CN109127450A - A kind of transformer automated sorting production line - Google Patents
A kind of transformer automated sorting production line Download PDFInfo
- Publication number
- CN109127450A CN109127450A CN201811096310.2A CN201811096310A CN109127450A CN 109127450 A CN109127450 A CN 109127450A CN 201811096310 A CN201811096310 A CN 201811096310A CN 109127450 A CN109127450 A CN 109127450A
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- conveyer belt
- manipulator
- transformer
- sorting
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000001514 detection method Methods 0.000 claims abstract description 70
- 230000007246 mechanism Effects 0.000 claims description 49
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000004064 recycling Methods 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 10
- 230000007723 transport mechanism Effects 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 3
- 239000000523 sample Substances 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 238000010924 continuous production Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 12
- 238000007493 shaping process Methods 0.000 description 12
- 230000007547 defect Effects 0.000 description 6
- 238000012546 transfer Methods 0.000 description 5
- 230000007306 turnover Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 238000010073 coating (rubber) Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
Abstract
The invention discloses a kind of transformer automated sorting production lines, are transmitted by conveyer belt, are transported through or sort by manipulator and sorting frame, one-time detection is carried out in transmit process, and primary qualified transformer is removed；Underproof carry out secondary detection, the underproof transformer of secondary detection are recovered, and qualified transformer is removed；Conveyer belt continues to pass back on empty transformer bracket；Transformer automated sorting production line of the invention, the circulation for realizing detection and sorting integrally automate, and eliminate manual operation, realize full-automatic circulation continuous production, substantially increase detection efficiency and sorting efficiency, improve transformer processing efficiency.
Description
Technical field
The present invention relates to electric elements processing technique fields, more particularly, to a kind of transformer automated sorting production line.
Background technique
Transformer utilizes electromagnetic induction principle, and a kind of alternating voltage is converted into the identical another alternating voltage of frequency.
In each department of national economy, various electricity in the transmission and distribution, industrial enterprise of a large amount of electric energy either in electric system
Electric energy, communication broadcast and the power supply of automatic control etc. that gas equipment needs, transformer all has been widely used.In order to
Different use purpose and operating condition are adapted to, transformer is widely different on properity, but its main structural components is
It is identical.
The status of transformer is highly important in electric system, not only needs the quantity of transformer more, but also performance is good, fortune
Row is safe and reliable, this just proposes high requirement to manufacturing sector, but present some technical problems constrain transformer skill
The development of art,
Publication number CN206854135U discloses a kind of transformer inductance and tests sorter automatically, including is set in rack and sequentially holds in the mouth
Vibration feeder, tester and the sorter connect, the vibration feeder include the straight vibration device being fixed in rack
With the linear feeding rail at the top of straight vibration device；Tester includes the test bench being fixed in rack and opening and closing driving mechanism, institute
The discharge end docking of test bench and linear feeding rail is stated, test bench two sides are symmetrical arranged two groups of movable contact measured original part pins
Conductive sheet, the conductive sheet connects an electric inductance measuring-testing instrument, and conductive sheet lower part is fixed in rack, and the suspension of conductive sheet top simultaneously can
Split or closing motion is synchronized under opening and closing driving mechanism drive, the suspension section of conductive sheet is equipped with contact measured original part pin
Conductive test end；Sorter include one be set to rack on sorting driving mechanism and be connected thereto crawl transfer electronic original part
Movable claw, the sorter is connected with electric inductance measuring-testing instrument, and movable claw can grab the electricity on test bench according to inductance measurement result
Sub- original part carries out transfer sorting.
