CN211275551U - Power transformer spouts a yard detection device - Google Patents
Power transformer spouts a yard detection device Download PDFInfo
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- CN211275551U CN211275551U CN201921937081.2U CN201921937081U CN211275551U CN 211275551 U CN211275551 U CN 211275551U CN 201921937081 U CN201921937081 U CN 201921937081U CN 211275551 U CN211275551 U CN 211275551U
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- conveying
- power transformer
- code spraying
- yard
- conveying line
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Abstract
The utility model discloses a power transformer spouts a yard detection device for detect spout a yard of a yard power transformer has already spouted on the yard production line whether normal and will spout a yard unusual power transformer and sort out, including the yard circulation conveyor mechanism that is used for carrying the power transformer that detects, the vision detection system that is used for detecting power transformer spouts a yard, be used for sorting and to accomplish and detect a yard transport mechanism and defective products recovery mechanism, the vision detection system is located spouts a yard circulation conveyor mechanism top; the code spraying and carrying mechanism comprises a second carrying manipulator and a synchronous belt module, the synchronous belt module comprises a linear guide rail and a second conveying line parallel to the linear guide rail, and the second carrying manipulator can slide along the linear guide rail under the driving of the second conveying line; the defective product recovery mechanism and the circulating conveying mechanism are arranged within the sliding stroke range of the second carrying manipulator. The utility model discloses power transformer spouts a yard detection device can automatic sorting bad power transformer product, and detection efficiency is high, the cost of using manpower sparingly.
Description
Technical Field
The utility model belongs to the technical field of power transformer production, particularly, relate to a power transformer spouts a yard detection device.
Background
The power transformer is a soft magnetic electromagnetic element, has the functions of power transmission, voltage transformation and insulation isolation, and is widely applied to power supply technology and power electronic technology.
In the industrial production of the power transformer, information related to products such as models, parameters and the like, such as common information in the form of two-dimensional codes or bar codes, is generally required to be sprayed on the power transformer; however, in the actual code spraying process, the problems of code spraying, missing of code spraying corner, code spraying offset, missing of single character and the like occasionally occur in the code spraying on the power transformer, so that the power transformer with abnormal code spraying needs to be identified and sorted out, manual detection and sorting are mostly adopted in the industry at present, the detection and sorting efficiency is low, and manpower is wasted.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's shortcoming, provide a power transformer that is used for detecting to spout on the yard production line and has spouted a yard power transformer and spout whether normal and will spout the unusual power transformer of sign indicating number and sort out spouts a yard detection device.
A power transformer spouts a yard detection device includes:
the code spraying circulating conveying mechanism is used for conveying the power transformer to be detected;
the visual detection system is used for detecting the code spraying of the power transformer and is arranged above the code spraying circulating conveying mechanism;
the code spraying and carrying mechanism is used for sorting the detected code spraying and carrying finished products, is connected with a PLC (programmable logic controller), is connected with a visual detection system, and comprises a second carrying manipulator and a synchronous belt module, wherein the synchronous belt module comprises a linear guide rail and a second conveying line parallel to the linear guide rail; the second conveying manipulator is connected with the second conveying line and is in sliding fit with the linear guide rail, so that the second conveying manipulator can slide along the linear guide rail under the driving of the second conveying line;
and the defective product recovery mechanism and the circulating conveying mechanism are arranged in the sliding stroke range of the second carrying mechanical hand on the linear guide rail, so that the second carrying mechanical hand can sort the power transformer with abnormal code spraying on the circulating conveying mechanism onto the defective product recovery mechanism.
Furthermore, yard circulation mechanism spouts includes first transfer chain, is equipped with a plurality of products that are used for fixed power transformer on the first transfer chain and places the station for power transformer moves to the second end from first end along the upper surface of first transfer chain and turns back the in-process and can not drop from first transfer chain at the action of gravity along the lower surface of first transfer chain.
