CN202217723U

CN202217723U - Maintenance-free sealed battery plate pack cast-weld automatic production line

Info

Publication number: CN202217723U
Application number: CN2010205758111U
Authority: CN
Inventors: 韩祝伟
Original assignee: HARBIN RUNBANG TECHNOLOGY DEVELOPMENT Co Ltd
Current assignee: HARBIN RUNBANG TECHNOLOGY DEVELOPMENT Co Ltd
Priority date: 2010-10-26
Filing date: 2010-10-26
Publication date: 2012-05-09
Anticipated expiration: 2020-10-26

Abstract

A large sized sealed cast-weld machine is used for a maintenance-free sealed battery plate pack cast-weld automobile production line which is formed by a plate pack trimming mechanism A, a brushing infusion mechanism B, a tin immersion mechanism C, a cast-weld mechanism D, a shell installing mechanism E and a cooling mechanism H. The technical scheme is that a plate pack passes through the plate pack trimming mechanism to meet technology requirements and be conveyed to the next procedure. The brushing infusion mechanism enables the plate pack to pass in front of a rotating rolling brush immersed with solvent through transverse movement of an ingoing and outgoing track, a protruding portion is brushed and bedewed by the solvent, and the plate pack is conveyed to the next procedure of the tin immersion structure through a conveying device. By means of tin immersion of a pole lug, the next procedure of cast-weld of the plate pack is facilitated. A lug portion of the plate pack is inserted into a mold by lowering a lifting mechanism, a lead pump is cooled after supplying lead quantitively, and a cast joint is ejected from a cast mold and conveyed to the next procedure of the shell installing mechanism. The plate pack is placed in a battery shell through a pushing mechanism to form line production to form automation. Due to the fact that single procedure production such as brushing, welding and shell installing in an original plate pack cast-weld process is turned into mechanization and automation of the plate pack cast-weld process and flux immersion technology and tin immersion technology are added, speed and quality of pole cluster cast-weld are improved, and direct contact between workers and lead is avoided simultaneously.

Description

Non-maintaining enclosed cell utmost point crowd cast welding automatic assembly line

Affiliated technical field:

The utility model relates to storage battery and produces equipment; Especially refer to the non-maintaining enclosed cell utmost point of a kind of production crowd cast welding; And make its automation, and avoid workman and plumbous direct contact the in the cast welding process, improve the big close cast welding machine of utmost point crowd's quality and life-span, collection function and characteristics one.

Background technology:

(1) present non-maintaining enclosed cell utmost point crowd cast welding production is to be accomplished by single operations such as brush ear, welding, dress shells.Labor productivity is low, does not form automated job, and the workman contacts with vertical, has increased the lead poisoning chance.

(2) manual welding utmost point crowd can not control owing to welding the weldering amount, and the welding deviation is very big, increased difficulty for the operation of back, increased percent defective, and battery quality is difficult to control.

Summary of the invention:

The purpose of the utility model is to overcome above-mentioned weak point of the prior art and a kind of non-maintaining enclosed cell utmost point crowd cast welding automatic assembly line that provides.

The utility model is realized through following technical scheme: be made up of utmost point crowd dressing mechanism A, the brush ear preserved material B of mechanism, the C of wicking mechanism, the D of cast welding mechanism, canning machine structure E, cooling body H six parts.At first the accumulator pole group arrangement is reached the process stipulation requirement by utmost point crowd dressing mechanism A; Send into the subsequent processing brush ear preserved material B of mechanism through transmitting device; Reach the requirement of brush ear preserved material through laterally moving, send into the subsequent processing wicking C of mechanism, wicking is sent utmost point crowd into the subsequent processing cast welding D of mechanism through lowering or hoisting gear; Cast welding utmost point crowd connects row back and gets into canning machine structure E, and packing utmost point crowd into forms continuous productive process in the battery case and form automation.

Single operation production that the utility model welds former utmost point crowd in the brush ear, arrangement, welding, dress shell etc. of production changes the mechanization and the automation of cast welding process into, and improves cast welding speed and quality, avoids direct contact of workman and lead simultaneously.

Description of drawings:

Below in conjunction with accompanying drawing the utility model is further specified.

Fig. 1 is the schematic diagram of the utility model.

Embodiment

In Fig. 1; Non-maintaining enclosed cell utmost point crowd cast welding automatic assembly line is to be made up of utmost point crowd dressing mechanism A, the brush ear preserved material B of mechanism, the C of wicking mechanism, the D of cast welding mechanism, canning machine structure E five parts; And, connect the all-in-one-piece automation process to utmost point crowd cast welding through programmable controller PLC control.

At first the utmost point crowd fixture of packing into gets into utmost point crowd dressing mechanism A through transmitting device, utmost point crowd is put in order reach the process stipulation requirement and send into the subsequent processing brush ear preserved material B of mechanism and be stopped.Through laterally moving of turnover track, make utmost point crowd from a rolling brush front process that is soaked with the rotation of solvent, the ledge lug is brushed away; Utmost point crowd ear dust by brushed away and lug on lead oxide and sulfuric acid lead layer; Then brushed utmost point crowd ear at the hairbrush that is soaked with the cast welding machine and make every lug brush scaling powder uniformly to be beneficial to cast welding, then utmost point crowd moves on the chain of clamping device, and is blocked by block; Utmost point crowd is clamped, and whole clamping device rises and gets into the subsequent processing wicking C of mechanism.Plumbous then pump begins to start, and molten tin bath comes into operation, the ultrasonic bonding molten tin bath; Move to certain position, clamping device moves down automatically; Anodal ledge immerses in the molten tin bath, when immersion is entered, connects the supersonic welding head unit; Hyperacoustic time scalable repeats this cyclic process again, makes the both positive and negative polarity ledge all by tinization.After stepping up device rising molten tin bath and retreating, pendulous device has made utmost point crowd downward, and ledge inserts in the mould, the lead mould of flowing through; Make the ledge heating, cut off plumbous pump, plumbous liquid device drops to the junction height, simultaneously; It is dark that the immersion cylinder makes ledge slowly get into the interior about 5-7mm of mould, and after past cooling time of setting, pattern drawing mechanism and pendulous device move up, and the joint and the utmost point crowd that are cast pull out from mold; After the swing, utmost point crowd descends backward, and clamping device gets on the conveyer chain it; Arrive again then on the outlet chain of horizontal platform, after laterally moving, utmost point crowd is transmitted subsequent processing canning machine structure E.At first make battery case be placed on ejecting device framework back, pin it through cylinder the location, and utmost point crowd arrives after the framework of propulsion plant; Push-off pin is to its service position swing; This bar moves to certain distance utmost point crowd is pushed in the battery case, compresses into after the battery case cylinder retraction of shell one side fully; The battery case that propulsion plant will be pressed into utmost point crowd pushes on the exit track limit, is transported by the workman.

Claims

1. non-maintaining enclosed cell utmost point crowd cast welding automatic assembly line is made up of utmost point crowd dressing mechanism, brush ear preserved material mechanism, wicking mechanism, cast welding mechanism, canning machine structure, cooling body six parts; It is characterized in that: the utmost point crowd that utmost point crowd dressing mechanism will be put in order is connected with brush ear preserved material mechanism through transmitting device; Brush ear preserved material mechanism is connected with wicking mechanism through the transmitting device that has clamping device; Pattern drawing mechanism moving up and down is connected wicking mechanism with pendulous device with cast welding mechanism; Cast welding mechanism is connected with the canning machine structure through driving-chain, and cooling body is distributed on cast welding mechanism and the driving-chain that the canning machine structure is connected.