The patent of publication number CN207165412U discloses a kind of high frequency transformer automatic tape-wrapping detection sorting sabot production
Line, including cabinet, universal wheel, chamber door, door lock, feeding passage, the first hydraulic stem, the first push rod, hydraulic pump, rubber coating machine, overturning
Transfer pipe, fixed frame, line end detection machine, sorter, defect ware channel, storage tray, substandard products recycling bins, pushing block, the second push rod,
The bottom of bracket, the second hydraulic stem and fixing bolt, cabinet is equipped with universal wheel by fixing bolt, and the side of cabinet is equipped with
Chamber door, the side in the middle part of chamber door are equipped with door lock, and the other side of cabinet is equipped with feeding passage, and the top of cabinet is equipped with liquid
Press pump, the inside on cabinet top are equipped with the first hydraulic stem, and the first push rod, the side of top of the box are socketed on the first hydraulic stem
Rubber coating machine is installed, the side of rubber coating machine is equipped with overturning Transfer pipe, and the both ends for overturning Transfer pipe are distinguished by fixed frame
It is connect with cabinet and line end detection machine, the side of line end detection machine is equipped with sorter, and the side of sorter is equipped with defect ware
Channel, the one end in defect ware channel are provided with substandard products recycling bins, and the other side of sorter is provided with storage tray, one end of storage tray
It is provided with pushing block, the top of pushing block is equipped with the second push rod, and one end of the second push rod is equipped with bracket, and the side of bracket is equipped with
Second hydraulic stem.
Transformer in the prior art sorts production line continuous production low efficiency, and the degree of automation is low, and Detection accuracy is low,
Defect rate is high, seriously restricts the production level development of Transformer-Manufacturing Trade.
Summary of the invention
In view of this, in view of the deficiencies of the prior art, it is an object of the present invention to provide a kind of lifes of transformer automated sorting
Producing line solves transformer production process continuous production low efficiency, and the degree of automation is low, the high technical problem of defect rate.
In order to achieve the above objectives, the invention adopts the following technical scheme: a kind of transformer automated sorting production line, including
Second transport mechanism, the second transshipment acitivity, one-time detection mechanism, control system, secondary detection mechanism and mechanism for sorting；
Second transport mechanism includes transformer bracket, second entrance, the 4th conveyer belt, the 5th conveyer belt, the 6th conveyer belt,
7th conveyer belt, the 8th conveyer belt, the 9th conveyer belt, the tenth conveyer belt, the 11st conveyer belt and second outlet；4th transmission
Band, the 5th conveyer belt, the 6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt, the 9th conveyer belt, the tenth conveyer belt and the 11st
Conveyer belt is parallel to each other；
Second transshipment acitivity includes the 4th manipulator, the 5th manipulator and the 6th manipulator；The 6th manipulator clamping
The transformer bracket, the 4th manipulator and the 5th manipulator clamp transformer；4th manipulator is located at institute
It states between the 4th transmission end of tape and the 5th conveyer belt；5th manipulator be located at it is described 11st transmission end of tape and
Between tenth conveyer belt；6th manipulator is located at the end of the 5th conveyer belt and the tenth conveyer belt；
The one-time detection mechanism is located at the 6th conveyer belt, the 7th conveyer belt and the 8th conveyer belt front half section；
The secondary detection mechanism is located at the 9th conveyer belt second half section；
The mechanism for sorting includes the first sorting frame, the second sorting frame, third sorting frame, the 7th manipulator and recycling bins；It is described
First sorting frame is located at the 6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt and the 5th conveyer belt
Front end；Second sorting frame is located at front end and the 6th conveyer belt, the 7th conveyer belt of the 9th conveyer belt
With the middle part of the 8th conveyer belt；The third sorting frame is located at the 9th conveyer belt, the 6th conveyer belt, described
Before the middle part of the end and the 5th conveyer belt of seven conveyer belts and the 8th conveyer belt and the tenth conveyer belt
End；7th manipulator is located at the 9th conveyer belt second half section, and the 7th manipulator is set to the secondary detection machine
Structure rear；7th manipulator clamps transformer, and the recycling bins recycle the unqualified transformer of secondary detection.
Further, by the 6th conveyer belt, the 7th conveyer belt and the 8th conveyer belt replace with several articles
Parallel strip line.
Further, the 4th manipulator, the 5th manipulator and the 6th manipulator are in the horizontal direction and perpendicular
Histogram moves back and forth upwards；4th manipulator is laterally past between the 4th transmission end of tape and the 5th conveyer belt
It is multiple mobile；5th manipulator transverse reciprocating between the 11st transmission end of tape and the tenth conveyer belt is mobile；
6th manipulator transverse reciprocating between the 5th transmission end of tape and the tenth transmission end of tape is mobile；Described
Seven manipulators move back and forth between the 9th conveyer belt second half section and the recycling bins.
Further, the 6th manipulator includes bracket, traverse rod, erects rail and big fixture.
