CN201340875Y - Lead acid storage battery automatic production complete device - Google Patents

Lead acid storage battery automatic production complete device Download PDF

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Publication number
CN201340875Y
CN201340875Y CNU200820179655XU CN200820179655U CN201340875Y CN 201340875 Y CN201340875 Y CN 201340875Y CN U200820179655X U CNU200820179655X U CN U200820179655XU CN 200820179655 U CN200820179655 U CN 200820179655U CN 201340875 Y CN201340875 Y CN 201340875Y
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CN
China
Prior art keywords
glue
automatically
acid
plate
sour
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Application number
CNU200820179655XU
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Chinese (zh)
Inventor
樊泽君
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樊泽君
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Priority to CNU200820179655XU priority Critical patent/CN201340875Y/en
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Publication of CN201340875Y publication Critical patent/CN201340875Y/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The utility model discloses a lead acid storage battery automatic production complete device, which comprises a sheet weighing and wrapping device, a cast joint device, a dispensing solidifying device, a formation device and a water-bath packing device, which are connected with each other in turn. The entire production process is automatically carried out through the machinery and is free from the anticipation of the workers, thereby reducing the harm of the production environment to the human body; at the same time, the quality and the specification of the product are guaranteed, thereby saving the cost and reducing the resource waste.

Description

Lead acid accumulator automated production the complete sets of equipment

Technical field

The utility model relates to a kind of lead acid accumulator automated production the complete sets of equipment, particularly a kind of full sealed non-maintenance analysing valve control type lead-acid accumulator battery automation assembling line.

Background technology

The basic manual mode that adopts of the production assembling of present storage battery, owing in claiming sheet bag sheet process, produce a large amount of lead powder dirt that splashes, in the cast welding process, produce a large amount of lead fumes, in relieving haperacidity, complex acid and formation process, produce a large amount of acid mist and spent acid, in joining glue, some glue process, contact harmful chemicals such as epoxide-resin glue, above material can form organic injury to human body, threat to life, and can cause severe contamination to environment.

Adopt manual operations owing to influenced by human factor, particularly cause the sector not have stable experienced operator troop for above-mentioned reasons, product quality can not get guaranteeing that the return of goods rate of product is high, so that caused the waste of the energy and consumer's inconvenience.

The utility model content

Technical problem to be solved in the utility model provides a kind of lead acid accumulator automated production the complete sets of equipment, whole process of production is carried out automatically by machinery, the dust that produces in the production process, lead fume, acid gas and toxic gas are collected automatically, avoided operating personnel to contact, exempted the injury of human body and the pollution of environment with the direct of harmful substance; Simultaneously, production efficiency significantly improves, and the quality of product is guaranteed, and labor savings reduces the wasting of resources.

For solving the problems of the technologies described above, technical scheme provided by the utility model is:

A kind of lead acid accumulator automated production the complete sets of equipment, these the complete sets of equipment comprise title sheet bag sheet device, cast welding device, some glue solidify device, formation device and the water-bath packing device that links to each other successively.

Described title sheet bag sheet device includes plate weighing machine structure and flaker structure;

Described plate weighing machine structure is made up of carrier bar mechanism, bushing mechanism, LOAD CELLS and screw mechanism;

Described carrier bar mechanism is made up of motor, carrier bar and sprocket wheel;

Described bushing mechanism is made up of motor, bushing, sprocket wheel and supporting plate; Bushing is to form after the overall dimension perforate by pole plate in the middle of the carrier bar, and the front end top of bushing contact carrier bar is provided with a baffle plate, and the below of bushing is provided with many table scales and retransmits sensor, is linked to each other by supporting plate between the LOAD CELLS, and supporting plate is controlled by cylinder;

Described screw mechanism is made up of stepping motor, leading screw and pole piece box, and the lower end of pole piece box is provided with a drawer type arm-tie;

Described flaker structure is by pushing mechanism, bag sheet clamp mechanism, paper advance mechanism, send case structure and remove manipulator and form automatically;

Described paper advance mechanism is made up of the cut paper blade and the paper guide of paper frame, motor-driven paper feed roller, cylinder control;

The described case structure that send automatically is made up of motor, leading screw, baffle plate;

The described manipulator of removing is made up of deflection mechanism support, cylinder, rack-and-pinion and clamping disk.

Described cast welding device includes orthoplastic casts, cast welding mechanism and goes into groove mechanism;

Described orthoplastic casts is made up of orthoplastic casts, cast welding agent bucket and fluid level control device;

Described cast welding mechanism is by forming for plumbous part, cast-weldmould and positioning module three parts; The described lead part that supplies is made up of lead melting furnace and plumbous box device; Described cast-weldmould by mold, heating plate, open mould ejector retainner plate, stripper apparatus, water pump and air compressor machine and form; Described positioning module is made up of water cavity and location assembly;

Described to go into groove mechanism be the male that the shaped design according to utmost point group forms, and described male is provided with the many places jut.

Described some glue solidify device include drying kiln, automatically end feeder, automatically dropping glue mechanism, automatically adorn O shape loop mechanism, automatically mounting anode and cathode binding post mechanism, automatically put primer mechanism, put coloring agent mechanism and three-dimensional automatically and remove mechanism;

Described drying kiln is made up of skeleton, running part, thermal cycle part and power section;

Described automatic end feeder is made up of motor, leading screw, baffle plate;

Described automatically dropping glue mechanism includes plunger displacement pump, glue bucket, glue conveying box, static mixer, spindle motor and control flow and forms;

Described automatic dress O type loop mechanism includes vibrating disk, stepping band, buncher, manipulator and vacuum cup;

Described automatic mounting anode and cathode binding post mechanism includes vibrating disk, straight-line feed device, manipulator, automatic lifting electric iron and automatic transport solder stick mechanism;

Described automatic some primer mechanism includes glue bucket, plunger displacement pump, glue conveying box, static mixer and glue head lifting device;

Described automatic some coloring agent mechanism includes red glue bucket, blue glue bucket, plunger displacement pump, glue conveying box, static mixer and glue head lifting device;

Described three-dimensional is removed mechanism to be had support body, horizontal manipulator, elevating mechanism, removes mechanism and rotating mechanism.

