CN108808126A - A kind of lead-acid battery automation machining production line and production technology - Google Patents

A kind of lead-acid battery automation machining production line and production technology Download PDF

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Publication number
CN108808126A
CN108808126A CN201810587183.XA CN201810587183A CN108808126A CN 108808126 A CN108808126 A CN 108808126A CN 201810587183 A CN201810587183 A CN 201810587183A CN 108808126 A CN108808126 A CN 108808126A
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CN
China
Prior art keywords
clamping
pole group
plastic case
battery
brush
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Granted
Application number
CN201810587183.XA
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Chinese (zh)
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CN108808126B (en
Inventor
付建芳
程敏
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Changxin Jiu Jia Machinery Ltd By Share Ltd
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Changxin Jiu Jia Machinery Ltd By Share Ltd
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Priority to CN201810587183.XA priority Critical patent/CN108808126B/en
Publication of CN108808126A publication Critical patent/CN108808126A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/06Lead-acid accumulators
    • H01M10/12Construction or manufacture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

The present invention provides a kind of lead-acid battery automation machining production line and production technologies, the lead-acid battery automates machining production line by using clamping device and enters coordinating for housing apparatus to realize that pole group's enters shell automatically, rectangular pallet is utilized later, realize that the battery plastic case for being mounted with pole group is inverted automatic conveying, the work of brush and fluxes is cut in completion one by one in transmission process, finally is automatically entered and exported in the process by the realization of lateral material grasping conveying device is battery cast welded, and realize more cast-weld equipment line automated productions, the technical issues of solving battery cast welded and cast welding pre-treatment full-automatic processing;The lead-acid battery automates producing process by using pole group's clamping process and the whole ear process of pole group and enters shell process, realize that the automatic of battery electrode group dissolves into shell, and utilize output process, the technical issues of automatic output of realization battery plastic case and circulating and recovering of rectangular pallet, solution battery cast welded and cast welding pre-treatment full-automatic processing.

Description

A kind of lead-acid battery automation machining production line and production technology
Technical field
The present invention relates to lead-acid battery full-automation processing technique field, specially a kind of lead-acid battery automation processing life Producing line and production technology.
Background technology
Lead-acid battery is mainly made of the part such as battery plastic case, pole group, acid solution, is processed to lead-acid battery in tradition In the process, it needs, manually using fixture to pole group's carry out clamping, after the completion of the group's clamping of pole, manually to modify pole group lug, So that lug is in a straight line, lug is carried out to cut brush using cutting brush all-in-one machine later, remove the patina of lug, and right The smearing that the lug after brush carries out scaling powder is cut, battery plastic case is finally buckled on rear side of fixture, manually by fixture and battery plastic Shell is put into cast welding machine, carries out cast welding to the lug of pole group by cast welding machine, lug is made to pass through lead according to the circulation direction of electric current Liquid carries out cooling welding, and pole group is pushed into plastic housing by the groove top needle that enters in cast welding machine later, preliminary completion lead-acid battery Production and assembly.In above-mentioned process, 4-6 worker is at least needed to produce and process, and is cutting brush all-in-one machine and cast welding What is transported between the machines such as machine is all by manually carrying, and old fatigue resistance is big.
In the Chinese patent of Patent No. CN201210227726.X, a kind of Full automatic storage battery pole group welding is disclosed Pre-treatment and cast welding device, including storage battery polar group cast welding pretreating device and cast welding machine and delivery track connecting the two, institute Stating storage battery polar group cast welding pretreating device includes:Supporting table and the fixed frame above the supporting table, the support Accumulator direction of transfer described in platform upper edge is equipped with fluxes device successively, scaling powder blots device and drying unit;Cast welding Device includes the Jin Qian mechanisms with crane, and mould support guide rail of the crane with support bus-bar mold is also set There are cast welding mechanism and transmission mechanism.
But above-mentioned patent does not fully achieve the full-automation of lead-acid battery cast welding, pole group's enters shell in battery plastic case And it is battery cast welded after the completion of output, it is still necessary to manually operated, it is time-consuming and laborious, and one platform pole group cast welding pre-treatment dress Can only be corresponded to by setting by one helps welding machine, working efficiency low.
Invention content
In view of the above problems, the present invention provides a kind of lead-acid batteries to automate machining production line, by using clamping Device and the cooperation for entering housing apparatus realize that pole group's enters shell automatically, utilize rectangular pallet later, realize the battery for being mounted with pole group Plastic housing can be inverted automatic conveying in orbit, and the work of brush and fluxes feeding is cut in completion one by one in transmission process Make, is finally automatically entered and exported in the process by the realization of lateral material grasping conveying device is battery cast welded, and conveyed by lateral material grasping Device realizes more cast-weld equipment line automated productions, solves the technology of battery cast welded and cast welding pre-treatment full-automatic processing Problem, having saved manually reduces labor intensity, improves production efficiency.
To achieve the above object, the present invention provides the following technical solutions:
A kind of lead-acid battery automation machining production line, including:
Pole group enters shell unit I, and the pole group enters shell unit I and includes:
Clamping device, the clamping device include workbench and the clamping mechanism that is set on the workbench, should It is provided with several clamping areas on clamping mechanism, is clamped in the clamping area and is provided with pole group, the lower section conveying of the clamping mechanism There is several battery plastic cases;
Enter housing apparatus, it is described enter housing apparatus be set to the top of the clamping device, vertically push setting, and It pushes end and is provided with red needle, and several columns is evenly equipped in the red needle, which is arranged in a one-to-one correspondence with the clamping area, and The column heads into the pole group in the clamping area in the battery plastic case;
Brush unit II is cut, the brush unit II of cutting includes:
Hoistable platform, the hoistable platform are set to the rear side that the pole group enters shell unit I, are provided with rectangular support Disk, the rectangular pallet back-off have the battery plastic case that the pole group enters the output of shell unit I;
Step conveying device, the step conveying device are set to the rear side of the hoistable platform, receive the lifting Rectangular pallet after platform is promoted carries out lateral transfer with battery plastic case;
Cut brush device, the lower section cut brush device and be set to the step conveying device, on the rectangular pallet The battery plastic case in pole group carry out round brush;
Brush material device, the brush material device are set to the lower section of the step conveying device, and brush device is cut positioned at described Rear side, to after the battery plastic case inscribe brush pole group carry out scaling powder smearing;And
Cast welding unit III, the cast welding unit III include:
Lateral material grasping conveying device, the transverse direction material grasping conveying device are set to the rear side for cutting brush unit II, folder Take and convey rectangular pallet and battery plastic case that the cast welding unit III exports;
Link feeding equipment, conveying direction etc. of several linkage feeding equipments along the lateral material grasping conveying device Away from arrangement, the battery plastic case of the lateral material grasping conveying device gripping is conveyed;
Cast welding device, the cast welding device receive the linkage charging dress in the discharge end of the linkage feeding equipment The rectangular pallet and battery plastic case of output are set, and cast welding is carried out to the pole group in the battery plastic case.
As an improvement, the clamping mechanism quantity is two comprising:
Bottom plate, the bottom plate are arranged in parallel with the workbench, and bottom is provided at least one square aperture;
Clamping plate, the vertical bottom plate of several clamping plates are arranged flexible at being vertically arranged between adjacent cleats Body, and the side of the clamping plate is provided with extrusion;
Breast board, the breast board interspersed setting vertical with the clamping plate, forms clamping area;And
Loading plate, the loading plate are inserted between the bottom plate and the breast board, and its vertical described breast board is removable Setting.
As an improvement, the clamping device further includes whole ear mechanism, which includes:
Flip piece, the flip piece are fixedly installed on the workbench, are located at the side of the clamping device;
Fixed plate, the fixed plate connect setting with the shaft of the flip piece, by the flip piece driving around the shaft into Row rotation;
Lifting plate, the lifting plate are arranged in parallel with the fixed plate, slided up and down by optical axis be set to it is described solid On fixed board;
Side push piece, the side push piece are symmetrically disposed on the lifting plate backwards to the side of fixed plate;
First trim panel, first trim panel are symmetrically disposed on the both sides of the lifting plate, are pushed away by the side push piece It is dynamic to move towards;
The quantity of second trim panel, second trim panel is 4, is symmetrically disposed on the two of the lifting plate two-by-two Side, and it is arranged in parallel with first trim panel, which is pushed by the side push piece and is moved backward;
Third trim panel, the third trim panel are symmetrically disposed on the both sides of the lifting plate, are located at two institutes of homonymy Between stating the second trim panel, and it is moved towards by side push piece promotion;And
Guiding axis group, first trim panel and third of one end and either side on the lifting plate of the guiding axis group Trim panel is fixedly connected, and the other end is then fixedly connected with the second trim panel of the other side on the lifting plate.
