CN205967777U - Automatic welding machine unit of arranging of metal tray - Google Patents

Automatic welding machine unit of arranging of metal tray Download PDF

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Publication number
CN205967777U
CN205967777U CN201620984229.8U CN201620984229U CN205967777U CN 205967777 U CN205967777 U CN 205967777U CN 201620984229 U CN201620984229 U CN 201620984229U CN 205967777 U CN205967777 U CN 205967777U
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China
Prior art keywords
welding
welding machine
blanking
metal tray
lathe bed
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Active
Application number
CN201620984229.8U
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Chinese (zh)
Inventor
卢亚威
卢洪胜
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Changzhou Juneng Automation Equipment Manufacturing Co Ltd
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Changzhou Juneng Automation Equipment Manufacturing Co Ltd
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Priority to CN201620984229.8U priority Critical patent/CN205967777U/en
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Abstract

Automatic welding machine unit of arranging of metal tray, including host computer and automatic unloading mechanism, the host computer includes the lathe bed, and the middle part of lathe bed is equipped with welding mechanism, and this welding mechanism comprises welding stent and welding machine slide, and the welding machine slide is installed on the truss track at welding stent top, through lead screw junction seal motor, left station dolly and right station dolly are installed respectively to welding mechanism's both sides, and left station dolly and right station dolly are all installed on the lathe bed track at lathe bed top, and several adjustable fixture is all installed at the top of left station dolly and right station dolly, still installs trailer wagon on the lathe bed track, the last traction motor that installs of trailer wagon, an automatic unloading mechanism is installed respectively at the both ends of host computer, the utility model discloses can accomplish metal tray's full automated processing, welding, unloading etc. All do not need manual operation, improve work efficiency greatly.