Described formation device comprises cold sour mechanism of complex acid and charging rack mechanism;

The cold sour mechanism of described complex acid is made up of water making device, vacuum pump, sour pump, water pump, condenser, static mixer, buffering cup and Measuring glass;

Described charging rack mechanism is by support body, Acid-filling vehicle mechanism and annotate sour mechanism and form;

Described support body adopts Welding Structure to form a multi-level framework;

Described Acid-filling vehicle is made up of strip plate, the loam cake that shrinks cylinder, stepping cylinder, lift cylinder, filling acid tube and annotate sour mechanism;

The sour mechanism of described notes is made up of loam cake and lower bearing body, and loam cake is molded by rubber mill, leaves 6 and annotates sour hole, and lower bearing body is molded by rubber mill, is provided with 6 rich solution pipes and 2 binding post holes.

Described water-bath packing device includes gas cap installing mechanism, water-bath mechanism, air-dry mechanism, loads onto lid mechanism, leaves standstill frame and package mechanism;

Described gas cap installing mechanism is made up of vibrating disk, buncher, stepping band, manipulator and vacuum slot, stepping motor and two-dimentional mobile platform;

Described water-bath mechanism is made up of box body, shower nozzle, lift cylinder and water pump;

Described dry body is made up of box body, shower nozzle, lift cylinder and air-heater;

The described lid mechanism of loading onto is made up of automatic end feeder, motor, leading screw and vacuum cup;

Described leave standstill frame by support body, annotate sour plate, voltage measuring apparatus is formed.

The course of work of the present utility model:

Positive/negative plate is taken by weighing every weight respectively, carry out combo according to the weight tolerance standard, positive/negative plate combo is good with glass fibre separator paper is undertaken coated by certain way.

With the cast welding of confluxing respectively of the both positive and negative polarity lug on the coated good pole piece group, the monomer that cast welding forms is connected six monomers of battery with the mode of cast welding by the certain way battery case of packing into, and positive and negative after the series connection extremely stretches out outside the box.

In battery middle cover backside trench, evenly coat the epoxide-resin glue that mixes, above-mentioned battery case is upside down in covers in the battery and compress, enter the drying kiln heating cure; After the curing battery is just put, installed additional O type circle, lug plate and welding on extreme, add the epoxide-resin glue that mixes at the anode and cathode terminals point and carry out heating cure positive and negative; Add red, the blue epoxide-resin glue that mixes then respectively, carry out once more entering the sour operation of filling after the heating cure.

With pure water by technological requirement with after the concentrated sulfuric acid fully mixes cooling, equivalent is injected in six monomers of battery.The battery of irritating after the acid is positioned on the charging rack, installs the rich solution pipe additional and charge, charging finishes acid solution more than needed in the prerequisite power taking pond, and the spent acid of Chan Shenging, waste gas carry out neutralisation treatment through device necessarily during this period.Undercarriage is added a cover gas cap, cleans the acid solution of battery surface with pure water, loads onto lid after drying up, and leaves standstill measuring voltage after a period of time, carries out the combo packing, finishes whole assembling process.

The advantage that the utlity model has: whole process of production is carried out automatically by machinery, the dust that produces in the production process, lead fume, acid gas and toxic gas are collected automatically, avoided operating personnel to contact, exempted the injury of human body and the pollution of environment with the direct of harmful substance; Simultaneously, production efficiency significantly improves, and the quality of product is guaranteed.

Description of drawings:

Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.

Fig. 1 is a plate weighing machine structure schematic diagram of the present utility model;

Fig. 2 is a flaker structure schematic diagram of the present utility model;

Fig. 2-1 is the enlarged drawing of local I among Fig. 2;

Fig. 2-2 is the enlarged drawing of local I I among Fig. 2;

Fig. 3-1 is the orthoplastic casts structural representation of cast welding device;

Fig. 3-2 is the plumbous apparatus structure schematic diagram of confession of cast welding device;

Fig. 3-3 is the cast-weldmould structural representation of cast welding device;

Fig. 3-4 is the positioning module structural representation of cast welding device;

Fig. 3-5 goes into the groove mechanism schematic diagram for the cast welding device;

Fig. 4 is an of the present utility model some glue solidify device schematic diagram;

Fig. 4-1 is the enlarged drawing of the automatic end feeder of local I among Fig. 4;

Fig. 4-2 is the enlarged drawing of the automatically dropping glue mechanism of local I I among Fig. 4;

Fig. 4-3 is the enlarged drawing of the automatic dress O type loop mechanism of local I II among Fig. 4;

Fig. 4-4 is the enlarged drawing of the automatic attaching terminal mechanism of local I V among Fig. 4;

Fig. 4-5 is the enlarged drawing of the automatic some primer mechanism of local V among Fig. 4;

Fig. 4-6 is the enlarged drawing of the automatic some coloring agent mechanism of local VI among Fig. 4;

Fig. 5 is the cold sour structural scheme of mechanism of complex acid of the present utility model;

Fig. 6 is a charging rack structural scheme of mechanism of the present utility model;

Fig. 6-1 is the enlarged drawing of the Acid-filling vehicle mechanism of local I among Fig. 6;

Fig. 6-2 is the notes acid mechanism enlarged drawing of local I I among Fig. 6;

Fig. 7 is that three-dimensional of the present utility model is removed structural scheme of mechanism;

Fig. 8 is a water-bath package mechanism schematic diagram of the present utility model;

Embodiment:

A kind of lead acid accumulator automated production the complete sets of equipment, these the complete sets of equipment include and claim sheet bag sheet device, cast welding device, some glue solidify device, formation device and water-bath packing device.Bag sheet device is linked to each other by manipulator with the cast welding device, and the cast welding device is linked to each other by manipulator with a glue solidify device, and the some glue solidify device is linked to each other by three-dimensional removal device with formation device, and formation device is linked to each other by three-dimensional removal device with the water-bath packing device.

