CN108421731A - A kind of quality detecting method of quality inspection pipeline - Google Patents
A kind of quality detecting method of quality inspection pipeline Download PDFInfo
- Publication number
- CN108421731A CN108421731A CN201810260876.8A CN201810260876A CN108421731A CN 108421731 A CN108421731 A CN 108421731A CN 201810260876 A CN201810260876 A CN 201810260876A CN 108421731 A CN108421731 A CN 108421731A
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- China
- Prior art keywords
- workpiece
- material box
- conveyer belt
- block
- scanning means
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The invention discloses a kind of quality detecting methods of quality inspection pipeline, it includes the first scanning means(291), the first scanning means(292), the first robot device(301)With the second robot device(302);It is characterized in that:It further includes being used for material box(1)The preceding conveyer belt of conveying(2), rear conveyer belt(3)And it is used for two material box(1)The material turnover device for clamping and overturning, wherein material box(1)In be provided with multiple placed cavities for waiting for workpiece and placing being spaced apart, the input terminal of the material turnover device and preceding conveyer belt(2)Connection, output end and the rear conveyer belt of the material turnover device(3)Connection;Wherein, the first robot device(301)With the first scanning means(291)Signal connects, wherein the second robot device(302)With the second scanning means(292)Signal connects.It is an advantage of the invention that high degree of automation, work efficiency is high.
Description
Technical field
The present invention relates to a kind of quality detecting methods of quality inspection pipeline.
Background technology
Workpiece is needed by quality inspection links, after completing to produce to judge whether workpiece is qualified.Some workpiece are in workpiece
Head and bottom be particularly easy to occur defect either flaw, need to eliminate head substandard products workpiece and bottom substandard products workpiece
Come, existing operation mode, is that the head of first detection workpiece whether there is defect, if existing defects, by manipulator or leads to
It crosses artificial, head substandard products workpiece is picked out from good workpiece, then through manipulator or manually go to overturn those
The workpiece checked has been completed on head, and the bottom for reexamining workpiece whether there is defect, if existing defects, then by bottom substandard products work
Part is picked out from good workpiece, and for final workpiece by quality inspection, so one improves the qualification rate of workpiece manufacture.But
It is that, due to needing hand inspection, hand picking substandard products workpiece, it is working efficiency to lead to the problems of aforesaid operations flow
It is low.
Invention content
The technical problem to be solved by the present invention is to provide a kind of quality inspection pipeline, which realizes the head to workpiece
Portion and bottom are scanned and check that finding out workpiece whether there is defect, and choose substandard products workpiece, high degree of automation, work effect
Rate is high.
In order to solve the above technical problems, technical solution provided by the invention is:A kind of quality inspection pipeline, it includes for sweeping
Retouch first scanning means on the head of workpiece, the first scanning means of bottom for scanning workpiece, for capturing head substandard products
First robot device of workpiece and the second robot device for capturing bottom substandard products workpiece;It further includes being used for material box
Preceding conveyer belt, rear conveyer belt and the material turnover device for two material box to be clamped and overturn of conveying, wherein material
Multiple placed cavities for waiting for workpiece and placing being spaced apart, input terminal and the preceding conveyer belt of the material turnover device are provided in box
Connection, the output end of the material turnover device and rear conveying band connection;First scanning means and the first robot device
The side of conveyer belt before being sequentially arranged at,
Wherein, first robot device includes the first sliding rail of conveyer belt both sides before being located at, is erected between the first sliding rail
The first slide bar, be located at the first workpiece grabbing portion on the first slide bar with the first slide bar sliding fit and for controlling the first workpiece
First controller of crawl section sliding, is additionally provided between first sliding rail and preceding conveyer belt for being grabbed for the first workpiece grabbing portion
The first box body that the head substandard products workpiece taken is placed,
First scanning means is connect with the first controller signals, to capture out head substandard products workpiece from material box;
Second scanning means and the second robot device are sequentially arranged at the side of rear conveyer belt, wherein second machinery
Arm device includes the second sliding rail for being located at rear conveyer belt both sides, be erected at the second sliding rail between the second slide bar, be located at the second cunning
The second control on bar with the second workpiece crawl section of the second slide bar sliding fit and for controlling the sliding of second workpiece crawl section
Device is additionally provided with the bottom substandard products workpiece for being captured for second workpiece crawl section and places between second sliding rail and rear conveyer belt
The second box body,
Second scanning means is connect with second controller signal, to capture out bottom substandard products workpiece from material box.
As an improvement, the material turnover device includes a fixed frame, two electric rotatings for being mounted on deceleration device
Machine, the two rotation clamping and fixing devices and a hoistable platform for clamping and rotating material box;Two electric rotatings
Machine is mounted on the both sides of fixed frame;The output shaft of described two deceleration devices is connect with two rotation clamping and fixing devices respectively;
The hoistable platform is arranged on the fixed frame rotated at two below clamping and fixing device.
