CN204195234U - Lift layer door-plate automatic production line - Google Patents

Lift layer door-plate automatic production line Download PDF

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Publication number
CN204195234U
CN204195234U CN201420628768.9U CN201420628768U CN204195234U CN 204195234 U CN204195234 U CN 204195234U CN 201420628768 U CN201420628768 U CN 201420628768U CN 204195234 U CN204195234 U CN 204195234U
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CN
China
Prior art keywords
reinforcement
socket
spot welding
door
robot
Prior art date
Application number
CN201420628768.9U
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Chinese (zh)
Inventor
刘明
蔡春祥
欧照锦
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上海思尔特机器人科技有限公司
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Priority to CN201420628768.9U priority Critical patent/CN204195234U/en
Application granted granted Critical
Publication of CN204195234U publication Critical patent/CN204195234U/en

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Abstract

The utility model discloses a kind of lift layer door-plate automatic production line, it relates to robot transport technical field of automation.The left side of de-stacking punching robot is provided with NC turret punch machine, the left side of bending robot is provided with CNC hydraulic press brake, door-plate pipeline is provided with reinforcement spot welding accompany frock, end socket spot welding accompany frock, the top of reinforcement spot welding accompany frock is provided with reinforcement transfer equipment, the front side pipeline of reinforcement spot welding accompany frock is provided with reinforcement gantry mash welder, the top of end socket spot welding accompany frock is provided with end socket transfer equipment, the front side pipeline of end socket spot welding accompany frock is provided with end socket gantry mash welder, arc-welding robot palletizer is provided with on the left of the right-hand member of door-plate pipeline, the front side of door-plate pipeline is provided with discharging electric motor car.The utility model reduces labour cost, guarantees producers' safety, can meet the Production requirement of multiple types product, improve automaticity, realize the high-quality of product.

Description

Lift layer door-plate automatic production line

Technical field

The utility model relates to robot transport technical field of automation, be specifically related to lift layer door-plate automatic production line.

Background technology

Along with the step of modernization of industry process strides forward, reaching its maturity of industrial automation and robot application technology, robot automation's system is shown up prominently in the application of factory, but domesticly applied at present be commonly single automated system or robot system work station, for the entirety of automation equipment and robot, integrated system is fewer, be more adopt people coordinate automation equipment develop the semi-automatic production line come, the labour intensity alleviating work on the surface, but fundamentally do not reduce by a line operating personnel quantity, for enterprise reduces recruitment cost.

Follow hard on the policy development of country, real estate industry well sold and in short supply, the elevator industry closely bound up with building have also been obtained swift and violent development in recent years, what the parts thereof of current elevator industry still adopted is the production model that manpower-intensive operates, this old production model is low along with production efficiency, the situations such as unstable product quality, these equipment are low for the maloperation serious forgiveness of production work simultaneously, also be the multiple production link of industrial accident, therefore, need badly and solve lift layer door-plate original personnel manually to produce produced efficiency low, quality is unstable, production cost height waits series of problems, in addition, lift layer door-plate is for different occasion and purposes, growing, cross direction needs certain change, the i.e. change of elevator door door opening width.This just needs the function needing on a production line to possess soft readjustment.

In order to solve the problem, design a kind of lift layer door-plate automatic production line or necessary.

Summary of the invention

For the deficiency that prior art exists, the utility model object is to provide a kind of lift layer door-plate automatic production line, reasonable in design, reduce labour cost, guarantee the safety of producers, realize Flexible Production, the Production requirement of multiple multiclass product can be met, improve the production automation degree of enterprise, product achieves efficient, high yield, high-quality.