Described title sheet bag sheet device includes plate weighing machine structure and flaker structure;

Described plate weighing machine structure is as shown in Figure 1: linked to each other successively with screw mechanism by carrier bar mechanism, bushing mechanism, LOAD CELLS;

Described carrier bar mechanism drives carrier bar and sprocket wheel 2 by motor 1; Bushing mechanism drives bushing 4 and sprocket wheel by motor 3; Described bushing is to form after the overall dimension perforate by pole plate in the middle of the carrier bar, and the joining place top of bushing mechanism and carrier bar is provided with a baffle plate, and the below of bushing is provided with many table scales and retransmits sensor 6, is linked to each other by supporting plate 5 between the LOAD CELLS, and supporting plate is by cylinder 7 controls; Described screw mechanism is linked to each other with the pole piece box 10 that the lower end that hangs is provided with a drawer type arm-tie by the leading screw 8 that stepping motor 9 drives.

Described flaker structure is as shown in Figure 2: by pushing mechanism 15, bag sheet clamp mechanism 16, paper advance mechanism, send case structure and remove manipulator and link to each other successively automatically;

Described paper advance mechanism is linked to each other successively by the cut paper blade 19 of paper frame 17, motor-driven paper feed roller 18, paper guide 20 and cylinder control;

The described case structure that send automatically is shown in Fig. 2-1: promote baffle plate 22 by motor 21 and leading screw rotation and be assembled in the box body;

The described manipulator of removing is shown in Fig. 2-2: linked to each other with steering mechanism by deflection mechanism, deflection mechanism is made up of support 23, cylinder 24 and clamping disk 27, and steering mechanism is made up of cylinder 25 and rack-and-pinion 26.

Described cast welding device comprises orthoplastic casts, cast welding mechanism and goes into groove mechanism;

Described orthoplastic casts is shown in Fig. 3-1: be made up of orthoplastic casts 28, cast welding agent bucket 29 and fluid level control device 30, fluid level control device 30 is controlled the liquid level position of cast welding agent buckets, and links to each other with orthoplastic casts 28;

Described cast welding mechanism is by forming for plumbous part, cast-weldmould and positioning module three parts;

Described for plumbous part shown in Fig. 3-2: by band automatically the heating temperature control lead melting furnace and have automatic heat preserving and establish the plumbous box device that 7 small openings and control small opening open and close in its bottom and form; Lead melting furnace is made up of plumbous body of heater 31, cylinder 32, electric heater 33, plumbous valve 34 and defeated lead pipe 35; Plumbous box device is made up of plumbous box body 36, cylinder 37, small opening 38 and cylinder 39; Lead melting furnace links to each other with plumbous box device by defeated lead pipe 35, and 7 small openings of plumbous box device lower end inject cast-weldmould with plumbous liquid;

Described cast-weldmould is shown in Fig. 3-3: mold 40, heating plate 41, open mould ejector retainner plate 42, stripper apparatus 43 and link to each other successively from top to bottom, water pump 44, air compressor machine 45 link to each other with mold 40; Described mold is that pole piece group and the pole according to the required cast welding of battery forms female by machine work, the bottom of female is equipped with the centre hole of up/down perforation and the centre hole of cooling water channel and side withdrawing pattern, the below of mold is provided with the centre hole of a up/down perforation and the heating plate of electrically heated rod is housed, describedly open mould thimble group and side withdrawing pattern thimble group is combined on the template, utilize leverage to control its lifting and side is pulled out;

Described positioning module is as shown in Figure 3-4: be one to be provided with the mold of water cavity 46, this water cavity is connected with water pump, utilizes boiler water circulation to cool off, and the top of water cavity is provided with the assembly 47 that is used for the cast welding location, the lower end of this assembly is provided with slide rail, and the top that available cylinder is pushed to cast-weldmould positions;

Describedly go into groove mechanism shown in Fig. 3-5: be the male that the shaped design according to the pole piece group forms, the battery that cast welding finishes is grasped to the top of going into groove mechanism by manipulator, depresses the pole piece group that box body will be exposed to the outside and is pressed in the box.

Described some glue solidify device be as shown in Figure 4: comprise drying kiln 50 and be installed in automatic end feeder on the drying kiln 50, automatically dropping glue mechanism, automatically adorn O shape loop mechanism, automatically mounting anode and cathode binding post mechanism, put primer mechanism and put coloring agent mechanism automatically automatically; Automatically end feeder, automatically dropping glue mechanism, put the end that coloring agent mechanism is arranged in drying kiln automatically, adorn O type loop mechanism automatically, automatically mounting anode and cathode binding post mechanism, put the other end that primer mechanism is arranged in drying kiln automatically; Said mechanism links to each other successively by the carrier bar on the drying kiln;

Described drying kiln is made up of skeleton 51, running part 52, thermal cycle part 53 and power section 54, and power section drives the sprocket wheel rotation by motor by chain, drives carrier bar work; The mid portion of drying kiln is provided with heat-insulation layer and thermal cycle part;

Described automatic end feeder is shown in Fig. 4-1: promote baffle plate 58,59,60 by motor 55,56,57 and leading screw rotation and be assembled in the box body;

Described automatically dropping glue mechanism is shown in Fig. 4-2: have the glue bucket 75 of insulation and automatic agitating function to link to each other with static mixer 63 by plunger displacement pump 61 with the glue conveying box 62 that heat insulation function is arranged, three-dimensional mobile device and control flow 67 that the lower end storing of static mixer 63 is made up of spindle motor 64,65,66;

