CN206527068U - A kind of transformer back segment automatic test all-in-one machine equipment - Google Patents
A kind of transformer back segment automatic test all-in-one machine equipment Download PDFInfo
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- CN206527068U CN206527068U CN201720140414.3U CN201720140414U CN206527068U CN 206527068 U CN206527068 U CN 206527068U CN 201720140414 U CN201720140414 U CN 201720140414U CN 206527068 U CN206527068 U CN 206527068U
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Abstract
The utility model discloses a kind of transformer back segment automatic test all-in-one machine equipment, including support, tool test conveying mechanism and tool recycling conveyor structure, the landline of tool test conveying mechanism is provided with can carry out the automatic testing equipment of voltage-withstand test, interlayer test and automatic rejection defective products to power transformer product, automatic testing equipment includes tool, voltage-withstand test cylinder, voltage-withstand test instrument, interlayer tested cylinder, interlayer and surveys instrument, with feeding clamping jaw mechanical arm, tool push cylinder is additionally provided with the conveying back segment for testing conveying mechanism.The conveying direction and tool of the tool recycling conveyor structure test conveying mechanism on the contrary, the head and the tail two ends of the tool recycling conveyor structure are designed with tool accumulator tank.The test of the interlayer of power transformer product and voltage-withstand test are combined to that a detection stream is waterborne by the utility model, and operating efficiency is high, eliminates substantial amounts of manpower and materials, and the accuracy rate of test is high.
Description
Technical field
The utility model is related to the finished product test technical field of transformer, more particularly to a kind of transformer back segment is tested automatically
Integrated machine equipment.
Background technology
At present, in the production of transformer, the power transformer product produced needs to carry out it interlayer test and pressure-resistant survey
Examination, traditional method of testing is tested using progress manually, if a series of testing tool of operating personnel carries out hand
Work test, the accuracy rate of the test of the big and manual operation of the inefficiency of manual test, labor operation intensity is not high, shadow
Ring the quality of power transformer product.
Utility model content
The utility model is in order to solve the above-mentioned deficiency of prior art, it is proposed that a kind of transformer back segment automatic test all-in-one
Machine equipment.
In order to solve the above-mentioned technical problem, the utility model uses following technical scheme：A kind of transformer back segment is surveyed automatically
Try integrated machine equipment, including support, the tool test conveying mechanism and tool recycling conveyor structure that is correspondingly arranged on support, institute
State tool test conveying mechanism and tool recycling conveyor structure be set in parallel and both using caterpillar conveyer belt structure,
The landline of tool test conveying mechanism is tested and automatic provided with that can carry out voltage-withstand test, interlayer to power transformer product
Reject the automatic testing equipment of defective products, it is characterised in that：The automatic testing equipment includes being used to put power transformer product
Tool, the tool is placed on the conveyer belt of tool test conveying mechanism, and the tool tests the conveying stage casing of conveying mechanism
Locate both sides and be provided with the voltage-withstand test cylinder pressure-resistant for test transformer product, the voltage-withstand test cylinder is provided with voltage-withstand test
Both sides at instrument, the conveying back segment of the test conveying mechanism can do the interlayer of interlayer test provided with one group to power transformer product
Tested cylinder, the interlayer tested cylinder provided with interlayer survey instrument, test conveying mechanism conveying end be provided with by
At the feeding clamping jaw mechanical arm that power transformer product crawl on tool is sent out, and the conveying back segment of the test conveying mechanism also
Provided with the tool push cylinder being pushed to tool on tool recycling conveyor structure.The conveying side of the tool recycling conveyor structure
Conveying mechanism is tested on the contrary, the head and the tail two ends of the tool recycling conveyor structure are designed with tool accumulator tank to tool, and each
Tool accumulator tank one tool push cylinder of correspondence.
Preferably, described support is provided with the sub-material for the power transformer product for being used to accept the crawl of feeding clamping jaw mechanical arm
Groove, the material-dividing groove has the sub-material runner of a plurality of correspondence placement different qualities testing result.
Preferably, the side of the conveying initiating terminal of the tool test conveying mechanism is additionally provided with what is conveyed for backstop tool
Backgauge cylinder.