To achieve these goals, the utility model realizes by the following technical solutions: lift layer door-plate automatic production line, comprises material loading electric motor car, gravity alignment table, de-stacking punching robot, NC turret punch machine, put material platform, bending robot, CNC hydraulic press brake, first turn-over mechanism, reinforcement spot welding accompany frock, reinforcement transfer equipment, reinforcement material storehouse, reinforcement gantry mash welder, end socket spot welding accompany frock, end socket transfer equipment, end socket material storehouse, spot welding control cabinet, end socket gantry mash welder, arc-welding robot palletizer, second turn-over mechanism and discharging electric motor car, the rear side of de-stacking punching robot is provided with material loading electric motor car, the right side of material loading electric motor car is provided with gravity alignment table, the left side of de-stacking punching robot is provided with NC turret punch machine, the front side of de-stacking punching robot is provided with puts material platform, the front side of putting material platform is provided with bending robot, the left side of bending robot is provided with CNC hydraulic press brake, the front side of bending robot is provided with door-plate pipeline, and the side, two ends of door-plate pipeline is placed with the first turn-over mechanism, second turn-over mechanism, door-plate pipeline is provided with reinforcement spot welding accompany frock, end socket spot welding accompany frock, the top of reinforcement spot welding accompany frock is provided with reinforcement transfer equipment, the left side of reinforcement spot welding accompany frock is provided with reinforcement material storehouse, the front side pipeline of reinforcement spot welding accompany frock is provided with reinforcement gantry mash welder, the top of end socket spot welding accompany frock is provided with end socket transfer equipment, the left side of end socket spot welding accompany frock is provided with end socket material storehouse, the front side pipeline of end socket spot welding accompany frock is provided with end socket gantry mash welder, the right side of door-plate pipeline is provided with spot welding control cabinet, reinforcement gantry mash welder, end socket gantry mash welder is all connected with spot welding control cabinet, is provided with arc-welding robot palletizer on the left of the right-hand member of door-plate pipeline, and the front side of door-plate pipeline is provided with discharging electric motor car.

As preferably, described reinforcement transfer equipment, end socket transfer equipment all adopt truss-like transfer machine, for the feeding work of reinforcement, end socket, coordinate with spot welding pipeline, before carrying out spot welding work, reinforcement or end socket are placed in frock, frock positions clamping to workpiece, carries out spot welding work subsequently.

As preferably, charging and the discharging work of material are responsible in described material loading electric motor car, discharging electric motor car, material loading electric motor car, discharging electric motor car form by two dollies, be arranged in parallel, mutually alternately complete during work, avoid the situation that fracture occurs suddenly in whole line runs, guarantee the continuity that whole line runs.

The beneficial effects of the utility model: replace original many manufacturing process manually, adopt the production link of automation complete layer door-plate, reduce labour cost, guarantee the security of personnel in production process, reach highly efficient and productive, high-quality target, whole piece streamline adopts the form of standard machine tool and nonstandard equipment for customizing hybrid combining, is completed the logistics transmission of intermediate link by robot, realize Flexible Production, the Production requirement of multiple multiclass product can be met.

Accompanying drawing explanation

The utility model is described in detail below in conjunction with the drawings and specific embodiments;

Fig. 1 is structural representation of the present utility model;

Fig. 2 is the structural representation of the utility model gravity alignment table;

Fig. 3 is the structural representation of the utility model reinforcement transfer equipment and end socket transfer equipment;

Fig. 4 is the structural representation in the utility model reinforcement material storehouse;

Fig. 5 is the structural representation of the utility model gantry spot welder and accompany frock.

Detailed description of the invention

The technological means realized for making the utility model, creation characteristic, reaching object and effect is easy to understand, below in conjunction with detailed description of the invention, setting forth the utility model further.

With reference to Fig. 1-5, this detailed description of the invention by the following technical solutions: lift layer door-plate automatic production line, comprises material loading electric motor car 1, gravity alignment table 2, de-stacking punching robot 3, NC turret punch machine 4, put material platform 5, bending robot 6, CNC hydraulic press brake 7, first turn-over mechanism 8, reinforcement spot welding accompany frock 9, reinforcement transfer equipment 10, reinforcement material storehouse 11, reinforcement gantry mash welder 12, end socket spot welding accompany frock 13, end socket transfer equipment 14, end socket material storehouse 15, spot welding control cabinet 16, end socket gantry mash welder 17, arc-welding robot palletizer 18, second turn-over mechanism 19 and discharging electric motor car 20, the rear side of de-stacking punching robot 3 is provided with material loading electric motor car 1, the right side of material loading electric motor car 1 is provided with gravity alignment table 2, the left side of de-stacking punching robot 3 is provided with NC turret punch machine 4, the front side of de-stacking punching robot 3 is provided with puts material platform 5, the front side of putting material platform 5 is provided with bending robot 6, the left side of bending robot 6 is provided with CNC hydraulic press brake 7, the front side of bending robot 6 is provided with door-plate pipeline, and the side, two ends of door-plate pipeline is placed with the first turn-over mechanism 8, second turn-over mechanism 19, door-plate pipeline is provided with reinforcement spot welding accompany frock 9, end socket spot welding accompany frock 13, the top of reinforcement spot welding accompany frock 9 is provided with reinforcement transfer equipment 10, the left side of reinforcement spot welding accompany frock 9 is provided with reinforcement material storehouse 11, the front side pipeline of reinforcement spot welding accompany frock 9 is provided with reinforcement gantry mash welder 12, the top of end socket spot welding accompany frock 13 is provided with end socket transfer equipment 14, the left side of end socket spot welding accompany frock 13 is provided with end socket material storehouse 15, the front side pipeline of end socket spot welding accompany frock 13 is provided with end socket gantry mash welder 17, the right side of door-plate pipeline is provided with spot welding control cabinet 16, be provided with arc-welding robot palletizer 18 on the left of the right-hand member of door-plate pipeline, the front side of door-plate pipeline is provided with discharging electric motor car 20.