Further, the 4th manipulator, the 5th manipulator and the 7th manipulator include bracket, horizontal
Rail erects rail and small jig.
Further, first sorting frame is in the 6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt
Transverse reciprocating is mobile between the front end of the 5th conveyer belt；Second sorting frame in the front end of the 9th conveyer belt,
And transverse reciprocating is mobile between the 6th conveyer belt, the 7th conveyer belt and the middle part of the 8th conveyer belt；It is described
Third sorting frame is at the end of the 9th conveyer belt, the 6th conveyer belt, the 7th conveyer belt and the 8th conveyer belt
Transverse reciprocating is mobile between the front end at the middle part and the tenth conveyer belt of end and the 5th conveyer belt.
Further, first sorting frame, second sorting frame and the third sorting frame include beam-and-rail, sliding
Block, driven pedrail sort motor, sort fixture, erect sliding rail and end cap；The sorting fixture and the perpendicular sliding rail are installed on sliding block
On, the driven pedrail is closure crawler belt.
Further, the secondary detection mechanism is set between the 9th conveyer belt and the 6th conveyer belt.
Further, the one-time detection mechanism and the secondary detection mechanism include several detection units, the inspection
Surveying unit includes fixed frame, substrate and probe.
Further, the secondary detection mechanism includes a detection unit.
Further, the 7th manipulator is between the 5th conveyer belt and the 9th conveyer belt.
The beneficial effects of the present invention are:
Transformer automated sorting production line of the invention is passed by the 4th conveyer belt, the 5th conveyer belt, the 6th conveyer belt, the 7th
Band, the 8th conveyer belt, the 9th conveyer belt, the tenth conveyer belt and the 11st conveyer belt is sent to carry out transformer or transformer bracket
Transmission, is transported through or is sorted to transformer or transformer bracket by manipulator and sorting frame, the transformer that will do not detected
It is placed on transformer bracket, one-time detection is carried out in transmit process, primary qualified transformer is removed；Underproof progress
Secondary detection, the underproof transformer of secondary detection are recovered, and qualified transformer is removed.Conveyer belt continues empty transformation
Device bracket is sent back at the transformer of detection, so as to form detection sorting endless-chain, can be carried out continuously transformer detection point
Pick process, do not need to shut down blowing feeding, participated in halfway completely without artificial, significantly improve transformer detection sorting from
Dynamicization degree greatly improves detection sorting efficiency, while reducing cost of labor；One-time detection and secondary detection may be implemented
The detection twice of transformer carries out secondary detection to primary underproof transformer, improves Detection accuracy, it is raw to reduce transformer
The defect rate of production.
Transformer automated sorting production line of the invention realizes the one automation of detection and sorting, eliminates artificial
Operation realizes full-automatic circulation continuous production, improves Detection accuracy, substantially increases detection efficiency and sorting effect
Rate improves transformer processing efficiency, has saved human cost.Stability and the processing for improving power transformer product quality are reliable
Property, improve the development level of transformer automated manufacturing industry.
Detailed description of the invention
Attached drawing 1 is preamble shaping production schematic diagram；
Attached drawing 2 is the transformer bracket schematic diagram with transformer；
Attached drawing 3 is the transformer bracket schematic diagram without transformer；
Attached drawing 4 is the manipulator schematic diagram for clamping transformer；
Attached drawing 5 is the manipulator schematic diagram for clamping transformer bracket；
Attached drawing 6 is pinrshape structure schematic diagram；
Attached drawing 7 cuts foot cell schematics for pinrshape structure；
Attached drawing 8 is pin arrangement mechanism schematic diagram；
Attached drawing 9 is the whole foot mold schematic diagram of pin arrangement mechanism；
Attached drawing 10 is turnover mechanism schematic diagram；
Attached drawing 11 is transformer automated sorting production line schematic diagram of the present invention；
Attached drawing 12 is overturning hand schematic diagram；
Attached drawing 13 is that sorting frame shows three-dimensional intention；
Attached drawing 14 is sorting frame main view；
Attached drawing 15 is detection unit schematic diagram.
Specific embodiment
The following is specific embodiments of the present invention, and technical scheme of the present invention will be further described, but the present invention is simultaneously
It is not limited to these embodiments.