As an improvement, it is described enter housing apparatus further include position-limit mechanism, which includes:
Upper push piece, the upper push piece are set to the underface of the clamping mechanism, and push end is provided with top plate;And
Side shield is symmetrically disposed on the both sides of the top plate, is equipped with side pressure part thereon, the push end connection of the side pressure part It is provided with scraping wings.
As an improvement, the step conveying device includes:
Rack;
Delivery track, the delivery track are symmetrically disposed on the both sides of the rack, and conveying thereon has the pole group to enter shell The rectangular pallet and battery plastic case that unit I exports;
Reciprocal transportation part, the reciprocal transportation part are symmetrical arranged, and are set to the top of the delivery track;
Detent mechanism, detent mechanism delivery track described in the reciprocal transportation part drives edge reciprocatingly slide, and its Primary round-trip sliding is completed, at least one set of rectangular pallet is driven to be transferred to next station with battery plastic case;And
Rotating mechanism, the rotating mechanism are set to the rear side of the brush material device, are revolved to the rectangular pallet Turn.
As an improvement, the detent mechanism includes:
Locating rack, the locating rack are slideably positioned in the rack;
Mounting base, the mounting base are symmetrically disposed on the both sides of the rack, are placed equidistant with along the locating rack several Group, and it is provided with mounting groove;
Limited block, the limited block are rotatably dispose in the mounting groove, lower end be circular arc setting, and its front end by The mounting base limit;And
Actuator is limited, the limit actuator is fixedly installed on the top of the locating rack, is located at the adjacent limit It is vertical to push between the block of position, and it pushes end and is provided with pressing plate.
As an improvement, the transverse direction material grasping conveying device includes:
Cross track, the cross track are set to the surface of the linkage feeding equipment;
First clamps, first clamps are slideably positioned in the side of the cross track, and gripping is described rectangular Pallet is delivered to the feed end of the linkage feeding equipment with battery plastic case;And
Second clamps, second clamps slide on the another of the cross track relative to first clamps Side grips the rectangular pallet and battery plastic case of the linkage feeding equipment output.
As an improvement, the linkage feeding equipment includes:
Sliding rail, the sliding rail is symmetrical and vertically the lateral material grasping conveying device setting, the rectangular pallet slide along, And the sliding rail end is connect with the cast welding device;
Push plate, the push plate are set between the sliding rail, and the impeller being arranged by side is pushed along the sliding rail It reciprocatingly slides, pushes the sliding rail;
It is lifted part, the lifting part is set to below the end of the sliding rail, and top is provided with lifting plate, and it passes through It is lifted plate and is lifted the rectangular pallet;And
Secondary impeller, the secondary impeller are set to the lower section of the sliding rail, and plate is lifted by promotion, will be described Rectangular pallet is delivered in cast welding device.
As an improvement, the cast welding unit III further includes reuse mechanism, the reuse mechanism includes:
Third clamps, the third clamps are set to the same side of the cross track with second clamps, It is located at the rear side of second clamps;
Reuse track, the input terminal of the reuse track are set to the lower section of the third clamps, with the transverse direction Parallel track is arranged, and its output end is set to the side of the hoistable platform;And
Carrying platform, the carrying platform are set to the output of the cross track, are used to receive described second The rectangular pallet and battery plastic case of clamps gripping output, and it carries out jacking rotary to the rectangular pallet.
In view of the above problems, the present invention provides a kind of lead-acid batteries to automate producing process, by using pole The whole ear process of group clamping process and pole group and enter shell process, realize that the automatic of battery electrode group dissolves into shell, and using output process, Automatic output and the circulating and recovering of rectangular pallet for realizing battery plastic case, solve battery cast welded and cast welding pre-treatment full-automatic The technical issues of processing, having saved manually reduces labor intensity, improves production efficiency.
A kind of lead-acid battery automation producing process, including:
Step 1, battery plastic case conveying operation place battery plastic case, opening upwards vertically, are laterally input to clamping dress The underface set;
Step 2 limits clamping process, is input to the battery plastic case immediately below the clamping device by position-limit mechanism The battery plastic case is jacked up docked with the clamping device above it straight up by upper push piece, synchronous, side pressure part drives pusher Plate is to battery plastic case clamping and positioning;
Step 3, pole group's clamping process are synchronous during position-limit mechanism carries out jacking positioning to the battery plastic case It drives, by the group's insertion clamping area of pole, extrusion pushes clamping mechanism by pole group's clamping and positioning;
Step 4, the whole ear process of pole group, after pole group is by the clamping mechanism clamping and positioning, flip piece drives whole earphone Structure overturns 90 °, and on the clamping mechanism, side push piece pushes the first trim panel, the second trim panel and third for whole ear mechanism back-off Trim panel staggeredly moves, and is modified to the lug of pole group;
Step 5 enters shell process, and after the finishing that the whole ear mechanism completes pole group's lug, the flip piece reaches whole ear Reset enters housing apparatus and red needle is driven to be downwardly into clamping area, and pole group is headed into battery plastic case;
Step 6 cuts ear process, and after pole group heads into battery plastic case, which enters shell unit I from pole group and export, output Rectangular pallet is delivered to by step conveying device on the rectangular pallet on hoistable platform and cuts brush device by battery plastic case back-off afterwards Top, by this cut brush device in battery plastic case pole group carry out lug cut brush;
Step 7, brush material process, after completing lug and cutting brush, rectangular pallet is delivered to by stepping conveying conveying device backward Positioned at the brush material device cut on rear side of brush device, scaling powder smearing is carried out to the pole group in the battery plastic case by brush material device;
Step 8, cast welding process, after the pole group in electromagnetism plastic housing completes scaling powder smearing, by the first clamps gripping side Shape pallet is delivered on linkage feeding equipment, is inputted in cast welding device electromagnetism plastic housing by the linkage feeding equipment and is carried out pole group's Welding;
Step 9 exports process, and after the cast welding device completes pole group's welding, it is defeated to grip rectangular pallet by the second clamps Go out to the input terminal of sliding rail, battery plastic case is gripped by third clamps and is exported, rectangular pallet is then by reuse orbit transports to liter It drops and carries out reuse at platform.
The beneficial effects of the present invention are:
(1) present invention realizes that pole group's enters shell, Zhi Houli automatically by using clamping device in the cooperation for such as entering housing apparatus With rectangular pallet, realize that the battery plastic case for being mounted with pole group can be inverted automatic conveying in orbit, and in transmission process by One completes to cut the work of brush and fluxes feeding, is finally realized by lateral material grasping conveying device battery cast welded automatic in the process Input and output, and more cast-weld equipment line automated productions are realized by lateral material grasping conveying device, it solves battery cast welded And cast welding pre-treatment full-automatic processing the technical issues of, saved it is artificial reduce labor intensity, improve production efficiency;
(2) for the present invention by the way that clamping device is arranged, pole group need to be inserted into clamping area by making operator only, without as passing System fixture, after group is inserted into pole, it is also necessary to time-consuming and laborious manually by clamp;
(3) present invention also sets up whole ear mechanism when clamping device is arranged, using whole ear mechanism automatically to being inserted into clamping machine The lug of pole group in structure is modified, and makes the center line alignment of the lug of pole group, pole group is avoided to go out during being welded Existing rosin joint, solder skip;
(4) present invention when step conveying device is arranged, using limited block can only single direction rotation characteristic, so that stepping is conveyed Device can make direction pallet and the battery plastic case carried thereon only towards the side of cast welding device during reciprocating movement It is gradually conveyed to side, completes the work that lug cuts brush and fluxes, it is automatic, convenient;
(5) present invention is by being arranged lateral material grasping conveying device cooperation linkage feeding equipment, utilizes the first clamps and the Two clamps realize full-automatic input and output of the battery plastic case on cast welding device, are not necessarily to human assistance;
(6) present invention grips the battery plastic case for completing cast welding using third clamps, and will be electric by the way that reuse mechanism is arranged Pond plastic housing overturning, makes battery plastic case vertical direction, and using subsequent stacking, and rectangular pallet passes through reuse track reuse to lifting Platform realizes continous way reuse.