It should be noted that, described reinforcement gantry mash welder 12, end socket gantry mash welder 17 are all connected with spot welding control cabinet 16, and end of door plate and reinforcement, end socket and door-plate weld respectively to control reinforcement gantry mash welder 12, end socket gantry mash welder 17 by spot welding control cabinet 16.

In addition, described reinforcement transfer equipment 10, end socket transfer equipment 14 all adopt truss-like transfer machine, reinforcement transfer equipment 10 is for the feeding work of reinforcement, end socket transfer equipment 14 is for the feeding work of end socket, both coordinate with spot welding pipeline, be placed in frock by reinforcement or end socket before carrying out spot welding work, frock positions clamping to workpiece, carries out spot welding work subsequently.

Transhipment work is done in this detailed description of the invention material loading electric motor car 1, discharging electric motor car 20, charging and the discharging work of material are responsible in material loading electric motor car 1, discharging electric motor car 20 respectively, often group is made up of two dollies, be arranged in parallel, mutually alternately complete during work, avoid the situation that fracture occurs suddenly in whole line runs, guarantee the continuity that whole line runs.

Gravity alignment table 2 reaches gravity centering body for plate; do a pause of short duration; plate is at gravity slide unit (slide unit tilt adjustable); slide unit right angle is slided to frame under utilizing the self gravitation of plate; confirm whether plate puts in place by orientation detection sensors again; accurately capture plate for de-stacking punching robot 3, the large plane surface simultaneously contacted with plate is provided with safeguard measure, surface scratch when avoiding workpiece to slide.

De-stacking punching robot 3, bending robot 6, arc-welding robot palletizer 18 all adopt ABB robot system: Mean runs and is greater than 80000 hours, stable and reliable operation, and rational in infrastructure, power of motor is little, lower by more than 30% than other brand energy consumptions; Modular construction, Maintenance and Repair are convenient and swift; Dynamic autoization movement control technology, make each axle always run with peak acceleration, the speed of service improves 25%; Impact force is reduced to 30% by six axle Intelligent anti-collision technology, and can quick-recovery soon; Adopt 6.7 inches of full-color screen formula teaching machines, convenient to operation; The robot radius of clean-up is large, and repetitive positioning accuracy is high.

This detailed description of the invention NC turret punch machine 4 collects machine, electricity, liquid, gas is in integration, carry out punching processing on sheet material, the pressworking equipment that shallow recessing, shallow drawing is shaping, NC turret punch machine is by computerized control system, machinery or hydraulic power system, servo feeding mechanism, die storehouse, mould selective system, the compositions such as peripheral programing system, NC turret punch machine is the procedure by programming software or hand weaving, by servo feeding mechanism, plate is delivered to the position that need process, select corresponding mould in die storehouse by mould selective system simultaneously, hydraulic power system follow procedure carries out punching press, automatically the processing of workpiece is completed.

CNC hydraulic press brake 7 is driven the elongation of left and right oil cylinder by all kinds of valve events on servo proportion and is returned, thus the rise and fall of band movable slider, the synchronous employing closed-loop electro-hydraulic servo control technology of slide block, slide position signal feeds back to digital control system by both sides grating scale, again by the openings of sizes of digital control system control synchronization valve, the number of automatic adjustment oil cylinder oil inlet amount, thus control the synchronous operation of slide block (Y1, Y2) axle, remain the parastate to workbench.

Reinforcement material storehouse 11 is mainly used in the storage of reinforcement, and by artificial disposable material loading, material is transferred to the enterprising luggage of spot-welding equipment by reinforcement transfer equipment 10 and presss from both sides by the reinforcement stored.