Embodiment 1
A kind of transformer automated sorting production line, including the second transport mechanism, the second transshipment acitivity, one-time detection mechanism 30,
Control system, secondary detection mechanism 31 and mechanism for sorting.
Second transport mechanism includes transformer bracket 13, second entrance 28, the 4th conveyer belt 46, the 5th conveyer belt
37, the 6th conveyer belt 39, the 7th conveyer belt 40, the 8th conveyer belt 41, the 9th conveyer belt 38, the tenth conveyer belt 36, the 11st passes
Send band 47 and second outlet 29.4th conveyer belt 46, the 5th conveyer belt 37, the 6th conveyer belt 39, the 7th conveyer belt 40, the 8th passes
Band 41 is sent, the 9th conveyer belt 38, the tenth conveyer belt 36 and the 11st conveyer belt 47 are parallel to each other.
Second transshipment acitivity includes the 4th manipulator 43, the 5th manipulator 44 and the 6th manipulator 45.Described 4th
Manipulator 43, the 5th manipulator 44 and the 6th manipulator 45 move back and forth in the horizontal and vertical directions.Institute
It states the 6th manipulator 45 and clamps the transformer bracket 13, the 4th manipulator 43 and the 5th manipulator 44 clamp transformation
Device 15.4th manipulator 43 is between 46 end of the 4th conveyer belt and the 5th conveyer belt 37, and the described 4th
The transverse reciprocating between 46 end of the 4th conveyer belt and the 5th conveyer belt 37 of manipulator 43 is mobile；Described 5th is mechanical
Hand 44 is between 47 end of the 11st conveyer belt and the tenth conveyer belt 36, and the 5th manipulator 44 is described
Transverse reciprocating is mobile between 11 conveyer belt, 47 end and the tenth conveyer belt 36；6th manipulator 45 is located at described the
The end of five conveyer belts 37 and the tenth conveyer belt 36, the 6th manipulator 45 is in 37 end of the 5th conveyer belt and institute
It is mobile to state transverse reciprocating between 36 end of the tenth conveyer belt.
The one-time detection mechanism 30 is located at the 6th conveyer belt 39, the 7th conveyer belt 40 and the 8th transmission
41 front half section of band.The secondary detection mechanism 31 is located at 38 second half section of the 9th conveyer belt.
The mechanism for sorting includes the first sorting frame 32, the second sorting frame 33, third sorting frame 34,35 He of the 7th manipulator
Recycling bins 42.First sorting frame 32 is located at the 6th conveyer belt 39, the 7th conveyer belt 40, the 8th conveyer belt
41 and the 5th conveyer belt 37 front end；First sorting frame 32 is in the 6th conveyer belt 39, the 7th conveyer belt
40, transverse reciprocating is mobile between the 8th conveyer belt 41 and the front end of the 5th conveyer belt 37.Second sorting frame 33
It is passed positioned at the front end of the 9th conveyer belt 38 and the 6th conveyer belt 39, the 7th conveyer belt 40 and the described 8th
Send the middle part of band 41；Front end and sixth conveyer belt 39, institute of second sorting frame 33 in the 9th conveyer belt 38
It is mobile to state transverse reciprocating between the 7th conveyer belt 40 and the middle part of the 8th conveyer belt 41.The third sorting frame 34 is located at institute
State the 9th conveyer belt 38, the end of the 6th conveyer belt 39, the 7th conveyer belt 40 and the 8th conveyer belt 41, and
The middle part of 5th conveyer belt 37 and the front end of the tenth conveyer belt 36, the third sorting frame 34 is in the 9th transmission
End with 38, the 6th conveyer belt 39, the 7th conveyer belt 40 and the 8th conveyer belt 41 and the 5th biography
Send transverse reciprocating between the middle part of band 37 and the front end of the tenth conveyer belt 36 mobile.7th manipulator 35 is located at described
38 second half section of 9th conveyer belt, the 7th manipulator 35 are set to 31 rear of secondary detection mechanism, and the described 7th is mechanical
Hand 35 moves back and forth between 38 second half section of the 9th conveyer belt and the recycling bins 42；7th manipulator 35 clamping becomes
Depressor 15, the recycling bins 42 recycle the unqualified transformer 15 of secondary detection.
