CN111477976A - Continuous production pole group assembly method - Google Patents
Continuous production pole group assembly method Download PDFInfo
- Publication number
- CN111477976A CN111477976A CN202010292731.3A CN202010292731A CN111477976A CN 111477976 A CN111477976 A CN 111477976A CN 202010292731 A CN202010292731 A CN 202010292731A CN 111477976 A CN111477976 A CN 111477976A
- Authority
- CN
- China
- Prior art keywords
- pole group
- pole
- group
- storage battery
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
- H01M10/14—Assembling a group of electrodes or separators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
- H01M10/16—Suspending or supporting electrodes or groups of electrodes in the case
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
The invention discloses a continuous production pole group assembly method, and belongs to the technical field of storage battery manufacturing. The method comprises the following steps of: a pole group slot-discharging machine is arranged at the tail end of a production line of a plate wrapping machine, so that the pole plates can directly enter the pole group slot-discharging machine after being wrapped; step two, wrapping the slices: the sheet wrapping machine wraps the polar plates of the storage battery to obtain a polar group; step three, pre-groove entering: the pole group is put into a battery jar of the storage battery in advance through a pole group groove putting machine; step four, conveying the battery jar in the step three to a cast-weld process through a production line; step five, cast welding: carrying out tab welding on the battery jar in the fourth step; step six, groove entering: and completely inserting the pole group subjected to the pole lug welding into the slot. The invention cancels the turnover operation of inserting the plate-wrapping pole group into the box and casting and welding the lower groove, saves the assembly time of the lead-acid storage battery and improves the assembly efficiency.
Description
Technical Field
The invention belongs to the technical field of storage battery manufacturing, and particularly relates to a continuous production pole group assembly method.
Background
With the rapid development of national economy and the non-regenerability of fossil resources, more and more countries and enterprises will develop green energy. The lead-acid battery is widely applied to electric tools such as electric bicycles, electric automobiles and the like in China, which are continuously developed and strengthened; the lead-acid storage battery plays an indispensable important role in various economic fields of traffic, communication, electric power, military, navigation and aviation. At present, the existing lead-acid storage battery assembly process is divided into a wrapping process and a cast-weld process, wherein a polar plate is assembled into a polar group, and then the polar group is put into a battery cell, however, the turnover process of the wrapping cast-weld process is complex and tedious, and more manpower, material resources and financial resources are wasted.
The invention provides an assembly method of a continuously produced lead-acid storage battery, which cancels the turnover operation of inserting a plate-wrapping plate group into a box and casting and welding a lower groove, saves the assembly time of the lead-acid storage battery and improves the assembly efficiency.
Disclosure of Invention
The invention aims to provide a continuous production pole group assembly method, which solves the problems of complex and fussy turnover process and low working efficiency of the conventional turnover process of a wrapping piece cast-weld procedure by canceling turnover operation of a wrapping piece pole group plug-in box and a cast-weld lower groove.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a continuous production pole group assembling method, which comprises the following steps:
step one, installing a pole group grooving machine: a pole group groove discharging machine is arranged at the tail end of a production line of a plate wrapping machine, so that the pole plates can directly enter the pole group groove discharging machine after being wrapped, and the pole groups can be conveniently discharged;
step two, wrapping the slices: the sheet wrapping machine wraps the polar plates of the storage battery to obtain a polar group; the electrode group is a storage battery component consisting of a positive plate, a negative plate and a partition plate, and is also called a combined electrode plate group;
step three, pre-groove entering: the pole group is put into a battery jar of the storage battery in advance through a pole group groove putting machine;
step four, conveying the battery jar in the step three to a cast-weld process through a production line;
step five, cast welding: carrying out tab welding on the battery jar in the fourth step;
step six, groove entering: and completely inserting the pole group subjected to the pole lug welding into the slot.
Further, the slice packaging operation in the second step comprises: alternately arranging a set number of positive plates and negative plates respectively through separators to obtain a plate group; and arranging and distributing the pole groups according to a set specification.