Preferably, it is provided with not between end position and tool recycling conveyor structure in the conveying of the tool test conveying mechanism
Non-defective unit accumulator tank, the side that correspond to tool test conveying mechanism described in defective products accumulator tank is provided with bad power transformer product institute
The pressure-resistant NG pushers cylinder on tool recycling conveyor structure is sent to by defective products accumulator tank in tool.
Preferably, the support side is provided with controlling switch.
Wherein, tool test conveying mechanism is identical with the structure composition of tool recycling conveyor structure, mainly includes crawler belt branch
What frame, crawler belt surrounding edge, crawler belt, the transmission roller group being arranged on crawler rack for being arranged crawler belt and driving transmission roller group worked
Drive motor.
The structure of material-dividing groove is traditional feeding distribution mechanism, and main function is to transfer out different power transformer products.
Feeding clamping jaw mechanical arm is a traditional robot manipulator structure, and power transformer product can be taken out from tool, it
Mainly it is made up of two parts, includes lifting sliding table cylinder and drive the structure of cylinder folder and allow whole lifting sliding table cylinder knot
Structure does the pivoted arm structure rotated.
Compared with prior art, interlayer test and voltage-withstand test of the utility model by power transformer product is combined to an inspection
Flow measurement is waterborne, and the screening to transformer defective products is completed while detection, automation mechanized operation, the work of total is entirely detected
Make efficiency high, eliminate substantial amounts of manpower and materials, and the accuracy rate of the automatically test of mechanical work is high.Improve transformer finished products
Quality.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
Utility model is described in detail with reference to the accompanying drawings and examples.
As shown in figure 1, the utility model proposes transformer back segment automatic test all-in-one machine equipment, support 1, be correspondingly arranged
Tool test conveying mechanism 2 and tool recycling conveyor structure 3 on support, tool test conveying mechanism 2 and tool reclaim defeated
Send mechanism 3 to be set in parallel and both use caterpillar conveyer belt structure, the tool tests the landline of conveying mechanism 2
The automatic testing equipment of voltage-withstand test, interlayer test and automatic rejection defective products can be carried out to power transformer product by being provided with, its
It is characterised by：Automatic testing equipment includes the tool 11 for being used to put power transformer product, and tool 11 is placed on tool test conveying
On the conveyer belt of mechanism 2, the conveying middle section both sides of tool test conveying mechanism 2 are provided with pressure-resistant for test transformer product
Voltage-withstand test cylinder 4, voltage-withstand test cylinder is provided with the both sides at voltage-withstand test instrument 5, the conveying back segment of test conveying mechanism 2
The interlayer tested cylinder 6 of interlayer test can be done to power transformer product provided with one group, interlayer tested cylinder surveys instrument provided with interlayer
7, the feeding clamping jaw machinery for sending out the power transformer product crawl on tool is provided with the conveying end of test conveying mechanism 2
It is additionally provided with arm 8, and the conveying back segment of test conveying mechanism 2 and tool 11 is pushed to controlling on tool recycling conveyor structure 3
Has push cylinder 9；
The conveying direction and tool of tool recycling conveyor structure 3 test conveying mechanism on the contrary, the tool recycling conveyor structure 3
Head and the tail two ends be designed with tool accumulator tank 10, and each 10 correspondence of tool accumulator tank one sets tool push cylinder 9.
Support 1 is provided with the material-dividing groove 12 for the power transformer product for being used to accept the crawl of feeding clamping jaw mechanical arm 8, material-dividing groove
12 have the sub-material runner of a plurality of correspondence placement different qualities testing result.
The side of the conveying initiating terminal of tool test conveying mechanism 2 is additionally provided with the backgauge cylinder conveyed for backstop tool
13。
Reclaimed in the conveying of tool test conveying mechanism 2 between end position and tool recycling conveyor structure 3 provided with defective products
Groove 14, the side that correspond to the tool of defective products accumulator tank 14 test conveying mechanism 2 is provided with tool where bad power transformer product
The pressure-resistant NG pushers cylinder 15 on tool recycling conveyor structure 3 is sent to by defective products accumulator tank 14.The side of support 1 is provided with control
System switch 16.
Whole operation control uses PLC control system, and PLC controls can set the ginseng of detection in control on touch screen
Number, controlling switch 16 controls the work of whole PLC system.