In conclusion the present invention has the advantages that high degree of automation, saving is artificial, and production efficiency is high, it is particularly suitable for Lead-acid battery full-automatic processing production technical field.
Description of the drawings
Fig. 1 is dimensional structure diagram of the present invention;
Fig. 2 is local overlooking structural representation of the present invention;
Fig. 3 is clamping device positive structure diagram of the present invention;
Fig. 4 is clamping device dimensional structure diagram of the present invention;
Fig. 5 is clamping mechanism dimensional structure diagram of the present invention;
Fig. 6 is clamping mechanism isometric structural schematic diagram one of the present invention;
Fig. 7 is clamping mechanism isometric structural schematic diagram two of the present invention;
Fig. 8 is position-limit mechanism positive structure diagram of the present invention;
Fig. 9 is the whole ear mechanism positive structure diagram of the present invention;
Figure 10 is the whole ear mechanism schematic cross-sectional view of the present invention;
Figure 11 is that the present invention cuts brush unit positive structure diagram one;
Figure 12 is that the present invention cuts brush unit positive structure diagram two;
Figure 13 is the rectangular pallet dimensional structure diagram of the present invention;
Figure 14 is detent mechanism dimensional structure diagram of the present invention;
Figure 15 is detent mechanism schematic cross-sectional view of the present invention;
Figure 16 is limited block dimensional structure diagram of the present invention;
Figure 17 is rotating mechanism dimensional structure diagram of the present invention;
Figure 18 is that the present invention cuts brush device dimensional structure diagram;
Figure 19 is 61 dimensional structure diagram of impregnating mechanism of the present invention;
Figure 20 is present invention leaching 62 dimensional structure diagram of Wiping mechanism;
Figure 21 is the present invention second and third clamping mechanism dimensional structure diagram;
Figure 22 is present invention linkage feeding equipment schematic cross-sectional view;
Figure 23 is present invention linkage feeding equipment partial structural diagram;
Figure 24 is two dimensional structure diagram of the embodiment of the present invention;
Figure 25 is plastic housing feed device dimensional structure diagram of the present invention;
Figure 26 is plastic housing feed device partial structurtes enlarged diagram of the present invention;
Figure 27 is three partial structural diagram of the embodiment of the present invention;
Figure 28 is carrying platform schematic cross-sectional view of the present invention;
Figure 29 is cast welding device schematic cross-sectional view of the present invention;
Figure 30 is cast welding device dimensional structure diagram of the present invention;
Figure 31 is structure enlargement diagram at A in Figure 29;
Figure 32 is rectangular pallet dimensional structure diagram one of the invention;
Figure 33 is rectangular pallet dimensional structure diagram two of the invention;
Figure 34 is rectangular pallet dimensional structure diagram three of the invention;
Figure 35 is battery plastic case part-structure schematic diagram of the present invention;
Figure 36 is five production technological process of the embodiment of the present invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, term "center", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " up time The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of The description present invention and simplified description, do not indicate or imply the indicated equipment or element must have a particular orientation, with spy Fixed azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more this feature.In the description of the present invention, the meaning of " plurality " is two or more, Unless otherwise specifically defined.
Embodiment one:
As shown in Figure 1, Figure 2 with shown in Fig. 4, a kind of lead-acid battery automates machining production line, including:
Pole group enters shell unit I, and the pole group enters shell unit I and includes:
Clamping device 1, the clamping device 1 include workbench 11 and the clamping machine being set on the workbench 11 Structure 12 is provided with several clamping areas 121 on the clamping mechanism 12, is clamped in the clamping area 121 and is provided with pole group, the clamping The lower section conveying of mechanism 12 has several battery plastic cases 10;
Enter housing apparatus 2, it is described enter housing apparatus 2 be set to the top of the clamping device 1, vertically push is set It sets, and it pushes end and is provided with red needle 21, and several columns 211 is evenly equipped in the red needle 21, the column 211 and the clamping area 121 are arranged in a one-to-one correspondence, and the column 211 heads into the pole group in the clamping area 121 in the battery plastic case 10;
Brush unit II is cut, the brush unit II of cutting includes:
Hoistable platform 3, the hoistable platform 3 are set to the rear side that the pole group enters shell unit I, are provided with rectangular support Disk 31, the rectangular pallet 31 back-off have the battery plastic case 10 that the pole group enters the output of shell unit I;
Step conveying device 4, the step conveying device 4 are set to the rear side of the hoistable platform 3, receive the liter It drops the rectangular pallet 31 after platform 3 is promoted and carries out lateral transfer with battery plastic case 10;
Cut brush device 5, the lower section cut brush device 5 and be set to the step conveying device 4, to the rectangular pallet Pole group in the battery plastic case 10 on 31 carries out round brush;
Brush material device 6, the brush material device 6 are set to the lower section of the step conveying device 4, are located at the brush of cutting and fill The rear side for setting 5 carries out scaling powder smearing to the pole group after 10 inscribe brush of the battery plastic case;And
Cast welding unit III, the cast welding unit III include:
Lateral material grasping conveying device 7, the transverse direction material grasping conveying device 7 are set to the rear side for cutting brush unit II, It grips and conveys rectangular pallet 31 and battery plastic case 10 that the cast welding unit III exports;
Link feeding equipment 8, and several linkage feeding equipments 8 is along the conveying side of the lateral material grasping conveying device 7 To equidistant arrangement, the battery plastic case 10 of lateral 7 gripping of material grasping conveying device is conveyed;
Cast welding device 9, the cast welding device 9 receive the linkage charging in the discharge end of the linkage feeding equipment 8 The rectangular pallet 31 that device 8 exports and battery plastic case 10, and cast welding is carried out to the pole group in the battery plastic case 10.
It should be noted that pole group enters shell unit I for pole group to be inserted into battery plastic case 10, it is then right to cut brush unit II The lug for the pole group being inserted into battery plastic case 10 cut the dipping of brush and scaling powder, and cast welding unit III is then to battery plastic case Pole group in 10 carries out bus-bar and pours welding.
It further illustrating, clamping device 1 is then the circuit configuration clamping and positioning for designing pole group according to lead-acid battery, And it is to push into pole group in battery plastic case 10 to enter housing apparatus 2 then.
It illustrates further, after the pole group in battery plastic case 10 completes into shell, the output of battery plastic case 10 to lifting At platform 3, battery plastic case 10 is tipped upside down on rectangular pallet 31, hoistable platform 3 is lifted rectangular pallet 31, rectangular pallet 31 later It is pushed into step conveying device 4, is conveyed rectangular pallet 31 backward by step conveying device 4, respectively by cutting brush device 5, brush material device 6 to the lug of pole group cut the dipping work of dataller's work and scaling powder.
And transverse direction material grasping conveying device 7 is then cut the battery plastic case 10 that dataller makees to work with fluxes to completion and is grabbed Conveying is taken, battery plastic case 10 is made, to linkage feeding equipment 8, to input cast welding by linkage feeding equipment 8 later by the output of brush material device 6 Cast welding is carried out in device 9, make the group's lug of the pole in battery plastic case 10 pass through lead liquid carry out it is cooling pour welding and form bus-bar, it Battery plastic case 10 is delivered to once again on linkage feeding equipment 8 afterwards, completes to export by lateral material grasping conveying device 7.
It is worth illustrating, in traditional lead-acid battery process, the clamping of battery electrode group cuts brush with pole group's Need of work one is artificial, and the manipulation needs one of each cast welding device are artificial, and in this combination, battery electrode group clamping Be only capable of with the workload being accomplished manually for cutting brush meet a cast welding device production, and in the present embodiment cast welding device quantity Can reach 5 it is even more, and pole group enters shell unit I and cuts each of the operation of brush unit II to need 1 artificial, cast welding unit III operation also only needs 1 manually with output, and therefore, in the present embodiment, 3 workers can complete the work of traditional 10 workers It measures, and labor intensity substantially reduces, and the speed processed also gets a promotion.
As shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, as a preferred embodiment, clamping described in the present embodiment 12 quantity of mechanism is preferably two, but is also not only limited to two comprising:
Bottom plate 122, the bottom plate 122 are arranged in parallel with the workbench 11, and bottom is provided at least one rectangular Opening 1221;
Clamping plate 123, several clamping plates 123 vertical bottom plate 122 at being vertically arranged, adjacent cleats 123 it Between be provided with elastomer 124, and the side of the clamping plate 123 is provided with extrusion 125;
Breast board 126, the interspersed setting vertical with the clamping plate 123 of the breast board 126, forms clamping area 121;And
Loading plate 127, the loading plate 127 are inserted between the bottom plate 122 and the breast board 126, and its vertical institute Breast board 126 is stated to be movably arranged.
It should be noted that pole group is inserted into clamping area 121, by 125 squeezing splints 123 of extrusion, make elastomer 124 Compression makes clamping plate 123 coordinate the clamping realized to pole group with breast board 126.
It further illustrates, when in pole, group is inserted into clamping area 121, loading plate 127 is by the square aperture of bottom plate 122 1221 closure, and drive red needle 21 to head into clamping device 1 using cylinder or oil cylinder when entering housing apparatus 2, so that pole group is inserted When entering into battery plastic case 10, the sliding of loading plate 127 is withdrawn, and square aperture 1221 is opened, and pole group is made to be inserted into battery In plastic housing 10.
As shown in Figures 9 and 10, as a preferred embodiment, the clamping device 1 further includes whole ear mechanism 13, The whole ear mechanism 13 includes:
Flip piece 131, the flip piece 131 are fixedly installed on the workbench 11, are located at the clamping device 1 Side;
Fixed plate 132, the fixed plate 132 connect setting with the shaft of the flip piece 131, by the flip piece 131 Driving is rotated around the shaft;
Lifting plate 133, the lifting plate 133 are arranged in parallel with the fixed plate 132, and setting is slided up and down by optical axis In in the fixed plate 132;
Side push piece 134, the side push piece 134 are symmetrically disposed on side of the lifting plate 133 backwards to fixed plate 132;
First trim panel 135, first trim panel 135 is symmetrically disposed on the both sides of the lifting plate 133, by described The promotion of side push piece 134 moves towards;
The quantity of second trim panel 136, second trim panel 136 is 4, is symmetrically disposed on the lifting plate two-by-two 133 both sides, and it is arranged in parallel with first trim panel 135, which is pushed by the side push piece 134 Reverse movement;
Third trim panel 137, the third trim panel 137 are symmetrically disposed on the both sides of the lifting plate 133, are located at same Between two second trim panels 136 of side, and it is moved towards by the side push piece 134 promotion;And
Guiding axis group 138, described the first of one end of the guiding axis group 138 and either side on the lifting plate 133 are whole Shape plate 135 is fixedly connected with third trim panel 137, the other end then the second trim panel with the other side on the lifting plate 133 136 are fixedly connected.
Further, guiding axis group 138 includes guiding axis 1381, and one end of guiding axis 1381 connects with the first trim panel 135 It connects, the other end is connect with third trim panel 137, further includes short sleeve 1382 and long axle sleeve 1383, and short sleeve 1382 is set to Between first trim panel 135 and the second adjacent trim panel 136 and the third trim panel of offside and the second adjacent trim panel Between 135, long axle sleeve 1383 is then set between two short sleeves 1382.
It should be noted that after pole group is inserted into clamping mechanism 12, needs the lug to pole group to modify, make pole The lug of group is in straight line, and lug is avoided to be staggered, and avoids lug from solder skip, rosin joint occur during cast welding It may.
It further illustrates, flip piece 131 drives whole ear mechanism 13 to overturn 90 °, makes the back-off of whole ear mechanism 12 in clamping In mechanism 12, drive the first trim panel 135, the second trim panel 136 with third trim panel 137 to lug by side push piece 134 later It is modified.
As shown in figure 8, as a preferred embodiment, it is described enter housing apparatus 2 further include position-limit mechanism 20, the limit Mechanism 20 includes:
Upper push piece 201, the upper push piece 201 are set to the underface of the clamping mechanism 12, and push end is provided with top Plate 202;And
Side shield 203 is symmetrically disposed on the both sides of the top plate 202, is equipped with side pressure part 204 thereon, the side pressure part 204 Push end be connected with scraping wings 205.
It should be noted that when battery plastic case 10 is transported to the underface of clamping mechanism 12, need battery plastic case 10 It is lifted and is aligned with the square aperture 1221 on the bottom plate 122 of 12 lower section of clamping mechanism, therefore, upper push piece 201 will be by battery plastic case 10 upwards jacking 1221 be aligned with direction opening, later by the drive side shield 203 of side pressure part 204 to the both sides of battery plastic case 10 into Row clamping and positioning, during so that pole group is entered shell, battery plastic case 10 will not shift since stress is excessive.
It further illustrates, in the middle position of position-limit mechanism 20, is provided through transfer passage 205 and is used for automatically Battery plastic case 10 is conveyed, electromagnetism plastic housing 10 is automatically transported to the underface of clamping mechanism 12 by transfer passage 205.
As shown in Figure 11, Figure 12, Figure 13, Figure 14, Figure 15 and Figure 16, as a preferred embodiment, the stepping Conveying device 4 includes:
Rack 41;
Delivery track 42, the delivery track 42 are symmetrically disposed on the both sides of the rack 41, and conveying thereon has the pole Group enters the rectangular pallet 31 and battery plastic case 10 of the output of shell unit I;
Reciprocal transportation part 43, the reciprocal transportation part 43 are symmetrical arranged, and are set to the top of the delivery track 42;
Detent mechanism 44, the delivery track 42 described in 43 drives edge of reciprocal transportation part of the detent mechanism 44 are back and forth sliding It is dynamic, and it completes primary round-trip sliding, and at least one set of rectangular pallet 31 is driven to be transferred to next station with battery plastic case 10; And
Rotating mechanism 45, the rotating mechanism 45 are set to the rear side of the brush material device 6, to the rectangular pallet 31 It is rotated.
Wherein, reciprocal transportation part 43 includes being set to the push cylinder 431 of 41 side of rack and positioned at 41 both sides of rack Optical axis 432. for carrying the sliding of detent mechanism 44
Further, the detent mechanism 44 includes:
Locating rack 441, the locating rack 441 are slideably positioned in the rack 41;
Mounting base 442, the mounting base 442 are symmetrically disposed on the both sides of the rack 41, along described locating rack 441 etc. Away from setting several groups, and it is provided with mounting groove 443;
Limited block 444, the limited block 444 are rotatably dispose in the mounting groove 443, and lower end is arranged for circular arc, And its front end is limited by the mounting base 442;And
Actuator 445 is limited, the limit actuator 445 is fixedly installed on the top of the locating rack 441, is located at phase It is vertical to push between the adjacent limited block 444, and it pushes end and is provided with pressing plate 446.
As shown in figure 17, further, the rotating mechanism 45 includes being set under 42 output end of the delivery track The jacking cylinder 451 of side, the push end of jacking cylinder 451 are connected to raising plate 452, and raising plate 452 and jacking cylinder 451 Between further through rotary cylinder 453 connect.
It should be noted that after the completion of battery plastic case 10 pole group enters shell output, battery plastic case 10 is fallen by operator It is buckled on the rectangular pallet 31 on hoistable platform 3, is pushed on rectangular pallet 31 by the lifting cylinder 32 of 3 lower section of hoistable platform later It rises, then is pushed into detent mechanism 44 by worker or mechanically by rectangular pallet 31, detent mechanism 44 is driven by push cylinder 431 Convey the battery plastic case 10 on rectangular pallet 31.
It further illustrates, when rectangular pallet 31 is pushed into detent mechanism 44, rectangular pallet 31 stirs limited block 444, make 444 back rotation of limited block, avoids rectangular pallet 31, and drive the movement of detent mechanism 44 backward in push cylinder 431 When the rectangular pallet 31 of mobile conveying, due to the limitation of mounting base 442, limited block 444 can not rotate, and pass through limited block 444 Rectangular pallet is driven to convey backward.
It is worth noting that, in the present embodiment, limited block 444 has been preferably provided with 3 groups, is incited somebody to action in first group of limited block 444 Rectangular pallet 31 be transported to when cutting 5 top of brush device complete cut dataller make after, detent mechanism 44 reply initial position, second group of limit Position block 444 carries out limit control instead of first group of 444 square shaped pallet 31 of limited block, when detent mechanism 44 conveys backward again When, rectangular pallet 31 is transported to the top of brush material device 6 by second group of limited block 444, is carried out the dipping for helping welding machine, is positioned later Mechanism 44 is replied again, and limit control is carried out by 444 square shaped pallet 31 of third group limited block, finally realizes output, so weight It returns to work work, an inductive switch will be arranged on detent mechanism 44 and can be achieved with cutting brush device 5, brush material device 6 and defeated for straight line It is positioned at the three of out position.
