CN215498660U

CN215498660U - Generator stator frock

Info

Publication number: CN215498660U
Application number: CN202121245077.7U
Authority: CN
Inventors: 张志广
Original assignee: Suzhou Jiyi Electromechanical Co ltd
Current assignee: Suzhou Jiyi Electromechanical Co ltd
Priority date: 2021-06-04
Filing date: 2021-06-04
Publication date: 2022-01-11
Anticipated expiration: 2031-06-04

Abstract

The utility model discloses a generator stator tool, which comprises a base, wherein a bracket is arranged on one side of the upper end of the base, a first air cylinder is arranged on the upper side of one end of the bracket, a lifting plate is arranged at the lower end of the first air cylinder, a positioning column is arranged on one side of the lifting plate, an ash removal sheet is arranged on the lower side of the lifting plate, a brush is arranged on the outer side of the ash removal sheet, a stator positioning groove is formed in the upper side of one end of the base, positioning clamps are arranged on the base on two sides of the stator positioning groove, a plurality of ash removal sheets are respectively arranged on one side of the lifting plate in an annular array, and a PLC control cabinet is arranged on one side of the bracket. The wire winding machine can prevent the wire winding groove from being stained with granular garbage to influence the winding processing precision.

Description

Generator stator frock

Technical Field

The utility model relates to the technical field of stator processing, in particular to a generator stator tool.

Background

The generator is mainly composed of a stator, a rotor, an end cover, an electric brush, a base, a bearing and the like. Wherein the stator is an important component of the generator. The stator is a fixed part of the machine and consists of a stator core, a stator winding and a machine base. The wire casing inside the stator needs to be cleaned in the processing process of the stator of the generator.

The existing generator stator tool adopts manual cleaning treatment, has low cleaning efficiency, is inconvenient to operate and influences the efficiency of the stator tool.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a generator stator tool, which aims to solve the problems that the cleaning efficiency is low, the operation is inconvenient and the efficiency of the stator tool is influenced due to the adoption of manual cleaning in the prior art.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a generator stator frock, includes the base, the support is installed to base upper end one side, first cylinder is installed to support one end upside, the lifter plate is installed to first cylinder lower extreme, the reference column is installed to lifter plate one side, the deashing piece is installed to the lifter plate downside, the brush is installed in the deashing piece outside, the stator constant head tank has been seted up to base one end upside, install positioning fixture on the base of stator constant head tank both sides, the deashing piece is annular array on lifter plate one side and is provided with a plurality ofly respectively, the PLC switch board is installed to support one side.

Furthermore, the stator positioning groove is arranged into a circular groove, and a slag discharge hole is formed in the base on the lower side of the stator positioning groove.

Furthermore, one side of the base at the lower side of the slag discharge hole is provided with a positioning clamping groove, and an ash storage hopper is clamped in the positioning clamping groove.

Furthermore, a positioning plate is installed on the outer edge of the upper side of the ash storage hopper, the positioning plate is slidably clamped in the positioning clamping groove, and a handle is installed on one side of the ash storage hopper.

Further, positioning fixture is including setting up the backup pad at the base upside, the cylinder is installed to backup pad one side, cylinder one end transmission is connected with the location clamping piece.

Furthermore, the brush is evenly welded with a plurality of dust removing sheets, and the outer wheel frame of the brush is trapezoidal.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the first cylinder, the lifting plate, the ash removal sheet and the brush are arranged, so that the lifting plate is driven to lift and adjust through the first cylinder, and the ash removal sheet and the brush can move up and down in the wire slot of the stator of the generator for ash removal treatment, thereby preventing granular garbage from being stained in the wire slot to influence the winding precision of the wire.

2. According to the utility model, the positioning clamps are arranged on the bases on the two sides of the stator positioning groove, each positioning clamp comprises the supporting plate arranged on the upper side of the base, the air cylinder is arranged on one side of the supporting plate, and one end of the air cylinder is in transmission connection with the positioning clamping piece and is used for clamping and positioning the two sides of the lower part of the motor stator, so that the ash removal efficiency is improved conveniently.

3. The stator positioning groove is set into a circular groove for clamping and positioning the lower end of the motor stator, the base on the lower side of the stator positioning groove is provided with the slag discharge hole, one side of the base on the lower side of the slag discharge hole is provided with the positioning clamping groove, and the positioning clamping groove is internally clamped with the ash storage hopper, so that the residue in the wire groove can be conveniently discharged.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a front view of the overall structure of the present invention;

FIG. 2 is a schematic view of a base structure of the present invention;

FIG. 3 is a schematic view of the ash storage hopper according to the present invention;

FIG. 4 is a bottom view of the lifter plate of the present invention;

fig. 5 is an enlarged view of the structure at the position a of the present invention.