In addition, PLC system is connected to an indicator lamp 17.Tool tests the knot of conveying mechanism and tool recycling conveyor structure
Structure composition is identical, mainly including crawler rack, crawler belt surrounding edge, crawler belt, the biography being arranged on crawler rack for being arranged crawler belt
Dynamic roller group and the drive motor 18 of driving transmission roller group work.
The structure of material-dividing groove is traditional feeding distribution mechanism, and main function is to transfer out different power transformer products.
Feeding clamping jaw mechanical arm is a traditional robot manipulator structure, and power transformer product can be taken out from tool, it
Mainly it is made up of two parts, includes lifting sliding table cylinder and drive the structure of cylinder folder and allow whole lifting sliding table cylinder knot
Structure does the pivoted arm structure rotated.
When specifically used, starting device is in advance by material first（Power transformer product）It is placed on above tool.Material is put
After on tool, tool is transported at voltage-withstand test by tool conveyer belt, will be by pressure-resistant NG pushers vapour if test result position NG
Tool is pushed in bad accumulator tank by cylinder, if test result OK, material will be transported into 7. interlayers by tool conveyer belt and surveyed
At examination, material will be picked up and be put into material-dividing groove OK grooves by test result OK by feeding clamping jaw mechanical arm, test result NG, will be by
Feeding clamping jaw mechanical arm picks up material the NG grooves for being put into material-dividing groove, and empty tool will be pushed cylinder by tool and push empty tool
Into tool accumulator tank then by tool reclaim conveyer belt by tool be transmitted back to come, then by 18. tools reclaim push cylinder will control
Tool is pushed in tool accumulator tank the work that so moves in circles.
Above-described embodiment only expresses several embodiments of the present utility model, and it describes more specific and detailed, but simultaneously
Can not be therefore understands that being the limitation to the utility model the scope of the claims.It should be pointed out that for the ordinary skill people of this area
For member, without departing from the concept of the premise utility, various modifications and improvements can be made, these belong to this reality
With new protection domain.Therefore, the utility model patent and protection domain should be defined by appended claims.
Claims (5)
1. a kind of transformer back segment automatic test all-in-one machine equipment, including support（1）, be correspondingly arranged on support tool test
Conveying mechanism（2）With tool recycling conveyor structure（3）, the tool test conveying mechanism（2）With tool recycling conveyor structure（3）
It is set in parallel and both uses caterpillar conveyer belt structure, the tool tests conveying mechanism（2）Landline on set
There are the automatic testing equipment that voltage-withstand test, interlayer test and automatic rejection defective products can be carried out to power transformer product, its feature
It is：The automatic testing equipment includes the tool for being used to put power transformer product（11）, the tool（11）It is placed on tool
Test conveying mechanism（2）Conveyer belt on, the tool tests conveying mechanism（2）Conveying middle section both sides be provided be used for test
The voltage-withstand test cylinder that power transformer product is pressure-resistant（4）, the voltage-withstand test cylinder is provided with voltage-withstand test instrument（5）, it is described to survey
Try conveying mechanism（2）Conveying back segment at both sides provided with one group can be done interlayer to power transformer product test interlayer tested cylinder
（6）, the interlayer tested cylinder is provided with interlayer survey instrument（7）, in test conveying mechanism（2）Conveying end be provided with by
The feeding clamping jaw mechanical arm that power transformer product crawl on tool is sent out（8）, and the test conveying mechanism（2）Conveying after
It is additionally provided with section by tool（11）It is pushed to tool recycling conveyor structure（3）On tool push cylinder（9）；The tool is reclaimed
Conveying mechanism（3）Conveying direction and tool test conveying mechanism on the contrary, the tool recycling conveyor structure（3）Head and the tail two ends all
Provided with tool accumulator tank（10）, and each tool accumulator tank（10）One setting tool push cylinder of correspondence（9）.
2. transformer back segment automatic test all-in-one machine equipment as claimed in claim 1, it is characterised in that：Described support（1）
Being provided with is used to accept feeding clamping jaw mechanical arm（8）The material-dividing groove of the power transformer product of crawl（12）, the material-dividing groove（12）
The sub-material runner of different qualities testing result is placed with a plurality of correspondence.
3. transformer back segment automatic test all-in-one machine equipment as claimed in claim 1, it is characterised in that：The tool test is defeated
Send mechanism（2）Conveying initiating terminal side be additionally provided with for backstop tool convey backgauge cylinder（13）.