Described automatic dress O type loop mechanism is shown in Fig. 4-3: vibrating disk 68 links to each other with vacuum slot 71 with manipulator successively by the stepping band 70 that is driven by buncher 69;

Described automatic mounting anode and cathode binding post mechanism is shown in Fig. 4-4: vibrating disk 72 links to each other with manipulator 74 by straight-line feed device 73, the delivery wheel 88 that is driven by motor 87 links to each other solder stick dish and solder stick 86 with liftable electric iron 89, electric iron links to each other with manipulator;

Described automatic some primer mechanism is shown in Fig. 4-5: have the glue bucket 75 of insulation and automatic agitating function to link to each other with static mixer 78 by plunger displacement pump 76 with the glue conveying box 77 that heat insulation function is arranged, static mixer is installed on the glue head lifting device 79;

Described automatic some coloring agent mechanism is shown in Fig. 4-6: have the insulation and the red glue bucket 80 of automatic agitating function, blue glue bucket 81 to link to each other with static mixer 84 by plunger displacement pump 82 with the glue conveying box 83 that heat insulation function is arranged, static mixer 84 is installed on the glue head lifting device 85.

Described formation device comprises cold sour mechanism of complex acid and charging rack mechanism;

The cold sour mechanism of described complex acid is as shown in Figure 5: water making device 90 links to each other with Measuring glass 97 by water pump 93, the acid bucket links to each other with Measuring glass by sour pump 92, Measuring glass links to each other with static mixer 95, static mixer 95 links to each other with condenser 94, condenser 94 links to each other with water pump, condenser 94, vacuum pump 91 link to each other with buffering cup 96, and the buffering cup links to each other with Acid-filling vehicle and neutralization pond;

Described charging rack mechanism is as shown in Figure 6: by support body 98, Acid-filling vehicle mechanism and annotate sour mechanism and form;

Described support body adopts Welding Structure to form a multi-level framework, every layer of battery of placing some, the top of every layer of framework be provided with can lifting notes acid mechanism, both sides are provided with the parallel strip plate in hole fully that is equipped with;

Described Acid-filling vehicle mechanism is shown in Fig. 6-1: be to be provided with two parallel strip plates 99 in hole fully that are equipped with in the both sides that every layer of charging rack adds sour plate, carry out 101 operations of stepping cylinder in the hole fully by 100 ejections of the contraction cylinder on the dolly and the insertion of contraction column-shape strip, be equipped with one on the Acid-filling vehicle and annotate the loam cake and the lift cylinder 102 of sour mechanism, this loam cake is equipped with 6 filling acid tubes 103 and links to each other with the buffering cup 142 of the cold sour mechanism of complex acid, and buffering cup 142 links to each other with vacuum pump 146; When Acid-filling vehicle moves on the charging rack, when annotating between open loam cake of sour mechanism and the lower bearing body, the loam cake on the Acid-filling vehicle presses down, 6 filling acid tubes of loam cake insert in the battery via rich solution pipe 107, irritate acid and propose acid, this mechanism mentions after finishing, and follows Acid-filling vehicle and enters down station;

The sour mechanism of described notes is shown in Fig. 6-2: be made up of loam cake 104 and lower bearing body 105, loam cake is molded by rubber pattern, leave 6 and annotate sour holes 106, on be inserted with 6 filling acid tubes and link to each other with buffering cup 142, buffering glasss 142 links to each other with neutralization pond 143; Lower bearing body is molded by rubber pattern, is provided with 6 rich solution pipes 107 and 2 binding post holes 108, and after Acid-filling vehicle withdrawed from, loam cake pressed down with lower bearing body and links to each other, and lower bearing body is irritated sour mouth with battery and linked to each other; The acid gas that forms in the formation process (mist) enters neutralization pond 143 by irritating acid tube through buffering cup 142; Binding post hole 108 built-in springs on the lower bearing body, upper end link to each other with charger 144 with lead series connection back and charge, and respectively draw a lead between the both positive and negative polarity, link to each other with battery voltage detector 145, are used to measure every cell instantaneous voltage.

Described three-dimensional is removed mechanism as shown in Figure 7: laterally manipulator 110 is made up of tong 111, contraction cylinder 112, elevating mechanism 113, and laterally manipulator 110 is installed on the elevating mechanism 113; Motor 115 carries out lifting by elevating mechanism 113, rack-and-pinion 114; Rack-and-pinion 114 is installed in support body 109 lower ends, and motor 117 drives removes mechanism 116, and cylinder 120 driven wheel tooth bars 119 make rotating mechanism 118 rotations.

Described water-bath packing device is as shown in Figure 8: gas cap installing mechanism, water-bath mechanism, air-dry mechanism, load onto lid mechanism and link to each other successively by carrier bar, leave standstill frame and remove mechanism with package mechanism by three-dimensional and link to each other;

Described gas cap installing mechanism is linked to each other with vacuum slot 124 with manipulator by the stepping band 123 that buncher 122 drives by vibrating disk 121, and the two-dimentional mobile platform 126 that stepping motor 125 drives is put in its below;

Some shower nozzles 127 are put by described water-bath mechanism in the box body 128 that a nothing is gone to the bottom, by cylinder 129 its liftings of control, when box body fell to covering battery, water pump 130 carried out bathing by 127 pairs of batteries of shower nozzle;

Described dry body is to put some shower nozzles 131 in the box body 132 that a nothing is gone to the bottom, and by cylinder 132 its liftings of control, when box body fell to covering battery, air-heater 134 dried up battery by shower nozzle 131;

The described lid mechanism of loading onto is to be contained on the battery through motor 136 and leading screw 137 drive vacuum cups 138 from the loam cake that automatic end feeder 135 is sent;

The described frame that leaves standstill adopts the charging rack same mechanism, is made up of support body 130, the sour plate 140 of notes, voltage measuring apparatus 141; Put on the support body 130 and annotate sour plate 140 and voltage measuring apparatus 141.