As an improvement, the rotation clamping and fixing device include two hollow spill spin blocks, upper and lower two pairs be able to
Fix two material box and can slide up and down so that two material box closer or far from material box fixation kit;Two pairs of material box
Fixation kit is slidably fitted in respectively in two spill spin blocks;Each pair of material box fixation kit is by two material box fixation kit groups
At;Each material box fixation kit includes a fixed block, two semi-circulars fix accommodating block, two semi-circular activities house block;
Two semi-circular activities house block and are rotatably assorted in two accommodating blocks of semi-circulars fixation;Two semi-circulars are solid
Constant volume sets block on fixed block;Two semi-circular activities house block and are rotatably installed on fixed block;It is upper pair of
The opening direction of material box fixation kit is opposite with the lower pair of opening direction of material box fixation kit;On the fixed block
It is additionally provided with the driving device for driving two semi-circular activities to house block sliding.
As an improvement, the driving device include a cylinder, two chains, two connection straps, two respectively with two
Semi-circular activity houses the sprocket wheel of block connection;Two chains are connect with two connection straps;The both ends of every chain with
Two connection strap connections;Two chains are connect with two sprocket wheels respectively;The cylinder is fixed on fixed block;It is described
Wherein one of the piston rod of cylinder and two connection straps connect;One is additionally provided on the fixed block for limiting connection strap position
The limited block set.
As an improvement, being equipped with upper and lower two material box fixation kits in each spill spin block;The company of being equipped on each spill spin block
The output end of the driving motor and retarder connect, the retarder is connected with a leading screw;The leading screw is rotatably connected on rotation
On block;Two nuts are additionally provided on the leading screw, two nuts are connect with upper and lower two material box fixation kits respectively.
As an improvement, being additionally provided with a bearing on the leading screw, inner ring and the leading screw of the bearing are rotatablely connected, described
The outer ring of bearing is connect with spill spin block.
As an improvement, the hoistable platform includes four pieces of connecting plates, multiple driving cylinders and a driving tablet;It is described
Wherein two pieces in four pieces of connecting plates intersect and the intermediate shaft that passes through connects two-by-two two-by-two;In four pieces of connecting plates in addition
Two pieces intersect and the intermediate shaft that passes through connects two-by-two two-by-two;The lower end of four pieces of connecting plates is rotatably connected on fixed frame;
The upper end of four pieces of connecting plates is rotatably connected on the lower surface of driving tablet;The ontology of the multiple driving cylinder is fixed on
On fixed frame, the cylinder rod of the multiple driving cylinder is connect with driving tablet.
As an improvement, the preceding conveyer belt is identical as the structure of rear conveyer belt;The preceding conveyer belt and rear conveyer belt
Structure is:Including a static housing, the both sides of the static housing upper surface are respectively equipped with a cunning slided for material box runner
Rail;The middle part of the static housing is equipped with multiple driving gears.
As an improvement, the front and back end of the material box is provided with baffle, the front end of the rear conveyer belt is provided on one
The flapper of lower slider, the flapper can offset with baffle.
After using the above structure, compared with prior art, the present invention haing the following advantages:By being arranged for scanning workpiece
First scanning means on head, bottom for scanning workpiece the first scanning means, for capturing head substandard products workpiece
First robot device and the second robot device for capturing bottom substandard products workpiece;It is arranged for the preceding defeated of material box conveying
Send band, rear conveyer belt and the material turnover device for two material box to be clamped and overturn, wherein be provided in material box
Multiple placed cavities for waiting for workpiece and placing being spaced apart, the input terminal of material turnover device and preceding conveying band connection, material overturning
The output end of device and rear conveying band connection;The one of conveyer belt before first scanning means and the first robot device are sequentially arranged at
Side, wherein the first robot device includes the first sliding rail of conveyer belt both sides before being located at, first be erected between the first sliding rail
Slide bar is located at the first workpiece grabbing portion on the first slide bar with the first slide bar sliding fit and is used to control the first workpiece grabbing portion
First controller of sliding is additionally provided between the first sliding rail and preceding conveyer belt for the head time for the crawl of the first workpiece grabbing portion
The first box body that product workpiece is placed, the first scanning means connect with the first controller signals, lift one's head to be captured from material box
Portion's substandard products workpiece;Second scanning means and the second robot device are sequentially arranged at the side of rear conveyer belt, wherein second machine
Tool arm device includes the second sliding rail for being located at rear conveyer belt both sides, be erected at the second sliding rail between the second slide bar, be located at second
The second control on slide bar with the second workpiece crawl section of the second slide bar sliding fit and for controlling the sliding of second workpiece crawl section
Device processed is additionally provided with the bottom substandard products workpiece for being captured for second workpiece crawl section and puts between second sliding rail and rear conveyer belt
The second box body set, the second scanning means are connect with second controller signal, to capture out bottom substandard products work from material box
Part.The pipeline realizes that the head of workpiece and bottom are scanned and check that finding out workpiece whether there is defect, and chooses substandard products
Workpiece, high degree of automation, work efficiency is high.