The workflow of this detailed description of the invention: (1) workpiece removes greasy dirt in advance, and have and manually the material that piling is good is placed in material loading electric motor car 1, and by manually adjusting the distance of magnetic splitting device, confirm that rear start button separated by first steel plate and material, material loading electric motor car 1 moves to production line workspace automatically;

(2) after workspace inductive switch detects that corresponding material loading electric motor car 1 puts in place, send signal notice de-stacking punching robot 3, de-stacking punching robot 3 confirms that material carries out grasping movement after putting in place, steel plate is placed on gravity alignment table 2 after de-stacking punching robot 3 captures steel plate, carry out the rear de-stacking punching robot 3 in accurately location by gravity alignment table 2 pairs of steel plates to capture on steel plate feeding NC turret punch machine 4, and send a signal to NC turret punch machine 4;

(3) after NC turret punch machine 4 clamping work pieces feedback signal to de-stacking punching robot 3, de-stacking punching robot 3 unclamps terminal-collecting machine, workpiece enters NC turret punch machine 4 completely, punch work is completed by NC turret punch machine 4, after completing, workpiece returns initial position, and sending signal to de-stacking punching robot 3 by NC turret punch machine 4, de-stacking punching robot 3 grabbing workpiece returns and turn 90 degrees, and is placed on by workpiece and puts on material platform 5;

(4) after de-stacking punching robot 3 exits and puts material platform 5, send a signal to bending robot 6, from below workpiece is picked up by bending robot 6, bending robot 6 draws workpiece and sends in CNC hydraulic press brake 7, assisted to coordinate CNC hydraulic press brake 7 to complete bending operation by bending robot 6, after completing bending operation, workpiece is put on pipeline by bending robot 6;

(5) before workpiece is delivered to reinforcement gantry mash welder 12 by pipeline, by positioner, door-plate is located, capturing reinforcement by reinforcement transfer equipment 10 is again placed on door-plate, after confirmation is in place, conveying line positioning is dodged, door-plate enters in reinforcement gantry mash welder 12 together with reinforcement and carries out spot welding work, in pinpoint welding procedure, pipeline is advanced by Serve Motor Control and is formed, guarantee that the distance between solder joint is controlled, after reinforcement gantry mash welder 12 completes the spot welding work of reinforcement, workpiece transfers out by pipeline;

(6) before the door-plate of spot welding reinforcement carries inflow end socket gantry mash welder 17 by pipeline, located by positioner, after Workpiece fixing completes, clamp upper cover by end socket transfer equipment 14 and be placed on door-plate end, door-plate and upper cover is clamped by the clamp system on pipeline after confirmation is in place, send into end socket gantry mash welder 17, completed the spot welding operation of end socket by end socket gantry mash welder 17;

(7) identical with step 6 after upper cover spot welding, complete the spot welding operation of low head;

(8) after the upper equal spot welding of low head, workpiece is delivered to arc-welding station by pipeline, by the detent mechanism on pipeline by after Workpiece fixing, send a signal to arc-welding robot palletizer 18, arc-welding robot palletizer 18 carries out arc-welding to the junction of upper and lower end socket and door-plate according to technological requirement upon receipt of the signals, after having welded, arc-welding robot palletizer 18 by workpiece handling in discharging electric motor car 20;

(9) until discharging electric motor car 20 fill after material meets some, discharging electric motor car 20 moves to outside workspace automatically, and sends signal, notice fork truck feeding.

This detailed description of the invention is using magnetic force splitting mechanism, gravity centering body and mechanical centering body, vacsorb technology simultaneously, make the new technology of whole production line comprehensive integration various modern production line, several fixed product type is adopted to be main, having soft readjustment function concurrently can by carrying out the product of production special requirement to the adjustment of frock clamp, improve the production automation degree of enterprise, product achieves efficient, high yield, high-quality, there is market application foreground widely.

More than show and describe general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.

Claims (4)