Also, be located in rectangular pallet 31 and cut brush device 5, above brush material device 6 when, limit actuator 445 can pass through pressure Battery plastic case 10 is compressed and is limited by plate 446, avoids battery plastic case 10 when cut dataller and making to work with column solder dip It shakes.
Since the setting direction of direction pallet 31 and the feedstock direction setting of cast welding device 9 are inconsistent, therefore pass through rotation Rectangular pallet 31 is carried out rotation commutation by mechanism 45.
As shown in figure 18, wherein cut the brush roll 51 and brush roll 51 is driven to be limited that brush device 5 includes several equidistant arrangements System cuts brush motor 52.
As shown in Figure 19 and Figure 20, brush material device 6 includes impregnating mechanism 61 and Wiping mechanism 62, and impregnating mechanism 61 includes the Slot plate 612,612 built-in fluxing agent of frid is arranged in one lifting cylinder 611, push end, and the first lifting cylinder 611 is lifted slot Plate 612 makes the lug of the group of the pole in battery plastic case 10 be inserted into frid 612 by fluxes, and Wiping mechanism 62 includes second It is lifted cylinder 612, push end is provided with wiping frid 622, and sponge, the second lifting cylinder are provided in the wiping frid 622 622 liftings make the sponge being arranged in wiping frid 622 wipe the lug of the pole group in battery plastic case 10, avoid scaling powder Contamination is excessive.
As shown in Fig. 1 and Figure 21, as a preferred embodiment, the transverse direction material grasping conveying device 7 includes:
Cross track 71, the cross track 71 are set to the surface of the linkage feeding equipment 8;
First clamps 72, first clamps 72 are slideably positioned in the side of the cross track 71, grip institute State the feed end that rectangular pallet 31 is delivered to the linkage feeding equipment 8 with battery plastic case 10;And
Second clamps 73, second clamps 73 slide on the cross track relative to first clamps 72 71 other side grips the rectangular pallet 31 and battery plastic case 10 that the linkage feeding equipment 8 exports.
Wherein, the first clamps 72 and the second clamps 73 include walking electricity 721, movable motor 721 and cross track 71 are coordinated by rack pinion mode, and movable motor 721 is connect by connector with pusher cylinder 722, pusher cylinder 722 push end is connected with clamping cylinder 723, and clamping cylinder 723 is driven by link mechanism and clamps 724 square shaped pallet of side plate 31 are gripped.
As shown in Figure 22 and Figure 23, as a preferred embodiment, the linkage feeding equipment 8 includes:
Sliding rail 81, the sliding rail 81 is symmetrical and vertically the lateral material grasping conveying device 7 is arranged, 31 edge of rectangular pallet It is slided, and 81 end of sliding rail is connect with the cast welding device 9;
Push plate 82, the push plate 82 are set between the sliding rail 81, and edge is pushed by the impeller 83 that side is arranged The sliding rail 81 reciprocatingly slides, and pushes the sliding rail 81;
It is lifted part 84, the lifting part 84 is set to below the end of the sliding rail 81, and top is provided with lifting plate 85, And it is lifted the rectangular pallet 31 by being lifted plate 85;And
Secondary impeller 86, the secondary impeller 86 are set to the lower section of the sliding rail 81, and plate is lifted by promotion 85, the rectangular pallet 31 is delivered in cast welding device 9.
It should be noted that when the gripping of rectangular pallet 31 is transported on linkage feeding equipment 8 by the first clamps 72, side Shape pallet 31 is positioned on sliding rail 81, is pushed rectangular pallet 31 towards cast welding device 9 by push plate 82 by impeller 83, when pushing away Send to lifting 85 top of plate when, lifting part 84 will be lifted plate 85 upwards be lifted, make rectangular pallet 31 upwards lifting a distance with Rectangular pallet 31 is pushed into cast welding by the track alignment for receiving rectangular pallet 31 on cast welding device 9 by secondary impeller 86 later Cast welding work is carried out in device 9.
It further illustrates, after the battery plastic case 10 on rectangular pallet 31 completes cast welding work, by secondary impeller 86 are again taken out rectangular pallet 31 by being lifted plate 85 out of cast welding device 9, and rectangular pallet 31 is gripped by the second clamps 73 It is exported backward along sliding rail 81.
Embodiment two:
Figure 24 is a kind of structural schematic diagram for the embodiment two that a kind of lead-acid battery of the present invention automates machining production line;Such as Shown in Figure 24, wherein identical with embodiment one or corresponding component uses reference numeral corresponding with embodiment one, for simplicity For the sake of, hereafter only the distinctive points of description and embodiment one, the difference of the embodiment two and embodiment one shown in FIG. 1 exist In:
As shown in Figure 24, Figure 25 and Figure 26, a kind of lead-acid battery automation machining production line, the pole group enters shell unit I Further include the plastic housing feed device 15 for being set to 1 front end of clamping device, which includes and longitudinally fed group Part 151 and crosswise pushing component 152, longitudinally fed component 151 are preferably conveyer belt type conveyer, and electricity is stacked on conveyer belt Pond plastic housing 10, crosswise pushing component 152 are set to the discharge end of longitudinally fed component 151 comprising the rack being laterally arranged 1521, pushing motor 1522 is coordinated by gear 1523 and rack 1521, and the pushing motor 1522 is installed on pushing plate 1524 On, and the pushing plate 1524 is then slideably positioned in by optical axis slide block assembly 1525 on longitudinally fed component 151.
It should be noted that after battery plastic case 10 is transported at crosswise pushing component 152 by longitudinally fed component 151, Battery plastic case 10 is pushed to by the drive pushing plate 1523 of pushing motor 1522 along rack 1521 lower section for entering clamping mechanism 12, It realizes automatically entering for battery plastic case 10, reduces artificial, raising working efficiency.
Embodiment three:
Figure 27 and Figure 28 is that a kind of structure for the embodiment two that a kind of lead-acid battery of the present invention automates machining production line is shown It is intended to;As shown in figure 11, wherein identical with embodiment one or corresponding component uses reference numeral corresponding with embodiment one, For simplicity, hereafter only description and the distinctive points of embodiment one, the embodiment two it is different from embodiment one shown in FIG. 1 it Be in:
As shown in Figure 1, Figure 27 with shown in Figure 28, and a kind of lead-acid battery automation machining production line, the cast welding unit III also wraps Reuse mechanism 70 is included, the reuse mechanism 70 includes:
Third clamps 701, the third clamps 701 are set to the cross track 71 with second clamps 73 The same side, be located at second clamps 73 rear side;
Reuse track 702, the input terminal of the reuse track 702 are set to the lower section of the third clamps 701, with The cross track 71 is arranged in parallel, and its output end is set to the side of the hoistable platform 3;And
Carrying platform 703, the carrying platform 703 are set to the output of the cross track 71, are used to receive The rectangular pallet 31 and battery plastic case 10 of the gripping of second clamps 73 output, and it jacks the rectangular pallet 31 Rotation.
Further, the third clamps 701 include exporting cylinder 7011, which is set to described The lower part of the output end of cross track 71, transversely track 71 exports push third clamps 701 backward, and the third clamping Tool further includes lower push cylinder 7012, pushes end connection plate 7013, clamping cylinder 7014 is equipped on mounting plate 7014, should Clamping cylinder 7014 drives symmetrically arranged clamping plate 7015 to be clamped battery plastic case 10 by connecting rod, and the clamping plate The clamping jaw 7016 that 7015 pairs of battery plastic cases 10 are clamped is connect with tumble cylinder 7017.
Further, the carrying platform 703 includes upper push cylinder 7031, and top of push cylinder 7031 pushes end on this It is provided with platform 7032, and is connected with rotation between platform 7032 and upper push cylinder 7301 and replys cylinder 7033.
