CN203197225U - Double-station cast-weld machine structure - Google Patents
Double-station cast-weld machine structure Download PDFInfo
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- CN203197225U CN203197225U CN 201320207373 CN201320207373U CN203197225U CN 203197225 U CN203197225 U CN 203197225U CN 201320207373 CN201320207373 CN 201320207373 CN 201320207373 U CN201320207373 U CN 201320207373U CN 203197225 U CN203197225 U CN 203197225U
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- cast welding
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Abstract
The utility model relates to a double-station cast-weld machine structure which structurally comprises a machine frame. A cast-weld cavity and an assembly cavity I are arranged in the machine frame. A clamping mechanism is arranged in the cast-weld cavity. A cylinder assembly is arranged in the assembly cavity I. The double-station cast-weld machine structure further comprises an assembly cavity II. The assembly cavity I and the assembly cavity II are symmetrically arranged on the two sides of the cast-weld cavity. Another cylinder assembly corresponding to the cylinder assembly in the assembly cavity I is arranged in the assembly cavity II. The double-station cast-weld machine structure further comprises a feeding mechanism, wherein the middle of the assembly cavity I, the middle of the cast-weld cavity and the middle of the assembly cavity II are communicated to form a channel capable of allowing the feeding mechanism to pass. The double-station cast-weld machine structure has the advantages that the assembly cavity II is additionally arranged on the basis of an original cast-weld machine, loaded clamps can be placed in the cast-weld machine in advance, polar plates can be placed into the two assembly cavities in a crossed mode in the operation process of the cast-weld cavity, long-time waiting is needles, batteries do not interfere with each other in the production process, and production efficiency per unit time is significantly improved.
Description
Technical field
The utility model relates to a kind of cast welding equipment, especially relates to a kind of double cast welding machine structure of enhancing productivity greatly.
Background technology
Lead-acid accumulator is that a kind of electrode is by plumbous and plumbous a kind of battery that oxide constitutes, electrolyte is made up of sulfuric acid solution, because the lead-acid accumulator steady quality is reliable, the life-span is long, security performance is high and safeguard advantages such as simple, and is widely used in every field.
At the lead-acid accumulator manufacture view, the mode of production of traditional-handwork welding because production efficiency is low, the drawback of poor welding quality, progressively is eliminated, mainly replace manual operations by all kinds of machining apparatus at present, middle bus-bar welding and dress shell are generally finished by the cast welding machine.The cast welding machine generally be divided into little close, in close, big close three types, its medium and small close cast welding machine is pet-valve controlled sealed lead-acid storage battery cast welding equipment, comprise anchor clamps, mould, smelting furnace, cooling device, and the demoulding go into the pond housing apparatus.Cast welding machine production efficiency height, welding quality are good, can significantly reduce contacting between people and the lead, and the practicality simple to operation of this equipment, and the middle-size and small-size valve-regulated sealed lead-acid batteries factory assembling that is fit to various scales is produced and used.
Common cast welding machine is two chamber cast welding modes at present, two cavitys of assembling and cast welding have been comprised, the cast welding chamber is used for the bus-bar welding to pole plate, assembly cavity is assembled together for pole plate and the battery case that will have bus-bar, as notification number be: a kind of little close cast welding machine that the Chinese utility model of CN201020526Y provides includes successively cuts earphone, lead melting furnace, cooler, scouring machine is gone in the demoulding, also include some trimmers, this trimmer is made of reforming station, this reforming station upper end is formed with the trimmer table top, this trimmer table top lower end is provided with dust exhaust apparatus, this trimmer table top upper end is provided with the connection support, this connection support is provided with some cylinders, the cylinder lower end is connected with shaping mould, and includes belt connecting device, connects above-mentioned trimmer successively, cut earphone, lead melting furnace, cooler, scouring machine is gone in the demoulding.This patent is two common chamber cast welding machines, after a cast welding end of job, just can continue blowing and carry out cast welding operation next time, the cast welding machine is not efficiently used, production efficiency is lower in unit interval, and has increased production cost, incompatible present production demand.
The utility model content
The utility model mainly is at the existing existing cost height of cast welding machine, problem that production efficiency is low, provides that a kind of cost is lower, production operation efficiency improves greatly, the double cast welding machine structure of mutually noninterfere.