Description

Metal tray automatic gang welding machine unit
Technical field
This utility model is related to new recoverable metal logistics bracket manufacture field, and especially a kind of metal tray is arranged automatically Welding machine unit.
Background technology
Because of flourishing and, in order to respond the theory metal support of environmental protection policy and sustainable development of modern logistics industry Disk is progressively replacing wood pallets.But because the complex manufacturing of metal tray, species is various, processing puzzlement etc. is various The impact of composite factor, leads to the producer producing this pallet at present very few, and production cost is huge, especially welds this side Face, needs to put into huge man power and material's (fixture, cubing and a series of auxiliary equipment facility), thus leading to this kind of product Supply falls short of demand or even the yield of wood composite pallet is still also increasing in certain areas for product, and as the responsibility of enterprise, must act on can The social values of sustainable development, are therefore accomplished by designing a kind of metal tray processing combination to solve these problems.
Utility model content
This utility model aims to provide a kind of full-automatic processing that can complete metal tray, and welding, blanking etc. are all not Need artificial operation, greatly improve the metal tray automatic gang welding machine unit of work efficiency.
For achieving the above object, this utility model provides following technical scheme:Metal tray automatic gang welding machine unit, including , it is characterised in that described main frame includes lathe bed, the middle part of lathe bed is provided with welding mechanism, this welding for main frame and automatic material blanking mechanism Mechanism is made up of welding support and welding machine slide, and welding machine slide is arranged on the truss track at welding support top, by screw mandrel Connecting welding motor;The both sides of welding mechanism are respectively mounted left station trolley and right working position dolly, left station trolley and right working position Dolly is installed on the lathe bed track at lathe bed top, and the top of left station trolley and right working position dolly is mounted on several adjustable Fixture, lathe bed track is also equipped with trailer wagon, and trailer wagon is provided with traction electric machine;The two ends of main frame are respectively mounted one Individual automatic material blanking mechanism, this automatic material blanking mechanism is made up of blanking frame, blanking motor and boom hoisting, wherein boom hoisting peace It is contained in the blanking track of blanking frame top, boom hoisting passes through chain and blanking motor connection, the bottom peace of boom hoisting Dress sucker lift cylinder, the piston rod connecting sucker of sucker lift cylinder, electric magnet is installed in the bottom of sucker.
As further scheme of the present utility model:Described main frame is equipped with multiple spot welder, and multiple spot welder is arranged on The bottom of welding machine slide, the resistance welding transformator that multiple spot welder connects is arranged on welding machine slide top.
As further scheme of the present utility model:Same structure, the ferrum support of any specification are installed on described flexible jig Disk.
As further scheme of the present utility model:The left-right parts of metal tray automatic gang welding machine unit respectively set a work Position dolly, the centre of metal tray automatic gang welding machine unit is welding main frame, and the both sides of metal tray automatic gang welding machine unit are Blanking truss arm.
Compared with prior art, the beneficial effects of the utility model are:This metal tray automatic gang welding machine unit have with Lower advantage:First, compare artificial operation manual welding machine or welding of common welder is welded, this unit is not only saved when changing part clamping Between, automatic displacement spot welding is even more at a high speed and mitigates the workload of people, especially in the face of large-scale pallet, originally needs two workmans even The pallet of more workman's processing, old free and relaxed on this unit.
2nd, compare human weld, a set of product needed is a set of or even greater number of fixture, and this type only need to a set of Omnipotent flexible jig can tackle the product of all routines.
Pallet can directly be grabbed defeated by the 3rd, automatic material blanking mechanism, it is to avoid the difficult problem that artificial feeding is difficult to and windrow is difficult Send on band, saved the time of workman.
4th, weld monitoring software, even more carried out visual one by one inspection in very first time welding quality, reduced The intensity of desk checking, more improves the efficiency of inspection.
Brief description
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of main frame of the present utility model;
Fig. 3 is the structural representation of welding mechanism of the present utility model;
Fig. 4 is the structural representation of automatic material blanking mechanism of the present utility model.
Specific embodiment
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out Clearly and completely description is it is clear that described embodiment is only a part of embodiment of this utility model rather than whole Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under the premise of making creative work The every other embodiment being obtained, broadly falls into the scope of this utility model protection.
Refer to Fig. 1-4, in this utility model embodiment, metal tray automatic gang welding machine unit, including main frame 1 with automatically Cutting agency 2, described main frame 1 includes lathe bed 3, and the middle part of lathe bed 3 is provided with welding mechanism 4, and this welding mechanism 4 is by welding support 5 Form with welding machine slide 6, welding machine slide 6 is arranged on the truss track at welding support 5 top, and welding machine slide can be taken up an official post in truss The mobile welding in meaning position, by screw mandrel 7 connecting welding motor 8, is driven into line slip, the bottom of welding machine slide 6 by welding motor 8 Multiple spot welder 9 is installed in portion, and resistance welding transformator 10 is installed at top;The both sides of welding mechanism 4 are respectively mounted left station trolley 11 and right working position dolly 12, left station trolley 11 and right working position dolly 12 are installed on the lathe bed track 13 at lathe bed 3 top, left The top of station trolley 11 and right working position dolly 12 is mounted on several flexible jigs 14, lathe bed track 13 is also equipped with draw Dolly 15, trailer wagon 15 is provided with traction electric machine 16;The two ends of main frame 1 are respectively mounted an automatic material blanking mechanism 2, should be certainly Dynamic cutting agency 2 is made up of blanking frame 17, blanking motor 18 and boom hoisting 19, and wherein boom hoisting 19 is arranged on blanking machine In the blanking track at frame 17 top, boom hoisting 19 is connected with blanking motor 18 by chain, and the bottom of boom hoisting 19 is installed Sucker lift cylinder 20, the piston rod connecting sucker of sucker lift cylinder 20, electric magnet 21, electric magnet 21 are installed in the bottom of sucker Iron pallet 31 in station trolley can be drawn, same structure, the iron pallet 31 of any specification are all integrally fixed at station trolley On flexible jig 14 on.
Above-mentioned, the two ends of trailer wagon 15 are provided with traction clutch, realize a trailer wagon 15 with this and exchange traction two The function of individual station trolley.
Above-mentioned, the left-right parts of metal tray automatic gang welding machine unit respectively set a station trolley, and metal tray is arranged automatically The centre of welding machine unit is welding main frame, and the both sides of metal tray automatic gang welding machine unit are blanking truss arms.
Critical piece original paper:First, drive transmission class:Servomotor, planetary reducer, thrust bearing, back-to-back angular contact Ball bearing bearing, ball screw 7, rectilinear orbit and slide block.
2nd, tool holder:Omnipotent adjustable clamp according to the common feature design of metal tray
3rd, control class:PLC, touch screen, current/voltage sensing module
4th, power supply class:High magnetic conduction silicon steel sheet epoxide resin vacuum pours T1 red copper transformator.
Construction featuress of the present utility model and its advantage:First, compare artificial operation manual welding machine or welding of common welder is carried out Welding, this unit not only saves and changes the part clamping time, and automatic displacement spot welding is even more at a high speed and mitigates the workload of people, especially faced by Large-scale pallet, original pallet needing the even more many workman's processing of two workmans, old free and relaxed on this unit.
2nd, compare human weld, a set of product needed is a set of or even greater number of fixture, and this type only need to a set of Omnipotent flexible jig 14 can tackle the product of all routines.
Pallet can directly be grabbed by the 3rd, automatic material blanking mechanism 2, it is to avoid the difficult problem that artificial feeding is difficult to and windrow is difficult On conveyer belt, save the time of workman.
4th, weld monitoring software, even more carried out visual one by one inspection in very first time welding quality, reduced The intensity of desk checking, more improves the efficiency of inspection.
Operation principle of the present utility model and its using method:First, people's frock first set pallet is in the station trolley of left side.
2nd, press start button after the installation of left side, then left side station is automatically into automatic welding behind multi-point welding position Connect.
3rd, the predeterminable project of welding control software includes:Station translational speed (mm/s), solder joint switch speed (mm/s), pressurization Time (S) preheating current rise time (S), pre- thermocurrent (A), preheating time (S), welding current (A), weld interval (S), weldering Connect downslope time (S), temper current (A), keep pressure time (A).
4th, user can using welding control software preserve 999 kinds of product types, welding data include above-mentioned all preset term, And pallet horizontal supporting plate quantity longitudinal base plate quantity, pallet line-spacing, pallet arrange away from case transferring backup at any time, it is to avoid because more Change workpiece and repeatedly debug, heighten efficiency.
5th, include the detection module for welding current voltage in software, when the welding situation of certain part product occurs extremely (current/voltage is unstable or deviation of with preset value exceedes certain limit), equipment then sends alarm automatically, points out user to this Part is tested, it is to avoid substandard product flows to next procedure, and causes the hidden danger of quality of whole pallet.
6th, after the completion of welding, left side station automatically into material returned region, automatic material blanking mechanism 2 in-position by workpiece Material returning transport belt is sent into after lifting.
7th, during left station work, right working position can install workpiece, presses wait button after installation, after the completion of left station, Right working position, automatically into processing, has been saved the time changing part, and left and right station can mutual circulation automatically.
It is obvious to a person skilled in the art that this utility model is not limited to the details of above-mentioned one exemplary embodiment, and And in the case of without departing substantially from spirit or essential attributes of the present utility model, this practicality can be realized in other specific forms new Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, this practicality is new The scope of type is limited by claims rather than described above, it is intended that the containing of equivalency that will fall in claim All changes in justice and scope are included in this utility model.Any reference in claim should not be considered as limiting Involved claim.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, not each embodiment only wraps Containing an independent technical scheme, only for clarity, those skilled in the art should for this narrating mode of description Using description as an entirety, the technical scheme in each embodiment can also form those skilled in the art through appropriately combined Understandable other embodiment.