4. transformer back segment automatic test all-in-one machine equipment as claimed in claim 1, it is characterised in that：The tool test is defeated
Send mechanism（2）Conveying in end position and tool recycling conveyor structure（3）Between be provided with defective products accumulator tank（14）, correspond to not
Non-defective unit accumulator tank（14）The tool tests conveying mechanism（2）Side be provided with and pass through tool where bad power transformer product not
Non-defective unit accumulator tank（14）It is sent to tool recycling conveyor structure（3）On pressure-resistant NG pushers cylinder（15）.
5. transformer back segment automatic test all-in-one machine equipment as claimed in claim 1, it is characterised in that：The support（1）Side
Face is provided with controlling switch（16）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720140414.3U CN206527068U (en) | 2017-02-16 | 2017-02-16 | A kind of transformer back segment automatic test all-in-one machine equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720140414.3U CN206527068U (en) | 2017-02-16 | 2017-02-16 | A kind of transformer back segment automatic test all-in-one machine equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206527068U true CN206527068U (en) | 2017-09-29 |
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ID=59916527
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720140414.3U Active CN206527068U (en) | 2017-02-16 | 2017-02-16 | A kind of transformer back segment automatic test all-in-one machine equipment |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108646108A (en) * | 2017-12-07 | 2018-10-12 | 惠州三盛源电子有限公司 | A kind of switching mode power supply transformer measurement jig |
| CN108792558A (en) * | 2018-07-12 | 2018-11-13 | 林焕城 | A kind of AOI using direct-connected mode detects transport device |
| CN109127450A (en) * | 2018-09-19 | 2019-01-04 | 深圳市景方盈科技有限公司 | A kind of transformer automated sorting production line |
| CN110743806A (en) * | 2019-10-29 | 2020-02-04 | 枣庄学院 | Electric automation equipment detection device |
| CN111458096A (en) * | 2020-04-21 | 2020-07-28 | 山东省产品质量检验研究院 | Transformer is with experimental apparatus that shocks resistance |
| CN111495768A (en) * | 2020-04-14 | 2020-08-07 | 郴州成瑞电子有限公司 | Full-automatic transformer characteristic detection and sorting all-in-one machine |
| CN113238115A (en) * | 2021-05-10 | 2021-08-10 | 东莞市博展机械科技有限公司 | Transformer test equipment |
| CN113484657A (en) * | 2021-07-01 | 2021-10-08 | 海宁联丰东进电子有限公司 | Standardized high frequency transformer automatic check out test set |
-
2017
- 2017-02-16 CN CN201720140414.3U patent/CN206527068U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108646108A (en) * | 2017-12-07 | 2018-10-12 | 惠州三盛源电子有限公司 | A kind of switching mode power supply transformer measurement jig |
| CN108792558A (en) * | 2018-07-12 | 2018-11-13 | 林焕城 | A kind of AOI using direct-connected mode detects transport device |
| CN108792558B (en) * | 2018-07-12 | 2024-01-09 | 苏州德机自动化科技有限公司 | AOI detection and transportation device adopting direct connection mode |
| CN109127450A (en) * | 2018-09-19 | 2019-01-04 | 深圳市景方盈科技有限公司 | A kind of transformer automated sorting production line |
| CN110743806A (en) * | 2019-10-29 | 2020-02-04 | 枣庄学院 | Electric automation equipment detection device |
| CN110743806B (en) * | 2019-10-29 | 2021-03-12 | 枣庄学院 | Electric automation equipment detection device |
| CN111495768A (en) * | 2020-04-14 | 2020-08-07 | 郴州成瑞电子有限公司 | Full-automatic transformer characteristic detection and sorting all-in-one machine |
| CN111458096A (en) * | 2020-04-21 | 2020-07-28 | 山东省产品质量检验研究院 | Transformer is with experimental apparatus that shocks resistance |
| CN113238115A (en) * | 2021-05-10 | 2021-08-10 | 东莞市博展机械科技有限公司 | Transformer test equipment |
| CN113484657A (en) * | 2021-07-01 | 2021-10-08 | 海宁联丰东进电子有限公司 | Standardized high frequency transformer automatic check out test set |
| CN113484657B (en) * | 2021-07-01 | 2023-10-13 | 海宁联丰东进电子有限公司 | Standardized high-frequency transformer automatic detection equipment |
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