It is conveyed along sliding rail 81 it should be noted that gripping rectangular pallet 31 at cast welding device 9 in the second clamps 72 When to 81 end of sliding rail, rectangular pallet 31 is put in platform 7032 by the second clamps 72, third clamps 701 pass through clamping jaw 7016 grip battery plastic case 10, are pushed export by output cylinder 7011 backward, and during output, pass through tumble cylinder 7017 make battery plastic case 10 overturn, and one end that battery plastic case is open is made to place upwards, and rectangular pallet 31 then passes through upper push cylinder After ejection rises on 7031, it is rotated by 90 °, is positioned over later on reuse track 702, driven by motor by reuse track 702 It is recycled at hoistable platform 3 and places, for recycling.
Example IV:
Figure 29 to Figure 35 is that a kind of structure for the embodiment two that a kind of lead-acid battery of the present invention automates machining production line is shown It is intended to;As shown in figure 11, wherein identical with embodiment one or corresponding component uses reference numeral corresponding with embodiment one, For simplicity, hereafter only description and the distinctive points of embodiment one, the embodiment two it is different from embodiment one shown in FIG. 1 it Be in:
As shown in Figure 29 to Figure 35, a kind of lead-acid battery automates machining production line, and both sides are symmetrical on the cast welding device 9 Be provided with and receive track 90, which engages setting with the two sides of the rectangular pallet 31, the reception track 90 by First lifting cylinder 94 drives oscilaltion setting, and the lower section of the reception track 90 is provided with along the length side for receiving track 90 To the thimble 91 of sliding setting, the lower section of the thimble 91 is provided with cast welded mold 93, which is immersed in lead pan 92, And the cast welded mold 93 drives oscilaltion to be arranged by the second lifting cylinder 95,9 face of cast welding device linkage feeding equipment 8 Side be provided with the overhead door 97 driven by third lifting cylinder 98.
Further, the rectangular pallet 31 is placed equidistant with several battery bayonets 311, the direction along its length The both ends of 31 width direction of pallet are symmetrically arranged with reinforcing strip 312, which is fastened with direction pallet 31 by connector Connection, the middle part of the adjacent battery bayonet 311 is provided with the first liner plate 313, the width of first liner plate 313 and rectangular pallet 31 Degree direction is arranged in parallel, and it is divided into the reinforcing strip 312 in the upper and lower ends face of the rectangular pallet 31, along the side The both ends of 31 length direction of shape pallet are symmetrically arranged with the second liner plate 314, and the quadrangle on the rectangular pallet 31 is provided with positioning Pin 315, and second liner plate 314, shop bolt 315 are set to the rectangular pallet 31 with first liner plate 313 The same side.
It should be noted that after rectangular pallet 31 carries several battery plastic cases 10 and enters in cast welding device 9, battery Plastic housing 10 is sticked on battery bayonet 311, and the both sides of rectangular pallet 31, which are fastened on, to be received on track 90, and the opening of battery plastic case 10 is perpendicular Straight the first lifting cylinder 94 drives that receive track 90 downward downwards, and the rectangular pallet 31 of synchronous drive and battery plastic case 10 are to moving down It is dynamic, and the second lifting cylinder 95 has driven cast welded mold 93 to be promoted out of lead pan 92 before this, the pole in battery plastic case 10 Ear 101 is inserted into cast welded mold 93, and the lead liquid cooling that cast welded mold 93 is taken out of out of lead pan 92 is but set on lug 101 and is formed Bus-bar 102, later the first lifting cylinder 94 drive rectangular pallet 31 to rise, on 101 related bus-bar 102 of lug lift be detached from casting Welding mould 93, while cast welded mold 93 sends lead pan 92 back to by the second lifting cylinder 95, later, thimble 91 slides into rectangular pallet 31 Underface, rectangular pallet 31 is driven by the first lifting cylinder 94 to be declined, and lug 101 and bus-bar 102 are headed into electricity by thimble 91 In pond plastic housing 10.
It further illustrates, when thimble 101 heads into bus-bar 102 in battery plastic case 10, bus-bar 102 and first Liner plate 313 and the second liner plate 314 squeeze, and bus-bar 102 is bent over, and battery plastic case 10 is entered by rectangular pallet 31 It is interior.
Embodiment five:
A kind of lead-acid battery that reference implementation example one, embodiment two describe the embodiment of the present invention four with embodiment three automates The raw technique of processing.
As shown in figure 36, a kind of lead-acid battery automates producing process, including:
Step 1, battery plastic case conveying operation place battery plastic case 10 vertically, and opening upwards are laterally input to clamping The underface of device 1;
Step 2 limits clamping process, is input to the battery plastic case 10 immediately below the clamping device 1 by position-limit mechanism 20 In upper push piece 201 battery plastic case 10 is jacked up dock with the clamping device 1 above it straight up, synchronization, side pressure Part 204 drives scraping wings 205 to 10 clamping and positioning of battery plastic case;
Step 3, pole group's clamping process, during position-limit mechanism 20 carries out jacking positioning to the battery plastic case 10, Synchronous drive, by pole group's insertion clamping area 121, extrusion 125 pushes clamping mechanism 12 by pole group's clamping and positioning;
Step 4, the whole ear process of pole group, after pole group is by 12 clamping and positioning of the clamping mechanism, flip piece 131 drives Whole ear mechanism 13 overturns 90 °, and for the back-off of whole ear mechanism 13 on the clamping mechanism 12, side push piece 134 pushes the first trim panel 135, the second trim panel 136 is staggeredly moved with third trim panel 137, is modified to the lug of pole group;
Step 5 enters shell process, and after the finishing that the whole ear mechanism 13 completes pole group's lug, the flip piece 131 reaches It is resetted to whole ear mechanism 13, enters housing apparatus 2 and red needle 21 is driven to be downwardly into clamping area 121, pole group is headed into battery plastic case 10 It is interior;
Step 6 cuts ear process, and after pole group heads into battery plastic case 10, which enters shell unit I from pole group and export, The back-off of battery plastic case 10 is defeated by rectangular pallet 31 by step conveying device 4 on the rectangular pallet 31 on hoistable platform 3 after output It send to the top for cutting brush device 5, brush device 5 is cut by this, brush is cut to pole group's progress lug in battery plastic case 10;
Step 7, brush material process, after completing lug and cutting brush, stepping conveys conveying device 4, and rectangular pallet 31 is defeated backward It send to positioned at the brush material device 6 for cutting 5 rear side of brush device, the pole group in the battery plastic case 10 is carried out helping weldering by brush material device 6 Agent is smeared;
Step 8, cast welding process are pressed from both sides after the pole group in electromagnetism plastic housing 10 completes scaling powder smearing by the first clamps 72 It takes rectangular pallet 31 to be delivered on linkage feeding equipment 8, electromagnetism plastic housing 10 is inputted into cast welding device 9 by the linkage feeding equipment 8 The interior welding for carrying out pole group;
Step 9 exports process and grips rectangular support by the second clamps 73 after the cast welding device 9 completes pole group's welding Disk 31 is exported to the input terminal of sliding rail 81, is gripped battery plastic case 10 by third clamps 701 and is exported, and rectangular pallet 31 is then by returning It is delivered at hoistable platform 3 with track 702 and carries out reuse.
It should be noted that in step 4, handed over third trim panel 137 in the first trim panel 135, the second trim panel 136 It offsets dynamic, when being modified to the lug of pole group, symmetrical first trim panel 135 is moved towards with third trim panel 137, adjacent The second trim panel 136 reverse movement.
It further illustrates, in step 6, rectangular pallet 31 comes from the reuse in step 9, and it is right to cut brush device 5 Lug carries out cutting brush, is because the lug in the group of pole is made by lead, and lead easily aoxidizes, and the lug after oxidation is carrying out cast welding When, easily occur rosin joint, solder skip possibility, the oxide layer of lug can be made to brush by cutting brush device 5.
It illustrates further, in step 7, brush material process includes dipping and wiping, passes through the leaching of scaling powder in lug After stain, lug is wiped by sponge, removes scaling powder extra on lug, is avoided because scaling powder excessively influences cast welding Quality.