Claims (4)

1. metal tray automatic gang welding machine unit, including main frame and automatic material blanking mechanism it is characterised in that described main frame includes bed Body, the middle part of lathe bed is provided with welding mechanism, and this welding mechanism is made up of welding support and welding machine slide, and welding machine slide is arranged on weldering Connect on the truss track of cradle top, by screw mandrel connecting welding motor;The both sides of welding mechanism are respectively mounted left station trolley With right working position dolly, left station trolley and right working position dolly be installed on the lathe bed track at lathe bed top, left station trolley and The top of right working position dolly is mounted on several flexible jigs, and lathe bed track is also equipped with trailer wagon, and trailer wagon is pacified Equipped with traction electric machine;The two ends of main frame are respectively mounted an automatic material blanking mechanism, and this automatic material blanking mechanism is by blanking frame, blanking Motor and boom hoisting composition, wherein boom hoisting is arranged in the blanking track of blanking frame top, and boom hoisting passes through chain Bar and blanking motor connection, the bottom installation sucker lift cylinder of boom hoisting, the piston rod connecting sucker of sucker lift cylinder, Electric magnet is installed in the bottom of sucker.
2. metal tray automatic gang welding machine unit according to claim 1 is it is characterised in that described main frame is equipped with multiple spot Welder, multiple spot welder is arranged on the bottom of welding machine slide, and the resistance welding transformator that multiple spot welder connects is arranged on weldering Machine slide top.
3. metal tray automatic gang welding machine unit according to claim 1 is it is characterised in that install on described flexible jig Same structure, the iron pallet of any specification.
4. metal tray automatic gang welding machine unit according to claim 1 is it is characterised in that metal tray automatic gang welding machine The left-right parts of unit respectively set a station trolley, and the centre of metal tray automatic gang welding machine unit is welding main frame, metal support The both sides of disk automatic gang welding machine unit are blanking truss arms.
CN201620984229.8U 2016-08-30 2016-08-30 Automatic welding machine unit of arranging of metal tray Active CN205967777U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620984229.8U CN205967777U (en) 2016-08-30 2016-08-30 Automatic welding machine unit of arranging of metal tray

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620984229.8U CN205967777U (en) 2016-08-30 2016-08-30 Automatic welding machine unit of arranging of metal tray

Publications (1)

Publication Number Publication Date
CN205967777U true CN205967777U (en) 2017-02-22

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Application Number Title Priority Date Filing Date
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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113369654A (en) * 2021-07-06 2021-09-10 太仓申立金属制品有限公司 Pressing type positioning resistance welding machine and using method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113369654A (en) * 2021-07-06 2021-09-10 太仓申立金属制品有限公司 Pressing type positioning resistance welding machine and using method thereof

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