In the figure: 1. a base; 2. a support; 3. a first cylinder; 4. a lifting plate; 5. a dust removal sheet; 6. a brush; 7. a support plate; 8. a second cylinder; 9. positioning the clamping piece; 10. a motor stator; 11. a stator positioning groove; 12. a dust storage hopper; 13. a slag discharge hole; 14. a positioning column; 15. a PLC control cabinet; 16. positioning the clamping groove; 17. positioning a plate; 18. a handle.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, 2, 3, 4 and 5, in an embodiment of the present invention, a generator stator tool includes a base 1, a bracket 2 is installed on one side of an upper end of the base 1, a first cylinder 3 is installed on an upper side of one end of the bracket 2, a lifting plate 4 is installed at a lower end of the first cylinder 3, a positioning column 14 is installed on one side of the lifting plate 4, a dust removing sheet 5 is installed on a lower side of the lifting plate 4, and a brush 6 is installed on an outer side of the dust removing sheet 5, so that the lifting plate 4 is driven to lift and lower by the first cylinder 3, the dust removing sheet 5 and the brush 6 can perform reciprocating up-and-down movement dust removing treatment in a wire slot of a generator stator, so as to prevent granular garbage in the wire slot from affecting winding precision of the dust removing sheet, a stator positioning slot 11 is formed on an upper side of one end of the base 1 and used for clamping and positioning a lower end of a motor stator 10, positioning fixtures are installed on the bases 1 on two sides of the stator positioning slot 11, the ash removal device is used for clamping and positioning two sides of the lower part of the motor stator 10, the ash removal efficiency is convenient to improve, the ash removal sheets 5 are arranged on one side of the lifting plate 4 in an annular array mode and are provided with a plurality of ash removal sheets respectively, and the PLC control cabinet 15 is installed on one side of the support 2.

Preferably, the stator positioning groove 11 is set to be a circular groove for clamping and positioning the lower end of the motor stator 10, and the base 1 on the lower side of the stator positioning groove 11 is provided with a slag discharge hole 13 for discharging and cleaning residues conveniently.

Preferably, one side of the base 1 at the lower side of the slag discharge hole 13 is provided with a positioning clamping groove 16, and the positioning clamping groove 16 is internally clamped with a dust storage hopper 12 for storing moving dust and residues, so that the centralized treatment is facilitated.

Preferably, the outer edge of the upper side of the ash storage hopper 12 is provided with a positioning plate 17, the positioning plate 17 is slidably clamped in the positioning clamping groove 16, and one side of the ash storage hopper 12 is provided with a handle 18, so that the ash storage hopper 12 can be conveniently taken and placed.

Preferably, positioning fixture installs second cylinder 8 including setting up backup pad 7 at the 1 upside of base, backup pad 7 one side, and 8 one end transmissions of second cylinder are connected with location clamping piece 9 for through 8 drive location clamping pieces 9 removal regulation of second cylinder, thereby can carry out centre gripping location to motor stator 10's lower part both sides and handle, be convenient for improve deashing efficiency.

Preferably, a plurality of brushes 6 are uniformly welded on the outer side of the ash removal sheet 5, and the outer wheel frame of the brush 6 is in a trapezoidal or T-shaped shape and the like, so that the outer wheel frame can be matched with the cross section of the wire slot of the generator stator 10, and the thoroughness of cleaning is improved conveniently.

The working principle and the using process of the utility model are as follows: will treat motor stator lower part joint of clearance in base 1's stator positioning groove 11, then through positioning fixture, be used for carrying out centre gripping location to motor stator's lower part both sides and handle, then through the first cylinder 3 that is equipped with, lifter plate 4, deashing piece 5 and brush 6, make through 3 lift adjustment of first cylinder drive lifter plate 4, thereby can make deashing piece 5 and brush 6 reciprocate to reciprocate in generator stator 10's wire casing deashing and handle, prevent that the wire casing is stained with the precision that its wire winding was processed of granular rubbish influence.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a generator stator frock, includes base (1), its characterized in that: support (2) are installed to base (1) upper end one side, first cylinder (3) are installed to support (2) one end upside, lifter plate (4) are installed to first cylinder (3) lower extreme, deashing piece (5) are installed to lifter plate (4) downside, brush (6) are installed in the deashing piece (5) outside, stator positioning groove (11) have been seted up to base (1) one end upside, install positioning fixture on base (1) of stator positioning groove (11) both sides, deashing piece (5) are annular array in lifter plate (4) one side and are provided with a plurality ofly respectively.

2. The generator stator tool of claim 1, wherein: the stator positioning groove (11) is arranged into a circular groove, and a slag discharge hole (13) is formed in the base (1) on the lower side of the stator positioning groove (11).

3. The generator stator tooling of claim 2, wherein: one side of the base (1) at the lower side of the slag discharge hole (13) is provided with a positioning clamping groove (16), and a dust storage hopper (12) is clamped in the positioning clamping groove (16).

4. The generator stator tooling of claim 3, wherein: locating plate (17) is installed along the outer edge of ash storage bucket (12) upside, and locating plate (17) slip card establishes in positioning groove (16), handle (18) are installed to ash storage bucket (12) one side.

5. The generator stator tool of claim 1, wherein: positioning fixture is including setting up backup pad (7) at base (1) upside, second cylinder (8) are installed to backup pad (7) one side, second cylinder (8) one end transmission is connected with location clamping piece (9).

6. The generator stator tool of claim 1, wherein: the brush (6) is uniformly welded on the outer side of the ash removal sheet (5) and the outer wheel frame of the brush (6) is trapezoidal.