respectively for input mechanism, switching mechanism on the described frame successively, cuts the passage that brush lug mechanism, output mechanism are passed.
3. automatic cast welding machine leading portion auxiliary units according to claim 1 and 2, it is characterized in that, described dressing mechanism, comprise: be located on the frame and first cylinder of vertical motion, second cylinder that is connected in first cylinder and moves both vertically, be connected the template that presses down of the second cylinder lower end, be installed in the second cylinder both sides and two the 3rd cylinders of horizontal movement in opposite directions, be connected the lug movable plate of the 3rd cylinder front end, the described template that presses down intersects in the slit of two lug movable plates and can freely move up and down.
4. automatic cast welding machine leading portion auxiliary units according to claim 1 and 2 is characterized in that described switching mechanism, comprise: the left turning part that places the battery case left side, symmetry is installed in the right turning part on battery case right side, the Lift Part of support cells box, wherein:
-left turning part comprises: four-cylinder, rotary cylinder, first trip shaft, returning face plate, second trip shaft, anchor clamps and bearing block, the piston of described four-cylinder connects with the rotary cylinder afterbody, the piston of rotary cylinder and first trip shaft are fixed in the bearing block by key connecting, returning face plate is linked together the first trip shaft front end and second trip shaft, one end by being threaded, the second trip shaft other end connects with anchor clamps, and bearing block is connected with first guide rail on being fixed on frame by slide block;
-right turning part comprises: four-cylinder, first trip shaft, returning face plate, second trip shaft, anchor clamps and bearing block, the piston of described four-cylinder and first trip shaft are fixed in the bearing block by key connecting, returning face plate is linked together the first trip shaft front end and second trip shaft, one end by being threaded, the second trip shaft other end connects with anchor clamps, and bearing block is connected with first guide rail on being fixed on frame by slide block;
-Lift Part comprises: the 5th cylinder, linear bearing, lifting platform, the axis of guide, described the 5th cylinder is fixed on the frame by being threaded with linear bearing, the platen of lifting platform is connected with piston and some axis of guides of the 5th cylinder by being threaded, and described some axis of guides slide in linear bearing;
The described axis of guide is four, and rectangular distribution.
5. automatic cast welding machine leading portion auxiliary units according to claim 1 and 2, it is characterized in that, the described brush lug mechanism of cutting, comprise: rack-mounted two second parallel guide rails, and rack-mounted six cylinder parallel, be subjected to the 6th air cylinder driven and be connected sliding panel on second guide rail by slide block with second guide rail, be installed in the motor on the sliding panel, be subjected to motor-driven simultaneously and be installed in cutting the ear roller and brushing the ear roller on the sliding panel side by side.
6. automatic cast welding machine leading portion auxiliary units according to claim 1 and 2, it is characterized in that, the described liquid mechanism of being stained with, comprise: the rack-mounted liquid box of being stained with, the described liquid box of being stained with is provided with retaining liquid bath and liquid outlet groove, and the volume of described retaining liquid bath is less than the volume of liquid outlet groove, and the retaining liquid bath places in the liquid outlet groove and at liquid outlet groove and leaves the space up and down, described liquid outlet groove sidewall and bottom are respectively equipped with infusion channel, and the infusion channel installation site on the sidewall is higher than retaining liquid bath sidewall.
7. automatic cast welding machine leading portion auxiliary units according to claim 1 and 2 is characterized in that described drying mechanism comprises: be fixedly mounted on the heating rod on the frame, and the fan that is installed in the heating rod both sides.
8. automatic cast welding machine leading portion auxiliary units according to claim 1 and 2, it is characterized in that, described transmission mechanism comprises: rack-mounted two the 3rd parallel guide rails, be fixedly mounted on to be with synchronously and be subjected to driven by servomotor at three manipulator mechanisms that slide on the 3rd guide rail, the 7th cylinder that is installed on the frame and drives two manipulator mechanisms in front, the 8th cylinder, the 3rd manipulator mechanism that drives mechanism on second manipulator.
CN 201220741259 2012-12-28 2012-12-28 Automatic welding machine front section auxiliary production device Withdrawn - After Issue CN203091718U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220741259 CN203091718U (en) 2012-12-28 2012-12-28 Automatic welding machine front section auxiliary production device

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Application Number Priority Date Filing Date Title
CN 201220741259 CN203091718U (en) 2012-12-28 2012-12-28 Automatic welding machine front section auxiliary production device

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CN203091718U true CN203091718U (en) 2013-07-31

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103056346A (en) * 2012-12-28 2013-04-24 上海素朴智能设备制造有限公司 Device and method for assisting in producing front section of automatic cast weld machine
CN104096822A (en) * 2014-07-30 2014-10-15 沭阳锦泳机械设备科技有限公司 Small-sized compact rotary storage battery cast welding device
CN110854351A (en) * 2019-11-18 2020-02-28 长兴溪谷智能装备有限公司 Storage battery processing device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103056346A (en) * 2012-12-28 2013-04-24 上海素朴智能设备制造有限公司 Device and method for assisting in producing front section of automatic cast weld machine
CN103056346B (en) * 2012-12-28 2015-08-05 上海素朴智能设备制造有限公司 Automatic cast welding machine leading portion auxiliary units and method
CN104096822A (en) * 2014-07-30 2014-10-15 沭阳锦泳机械设备科技有限公司 Small-sized compact rotary storage battery cast welding device
CN104096822B (en) * 2014-07-30 2015-12-30 宿迁琛博信息科技有限公司 A kind of little close battery rotates cast welding device
CN110854351A (en) * 2019-11-18 2020-02-28 长兴溪谷智能装备有限公司 Storage battery processing device
CN110854351B (en) * 2019-11-18 2023-07-11 长兴溪谷智能装备有限公司 Storage battery processing device

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Granted publication date: 20130731

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