The transformer automated sorting production line course of work: 15 stitch of transformer is placed in the second entrance 28 upward
Transformer 15 is sent to the end of the 4th conveyer belt 46 by place, the 4th conveyer belt 46；4th manipulator 43 folder
Transformer 15 is taken to be placed on the transformer bracket 13 at 37 middle part of the 5th conveyer belt, the 5th conveyer belt 37 is by institute
It states transformer bracket 13 and is sent to 37 front end of the 5th conveyer belt.First sorting frame 32 clamps the transformer bracket 13
It is respectively placed in the front end of the 6th conveyer belt 39, the 7th conveyer belt 40 and the 8th conveyer belt 41, the described 6th
Corresponding transformer bracket 13 is sent to described primary by conveyer belt 39, the 7th conveyer belt 40 and the 8th conveyer belt 41
At testing agency 30.The one-time detection mechanism 30 carries out first time detection to transformer 15, and detection information is sent to controller.
Qualified transformer 15 is detected for the first time, continues to be transferred into the 6th conveyer belt 39, the 7th conveyer belt 40 and described
The end of 8th conveyer belt 41.
The controller controls the sorting motor 55 of second sorting frame 33, and sorting motor 55 drives the driven pedrail
54, drive the sliding block 53 to slide laterally on the beam-and-rail 52, the change where the underproof transformer 15 of clamping one-time detection
Depressor bracket 13 is placed in 38 front end of the 9th conveyer belt.Control system is this field routine techniques, no longer excessive statement.
The transformer bracket 13 is sent at the secondary detection mechanism 31 by the 9th conveyer belt 38, carries out the to transformer 15
Secondary detection.7th manipulator 35 will be detected for the second time under underproof transformer 15 clamps from transformer bracket 13
Come, is placed among the recycling bins 42.The qualified transformer 15 of second of detection, continues to be transferred into the 9th conveyer belt
38 ends.
The third sorting frame 34 clamps the 9th conveyer belt 38, the 6th conveyer belt 39, the 7th conveyer belt
40 and the 8th conveyer belt 41 end transformer bracket 13, be placed in 36 front end of the tenth conveyer belt.Described tenth
The transformer bracket 13 is sent at the 5th manipulator 44 by conveyer belt 36, and the 5th manipulator 44 is by transformer 15
It is picked up from the transformer bracket 13, is placed in 47 end of the 11st conveyer belt.11st conveyer belt 47 will become
Depressor 15 is sent to 47 front end of the 11st conveyer belt, waits and being removed at the second outlet 29.
Empty transformer bracket 13 continues to be transferred into 36 end of the tenth conveyer belt, institute in the tenth conveyer belt 36
It states the 6th manipulator 45 and clamps empty transformer bracket 13, be placed in 37 end of the 5th conveyer belt, the 5th conveyer belt
Empty transformer bracket 13 is sent to 37 middle part of the 5th conveyer belt by 37 ends, waits the 4th manipulator 43 that will not examine
The transformer 15 of survey is placed on empty transformer bracket 13.
Embodiment 2
The present embodiment difference from example 1 is that: by the 6th conveyer belt, the 7th conveyer belt and the described 8th
Conveyer belt replaces with several parallel strip lines.
Embodiment 3
The present embodiment difference from example 1 is that: the 6th manipulator 45 include bracket 21, traverse rod 22, erect rail 23
With big fixture 24.4th manipulator 43 and the 5th manipulator 44 include bracket 21, and traverse rod 22 erects rail 23 and small folder
Tool 25.7th manipulator 35 includes bracket 21, and traverse rod 22 erects rail 23 and small jig 25.
Embodiment 4
The present embodiment difference from example 1 is that: first sorting frame 32, second sorting frame 33 and described
Three sorting frames 34 include beam-and-rail 52, sliding block 53, driven pedrail 54, sorting motor 55, sorting fixture 56, perpendicular sliding rail 57 and end cap
58.The sorting fixture 56 and the perpendicular sliding rail 57 are installed on sliding block 53, and the driven pedrail 54 is closure crawler belt.First point
The sorting motor driven driven pedrail of frame 32, the second sorting frame 33 and third sorting frame 34 is picked, with lateral on the in-orbit beam of movable slider
Sliding.