1, claims sheet bag sheet device

1,1 plate weighing machine structure

Positive/negative plate is placed on respectively on the carrier bar of automatic feeding mechanism, the mechanism that is made up of carrier bar and motor delivers to automatic plate weighing machine structure automatically.

Automatically the plate weighing machine structure is provided with 2-8 platform electronic load cell, adopts bushing mechanism that positive/negative plate is delivered to electronic load cell, according to the counterweight requirement, utilizes the pole piece after cylinder will be weighed to be pushed in the pole piece box of screw mechanism lower end suspension.

1.2 flaker structure

The flaker structure is provided with the both positive and negative polarity film magazine, is received from the pole piece group that the plate weighing machine structure pushes.

Be provided with bag sheet folder in the both sides of both positive and negative polarity film magazine, the centre is provided with the screw mechanism that can move up and down, automatic paper feeder is delivered to bag sheet folder front end with separator paper, automatically cut paper mechanism cuts off paper, pushing mechanism is pushed into bag sheet folder with positive plate, and coated pusher is to the clamping device of screw mechanism, and another pushing mechanism is released negative plate and covered pressure, repeat above-mentioned action, finish the coated work of pole piece.

Automatically send box device adopt leading screw and motor mechanism through horizontal sliding, thruster, on push away, locate, the battery case of pile in box body is pushed into bag sheet station.

Screw mechanism rises to the battery case position with the pole piece group who wraps, and cylinder pushes battery case with half length of pole piece group, finishes into groove.

Be clamped to the cast welding station by manipulator and carry out cast welding.

2, cast welding device

Cast welding mechanism is divided into orthoplastic casts, cast welding mechanism and goes into groove mechanism.

The battery of manipulator clamping is orthopedic and dip in the cast welding agent in orthoplastic casts, the shape machine-shaping of this orthoplastic casts simulation bus-bar is corrected the pole piece group, the lower end of orthoplastic casts is equipped with 6 through holes, be connected with cast welding agent bucket, cast welding agent bucket is provided with leveling device, guarantees the supply of cast welding agent in the orthoplastic casts.

Cast plumbous stove and adopt electrically heated mode that lead is melted, the top that casts plumbous stove is provided with plumbous cover and collects lead fume, enters the lead dust staticizer through flue; The plumbous liquid that melts is transported to quantitative plumbous liquid in the plumbous box device by plumbous valve of defeated lead pipe and action of gravity, plumbous box is provided with the electric heating coil heat tracing, the bottom is equipped with hole fully, the many plug-hole davits that move about are arranged, moving up and down by cylinder open to be equipped with the hole, plumbous box by sliding track mechanism to its lower end cast-weldmould plumbous liquid of annotating.

Cast-weldmould is provided with heater, water-cooling apparatus and stripper apparatus.Cast-weldmould is by machine-shaping, bus-bar and gap bridge pole to battery carry out cloudy die sinking, the bottom is furnished with the mould of opening ejector pin mechanism, be provided with electric heating tube and water cooling pipeline in the lower end of ejector pin mechanism, the water of water cooling pipeline is by solenoid control, cooling water and pressure-air charge into mold cools down and drying up through triple valve.

By sliding track mechanism positioning module is pushed into the top of cast-weldmould, the battery box of accepting after orthopedic the finishing carries out cast welding.Open the battery box that the thimble of mold mechanism finishes cast welding and eject, manipulator clamping battery box is delivered to into the groove mould station, and manipulator falls subsequently, fits into 1/2 pole piece group that the channel mould mould is exposed to outer lower end with battery and is pushed into and finishes cast welding work in the box.

3, some glue solidify device

Point adhesive curing mechanism adopts carrier bar to carry, the chain sprocket transmission, and buncher drives, electric heating heating and heat preservation, the mechanical structure of air-heater circulation.

This mechanism adopts the duplex of oval spiral circulation, be respectively equipped with at the length direction two ends of drying kiln automatic end feeder, automatically dropping glue mechanism, automatically adorn positive and negative terminal mechanism, automatically adorn O shape loop mechanism, put primer mechanism and put coloring agent mechanism automatically automatically.

Automatically end feeder adopt leading screw and motor through horizontal sliding, thruster, on push away, locate, the battery cover of pile in box is pushed into a glue station.

Point gum machine adopts stepping motor to move in X, Y, Z-direction by the slide rail leading screw, and battery cover is carried out a glue.Epoxy resin and curing agent are contained in respectively in the bucket of electric heating coil insulation, inject static mixer by plunger displacement pump, and the glue head is put glue uniformly and annotated in the groove of battery middle cover.

The carrier bar station that advances under the driving of buncher, the battery that cast welding finishes grasps battery middle cover top behind the glue by manipulator, is pressed in the groove of battery middle cover.

Manipulator unclamps reset cycle and carries out above-mentioned work then.

The battery box of combination and middle cover deliver in the drying kiln by carrier bar, the solidification effect that the speed of moving by adjustment temperature and carrier bar reaches.

Through the battery operation of overcuring the other end to drying kiln, by turning manipulator battery is just put, carrying out O type circle installs, O type circle in the vibrating disc is by certain frequency vibrations ordering, adopt the speed governing micromachine to drive, the output of stepping band is fitted in O type circle on two poles of battery by vacuum slot again.

Transporting chain plate advances to binding post station is installed, and by certain frequency vibrations, the ordering of formation rule is delivered to clamping cylinder lower end by the straight-line feed device to binding post by vibrating disc, and the clamping cylinder is in place binding post.The manipulator of carrying solder stick is sent to the upper end of binding post with solder stick, and welding manipulator descends and welds and reset.

Carrier bar continues to proceed to a primer machine lower end, point primer machine adopts cylinder control lifting, epoxy resin and curing agent are contained in respectively in the bucket of electric heating coil insulation, inject static mixer by plunger displacement pump, and the glue head is put glue uniformly and annotated in two grooves of cell terminal.