Further, the pre-groove operation in step three further comprises: and polarity inspection for inspecting the positive pole and the negative pole to avoid installation errors.
Further, the tab welding operation in the fifth step includes: the positive lugs on the positive plates of the same pole group are welded and connected through a positive busbar; and the negative electrode lugs on the negative electrode plates of the same electrode group are welded and connected through the negative electrode bus bar, so that the positive electrode bus bar, the negative electrode bus bar and the metal connecting piece are integrally connected and formed.
Further, the groove-entering operation in the sixth step further includes: sealing the storage battery groove cover; mounting a battery well cover to an opening of a battery case; when the cover is sealed, pouring sealant into the storage battery groove cover, and then buckling the storage battery groove cover with the opening of the battery shell facing downwards.
The invention has the following beneficial effects:
according to the invention, the plate is wrapped to obtain the plate group, the plate group is pre-placed into the battery jar of the storage battery through the plate group groove placing machine, the plate group is conveyed to the cast-weld process through the production line, and the plate group is completely put into the jar, so that the turnover operation of wrapping the plate group plug-in box and cast-weld groove placing is cancelled, the assembly time of the lead-acid storage battery is saved, and the assembly efficiency is improved.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention relates to a continuous production pole group assembling method, which comprises the following steps:
step one, installing a pole group grooving machine: a pole group slot-discharging machine is arranged at the tail end of a production line of a plate wrapping machine, so that the pole plates can directly enter the pole group slot-discharging machine after being wrapped;
step two, wrapping the slices: the sheet wrapping machine wraps the polar plates of the storage battery to obtain a polar group;
step three, pre-groove entering: the pole group is put into a battery jar of the storage battery in advance through a pole group groove putting machine;
step four, conveying the battery jar in the step three to a cast-weld process through a production line;
step five, cast welding: carrying out tab welding on the battery jar in the fourth step;
step six, groove entering: and completely inserting the pole group subjected to the pole lug welding into the slot.
Wherein the slice wrapping operation in the second step comprises: alternately arranging a set number of positive plates and negative plates respectively through separators to obtain a plate group; and arranging and distributing the pole groups according to a set specification.
Wherein the pre-groove entering operation in step three further comprises: and (6) checking the polarity.
Wherein, the tab welding operation in the fifth step includes: the positive lugs on the positive plates of the same pole group are welded and connected through a positive busbar; and the negative electrode lugs on the negative electrode plates of the same electrode group are welded and connected through a negative electrode bus bar.
Wherein the step six of entering the groove further comprises: sealing the storage battery groove cover; mounting a battery well cover to an opening of a battery case; when the cover is sealed, pouring sealant into the storage battery groove cover, and then buckling the storage battery groove cover with the opening of the battery shell facing downwards.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (5)
1. A method of assembling a continuously produced pole group, comprising the steps of:
step one, installing a pole group grooving machine: a pole group slot-discharging machine is arranged at the tail end of a production line of a plate wrapping machine, so that the pole plates can directly enter the pole group slot-discharging machine after being wrapped;
step two, wrapping the slices: the sheet wrapping machine wraps the polar plates of the storage battery to obtain a polar group;
step three, pre-groove entering: the pole group is put into a battery jar of the storage battery in advance through a pole group groove putting machine;
step four, conveying the battery jar in the step three to a cast-weld process through a production line;
step five, cast welding: carrying out tab welding on the battery jar in the fourth step;
step six, groove entering: and completely inserting the pole group subjected to the pole lug welding into the slot.
2. The method of claim 1, wherein the wrapping operation in step two comprises:
a predetermined number of positive electrode plates and negative electrode plates are alternately arranged with separators interposed therebetween to form a group of electrodes.
3. The method of claim 1, wherein the pre-groove operation in step three further comprises: and (6) checking the polarity.