Above-mentioned technical problem of the present utility model is mainly solved by following technical proposals: a kind of double cast welding machine structure; comprise frame; be provided with cast welding chamber and assembly cavity I in the frame; be provided with the clamping that can move up and down in the cast welding chamber; be provided with the cylinder assembly that battery case and pole plate are installed in the assembly cavity I; it also comprises the assembly cavity II that is arranged in the frame; assembly cavity I and assembly cavity II are symmetricly set on the both sides in cast welding chamber; corresponding with the cylinder assembly in the assembly cavity I; be provided with another group cylinder assembly in the assembly cavity II; this double cast welding machine structure also comprises the feed mechanism that can laterally move, assembly cavity I; the passage that the middle part of cast welding chamber and assembly cavity II is communicated with and formation can make feed mechanism pass through.The utility model has increased an assembly cavity newly on original cast welding machine basis, in the operation process of cast welding chamber, two assembly cavities can intersect puts into the anchor clamps that pole plate is housed, can in advance the anchor clamps that install be put into the cast welding machine, need not to wait as long for, and the mutually noninterfere in production operation of each battery has improved the production operation efficiency in the unit interval greatly.
As preferably, described feed mechanism comprise by the anchor clamps I of feeding cylinder control and with the fixing anchor clamps II of anchor clamps I, the anchor clamps I is arranged in assembly cavity I or cast welding chamber, the anchor clamps II relative with the anchor clamps II is arranged in cast welding chamber or assembly cavity II.The middle part of assembly cavity I, cast welding chamber and assembly cavity II is communicated with and forms the passage that feed mechanism is passed through, and feed mechanism can be mobile by feeding cylinder control in this passage.When the anchor clamps I is positioned at the assembly cavity I, in the anchor clamps I pole plate is installed, feed mechanism pushes the anchor clamps I and marches in the cast welding chamber, the operation of wait matched moulds, this moment, the anchor clamps II was arranged in the assembly cavity II, can another group pole plate be installed in the anchor clamps II, the operation of wait matched moulds, circulation so repeatedly, the mutually noninterfere in production operation of each battery has improved the production operation efficiency in the unit interval greatly.
As preferably, assembly cavity I or assembly cavity II are to the distance between the cast welding chamber, and be identical to the distance between the anchor clamps II with the anchor clamps I.After feeding cylinder pushed, anchor clamps I, anchor clamps II can be all the time in assembly cavity I, cast welding chamber and assembly cavity II, and three cavity internal conversions guarantee the production operation quality.
As preferably, described clamping comprise by lift cylinder control can on the traversing carriage that moves and move down, traversing carriage is provided with the mould of depositing plumbous liquid, the traversing carriage top is provided be used to the scraper that strikes off unnecessary plumbous liquid.Clamping is used for the pole plate on the anchor clamps is carried out lead plating, and mould is die, by scraper plumbous liquid unnecessary on the mould is struck off, and again with the anchor clamps matched moulds, the movement of clamping is controlled by lift cylinder and finished, entire job process simple controllable.
As preferably, described lift cylinder has two, and two lift cylinders all are connected and are symmetricly set on the both sides of traversing carriage with traversing carriage.Two lift cylinder symmetries are located at the traversing carriage both sides, and the traversing carriage lifting is comparatively steady, guarantee to scrape plumbous quality simultaneously.
As preferably, be positioned at the anchor clamps I in cast welding chamber or the mold alignment on anchor clamps II and the traversing carriage.Anchor clamps and mould matched moulds, need guaranteeing to move to anchor clamps I in the cast welding chamber or anchor clamps II should be all the time and mold alignment.
As preferably, described cylinder assembly comprises the last air cylinder that compresses battery case and the following air cylinder that compresses pole plate, and last air cylinder is positioned at the top of air cylinder down, and on air cylinder aim at following air cylinder.After welding bus-bar technology finished, pole plate moved in assembly cavity I or the assembly cavity II with anchor clamps, and this moment, air cylinder roof pressure battery case was gone up in control, and control presses down cylinder roof pressure pole plate, and the pole plate of band pile crown is pressed in the battery case, finished assembly work.
As preferably, the bottom of described frame is provided with leg.Leg is used for frames.
As preferably, be installed with four guide pillars in the described cast welding chamber, guide pillar is aimed at described traversing carriage, and described guide pillar comprises cylinder, contact and connecting rod, is provided with the compression spring in the cylinder, and an end of connecting rod is connected with the compression spring, and the other end is connected with contact.After moving on the traversing carriage, can touch contact, move on the contact, the compression spring compresses thereupon, contact be resisted against on the cylinder after, it is mobile that traversing carriage stops, and carries out the matched moulds operation, guide pillar plays position-limiting action.When traversing carriage moves down, the compression spring reset, contact slowly moves down, and the compression spring plays buffering, cushioning effect, can make the traversing carriage smooth decreasing.
Therefore, the beneficial effects of the utility model are: increased an assembly cavity newly on original cast welding machine basis, can in advance the anchor clamps that install be put into the cast welding machine, in the operation process of cast welding chamber, two assembly cavities can intersect puts into the anchor clamps that pole plate is housed, need not to wait as long for, and the mutually noninterfere in production operation of each battery, the production operation efficiency in the unit interval improved greatly.
Description of drawings
Accompanying drawing 1 is a kind of working state schematic representation of the present utility model;
Accompanying drawing 2 is another kind of working state schematic representations of the present utility model.