Carrier bar continues to proceed to the other end of drying kiln, by hoisting mechanism battery is delivered to a coloring agent machine below, adopt cylinder control lifting, red blue two kinds of color ring epoxy resins and curing agent be contained in respectively electric heating coil insulation bucket in, inject static mixer respectively by plunger displacement pump, the glue head is put red blue glue uniformly respectively and is annotated in two grooves of cell terminal.

Carrier bar continues to move ahead, after entering the drying kiln heating cure, three-dimensional is removed mechanism's catching robot and is laterally grasped battery from charging rack, manipulator shrinks, balance weight mechanism adjusts accordingly, and the rotation back promotes, and this mechanism's integral body is parallel to the translation of irritating sour support body, displacement is controlled by leading screw and motor, battery is delivered to certain layer and certain position of charging rack.

4, formation device

Formation device is removed mechanism by three-dimensional battery is grasped the location, is implemented acid and the unusual control of battery in charging process are proposed in the acid that adds of battery by the charging support body.Concrete enforcement is pressed acid to carry sour mechanism and is implemented by Acid-filling vehicle.

The pure water that water making device makes injects Measuring glass through water pump, the concentrated sulfuric acid in the acid bucket is gone into Measuring glass through the peracid infusion, acid in the Measuring glass and water fully mix through static mixer, inject the buffering cup through condenser cooling back, buffering cup injects each single lattice of battery respectively through filling acid tube on the Acid-filling vehicle and the lower bearing body on the charging rack, and the vacuum pump that links to each other with the buffering cup extracts the air formation negative pressure in the battery; Change into finish after, the filling acid tube on the Acid-filling vehicle inserts once more and extracts raffinate in the battery, injects a neutralization pond through the buffering cup; The acid gas that produces in the formation process is depressed into by the loam cake of annotating sour mechanism and enters buffering cup on the lower bearing body and enter neutralization pond again, close the valve that is connected of buffering cup and neutralization pond during this period, vacuum pump work, formation negative pressure in the battery, acid fracturing in the lower bearing body is gone in the battery, battery is fully changed into.

Acid-filling vehicle adopts the concrete work of stepping scheme as follows: on the rectangular plate of the both sides of the direction of advance of Acid-filling vehicle, hole by certain regular distribution certain diameter, eight of Acid-filling vehicle compress cylinder, wherein four of the rear and front ends of direction of advance compress cylinder work and eject compressor arm, be stuck on the porose rectangular plate in both sides, middle four compress the cylinder withdrawal, and the cylinder work of advancing takes a step forward.Middle four compress cylinder ejection compressor arm, are stuck on the porose rectangular plate in both sides, and four at two ends compress cylinder work withdrawal and compress stalk, and the cylinder work of advancing takes a step forward.Repeat top action, reach the purpose of stepping, Acid-filling vehicle adopts another Acid-filling vehicle to carry out in the motion between about the charging support body equally, and just direction becomes up and down.

Three-dimensional is removed mechanism's catching robot and is laterally grasped battery from charging rack, and manipulator shrinks, and balance weight mechanism adjusts accordingly, the rotation back promotes, integral body is parallel to the translation of irritating sour support body, and displacement is controlled by leading screw and motor, battery is delivered to certain layer and certain position of charging rack.

The voltage of every battery on the charging rack is extreme by annotating two of press contacts battery under the binding post hole in the sour mechanism, then by converging and the line at the battery the two poles of the earth on each road, is linked to each other with upper computer and is monitored with record data in real time by transducer.

5, water-bath packing device

Three-dimensional is removed mechanism's catching robot and is laterally grasped battery from charging rack, and manipulator shrinks, and balance weight mechanism adjusts accordingly, the rotation back promotes, integral body is parallel to the translation of irritating sour support body, and displacement is controlled by leading screw and motor, battery is delivered to gas cap station is installed.

Gas cap sorts by certain frequency vibrations by vibrating disc, adopt the speed governing micromachine to drive the output of stepping band, draw gas cap, adopt leading screw and sliding track mechanism location to carry out gas cap and install by vacuum slot, by the motion of cylinder slide rail, gas cap is press fit into carrier bar carries the battery of coming to irritate on the acid mouth.

Carrier bar is passed to water-bath mechanism, and water-bath mechanism utilizes pure water to spray, and eccysis remains in the acid solution of battery surface; Be transported to air-dry mechanism by carrier bar again, air-dry mechanism adopts high-pressure hot wind to form the high-pressure atomization air, and the residual moisture content of battery surface is carried out entering subsequent processing after the air-dry processing.

Be input to load onto with carrier bar through the battery of above-mentioned operation and cover station, this station utilizes vacuum generator to adopt sucker structure, upper cover body is picked up again with cylinder its horizontal sliding is put in place, the loam cake of vacuum suction is pressed down to put in place then.Loam cake for non-clamping type adopts all around the annotate binding agent of drip structure at lid, compresses in the middle cover groove of battery to cement.

The battery that above-mentioned station finishes is removed mechanism by three-dimensional and is sent to and leave standstill frame, after leaving standstill certain hour, the notes acid mechanism of leaving standstill on the frame presses down the numerical value of measuring required voltage, reach upper computer, carry out combo according to charging and leaving standstill the voltage value that records for twice, remove mechanism by three-dimensional again, deliver to multiple package position and carry out the coding packing.

The above, it only is preferred embodiment of the present utility model, be not that the utility model is done any pro forma restriction, though the utility model discloses as above with preferred embodiment, yet be not in order to limit the utility model, any those skilled in the art, in not breaking away from the technical solutions of the utility model scope, when the technology contents that can utilize above-mentioned announcement is made a little change or is modified to the equivalent embodiment of equivalent variations, in every case be the content that does not break away from technical solutions of the utility model, according to technical spirit of the present utility model to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solutions of the utility model.