4. The method of assembling a continuously produced pole group as claimed in claim 1, wherein the tab welding operation in step five comprises: the positive lugs on the positive plates of the same pole group are welded and connected through a positive busbar; and the negative electrode lugs on the negative electrode plates of the same electrode group are welded and connected through a negative electrode bus bar.
5. The method of claim 1, wherein the entering operation of step six further comprises: sealing the storage battery groove cover; mounting a battery well cover to an opening of a battery case; when the cover is sealed, pouring sealant into the storage battery groove cover, and then buckling the storage battery groove cover with the opening of the battery shell facing downwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010292731.3A CN111477976A (en) | 2020-04-15 | 2020-04-15 | Continuous production pole group assembly method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010292731.3A CN111477976A (en) | 2020-04-15 | 2020-04-15 | Continuous production pole group assembly method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111477976A true CN111477976A (en) | 2020-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010292731.3A Pending CN111477976A (en) | 2020-04-15 | 2020-04-15 | Continuous production pole group assembly method |
Country Status (1)
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1060525A1 (en) * | 1998-02-26 | 2000-12-20 | Lászlo Dr. Toth | Starting battery of optimum starting dynamics |
| CN201340875Y (en) * | 2008-12-04 | 2009-11-04 | 樊泽君 | Lead acid storage battery automatic production complete device |
| CN103457000A (en) * | 2013-09-10 | 2013-12-18 | 福建省建阳亚亨机械制造有限公司 | Pole group shaping feeding machine for storage battery cast welding |
| CN103618103A (en) * | 2013-12-10 | 2014-03-05 | 袁世苗 | Parallel vertically-arranged device for synchronously finishing automatic sheet supplying, sheet packaging and groove charging |
| CN103762338A (en) * | 2013-12-30 | 2014-04-30 | 超威电源有限公司 | Half-in-case cast-welding production process for lead-acid storage batteries |
| CN103943896A (en) * | 2013-01-21 | 2014-07-23 | 袁世苗 | Automatic wrapping and slot-loading method and apparatus for storage batteries |
| CN104064820A (en) * | 2013-08-16 | 2014-09-24 | 超威电源有限公司 | Mounting method for storage battery pole group and electric vehicle |
| CN207938664U (en) * | 2018-02-06 | 2018-10-02 | 天能电池集团有限公司 | A kind of battery container cover |
| CN209282243U (en) * | 2018-11-01 | 2019-08-20 | 天能电池集团股份有限公司 | A kind of battery container cover |
-
2020
- 2020-04-15 CN CN202010292731.3A patent/CN111477976A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1060525A1 (en) * | 1998-02-26 | 2000-12-20 | Lászlo Dr. Toth | Starting battery of optimum starting dynamics |
| CN201340875Y (en) * | 2008-12-04 | 2009-11-04 | 樊泽君 | Lead acid storage battery automatic production complete device |
| CN103943896A (en) * | 2013-01-21 | 2014-07-23 | 袁世苗 | Automatic wrapping and slot-loading method and apparatus for storage batteries |
| CN104064820A (en) * | 2013-08-16 | 2014-09-24 | 超威电源有限公司 | Mounting method for storage battery pole group and electric vehicle |
| CN103457000A (en) * | 2013-09-10 | 2013-12-18 | 福建省建阳亚亨机械制造有限公司 | Pole group shaping feeding machine for storage battery cast welding |
| CN103618103A (en) * | 2013-12-10 | 2014-03-05 | 袁世苗 | Parallel vertically-arranged device for synchronously finishing automatic sheet supplying, sheet packaging and groove charging |
| CN103762338A (en) * | 2013-12-30 | 2014-04-30 | 超威电源有限公司 | Half-in-case cast-welding production process for lead-acid storage batteries |
| CN207938664U (en) * | 2018-02-06 | 2018-10-02 | 天能电池集团有限公司 | A kind of battery container cover |
| CN209282243U (en) * | 2018-11-01 | 2019-08-20 | 天能电池集团股份有限公司 | A kind of battery container cover |
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Application publication date: 20200731 |