The technical problem to be solved by the present invention is to provide a kind of quality detecting method of quality inspection pipeline, this method can be to work
The head and bottom of part are scanned and accurately choose substandard products workpiece, and high degree of automation, work efficiency is high.
Step 1:First scanning means conveys the head of each workpiece in the material box to come for passing through preceding conveyer belt
It is scanned;
Step 2:First scanning means obtains the head scanning image of each workpiece in material box, using single workpiece as unit
Divide above-mentioned head scanning image, the head scanning image of each workpiece is marked with a matrix type, wherein matrix
In be equipped with the one-to-one numerical value of head scanning image with each workpiece, then again with the work that has prestored in the first scanning means
The head zero defect image of part is compared one by one, is judged whether consistent;
Step 3:If there are inconsistent, the location information with the numerical value in the matrix corresponding to the workpiece is recorded, if all
Unanimously, step 5 is jumped to;
Step 4:It is connect with the signal of the first scanning means by the first robot device, obtains the position of the workpiece of head defect
Confidence ceases, and head substandard products workpiece is captured out from material box;
Step 5:By the conveying of preceding conveyer belt, then by the overturning of material turnover device, after the second scanning means is for warp
The head of each workpiece in the material box that conveyer belt conveying comes is scanned;
Step 6:Second scanning means obtains the bottom scan image of each workpiece in material box, using single workpiece as unit
Divide above-mentioned bottom scan image, the bottom scan image of each workpiece is marked with a matrix type, wherein matrix
In be equipped with the one-to-one numerical value of bottom scan image with each workpiece, then again with the work that has prestored in the second scanning means
The bottom zero defect image of part is compared one by one, is judged whether consistent;
Step 7:If there are inconsistent, the location information with the numerical value in the matrix corresponding to the workpiece is recorded, if all
Unanimously, step 9 is jumped to;
Step 8:It is connect with the signal of the second scanning means by the second robot device, obtains the position of the workpiece of bottom defect
Confidence ceases, and head substandard products workpiece is captured out from material box;
Step 9:Conveyer belt transfers out material box afterwards.
After method more than, compared with prior art, the present invention haing the following advantages:It by scanning, compares, locking
Position where substandard products workpiece captures out substandard products workpiece by manipulator, and high degree of automation, work efficiency is high.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is the overall structure diagram of the material turnover device of the present invention.
Fig. 3 is the structural schematic diagram of the hoistable platform of the present invention.
Fig. 4 is the structural schematic diagram under the rotation clamping and fixing device undamped state of the present invention.
Fig. 5 is the structural schematic diagram under the rotation clamping and fixing device clamped condition of the present invention.
Fig. 6 is the structural schematic diagram under the rotation postrotational clamped condition of clamping and fixing device of the present invention.
Fig. 7 is the postrotational structural schematic diagram released after clamped condition of rotation clamping and fixing device of the present invention.
Fig. 8 is the flow chart of the present invention.
Fig. 9 is the structural schematic diagram of the material box of the present invention.
As shown in the figure:1, material box, 101, placed cavity, 2, preceding conveyer belt, 3, rear conveyer belt, 4, fixed frame, 5, slow down dress
Set, 6, electric rotating machine, 7, spill spin block, 8, fixed block, 9, semi-circular fix and house block, 10, semi-circular activity house block, 11, gas
Cylinder, 12, chain, 13, connection strap, 14, sprocket wheel, 15, limited block, 16, driving motor, 17, retarder, 18, leading screw, 19, nut,
20, bearing, 21, connecting plate, 22, driving cylinder, 23, driving tablet, 24, static housing, 25, sliding rail, 26, driving gear, 27,
Baffle, 28, flapper, the 291, first scanning means, the 292, second scanning means, the 301, first robot device, 3011,
One sliding rail, the 3012, first slide bar, the 3013, first workpiece grabbing portion, the 3014, first controller, the 3015, first box body, 302,
Two robot devices, the 3021, second sliding rail, the 3022, second slide bar, 3023, second workpiece crawl section, 3024, second controller,
3025, the second box body.
Specific implementation mode
Present invention will be described in further detail below with reference to the accompanying drawings.