The course of work:
Battery plastic case 10 is placed vertically, opening upwards are laterally input to the underface of clamping device 1;It is input to described Battery plastic case 10 immediately below clamping device 1 is by the upper push piece 201 in position-limit mechanism 20 straight up by the battery plastic case 10 Jack-up is docked with the clamping device 1 above it, synchronous, it is fixed that side pressure part 204 drives scraping wings 205 to clamp battery plastic case 10 Position;During position-limit mechanism 20 carries out jacking positioning to the battery plastic case 10, synchronous drive, by pole group's insertion clamping area In 121, extrusion 125 pushes clamping mechanism 12 by pole group's clamping and positioning;Pole group by 12 clamping and positioning of the clamping mechanism it Afterwards, flip piece 131 drives whole ear mechanism 13 to overturn 90 °, and the back-off of whole ear mechanism 13 is on the clamping mechanism 12, side push piece 134 It pushes the first trim panel 135, the second trim panel 136 staggeredly to be moved with third trim panel 137, the lug of pole group is modified; After the finishing that the whole ear mechanism 13 completes pole group's lug, the flip piece 131 reaches the reset of whole ear mechanism 13, enters housing apparatus 2 drive red needles 21 are downwardly into clamping area 121, and pole group is headed into battery plastic case 10;It, should after pole group heads into battery plastic case 10 Battery plastic case 10 enters shell unit I from pole group and exports, and the back-off of battery plastic case 10 is in the rectangular pallet 31 on hoistable platform 3 after output On, rectangular pallet 31 is delivered to the top for cutting brush device 5 by step conveying device 4, brush device 5 is cut to battery plastic case 10 by this Interior pole group carries out lug and cuts brush;After completing lug and cutting brush, rectangular pallet 31 is delivered to by stepping conveying conveying device 4 backward Positioned at the brush material device 6 for cutting 5 rear side of brush device, scaling powder painting is carried out to the pole group in the battery plastic case 10 by brush material device 6 It smears;After pole group in electromagnetism plastic housing 10 completes scaling powder smearing, grips rectangular pallet 31 by the first clamps 72 and be delivered to connection On dynamic feeding equipment 8, electromagnetism plastic housing 10 is inputted in cast welding device 9 to the welding for carrying out pole group by the linkage feeding equipment 8;It is described After cast welding device 9 completes pole group's welding, the output of rectangular pallet 31 is gripped to the input terminal of sliding rail 81, by the by the second clamps 73 Three clamps 701 by battery plastic case 10 grip export, rectangular pallet 31 then by reuse track 702 be delivered to hoistable platform 3 into Row reuse.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.

Claims (10)

1. a kind of lead-acid battery automates machining production line, which is characterized in that including:
Pole group enters shell unit I, and the pole group enters shell unit I and includes:
Clamping device (1), the clamping device (1) include workbench (11) and the dress that is set on the workbench (11) Clamp mechanism (12) is provided with several clamping areas (121) on the clamping mechanism (12), clamps and is provided in the clamping area (121) The lower section conveying of pole group, the clamping mechanism (12) have several battery plastic case (10);
Enter housing apparatus (2), it is described enter housing apparatus (2) be set to the top of the clamping device (1), vertically push is set It sets, and it pushes end and is provided with red needle (21), is evenly equipped with several column (211) in the red needle (21), the column (211) and institute It states clamping area (121) to be arranged in a one-to-one correspondence, and the pole group in the clamping area (121) is headed into the battery by the column (211) In plastic housing (10);
Brush unit II is cut, the brush unit II of cutting includes:
Hoistable platform (3), the hoistable platform (3) are set to the rear side that the pole group enters shell unit I, are provided with rectangular support Disk (31), rectangular pallet (31) back-off have the battery plastic case (10) that the pole group enters the output of shell unit I;
Step conveying device (4), the step conveying device (4) are set to the rear side of the hoistable platform (3), receive described in Rectangular pallet (31) after hoistable platform (3) is promoted carries out lateral transfer with battery plastic case (10);
Cut brush device (5), the lower section cut brush device (5) and be set to the step conveying device (4), to the rectangular support Pole group in the battery plastic case (10) on disk (31) carries out round brush;
Brush material device (6), the brush material device (6) are set to the lower section of the step conveying device (4), and brush is cut positioned at described The rear side of device (5) carries out scaling powder smearing to the pole group after the battery plastic case (10) inscribe brush;And
Cast welding unit III, the cast welding unit III include:
Lateral material grasping conveying device (7), the transverse direction material grasping conveying device (7) are set to the rear side for cutting brush unit II, It grips and conveys rectangular pallet (31) and battery plastic case (10) that the cast welding unit III exports;
Link feeding equipment (8), conveying of several linkage feeding equipments (8) along the lateral material grasping conveying device (7) Direction is equidistantly arranged, and the battery plastic case (10) that the lateral material grasping conveying device (7) grips is conveyed;
Cast welding device (9), the cast welding device (9) in it is described linkage feeding equipment (8) discharge end, receive it is described link into Expect the rectangular pallet (31) and battery plastic case (10) that device (8) exports, and the pole group in the battery plastic case (10) is cast Weldering.
2. a kind of lead-acid battery according to claim 1 automates machining production line, which is characterized in that the clamping mechanism (12) quantity is two comprising:
Bottom plate (122), the bottom plate (122) are arranged in parallel with the workbench (11), and bottom is provided at least one side Shape is open (1221);
Clamping plate (123), the vertical bottom plate (122) of several clamping plates (123) is at being vertically arranged, adjacent cleats (123) elastomer (124) is provided between, and the side of the clamping plate (123) is provided with extrusion (125);
Breast board (126), the breast board (126) interspersed setting vertical with the clamping plate (123), forms clamping area (121);And
Loading plate (127), the loading plate (127) are inserted between the bottom plate (122) and the breast board (126), and it hangs down The straight breast board (126) is movably arranged.
3. a kind of lead-acid battery according to claim 1 automates machining production line, which is characterized in that the clamping device (1) further include whole ear mechanism (13), which includes:
Flip piece (131), the flip piece (131) are fixedly installed on the workbench (11), are located at the clamping and fill Set the side of (1);
Fixed plate (132), the fixed plate (132) connect setting with the shaft of the flip piece (131), by the flip piece (131) driving is rotated around the shaft;
Lifting plate (133), the lifting plate (133) are arranged in parallel with the fixed plate (132), are slided up and down and set by optical axis It is placed in the fixed plate (132);
Side push piece (134), the side push piece (134) are symmetrically disposed on the lifting plate (133) backwards to the one of fixed plate (132) Side;
First trim panel (135), first trim panel (135) is symmetrically disposed on the both sides of the lifting plate (133), by institute Side push piece (134) promotion is stated to move towards;
The quantity of second trim panel (136), second trim panel (136) is 4, is symmetrically disposed on the lifting plate two-by-two (133) both sides, and it is arranged in parallel with first trim panel (135), second trim panel (136) is by the side push piece (134) reverse movement is pushed;
Third trim panel (137), the third trim panel (137) are symmetrically disposed on the both sides of the lifting plate (133), are located at Between two second trim panels (136) of homonymy, and it is pushed by the side push piece (134) and is moved towards;And
Guiding axis group (138), one end of the guiding axis group (138) and described first of either side on the lifting plate (133) Trim panel (135) is fixedly connected with third trim panel (137), the other end then with the other side on the lifting plate (133) Two trim panels (136) are fixedly connected.
4. automating machining production line according to a kind of lead-acid battery described in claim 1, which is characterized in that it is described enter housing apparatus (2) further include position-limit mechanism (20), which includes:
Upper push piece (201), the upper push piece (201) are set to the underface of the clamping mechanism (12), and push end is provided with Top plate (202);And
Side shield (203) is symmetrically disposed on the both sides of the top plate (202), is equipped with side pressure part (204) thereon, the side pressure part (204) push end is connected with scraping wings (205).
5. a kind of lead-acid battery according to claim 1 automates machining production line, which is characterized in that the stepping conveying Device (4) includes:
Rack (41);
Delivery track (42), the delivery track (42) are symmetrically disposed on the both sides of the rack (41), and conveying thereon has described Pole group enters the rectangular pallet (31) and the battery plastic case (10) of the output of shell unit I;
Reciprocal transportation part (43), the reciprocal transportation part (43) are symmetrical arranged, and are set to the top of the delivery track (42);
Detent mechanism (44), the detent mechanism (44) delivery track (42) described in reciprocal transportation part (43) drives edge toward Multiple sliding, and it completes primary round-trip sliding, and at least one set of rectangular pallet (31) is driven to be transferred to battery plastic case (10) Next station;And
Rotating mechanism (45), the rotating mechanism (45) is set to the rear side of the brush material device (6), to the rectangular pallet (31) it is rotated.