Embodiment 5
The present embodiment difference from example 1 is that: the secondary detection mechanism 31 is set to the 9th conveyer belt 38
Between the 6th conveyer belt 39, to carry out secondary detection to the underproof transformer of one-time detection 15.The primary inspection
Surveying mechanism 30 and the secondary detection mechanism 31 includes several detection units, and the detection unit includes fixed frame, substrate 50
With probe 51.
Embodiment 6
The present embodiment and embodiment 5 the difference is that: the secondary detection mechanism 31 includes a detection unit.
Embodiment 7
The present embodiment difference from example 1 is that: the 7th manipulator 35 is located at the 5th conveyer belt 37 and institute
It states between the 9th conveyer belt 38.
Embodiment 8
The present embodiment difference from example 1 is that: transformer automated sorting production line can be raw in conjunction with preamble shaping
Producing line is linked up by overturning hand.Overturning hand includes overturning seat 48 and overturning folder 49.The overturning hand is located at the described 4th and passes
Send band 46 front end, the overturning hand is connected the first outlet 2 of the preamble shaping production, to clamp the change after shaping
15 stitch of depressor is placed in upward at second entrance 28.
Embodiment 9
The present embodiment and embodiment 8 the difference is that:
Preamble shaping production includes the first transport mechanism, the first transshipment acitivity, pinrshape structure 5, pin arrangement mechanism 6, turnover mechanism 7
With code printing mechanism 8.
First transport mechanism includes transformer bracket 13, first entrance 1, the first conveyer belt 10, the second conveyer belt 11,
Third conveyer belt 12 and first outlet 2；Transformer 15 is placed in the bracket 14 on 13 top of transformer bracket.Described first passes
Band 10 is sent, second conveyer belt 11 and the third conveyer belt 12 are parallel to each other.The first entrance 1 is located at described first and passes
Send band 10 front end, the first outlet 2 is located at 12 end of third conveyer belt.
First transshipment acitivity includes the first manipulator 3, the second manipulator 4 and third manipulator 9.Described first is mechanical
Hand 3, second manipulator 4 and the third manipulator 9 move back and forth in the horizontal and vertical directions.Second machine
Tool hand 4 and the third manipulator 9 clamp the transformer bracket 13, and first manipulator 3 clamps transformer 15.Described
One manipulator 3 includes bracket 21, and traverse rod 22 erects rail 23 and small jig 25.Second manipulator 4 and the third manipulator 9
It include bracket 21, traverse rod 22 erects rail 23 and big fixture 24.First manipulator 3 is located at 10 end of the first conveyer belt,
First manipulator 3 transverse reciprocating between 10 end of the first conveyer belt and second conveyer belt 11 is mobile；It is described
Second manipulator 4 is located at 11 front end of the second conveyer belt and 12 front end of third conveyer belt, and second manipulator 4 is in institute
It is mobile to state transverse reciprocating between 11 front end of the second conveyer belt and 12 front end of third conveyer belt；The third manipulator 9 is located at
Second conveyer belt, 11 end and 12 end of third conveyer belt, the third manipulator 9 is in second conveyer belt 11
Transverse reciprocating is mobile between end and 12 end of third conveyer belt.
The third conveyer belt 12 sets gradually the pinrshape structure 5 from front end to end, and the pin arrangement mechanism 6 is described
Turnover mechanism 7 and the code printing mechanism 8.The pinrshape structure 5 cuts foot unit including several, and the foot unit of cutting includes cutting foot electricity
Machine 16 and cut foot cutter 17.The pinrshape structure 5 cuts foot unit including leading portion and back segment cuts foot unit, and the leading portion cuts foot unit
Foot unit is cut on two parallel lines with back segment, and spacing is the two rows of stitch spacing of transformer 15.The pin arrangement mechanism 6 includes several
Whole foot unit, the whole foot unit include elevating mechanism 19 and whole foot mold 18.Adjusting hole is arranged in whole 18 bottom of foot mold
20, to adjust 15 stitch of transformer.The turnover mechanism 7 includes collet 27 and rotating seat 26.