As shown in attached drawing 1, attached drawing 2, attached drawing 3, attached drawing 4, attached drawing 5, attached drawing 6, attached drawing 7 and attached drawing 9, a germplasm of the invention
Pipeline is examined, it includes that first scanning means 291 on the head for scanning workpiece, bottom for scanning workpiece first are swept
Imaging apparatus 292, the first robot device 301 for capturing head substandard products workpiece and second for capturing bottom substandard products workpiece
Robot device 302;It further includes the preceding conveyer belt 2 conveyed for material box 1, rear conveyer belt 3 and for by two materials
Box 1 clamps and the material turnover device that overturns, wherein be provided in material box 1 it is multiple be spaced apart wait for that workpiece placed puts
Chamber 101 is set, the input terminal of the material turnover device is connect with preceding conveyer belt 2, and the output end of the material turnover device is with after
Conveyer belt 3 connects;Two material box 1 can be clamped and be overturn, in particular to material turnover device itself by material turnover device
Provided with a material box 1, by preceding conveyer belt 2 convey Lai a material box 1, after entering in material turnover device, material
Turnover device clamp by preceding conveyer belt 2 conveying come material box 1 and itself setting material box 1, and overturn after, material overturn
Device is released to be coordinated with the connection of the material box 1 of itself setting so that the material box 1 is transferred out by rear conveyer belt 3;Its
In, material turnover device establishes a connection with the material box 1 come by the conveying of preceding conveyer belt 2 so that the material box 1 is as material
The material box 1 of turnover device itself setting, so recycles, and so, the module for clamping material box 1 need not additionally be arranged,
For other turnover devices, the manufacturing cost of the material turnover device of this pipeline is relatively low, the first scanning dress
Set 291 and first robot device 301 be sequentially arranged at before conveyer belt 2 side,
Wherein, first robot device 301 includes the first sliding rail 3011 of 2 both sides of conveyer belt before being located at, is erected at first
The first slide bar 3012 between sliding rail 3011, the first workpiece being located on the first slide bar 3012 with 3012 sliding fit of the first slide bar are grabbed
Take portion 3013 and for control the first workpiece grabbing portion 3013 sliding the first controller 3014, first sliding rail 3011 with
The first box body for being placed for the head substandard products workpiece of the first workpiece grabbing portion 3013 crawl is additionally provided between preceding conveyer belt 2
3015, first scanning means 291 is connect with 3014 signal of the first controller, to capture out head time from material box 1
Product workpiece;Second scanning means, 292 and second robot device 302 is sequentially arranged at the side of rear conveyer belt 3, wherein institute
The second robot device 302 is stated to include the second sliding rail 3021 for being located at 3 both sides of rear conveyer belt, be erected between the second sliding rail 3021
The second slide bar 3022, be located on the second slide bar 3022 with the second workpiece crawl section 3023 of 3022 sliding fit of the second slide bar and
Second controller 3024 for controlling the sliding of second workpiece crawl section 3023, second sliding rail 3021 and rear conveyer belt 3 it
Between be additionally provided with the second box body 3025 that the bottom substandard products workpiece for being captured for second workpiece crawl section 3023 is placed,
Second scanning means 292 is connect with 3024 signal of second controller, to capture out bottom substandard products from material box 1
Workpiece.
The material turnover device includes the electric rotating machine 6, two that a fixed frame 4, two is mounted on deceleration device 5
Rotation clamping and fixing device and a hoistable platform for clamping and rotating material box 1;Two electric rotating machines 6 installation
In the both sides of fixed frame 4;The output shaft of described two deceleration devices 5 is connect with two rotation clamping and fixing devices respectively;It is described
Hoistable platform be arranged at two rotate clamping and fixing device below fixed frame 4 on.
The rotation clamping and fixing device include two hollow spill spin blocks 7, upper and lower two pairs be able to fix two
Material box 1 and can slide up and down so that two material box 1 closer or far from material box fixation kit;Two pairs of material box fixation groups
Part is slidably fitted in respectively in two spill spin blocks 7;Each pair of material box fixation kit is made of two material box fixation kits;Often
A material box fixation kit includes that 8, two semi-circulars fixation 9, two semi-circular activities of accommodating block of a fixed block house block 10;Institute
Two semi-circular activities stating, which house block 10 and are rotatably assorted to fix in two semi-circulars, to be housed in block 9;Two semi-circulars
Fixed accommodating block 9 is mounted on fixed block 8;Two semi-circular activities house block 10 and are rotatably installed on fixed block 8;On
The opening direction of face a pair of material box fixation kit is opposite with the lower pair of opening direction of material box fixation kit;Described consolidates
Determine to be additionally provided on block 8 for driving two semi-circular activities to house the driving device that block 10 slides.