Claims (6)

1, a kind of lead acid accumulator automated production the complete sets of equipment is characterized in that: these the complete sets of equipment comprise title sheet bag sheet device, cast welding device, some glue solidify device, formation device and the water-bath packing device that links to each other successively.
2, the complete sets of equipment according to claim 1 is characterized in that:
Described title sheet bag sheet device includes plate weighing machine structure and flaker structure;
Described plate weighing machine structure is made up of carrier bar mechanism, bushing mechanism, LOAD CELLS and screw mechanism;
Described carrier bar mechanism is made up of motor, carrier bar and sprocket wheel;
Described bushing mechanism is made up of motor, bushing, sprocket wheel and supporting plate; Bushing is to form after the overall dimension perforate by pole plate in the middle of the carrier bar, and the front end top of bushing contact carrier bar is provided with a baffle plate, and the below of bushing is provided with many table scales and retransmits sensor, is linked to each other by supporting plate between the LOAD CELLS, and supporting plate is controlled by cylinder;
Described screw mechanism is made up of stepping motor, leading screw and pole piece box, and the lower end of pole piece box is provided with a drawer type arm-tie;
Described flaker structure is by pushing mechanism, bag sheet clamp mechanism, paper advance mechanism, send case structure and remove manipulator and form automatically;
Described paper advance mechanism is made up of the cut paper blade and the paper guide of paper frame, motor-driven paper feed roller, cylinder control;
The described case structure that send automatically is made up of motor, leading screw, baffle plate;
The described manipulator of removing is made up of deflection mechanism support, cylinder, rack-and-pinion and clamping disk.
3, the complete sets of equipment according to claim 1 is characterized in that:
Described cast welding device includes orthoplastic casts, cast welding mechanism and goes into groove mechanism;
Described orthoplastic casts is made up of orthoplastic casts, cast welding agent bucket and fluid level control device;
Described cast welding mechanism is by forming for plumbous part, cast-weldmould and positioning module three parts; The described lead part that supplies is made up of lead melting furnace and plumbous box device; Described cast-weldmould by mold, heating plate, open mould ejector retainner plate, stripper apparatus, water pump and air compressor machine and form; Described positioning module is made up of water cavity and location assembly;
Described to go into groove mechanism be the male that the shaped design according to utmost point group forms, and described male is provided with the many places jut.
4, the complete sets of equipment according to claim 1 is characterized in that:
Described some glue solidify device include drying kiln, automatically end feeder, automatically dropping glue mechanism, automatically adorn O shape loop mechanism, automatically mounting anode and cathode binding post mechanism, automatically put primer mechanism, put coloring agent mechanism and three-dimensional automatically and remove mechanism;
Described drying kiln is made up of skeleton, running part, thermal cycle part and power section;
Described automatic end feeder is made up of motor, leading screw, baffle plate;
Described automatically dropping glue mechanism includes plunger displacement pump, glue bucket, glue conveying box, static mixer, spindle motor and control flow and forms;
Described automatic dress O type loop mechanism includes vibrating disk, stepping band, buncher, manipulator and vacuum cup;
Described automatic mounting anode and cathode binding post mechanism includes vibrating disk, straight-line feed device, manipulator, automatic lifting electric iron and automatic transport solder stick mechanism;
Described automatic some primer mechanism includes glue bucket, plunger displacement pump, glue conveying box, static mixer and glue head lifting device;
Described automatic some coloring agent mechanism includes red glue bucket, blue glue bucket, plunger displacement pump, glue conveying box, static mixer and glue head lifting device;
Described three-dimensional is removed mechanism to be had support body, horizontal manipulator, elevating mechanism, removes mechanism and rotating mechanism.
5, the complete sets of equipment according to claim 1 is characterized in that:
Described formation device comprises cold sour mechanism of complex acid and charging rack mechanism;
The cold sour mechanism of described complex acid is made up of water making device, vacuum pump, sour pump, water pump, condenser, static mixer, buffering cup and Measuring glass;
Described charging rack mechanism is by support body, Acid-filling vehicle mechanism and annotate sour mechanism and form;
Described support body adopts Welding Structure to form a multi-level framework;
Described Acid-filling vehicle is made up of strip plate, the loam cake that shrinks cylinder, stepping cylinder, lift cylinder, filling acid tube and annotate sour mechanism;
The sour mechanism of described notes is made up of loam cake and lower bearing body, and loam cake is molded by rubber mill, leaves 6 and annotates sour hole, and lower bearing body is molded by rubber mill, is provided with 6 rich solution pipes and 2 binding post holes.
6, the complete sets of equipment according to claim 1 is characterized in that:
Described water-bath packing device includes gas cap installing mechanism, water-bath mechanism, air-dry mechanism, loads onto lid mechanism, leaves standstill frame and package mechanism;
Described gas cap installing mechanism is made up of vibrating disk, buncher, stepping band, manipulator and vacuum slot, stepping motor and two-dimentional mobile platform;
Described water-bath mechanism is made up of box body, shower nozzle, lift cylinder and water pump;
Described dry body is made up of box body, shower nozzle, lift cylinder and air-heater;
The described lid mechanism of loading onto is made up of automatic end feeder, motor, leading screw and vacuum cup;
Described leave standstill frame by support body, annotate sour plate, voltage measuring apparatus is formed.
CNU200820179655XU 2008-12-04 2008-12-04 Lead acid storage battery automatic production complete device CN201340875Y (en)

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Cited By (17)