6. a kind of lead-acid battery according to claim 5 automates machining production line, which is characterized in that the detent mechanism (44) include:
Locating rack (441), the locating rack (441) are slideably positioned in the rack (41);
Mounting base (442), the mounting base (442) is symmetrically disposed on the both sides of the rack (41), along the locating rack (441) several groups are placed equidistant with, and are provided with mounting groove (443);
Limited block (444), the limited block (444) are rotatably dispose in the mounting groove (443), and lower end sets for circular arc It sets, and its front end is limited by the mounting base (442);And
Actuator (445) is limited, the limit actuator (445) is fixedly installed on the top of the locating rack (441), is located at It is vertical to push between the adjacent limited block (444), and it pushes end and is provided with pressing plate (446).
7. a kind of lead-acid battery according to claim 1 automates machining production line, which is characterized in that the transverse direction material grasping Conveying device (7) includes:
Cross track (71), the cross track (71) are set to the surface of the linkage feeding equipment (8);
First clamps (72), first clamps (72) are slideably positioned in the side of the cross track (71), gripping The rectangular pallet (31) is delivered to the feed end of the linkage feeding equipment (8) with battery plastic case (10);And
Second clamps (73), second clamps (73) slide on the transverse rails relative to first clamps (72) The other side in road (71) grips the rectangular pallet (31) and battery plastic case (10) that the linkage feeding equipment (8) exports.
8. a kind of lead-acid battery according to claim 1 automates machining production line, which is characterized in that the linkage charging Device (8) includes:
Sliding rail (81), the sliding rail (81) is symmetrical and vertically the lateral material grasping conveying device (7) is arranged, the rectangular pallet (31) it slides along, and sliding rail (81) end is connect with the cast welding device (9);
Push plate (82), the push plate (82) are set between the sliding rail (81), and the impeller (83) being arranged by side pushes away It is dynamic to reciprocatingly slide along the sliding rail (81), push the sliding rail (81);
It is lifted part (84), the lifting part (84) is set to below the end of the sliding rail (81), and top is provided with lifting plate (85), and it is lifted the rectangular pallet (31) by being lifted plate (85);And
Secondary impeller (86), the secondary impeller (86) are set to the lower section of the sliding rail (81), are lifted by pushing The rectangular pallet (31) is delivered in cast welding device (9) by plate (85).
9. a kind of lead-acid battery according to claim 7 automates machining production line, which is characterized in that the cast welding unit III further includes reuse mechanism (70), and the reuse mechanism (70) includes:
Third clamps (701), the third clamps (701) are set to the cross track with second clamps (73) (71) the same side is located at the rear side of second clamps (73);
Reuse track (702), the input terminal of the reuse track (702) are set to the lower section of the third clamps (701), It is arranged in parallel with the cross track (71), and its output end is set to the side of the hoistable platform (3);And
Carrying platform (703), the carrying platform (703) are set to the output of the cross track (71), are used to connect Receive the rectangular pallet (31) and battery plastic case (10) of second clamps (73) gripping output, and it is to the rectangular pallet (31) jacking rotary is carried out.
10. a kind of lead-acid battery automates producing process, which is characterized in that including:
Step 1, battery plastic case conveying operation place battery plastic case (10) vertically, and opening upwards are laterally input to clamping dress Set the underface of (1);
Step 2 limits clamping process, is input to the battery plastic case (10) immediately below the clamping device (1) by position-limit mechanism (20) the upper push piece (201) in straight up jacks up the battery plastic case (10) to be docked with the clamping device (1) above it, together Step, side pressure part (204) drives scraping wings (205) to battery plastic case (10) clamping and positioning;
Step 3, pole group's clamping process, during position-limit mechanism (20) carries out jacking positioning to the battery plastic case (10), Synchronous drive, by pole group insertion clamping area (121), extrusion (125) pushes clamping mechanism (12) by pole group's clamping and positioning;
Step 4, the whole ear process of pole group, after pole group is by the clamping mechanism (12) clamping and positioning, flip piece (131) drives Whole ear mechanism (13) overturns 90 °, and on the clamping mechanism (12), side push piece (134) pushes first for whole ear mechanism (13) back-off Trim panel (135), the second trim panel (136) are staggeredly moved with third trim panel (137), are modified to the lug of pole group;
Step 5 enters shell process, and after the finishing that the whole ear mechanism (13) completes pole group's lug, the flip piece (131) reaches It is resetted to whole ear mechanism (13), enters housing apparatus (2) and red needle (21) is driven to be downwardly into clamping area (121), pole group is headed into electricity In pond plastic housing (10);
Step 6 cuts ear process, and after pole group heads into battery plastic case (10), which enters shell unit I from pole group and export, Battery plastic case (10) back-off, will be rectangular by step conveying device (4) on the rectangular pallet (31) on hoistable platform (3) after output Pallet (31) is delivered to the top for cutting brush device (5), and cut brush device (5) by this carries out lug to the pole group in battery plastic case (10) Cut brush;
Step 7, brush material process, after completing lug and cutting brush, stepping conveys conveying device (4), and rectangular pallet (31) is defeated backward It send to positioned at the brush material device (6) cut on rear side of brush device (5), by brush material device (6) to the pole group in the battery plastic case (10) Carry out scaling powder smearing;
Step 8, cast welding process are pressed from both sides after the pole group in electromagnetism plastic housing (10) completes scaling powder smearing by the first clamps (72) It takes rectangular pallet (31) to be delivered on linkage feeding equipment (8), electromagnetism plastic housing (10) is inputted by the linkage feeding equipment (8) and is cast The welding of pole group is carried out in welder (9);
Step 9 exports process and grips rectangular support by the second clamps (73) after the cast welding device (9) completes pole group's welding Disk (31) is exported to the input terminal of sliding rail (81), is gripped battery plastic case (10) by third clamps (701) and is exported, rectangular pallet (31) hoistable platform (3) is then delivered to by reuse track (702) and carries out reuse.
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CN109524706A (en) * 2018-12-25 2019-03-26 山东圣阳电源股份有限公司 A kind of monomer tankage equipment for battery assembling
CN110014137A (en) * 2019-05-15 2019-07-16 浙江兜兰智能设备股份有限公司 A kind of battery full-automatic casting-welding machine
CN110061307A (en) * 2019-05-15 2019-07-26 浙江兜兰智能设备股份有限公司 Battery enters slot multistation transfer equipment, continous way cast welding production line and its technique automatically
CN110061305A (en) * 2019-04-15 2019-07-26 长兴科为软件科技有限公司 A kind of battery automatic sheet packing slot cuts brush assemble welding unit
CN111266556A (en) * 2020-02-25 2020-06-12 长兴玖佳机械股份有限公司 Full-automatic cast welding process and production line for lead-acid storage battery
CN111299550A (en) * 2020-02-25 2020-06-19 长兴玖佳机械股份有限公司 Intelligent full-automatic cast-weld production line and process for lead-acid storage battery
CN112756587A (en) * 2020-12-21 2021-05-07 长兴金润科技有限公司 Multi-station alternate cast-weld production line
CN113211277A (en) * 2021-05-06 2021-08-06 长兴佳灵机械有限公司 Cut brush machine with go up unloading mechanism
CN113581834A (en) * 2021-06-24 2021-11-02 宜兴大宇科机电有限公司 Storage battery assembly line is with utmost point crowd transfer conveying mechanism
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CN109290654A (en) * 2018-11-27 2019-02-01 合肥宝康自动化系统有限公司 A kind of battery polar plate weighing machine for assisting dipping in scaling powder
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CN111299550B (en) * 2020-02-25 2021-10-08 长兴玖佳机械股份有限公司 Intelligent full-automatic cast-weld production line and process for lead-acid storage battery
CN112756587A (en) * 2020-12-21 2021-05-07 长兴金润科技有限公司 Multi-station alternate cast-weld production line
CN113211277A (en) * 2021-05-06 2021-08-06 长兴佳灵机械有限公司 Cut brush machine with go up unloading mechanism
CN113581834A (en) * 2021-06-24 2021-11-02 宜兴大宇科机电有限公司 Storage battery assembly line is with utmost point crowd transfer conveying mechanism
CN113581834B (en) * 2021-06-24 2022-11-29 湖州新予科机电有限公司 Storage battery assembly line is with utmost point crowd transfer conveying mechanism
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