The driving device include 11, two, a cylinder, 12, two, chain connection strap 13, two respectively with two semi-rings
Shape activity houses the sprocket wheel 14 that block 10 connects;Two chains 12 are connect with two connection straps 13;The two of every chain 12
End is connect with two connection straps 13;Two chains 13 are connect with two sprocket wheels 14 respectively;The cylinder 11 is fixed
On fixed block 8;Wherein one of the piston rod of the cylinder 11 and two connection straps 13 connect;On the fixed block 8 also
Limited block 15 equipped with one for limiting 13 position of connection strap.
It is equipped with upper and lower two material box fixation kits in each spill spin block 7;The driving of connection is equipped on each spill spin block 7
The output end of motor 16 and retarder 17, the retarder 17 is connected with a leading screw 18;The leading screw 18 is rotatably connected on rotation
On switch block 7;Be additionally provided with two nuts 19 on the leading screw 18, two nuts 19 respectively with upper and lower two material box fixation kits
Connection.
A bearing 20 is additionally provided on the leading screw 18, inner ring and the leading screw of the bearing 20 are rotatablely connected, the axis
20 outer ring is held to connect with spill spin block 7.
The hoistable platform includes four pieces of connecting plates 21, multiple driving cylinders 22 and one driving tablet 23;Described four
Wherein two pieces in block connecting plate 21 intersect and the intermediate shaft that passes through connects two-by-two two-by-two;It is another in four pieces of connecting plates 21
Outer two pieces intersect and the intermediate shaft that passes through connects two-by-two two-by-two;The lower end of four pieces of connecting plates 21 is rotatably connected on fixed frame
On 4;The upper end of four pieces of connecting plates 21 is rotatably connected on the lower surface of driving tablet 23;The multiple driving cylinder 22
Ontology is fixed on fixed frame 4, and the cylinder rod of the multiple driving cylinder 22 is connect with driving tablet 23.
The preceding conveyer belt 2 is identical as the structure of rear conveyer belt 3;The structure of the preceding conveyer belt 2 and rear conveyer belt 3
For:Including a static housing 24, the both sides of 24 upper surface of the static housing are respectively equipped with a cunning slided for 1 runner of material box
Rail 25;The middle part of the static housing 24 is equipped with multiple driving gears 26.
The front and back end of the material box 1 is provided with baffle 27, and the front end of the rear conveyer belt 3 is provided with one and slides up and down
Flapper 28, the flapper 28 can offset with baffle 27.
As shown in Fig. 8, a kind of quality detecting method of quality inspection pipeline of the present invention,
Step 1:First scanning means 291 conveys the head of each workpiece in the material box 1 to come for passing through preceding conveyer belt 2
Portion is scanned;
Step 2:First scanning means 291 obtains the head scanning image of each workpiece in material box 1, is with single workpiece
Unit divides above-mentioned head scanning image, and the head scanning image of each workpiece is marked with a matrix type, wherein
The one-to-one numerical value of head scanning image with each workpiece is equipped in matrix, then again with it is pre- in the first scanning means 291
The head zero defect image for the workpiece deposited is compared one by one, is judged whether consistent;
Step 3:If there are inconsistent, the location information with the numerical value in the matrix corresponding to the workpiece is recorded, if all
Unanimously, step 5 is jumped to;
Step 4:It is connect with the signal of the first scanning means 291 by the first robot device 301, obtains the work of head defect
The location information of part, and head substandard products workpiece is captured out from material box 1;
Step 5:By the conveying of preceding conveyer belt 2, then by the overturning of material turnover device, the second scanning means 292 is for warp
Later the head of each workpiece in the material box 1 that the conveying of conveyer belt 3 comes is scanned;
Step 6:Second scanning means 292 obtains the bottom scan image of each workpiece in material box 1, is with single workpiece
Unit divides above-mentioned bottom scan image, and the bottom scan image of each workpiece is marked with a matrix type, wherein
The one-to-one numerical value of bottom scan image with each workpiece is equipped in matrix, then again with it is pre- in the second scanning means 292
The bottom zero defect image for the workpiece deposited is compared one by one, is judged whether consistent;
Step 7:If there are inconsistent, the location information with the numerical value in the matrix corresponding to the workpiece is recorded, if all
Unanimously, step 9 is jumped to;
Step 8:It is connect with the signal of the second scanning means 292 by the second robot device 302, obtains the work of bottom defect
The location information of part, and head substandard products workpiece is captured out from material box 1;
Step 9:Conveyer belt 3 transfers out material box 1 afterwards.
Only highly preferred embodiment of the present invention is described above, but is not to be construed as limiting the scope of the invention.This
Invention is not limited only to above example, and various changes made within the protection scope of the independent claims of the invention are at this
In the protection domain of invention.