The preamble shaping production course of work: 15 stitch of transformer is placed in upward at the first entrance 1, warp
It crosses first conveyer belt 10 and is sent to 10 end of the first conveyer belt；First manipulator 3 clamps transformer 15 and places
In on the transformer bracket 13 at second conveyer belt, 11 middle part, second conveyer belt 11 is by the transformer bracket 13
It is sent to 11 front end of the second conveyer belt；Second manipulator 4 clamps the transformer bracket 13 and is placed in the third
The transformer bracket 13 is sent at the pinrshape structure 5 by 12 front end of conveyer belt, the third conveyer belt 12.It is described to cut foot
The leading portion of mechanism 5 cuts foot unit and back segment cuts foot unit and carries out cutting foot to two rows of 15 stitches of transformer respectively.Cut the change of foot completion
The continuation of depressor 15 is sent at the pin arrangement mechanism 6 by the third conveyer belt 12, and the whole decline of foot mold 18 is to transformer
15 carry out whole foot.The transformer 15 that whole foot is completed is sent at the turnover mechanism 7 by the third conveyer belt 12, the collet
27 clamping transformers 15, the rotating seat 26 drive the collet 27 to rotate 180 °, 15 stitch of transformer are placed in downward described
In the bracket 14 on 13 top of transformer bracket.Transformer 15 after overturning is sent to described beat by the third conveyer belt 12
Stamp is carried out at ink recorder structure 8.Transformer 15 after stamp is sent to 12 end of third conveyer belt by the third conveyer belt 12
End waits the transformer automated sorting production line by transformer 15 from the transformer bracket at the first outlet 2
13 take away.The third manipulator 9 clamps empty transformer bracket 13 and is placed in 11 end of the second conveyer belt, and described second
Empty transformer bracket 13 is sent to the middle part of second conveyer belt 11 by conveyer belt 11, waits first manipulator 3 will
The transformer 15 of non-shaping is placed on empty transformer bracket 13.
Preamble shaping production is by the first conveyer belt, and the second conveyer belt and third conveyer belt are to transformer or transformer
Bracket is transmitted, and is transported through by manipulator to transformer or transformer bracket, the transformer of non-shaping is placed in
On transformer bracket, shaping processing being carried out in transmit process, after processing is completed takes transformer away, empty transformer bracket is passed
It sends back at unprocessed transformer, so as to form shaping fabrication cycles chain, transformer trimming can be carried out continuously, be not required to
Blowing feeding is shut down, does not need manually to participate in halfway, the degree of automation of transformer shaping processing is significantly improved, mentions significantly
Processing efficiency has been risen, while having reduced cost of labor.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, this field is common
Other modifications or equivalent replacement that technical staff makes technical solution of the present invention, without departing from technical solution of the present invention
Spirit and scope, be intended to be within the scope of the claims of the invention.
Claims (10)
1. a kind of transformer automated sorting production line, it is characterised in that: including the second transport mechanism, the second transshipment acitivity, one
Secondary testing agency, control system, secondary detection mechanism and mechanism for sorting；
Second transport mechanism includes transformer bracket, second entrance, the 4th conveyer belt, the 5th conveyer belt, the 6th conveyer belt,
7th conveyer belt, the 8th conveyer belt, the 9th conveyer belt, the tenth conveyer belt, the 11st conveyer belt and second outlet；4th transmission
Band, the 5th conveyer belt, the 6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt, the 9th conveyer belt, the tenth conveyer belt and the 11st
Conveyer belt is parallel to each other；
Second transshipment acitivity includes the 4th manipulator, the 5th manipulator and the 6th manipulator；The 6th manipulator clamping
The transformer bracket, the 4th manipulator and the 5th manipulator clamp transformer；4th manipulator is located at institute
It states between the 4th transmission end of tape and the 5th conveyer belt；5th manipulator be located at it is described 11st transmission end of tape and
Between tenth conveyer belt；6th manipulator is located at the end of the 5th conveyer belt and the tenth conveyer belt；
The one-time detection mechanism is located at the 6th conveyer belt, the 7th conveyer belt and the 8th conveyer belt front half section；
The secondary detection mechanism is located at the 9th conveyer belt second half section；
The mechanism for sorting includes the first sorting frame, the second sorting frame, third sorting frame, the 7th manipulator and recycling bins；It is described
First sorting frame is located at the 6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt and the 5th conveyer belt
Front end；Second sorting frame is located at front end and the 6th conveyer belt, the 7th conveyer belt of the 9th conveyer belt
With the middle part of the 8th conveyer belt；The third sorting frame is located at the 9th conveyer belt, the 6th conveyer belt, described
Before the middle part of the end and the 5th conveyer belt of seven conveyer belts and the 8th conveyer belt and the tenth conveyer belt
End；7th manipulator is located at the 9th conveyer belt second half section, and the 7th manipulator is set to the secondary detection machine
Structure rear；7th manipulator clamps transformer, and the recycling bins recycle the unqualified transformer of secondary detection.