Accompanying drawing 3 is partial enlarged drawings that guide pillar is connected with traversing carriage in the utility model.
Shown in the figure: air cylinder, 6-assembly cavity II, 7-feed mechanism, 71-feeding cylinder, 72-anchor clamps I, 73-anchor clamps II, 8-leg, 9-guide pillar, 91-cylinder, 92-contact, 93-connecting rod, 94-compress spring under 1-frame, 2-cast welding chamber, 3-assembly cavity I, 4-clamping, 41-lift cylinder, 42-traversing carriage, 43-scraper, 44-mould, 5-cylinder assembly, the last air cylinder of 51-, the 52-.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment:
Shown in Figure of description 1,2, a kind of double cast welding machine structure comprises frame 1, and is arranged on cast welding chamber 2, assembly cavity I 3, assembly cavity II 6 in the frame 1, clamping 4, cylinder assembly 5 and feed mechanism 7.Clamping 4 can move up and down in cast welding chamber 2, clamping 4 comprise by lift cylinder 41 control can on the traversing carriage 42 that moves and move down, traversing carriage 42 is provided with the mould 44 of depositing plumbous liquid, traversing carriage 42 tops are provided be used to the scraper 43 that strikes off unnecessary plumbous liquid, lift cylinder 41 has two, two lift cylinders 41 all are connected and are symmetricly set on the both sides of traversing carriage 42 with traversing carriage 42, shown in Figure of description 3, be installed with four guide pillars 9 in the cast welding chamber, guide pillar 9 is aimed at traversing carriage 42, guide pillar 9 comprises cylinder 91, contact 92 and connecting rod 93, be provided with compression spring 94 in the cylinder 91, one end of connecting rod 93 is connected with compression spring 94, and the other end is connected with contact 92; Be equipped with cylinder assembly 5 in assembly cavity I 3 and the assembly cavity II 6, cylinder assembly 5 comprises the last air cylinder 51 that compresses battery case and the following air cylinder 52 that compresses pole plate, and last air cylinder 51 is positioned at the top of air cylinder 52 down, and goes up air cylinder 51 and aim at following air cylinder 52; Assembly cavity I 3 and assembly cavity II 6 are symmetricly set on the both sides in cast welding chamber 2, assembly cavity I 3, the passage that the middle part of cast welding chamber 2 and assembly cavity II 6 is communicated with and formation can make feed mechanism 7 pass through, feed mechanism 7 can be laterally mobile in this passage, feed mechanism 7 comprises the anchor clamps I of being controlled by feeding cylinder 71 72 and the anchor clamps II 73 of fixing with anchor clamps I 72, anchor clamps I 72 is arranged in assembly cavity I 3 or cast welding chamber 2, the anchor clamps II 73 relative with anchor clamps II 73 is arranged in cast welding chamber 2 or assembly cavity II 6, assembly cavity I 3 or assembly cavity II 6 are to the distance between the cast welding chamber 2, identical to the distance between the anchor clamps II 73 with anchor clamps I 72, the anchor clamps I 72 or the anchor clamps II 73 that are positioned at cast welding chamber 2 are aimed at the mould 44 on the traversing carriage 42, and the bottom of frame 1 is provided with leg 8.
Wherein lift cylinder is double stroke cylinder, and original position is shown in Figure of description 1, and concrete cast welding work flow is as follows:
1), the anchor clamps I that will install pole plate is put into the assembly cavity I;
2), feeding cylinder pushes the anchor clamps I to the right to middle cast welding chamber;
3), the lift cylinder of both sides rises simultaneously and saves to scraper below;
4), scraper work scrapes off unnecessary plumbous liquid;
5), the lift cylinder of both sides rises a joint again to the top, mould and anchor clamps are finished matched moulds;
6), water flowing cooling, divide mould after dropping to uniform temperature, lift cylinder drives mould and gets back to the bottom original position;
7), feeding cylinder pushes the anchor clamps I left and returns back in the assembly cavity I;
8), down air cylinder is descending, to go up air cylinder up, and the pole plate force feed is gone in the battery case, finish pressure shell and go into the groove operation;
Above operation is traditional two chamber cast welding operation process, present embodiment is three chamber cast welding machines, in above-mentioned steps 3～6 processes, because anchor clamps I and anchor clamps II link together, when the matched moulds operation is carried out in the cast welding chamber in the middle of the anchor clamps I enters, the anchor clamps II can enter in the assembly cavity II, see the position of anchor clamps II in the Figure of description 2, this moment can be in the assembly cavity II, and pole plate is packed on the anchor clamps II in advance, prepares to carry out the operation that is welded of anchor clamps II top crown, and two assembly cavities can intersect puts into the anchor clamps that pole plate is housed, mutually noninterfere has been shortened the stand-by period greatly, has improved the production operation efficiency in the unit interval greatly.