Claims (8)
1. a kind of quality detecting method of quality inspection pipeline, it is characterised in that:
Step 1:First scanning means(291)For passing through preceding conveyer belt(2)Convey the material box to come(1)
In the head of each workpiece be scanned;
Step 2:First scanning means(291)Obtain material box(1)In each workpiece head scanning image, with single work
Part is that unit divides above-mentioned head scanning image, and the head scanning image of each workpiece is marked with a matrix type,
Wherein, the one-to-one numerical value of head scanning image with each workpiece is equipped in matrix, then again with the first scanning means
(291)In the head zero defect image of workpiece that has prestored compared one by one, judge whether consistent;
Step 3:If there are inconsistent, the location information with the numerical value in the matrix corresponding to the workpiece is recorded, if all
Unanimously, step 5 is jumped to;
Step 4:Pass through the first robot device(301)With the first scanning means(291)Signal connection, obtain head defect
Workpiece location information, and from material box(1)In capture out head substandard products workpiece;Step 5:By preceding conveyer belt(2)It is defeated
It send, then by the overturning of material turnover device, material turnover device itself is provided with a material box(1), material turnover device
As clamping and overturn by preceding conveyer belt(2)The material box that conveying comes(1)With the material box of itself setting(1), and after overturning,
Pass through rear conveyer belt(3)Transfer out the material box of itself setting(1), make preceding conveyer belt(2)The material box that conveying comes(1)Become
The material box of its own setting(1);Second scanning means(292)Conveyer belt after for warp(3)Convey the material box to come(1)
In the head of each workpiece be scanned;
Step 6:Second scanning means(292)Obtain material box(1)In each workpiece bottom scan image, with single work
Part is that unit divides above-mentioned bottom scan image, and the bottom scan image of each workpiece is marked with a matrix type,
Wherein, the one-to-one numerical value of bottom scan image with each workpiece is equipped in matrix, then again with the second scanning means
(292)In the bottom zero defect image of workpiece that has prestored compared one by one, judge whether consistent;
Step 7:If there are inconsistent, the location information with the numerical value in the matrix corresponding to the workpiece is recorded, if all
Unanimously, step 9 is jumped to;
Step 8:Pass through the second robot device(302)With the second scanning means(292)Signal connection, obtain bottom defect
Workpiece location information, and from material box(1)In capture out head substandard products workpiece;
Step 9:Conveyer belt afterwards(3)Transfer out material box(1);
Wherein, first robot device 301 includes the first sliding rail 3011 of 2 both sides of conveyer belt before being located at, is erected at first
The first slide bar 3012 between sliding rail 3011, the first workpiece being located on the first slide bar 3012 with 3012 sliding fit of the first slide bar are grabbed
Take portion 3013 and for control the first workpiece grabbing portion 3013 sliding the first controller 3014, first sliding rail 3011 with
The first box body for being placed for the head substandard products workpiece of the first workpiece grabbing portion 3013 crawl is additionally provided between preceding conveyer belt 2
3015,
First scanning means 291 is connect with 3014 signal of the first controller, to capture out head substandard products from material box 1
Workpiece.
2. the quality detecting method of quality inspection pipeline according to claim 1, it is characterised in that:It includes being used for material box(1)
The preceding conveyer belt of conveying(2), rear conveyer belt(3)And it is used for two material box(1)The material turnover device for clamping and overturning;
Material box(1)In be provided with it is multiple be spaced apart wait for workpiece place placed cavities(101), the input of the material turnover device
End and preceding conveyer belt(2)Connection, output end and the rear conveyer belt of the material turnover device(3)Connection;
It further includes being sequentially arranged at rear conveyer belt(3)Side the second scanning means(292)With the second robot device
(302);Wherein, the second scanning means(292)Bottom for scanning workpiece, the second robot device(302)For capturing bottom
Portion's substandard products workpiece;
Wherein, the preceding conveyer belt(2)With rear conveyer belt(3)Structure it is identical;The preceding conveyer belt(2)With rear conveyer belt
(3)Structure be:Including a static housing(24), the static housing(24)The both sides of upper surface are respectively equipped with one for material box
(1)The sliding rail of runner sliding(25);The static housing(24)Middle part be equipped with multiple driving gears(26);The rear conveying
Band(3)Front end be provided with a flapper slided up and down(28), the flapper(28)Energy and baffle(27)It offsets.