1. lift layer door-plate automatic production line, it is characterized in that, comprise material loading electric motor car (1), gravity alignment table (2), de-stacking punching robot (3), NC turret punch machine (4), put material platform (5), bending robot (6), CNC hydraulic press brake (7), first turn-over mechanism (8), reinforcement spot welding accompany frock (9), reinforcement transfer equipment (10), reinforcement material storehouse (11), reinforcement gantry mash welder (12), end socket spot welding accompany frock (13), end socket transfer equipment (14), end socket material storehouse (15), spot welding control cabinet (16), end socket gantry mash welder (17), arc-welding robot palletizer (18), second turn-over mechanism (19) and discharging electric motor car (20), the rear side of de-stacking punching robot (3) is provided with material loading electric motor car (1), the right side of material loading electric motor car (1) is provided with gravity alignment table (2), the left side of de-stacking punching robot (3) is provided with NC turret punch machine (4), the front side of de-stacking punching robot (3) is provided with puts material platform (5), the front side of putting material platform (5) is provided with bending robot (6), the left side of bending robot (6) is provided with CNC hydraulic press brake (7), the front side of bending robot (6) is provided with door-plate pipeline, the side, two ends of door-plate pipeline is placed with the first turn-over mechanism (8), second turn-over mechanism (19), door-plate pipeline is provided with reinforcement spot welding accompany frock (9), end socket spot welding accompany frock (13), the top of reinforcement spot welding accompany frock (9) is provided with reinforcement transfer equipment (10), the left side of reinforcement spot welding accompany frock (9) is provided with reinforcement material storehouse (11), the front side pipeline of reinforcement spot welding accompany frock (9) is provided with reinforcement gantry mash welder (12), the top of end socket spot welding accompany frock (13) is provided with end socket transfer equipment (14), the left side of end socket spot welding accompany frock (13) is provided with end socket material storehouse (15), the front side pipeline of end socket spot welding accompany frock (13) is provided with end socket gantry mash welder (17), the right side of door-plate pipeline is provided with spot welding control cabinet (16), arc-welding robot palletizer (18) is provided with on the left of the right-hand member of door-plate pipeline, the front side of door-plate pipeline is provided with discharging electric motor car (20).
2. lift layer door-plate automatic production line according to claim 1, is characterized in that, described reinforcement gantry mash welder (12), end socket gantry mash welder (17) are all connected with spot welding control cabinet (16).
3. lift layer door-plate automatic production line according to claim 1, is characterized in that, described reinforcement transfer equipment (10), end socket transfer equipment (14) all adopt truss-like transfer machine.
4. lift layer door-plate automatic production line according to claim 1, is characterized in that, described material loading electric motor car (1), discharging electric motor car (20) are provided with two.
CN201420628768.9U 2014-10-28 2014-10-28 Lift layer door-plate automatic production line CN204195234U (en)

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104526354A (en) * 2014-10-28 2015-04-22 上海思尔特机器人科技有限公司 Automatic production line for elevator layer door sheet
CN105014217A (en) * 2015-07-30 2015-11-04 怡达快速电梯有限公司 Efficient elevator car bottom welding method and automatic welding production line
CN105058069A (en) * 2015-08-27 2015-11-18 深圳市鹏煜威科技有限公司 Production line for fixing stiffener on elevator door panel
CN106271671A (en) * 2016-08-31 2017-01-04 河南森源电气股份有限公司 A kind of header box production method and the header box production line of enforcement the method
CN106334904A (en) * 2016-08-31 2017-01-18 河南森源电气股份有限公司 Gas-insulated switchboard production method and gas-insulated switchboard production line implementing method
CN106424326A (en) * 2016-08-24 2017-02-22 天津市天锻压力机有限公司 Full-automatic intelligent track shoe blanking production line

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104526354A (en) * 2014-10-28 2015-04-22 上海思尔特机器人科技有限公司 Automatic production line for elevator layer door sheet
CN104526354B (en) * 2014-10-28 2018-03-09 厦门航天思尔特机器人系统股份公司 Lift layer door-plate automatic production line
CN105014217A (en) * 2015-07-30 2015-11-04 怡达快速电梯有限公司 Efficient elevator car bottom welding method and automatic welding production line
CN105058069A (en) * 2015-08-27 2015-11-18 深圳市鹏煜威科技有限公司 Production line for fixing stiffener on elevator door panel
CN106424326A (en) * 2016-08-24 2017-02-22 天津市天锻压力机有限公司 Full-automatic intelligent track shoe blanking production line
CN106424326B (en) * 2016-08-24 2018-10-30 天津市天锻压力机有限公司 Fully-automatic intelligent creeper tread blanking line
CN106271671A (en) * 2016-08-31 2017-01-04 河南森源电气股份有限公司 A kind of header box production method and the header box production line of enforcement the method
CN106334904A (en) * 2016-08-31 2017-01-18 河南森源电气股份有限公司 Gas-insulated switchboard production method and gas-insulated switchboard production line implementing method
CN106271671B (en) * 2016-08-31 2019-03-19 河南森源电气股份有限公司 A kind of header box production method and the confluence box assembly line for implementing this method
CN106334904B (en) * 2016-08-31 2019-08-20 河南森源电气股份有限公司 A kind of gas-filling cabinet production method and the gas-filling cabinet production line for implementing this method

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Effective date of registration: 20170727

Address after: 361000 Xiamen City, Fujian Province, Jinlong Road, Jimei District, No. 893

Patentee after: Xiamen Aerospace Robot System Co., Ltd.

Address before: 201603, Shanghai, Sheshan Town, 401 new home road, 5, a layer of Songjiang District

Patentee before: SHANGHAI SIERT ROBOT TECHNOLOGY CO., LTD.

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Granted publication date: 20150311

Effective date of abandoning: 20180309

AV01 Patent right actively abandoned