Should be understood that this embodiment only is used for explanation the utility model and is not used in the scope of the present utility model that limits.Should be understood that in addition those skilled in the art can make various changes or modifications the utility model after the content of having read the utility model instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Claims (9)
1. double cast welding machine structure; comprise frame (1); be provided with cast welding chamber (2) and assembly cavity I (3) in the frame (1); be provided with the clamping (4) that can move up and down in the cast welding chamber (2); be provided with the cylinder assembly (5) that battery case and pole plate are installed in the assembly cavity I (3); it is characterized in that; it also comprises the assembly cavity II (6) that is arranged in the frame (1); assembly cavity I (3) and assembly cavity II (6) are symmetricly set on the both sides of cast welding chamber (2); corresponding with the cylinder assembly (5) in the assembly cavity I (3); be provided with another group cylinder assembly (5) in the assembly cavity II (6); this double cast welding machine structure also comprises the feed mechanism (7) that can laterally move, assembly cavity I (3); the passage that the middle part of cast welding chamber (2) and assembly cavity II (6) is communicated with and formation can make feed mechanism (7) pass through.
2. a kind of double cast welding machine structure according to claim 1, it is characterized in that, described feed mechanism (7) comprises by the anchor clamps I (72) of feeding cylinder (71) control and the anchor clamps II (73) of fixing with anchor clamps I (72), anchor clamps I (72) is arranged in assembly cavity I (3) or cast welding chamber (2), and the anchor clamps II (73) relative with anchor clamps II (73) is arranged in cast welding chamber (2) or assembly cavity II (6).
3. a kind of double cast welding machine structure according to claim 2 is characterized in that, assembly cavity I (3) or assembly cavity II (6) are to the distance between cast welding chamber (2), and be identical to the distance between the anchor clamps II (73) with anchor clamps I (72).
4. according to claim 1 or 2 or 3 described a kind of double cast welding machine structures; it is characterized in that; described clamping (4) comprise by lift cylinder (41) control can on the traversing carriage (42) that moves and move down; traversing carriage (42) is provided with the mould (44) of depositing plumbous liquid, and traversing carriage (42) top is provided be used to the scraper that strikes off unnecessary plumbous liquid (43).
5. a kind of double cast welding machine structure according to claim 4 is characterized in that described lift cylinder (41) has two, and two lift cylinders (41) all are connected and are symmetricly set on the both sides of traversing carriage (42) with traversing carriage (42).
6. a kind of double cast welding machine structure according to claim 4 is characterized in that, the anchor clamps I (72) or the anchor clamps II (73) that are positioned at cast welding chamber (2) are aimed at the mould (44) on the traversing carriage (42).
7. according to claim 1 or 2 or 3 described a kind of double cast welding machine structures, it is characterized in that, described cylinder assembly (5) comprises the last air cylinder (51) that compresses battery case and the following air cylinder (52) that compresses pole plate, last air cylinder (51) is positioned at the top of air cylinder (52) down, and goes up air cylinder (51) and aim at following air cylinder (52).
8. a kind of double cast welding machine structure according to claim 1 is characterized in that the bottom of described frame (1) is provided with leg (8).
9. a kind of double cast welding machine structure according to claim 5, it is characterized in that, be installed with four guide pillars (9) in the described cast welding chamber, guide pillar (9) is aimed at described traversing carriage (42), described guide pillar (9) comprises cylinder (91), contact (92) and connecting rod (93), be provided with compression spring (94) in the cylinder (91), an end of connecting rod (93) is connected with compression spring (94), and the other end is connected with contact (92).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320207373 CN203197225U (en) | 2013-04-22 | 2013-04-22 | Double-station cast-weld machine structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320207373 CN203197225U (en) | 2013-04-22 | 2013-04-22 | Double-station cast-weld machine structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203197225U true CN203197225U (en) | 2013-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320207373 Expired - Fee Related CN203197225U (en) | 2013-04-22 | 2013-04-22 | Double-station cast-weld machine structure |
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| Country | Link |
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| CN (1) | CN203197225U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002132A (en) * | 2014-06-06 | 2014-08-27 | 清华大学 | Integrated double-station aircraft product assembling system |
| CN105880528A (en) * | 2016-06-02 | 2016-08-24 | 武汉海王新能源工程技术有限公司 | Double-station full-automatic casting and welding machine |
-
2013
- 2013-04-22 CN CN 201320207373 patent/CN203197225U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002132A (en) * | 2014-06-06 | 2014-08-27 | 清华大学 | Integrated double-station aircraft product assembling system |
| CN105880528A (en) * | 2016-06-02 | 2016-08-24 | 武汉海王新能源工程技术有限公司 | Double-station full-automatic casting and welding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130918 Termination date: 20190422 |