3. the quality detecting method of quality inspection pipeline according to claim 1, it is characterised in that:The material turnover device packet
Include a fixed frame(4), two be mounted on deceleration device(5)Electric rotating machine(6), two for clamping and rotating material box
(1)Rotation clamping and fixing device and a hoistable platform;Two electric rotating machines(6)Mounted on fixed frame(4)Two
Side;Described two deceleration devices(5)Output shaft respectively with two rotation clamping and fixing devices connect;The hoistable platform is set
Set the fixed frame rotated at two below clamping and fixing device(4)On.
4. the quality detecting method of quality inspection pipeline according to claim 3, it is characterised in that:The rotation is fixedly clamped dress
It sets including two hollow spill spin blocks(7), upper and lower two pairs be able to fix two material box(1)And can slide up and down so that
Two material box(1)Closer or far from material box fixation kit;Two pairs of material box fixation kits are slidably fitted in two rotations respectively
Switch block(7)It is interior;Each pair of material box fixation kit is made of two material box fixation kits;Each material box fixation kit includes
One fixed block(8), two semi-circulars fix and house block(9), two semi-circular activities house block(10);Two semi-circulars
The accommodating block of activity(10)It is rotatably assorted to fix in two semi-circulars and houses block(9)It is interior;Two semi-circulars, which are fixed, houses block
(9)Mounted on fixed block(8)On;Two semi-circular activities house block(10)It is rotatably installed in fixed block(8)On;Above
The opening direction of a pair of of material box fixation kit is opposite with the lower pair of opening direction of material box fixation kit;The fixation
Block(8)On be additionally provided with for driving two semi-circular activities to house block(10)The driving device of sliding.
5. the quality detecting method of quality inspection pipeline according to claim 4, it is characterised in that:The driving device includes one
Cylinder(11), two pieces chains(12), two pieces connection straps(13), two house block with two semi-circular activities respectively(10)Connection
Sprocket wheel(14);Two chains(12)With two connection straps(13)Connection;Every chain(12)Both ends with two companies
Narrow bars(13)Connection;Two chains(12)Respectively with two sprocket wheels(14)Connection;The cylinder(11)It is fixed on
Determine block(8)On;The cylinder(11)Piston rod and two connection straps(13)Wherein one connection;The fixed block(8)
On be additionally provided with one for limiting connection strap(13)The limited block of position(15).
6. the quality detecting method of quality inspection pipeline according to claim 4, it is characterised in that:Each spill spin block(7)Inside it is equipped with
Upper and lower two material box fixation kits;Each spill spin block(7)On be equipped with the driving motor of connection(16)And retarder(17), institute
State retarder(17)Output end be connected with a leading screw(18);The leading screw(18)It is rotatably connected on spill spin block(7)On;It is described
Leading screw(18)On be additionally provided with two nuts(19), two nuts(19)It is connect respectively with upper and lower two material box fixation kits.
7. the quality detecting method of quality inspection pipeline according to claim 6, it is characterised in that:The leading screw(18)On also set
There are one bearings(20), the bearing(20)Inner ring and leading screw be rotatablely connected, the bearing(20)Outer ring and spill spin block(7)
Connection.
8. the quality detecting method of quality inspection pipeline according to claim 3, it is characterised in that:The hoistable platform includes four
Block connecting plate(21), multiple driving cylinders(22)And one driving tablet(23);Four pieces of connecting plates(21)In wherein two
Block intersects two-by-two and centre is connected by a shaft two-by-two;Four pieces of connecting plates(21)In other two pieces two-by-two intersect and two
It is connected by a shaft among two;Four pieces of connecting plates(21)Lower end be rotatably connected on fixed frame(4)On;Four pieces of companies
Fishplate bar(21)Upper end be rotatably connected on driving tablet(23)Lower surface on;The multiple driving cylinder(22)Ontology fix
In fixed frame(4)On, the multiple driving cylinder(22)Cylinder rod with driving tablet(23)Connection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810260876.8A CN108421731A (en) | 2016-04-18 | 2016-04-18 | A kind of quality detecting method of quality inspection pipeline |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810260876.8A CN108421731A (en) | 2016-04-18 | 2016-04-18 | A kind of quality detecting method of quality inspection pipeline |
CN201610243615.6A CN105817423B (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline and its quality detecting method |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610243615.6A Division CN105817423B (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline and its quality detecting method |
Publications (1)