2. transformer automated sorting production line according to claim 1, it is characterised in that: by the 6th conveyer belt,
7th conveyer belt and the 8th conveyer belt replace with several articles of parallel strip lines.
3. transformer automated sorting production line according to claim 1, it is characterised in that: the 4th manipulator, institute
It states the 5th manipulator and the 6th manipulator moves back and forth in the horizontal and vertical directions；4th manipulator is in institute
It is mobile to state transverse reciprocating between the 4th transmission end of tape and the 5th conveyer belt；5th manipulator is passed the described 11st
Send transverse reciprocating between end of tape and the tenth conveyer belt mobile；6th manipulator it is described 5th transmission end of tape and
Transverse reciprocating is mobile between the tenth transmission end of tape；7th manipulator is in the 9th conveyer belt second half section and described
It is moved back and forth between recycling bins.
4. transformer automated sorting production line according to claim 1 or 3, it is characterised in that: the 6th manipulator
Including bracket, traverse rod erects rail and big fixture.
5. transformer automated sorting production line according to claim 1 or 3, it is characterised in that: the 4th manipulator,
5th manipulator and the 7th manipulator include bracket, traverse rod, erect rail and small jig.
6. transformer automated sorting production line according to claim 1, it is characterised in that: first sorting frame is in institute
State the 6th conveyer belt, the 7th conveyer belt, transverse reciprocating between the 8th conveyer belt and the front end of the 5th conveyer belt
It is mobile；Second sorting frame the front end of the 9th conveyer belt and the 6th conveyer belt, the 7th conveyer belt and
Transverse reciprocating is mobile between the middle part of 8th conveyer belt；The third sorting frame is in the 9th conveyer belt, the described 6th
Conveyer belt, the middle part of the end of the 7th conveyer belt and the 8th conveyer belt and the 5th conveyer belt and described
Transverse reciprocating is mobile between the front end of ten conveyer belts.
7. transformer automated sorting production line according to claim 1 or 6, it is characterised in that: first sorting frame,
Second sorting frame and the third sorting frame include beam-and-rail, and sliding block, driven pedrail sorts motor, sorts fixture, perpendicular to slide
Rail and end cap；The sorting fixture and the perpendicular sliding rail are installed on sliding block, and the driven pedrail is closure crawler belt.
8. transformer automated sorting production line according to claim 1, it is characterised in that: the secondary detection mechanism is set
It is placed between the 9th conveyer belt and the 6th conveyer belt；Secondary detection mechanism includes several detection units, the inspection
Surveying unit includes fixed frame, substrate and probe.
9. transformer automated sorting production line according to claim 9, it is characterised in that: secondary detection mechanism packet
Include a detection unit.
10. transformer automated sorting production line according to claim 1 or 8, it is characterised in that: the 7th manipulator
Between the 5th conveyer belt and the 9th conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811096310.2A CN109127450A (en) | 2018-09-19 | 2018-09-19 | A kind of transformer automated sorting production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811096310.2A CN109127450A (en) | 2018-09-19 | 2018-09-19 | A kind of transformer automated sorting production line |
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| CN109127450A true CN109127450A (en) | 2019-01-04 |
Family
ID=64814987
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811096310.2A Pending CN109127450A (en) | 2018-09-19 | 2018-09-19 | A kind of transformer automated sorting production line |
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| CN (1) | CN109127450A (en) |
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| CN109967401A (en) * | 2019-05-05 | 2019-07-05 | 忠县南泰电子有限公司 | A kind of transformer detects sorting device automatically |
| CN113522796A (en) * | 2021-07-05 | 2021-10-22 | 荣旗工业科技(苏州)股份有限公司 | Substrate detection system and detection method |
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