* Cited by examiner, † Cited by third party
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CN102403539A (en) * 2010-09-15 2012-04-04 郭隆 Horizontal battery production system
CN102412423A (en) * 2011-07-04 2012-04-11 江苏技术师范学院 Automatic sheet packing device for lead-acid battery production
CN101847757B (en) * 2010-01-14 2012-09-19 张天任 Lead-acid battery welding and discharging integrated production equipment
CN102891278A (en) * 2012-10-18 2013-01-23 双登集团股份有限公司 Casting and welding method of lead-acid storage battery busbar
CN103078147A (en) * 2013-01-11 2013-05-01 浙江欧德申自动化设备有限公司 Improvement structure of storage battery cast-welded plate pack automatic boxing machine
CN103163867A (en) * 2013-03-22 2013-06-19 长兴精盛液压机械有限公司 Automatic assembly control system for storage battery pole group
CN103157798A (en) * 2011-12-09 2013-06-19 重庆远风机械有限公司 Power control mode lead powder manufacture equipment
CN103178287A (en) * 2013-03-04 2013-06-26 宁波海湖蓄电池有限公司 Storage battery production device
CN103187592A (en) * 2011-12-29 2013-07-03 陆文周 Automatic formation and detection production line of power lithium batteries
CN103560273A (en) * 2013-10-28 2014-02-05 河南超威电源有限公司 Mobile combination device for quick formation of storage battery
CN104874769A (en) * 2015-05-22 2015-09-02 张家港市创奇机械有限公司 Full-automatic accumulator welding line and technology thereof
CN105312262A (en) * 2015-11-16 2016-02-10 深圳市倍特力电池有限公司 Automatic dust removal machine
CN106270895A (en) * 2016-08-31 2017-01-04 淄博鑫旭电源科技有限公司 Full-automatic pole group's welding system
CN106784967A (en) * 2016-12-14 2017-05-31 广州市永合祥自动化设备科技有限公司 A kind of fully automatic high-speed welds terminal point coloring agent all-in-one
CN106733425A (en) * 2016-11-28 2017-05-31 惠州金源精密自动化设备有限公司 Battery coating system
CN108767332A (en) * 2018-05-23 2018-11-06 天能集团(河南)能源科技有限公司 A kind of lead acid battery charge formation device
CN111477976A (en) * 2020-04-15 2020-07-31 天能电池(芜湖)有限公司 Continuous production pole group assembly method

Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101847757B (en) * 2010-01-14 2012-09-19 张天任 Lead-acid battery welding and discharging integrated production equipment
CN102403539A (en) * 2010-09-15 2012-04-04 郭隆 Horizontal battery production system
CN102403539B (en) * 2010-09-15 2014-02-26 郭隆 Horizontal battery production system
CN102412423A (en) * 2011-07-04 2012-04-11 江苏技术师范学院 Automatic sheet packing device for lead-acid battery production
CN103157798B (en) * 2011-12-09 2015-08-26 重庆远风机械有限公司 Power control mode lead powder manufacture equipment
CN103157798A (en) * 2011-12-09 2013-06-19 重庆远风机械有限公司 Power control mode lead powder manufacture equipment
CN103187592A (en) * 2011-12-29 2013-07-03 陆文周 Automatic formation and detection production line of power lithium batteries
CN102891278A (en) * 2012-10-18 2013-01-23 双登集团股份有限公司 Casting and welding method of lead-acid storage battery busbar
CN103078147B (en) * 2013-01-11 2015-02-04 浙江欧德申自动化设备有限公司 Improvement structure of storage battery cast-welded plate pack automatic boxing machine
CN103078147A (en) * 2013-01-11 2013-05-01 浙江欧德申自动化设备有限公司 Improvement structure of storage battery cast-welded plate pack automatic boxing machine
CN103178287A (en) * 2013-03-04 2013-06-26 宁波海湖蓄电池有限公司 Storage battery production device
CN103178287B (en) * 2013-03-04 2014-02-12 宁波海湖蓄电池有限公司 Storage battery production device
CN103163867A (en) * 2013-03-22 2013-06-19 长兴精盛液压机械有限公司 Automatic assembly control system for storage battery pole group
CN103163867B (en) * 2013-03-22 2015-07-08 长兴精盛液压机械有限公司 Automatic assembly control system for storage battery pole group
CN103560273B (en) * 2013-10-28 2015-07-15 河南超威电源有限公司 Mobile combination device for quick formation of storage battery
CN103560273A (en) * 2013-10-28 2014-02-05 河南超威电源有限公司 Mobile combination device for quick formation of storage battery
CN104874769A (en) * 2015-05-22 2015-09-02 张家港市创奇机械有限公司 Full-automatic accumulator welding line and technology thereof
CN105312262A (en) * 2015-11-16 2016-02-10 深圳市倍特力电池有限公司 Automatic dust removal machine
CN105312262B (en) * 2015-11-16 2017-06-09 深圳市倍特力电池有限公司 Automatic powder cleaning device
CN106270895A (en) * 2016-08-31 2017-01-04 淄博鑫旭电源科技有限公司 Full-automatic pole group's welding system
CN106270895B (en) * 2016-08-31 2019-01-18 淄博鑫旭电源科技有限公司 Full-automatic pole group welding system
CN106733425A (en) * 2016-11-28 2017-05-31 惠州金源精密自动化设备有限公司 Battery coating system
WO2018107814A1 (en) * 2016-12-14 2018-06-21 广州市永合祥自动化设备科技有限公司 Fully-automatic, high-speed, welding terminal-dispensing all-in-one machine
CN106784967B (en) * 2016-12-14 2018-06-26 广州市永合祥自动化设备科技有限公司 A kind of fully automatic high-speed welds terminal point coloring agent all-in-one machine
CN106784967A (en) * 2016-12-14 2017-05-31 广州市永合祥自动化设备科技有限公司 A kind of fully automatic high-speed welds terminal point coloring agent all-in-one
CN108767332A (en) * 2018-05-23 2018-11-06 天能集团(河南)能源科技有限公司 A kind of lead acid battery charge formation device
CN111477976A (en) * 2020-04-15 2020-07-31 天能电池(芜湖)有限公司 Continuous production pole group assembly method

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