Publication Number | Publication Date |
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CN108421731A true CN108421731A (en) | 2018-08-21 |
Family
ID=56527129
Family Applications (8)
Application Number | Title | Priority Date | Filing Date |
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CN201810218872.3A Withdrawn CN108421721A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
CN201610243615.6A Active CN105817423B (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline and its quality detecting method |
CN201810260532.7A Active CN108526028B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
CN201810260873.4A Active CN108526032B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
CN201810219388.2A Withdrawn CN108421722A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
CN201810219386.3A Pending CN108273755A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
CN201810218871.9A Withdrawn CN108686983A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
CN201810260876.8A Withdrawn CN108421731A (en) | 2016-04-18 | 2016-04-18 | A kind of quality detecting method of quality inspection pipeline |
Family Applications Before (7)
Application Number | Title | Priority Date | Filing Date |
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CN201810218872.3A Withdrawn CN108421721A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
CN201610243615.6A Active CN105817423B (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline and its quality detecting method |
CN201810260532.7A Active CN108526028B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
CN201810260873.4A Active CN108526032B (en) | 2016-04-18 | 2016-04-18 | Quality inspection method of quality inspection conveying line |
CN201810219388.2A Withdrawn CN108421722A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
CN201810219386.3A Pending CN108273755A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
CN201810218871.9A Withdrawn CN108686983A (en) | 2016-04-18 | 2016-04-18 | A kind of quality inspection pipeline |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109746192A (en) * | 2019-01-28 | 2019-05-14 | 深圳市兴华炜科技有限公司 | A kind of camera lens Surface testing jig, device and method |
CN111250421A (en) * | 2020-03-23 | 2020-06-09 | 山东瑞吉德自动化股份有限公司 | Ammeter sorting method |
CN114273249A (en) * | 2022-01-05 | 2022-04-05 | 上海新孚美变速箱技术服务有限公司 | Automatic scanning, detecting and classifying device for automobile gearbox parts |
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CN112007878A (en) * | 2020-09-08 | 2020-12-01 | 苏州中浩源智能科技有限公司 | Visual detection equipment |
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GB9309238D0 (en) * | 1993-05-05 | 1993-06-16 | British Nuclear Fuels Plc | Apparatus for detection of surface defects |
CN101043568A (en) * | 2006-03-24 | 2007-09-26 | 虹光精密工业(苏州)有限公司 | Two-sided scanning device having turnable scanning units and two-sided scanning method |
CN2877165Y (en) * | 2006-03-31 | 2007-03-07 | 虹光精密工业(苏州)有限公司 | Double face scanner with turn-over scanning unit |
CN101338596B (en) * | 2008-08-13 | 2010-06-16 | 中山盛兴股份有限公司 | Operation console used for producing unit plate of unit-type curtain wall |
CN101844702B (en) * | 2010-06-21 | 2012-11-28 | 深南电路有限公司 | Panel turnover machine |
CN102935430B (en) * | 2011-08-15 | 2014-05-07 | 东莞市锐祥智能卡科技有限公司 | Smart card automatic sorting equipment |
CN102951576B (en) * | 2012-05-23 | 2015-07-08 | 济南吉利汽车有限公司 | Dual-drive body-in-white lifting working platform |
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- 2016-04-18 CN CN201810218872.3A patent/CN108421721A/en not_active Withdrawn
- 2016-04-18 CN CN201610243615.6A patent/CN105817423B/en active Active
- 2016-04-18 CN CN201810260532.7A patent/CN108526028B/en active Active
- 2016-04-18 CN CN201810260873.4A patent/CN108526032B/en active Active
- 2016-04-18 CN CN201810219388.2A patent/CN108421722A/en not_active Withdrawn
- 2016-04-18 CN CN201810219386.3A patent/CN108273755A/en active Pending
- 2016-04-18 CN CN201810218871.9A patent/CN108686983A/en not_active Withdrawn
- 2016-04-18 CN CN201810260876.8A patent/CN108421731A/en not_active Withdrawn
Cited By (4)
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CN109746192A (en) * | 2019-01-28 | 2019-05-14 | 深圳市兴华炜科技有限公司 | A kind of camera lens Surface testing jig, device and method |
CN111250421A (en) * | 2020-03-23 | 2020-06-09 | 山东瑞吉德自动化股份有限公司 | Ammeter sorting method |
CN114273249A (en) * | 2022-01-05 | 2022-04-05 | 上海新孚美变速箱技术服务有限公司 | Automatic scanning, detecting and classifying device for automobile gearbox parts |
CN114273249B (en) * | 2022-01-05 | 2024-04-09 | 上海新孚美变速箱技术服务有限公司 | Automatic scanning, detecting and classifying device for automobile gearbox parts |
Also Published As
Publication number | Publication date |
---|---|
CN105817423A (en) | 2016-08-03 |
CN108686983A (en) | 2018-10-23 |
CN108421721A (en) | 2018-08-21 |
CN108526032A (en) | 2018-09-14 |
CN108526028B (en) | 2020-12-08 |
CN105817423B (en) | 2018-05-08 |
CN108526032B (en) | 2020-12-11 |
CN108421722A (en) | 2018-08-21 |
CN108273755A (en) | 2018-07-13 |
CN108526028A (en) | 2018-09-14 |
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