Furthermore, a group of grooves matched with the contour of the power transformer are formed in the product placing station, and magnets are arranged in the grooves to adsorb the power transformer.
Furthermore, spout a yard circulation mechanism and still include two sets of gibs, and first transfer chain area face both sides edge is located to two sets of gibs, and a plurality of products are placed the station and are all located between two sets of gibs, and the surface that is located the two sets of gibs of first transfer chain first end both sides all is equipped with the wedge transition face for the area face width of first transfer chain first end is inwards reduced gradually by the tip.
Furthermore, power transformer spouts a yard detection device and still includes finished product output mechanism, and finished product output mechanism locates on the extension line of first transfer chain place axis, spout a yard transport mechanism and locate between finished product output mechanism and the first transfer chain for the second transport manipulator can be with the power transformer letter sorting of first transfer chain second end to the finished product output mechanism on.
The utility model has the advantages that: in utility model power transformer spouts a yard detection device, be provided with to carry and wait to detect power transformer's a yard circulation conveying mechanism, spout a yard circulation conveying mechanism top and be equipped with whether unusual with automatic identification power transformer's the sign indicating number of vision detecting system to utilize the second manipulator to sort the unusual power transformer of sign indicating number and sort to defective products recovery mechanism, can automatic sorting defective power transformer product, detection efficiency is high, the cost of using manpower sparingly.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a perspective view of the device for detecting a code spraying of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is an enlarged view of portion B of FIG. 1;
FIG. 4 is an enlarged view of section C of FIG. 3;
fig. 5 is an enlarged view of a portion D of fig. 2.
Icon: 1-detection device body, 1 a-power transformer 1a, 100-vibration feeding mechanism, 110-air cylinder conveying mechanism, 120-code spraying circular conveying mechanism, 130-code spraying mechanism, 140-visual detection system, 150-code spraying conveying mechanism, 160-defective product recovery mechanism, 170-finished product output mechanism, 180-detection platform, 1001-material conveying plate, 1002-vibration generator, 1003-shock pad, 1004 feeding mechanism mounting base, 1005-material conveying plate tail end supporting mechanism, 1101-first conveying mechanical arm, 1102-conveying air cylinder, 1103-conveying mechanism support, 1201-first conveying belt, 1202-product placing station, 1203-guide bar, 1204-counterweight, 1205-guide groove, 1206-wedge transition surface, 1207-code spraying circulation driving motor, 1501-second conveying mechanical arm, 1501 a-mechanical arm fixing part, 1501 b-mechanical arm sliding groove part, 1502-code spraying conveying driving motor, 1503-linear guide rail, 1504-second conveying belt, 1504 a-first belt pulley, 1504 b-second belt pulley, 1505-synchronous belt module, 1506-drag chain, 1601-third conveying belt, 1602-defective product conveying driving mechanism, 1801-first supporting piece and 1802-second supporting piece.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1, a power transformer spouts a yard detection device for it is normal and will spout the power transformer 1a that the yard is unusual to spout the yard that detects the power transformer 1a that spouts a yard on the yard production line, including detection device body 1, detection device body 1 is including vibrations feed mechanism 100, cylinder handling mechanism 110, spout a yard circulation conveying mechanism 120, spout a yard mechanism 130, vision detection system 140, spout a yard handling mechanism 150, defective products recovery mechanism 160, finished product output mechanism 170 and testing platform 180.
As shown in fig. 2, vibrations feed mechanism 100 installs on testing platform 180, and vibrations feed mechanism 100 adopts prior art, and it is connected with digital leveling vibrations pay-off controller (not shown in the figure), and its structural rectangular shape defeated flitch 1001 that is used for carrying power transformer 1a that includes has seted up defeated silo along rectangular extending direction on defeated flitch 1001, and a plurality of power transformer 1a place in defeated silo, and defeated flitch 1001 below is equipped with vibration generator 1002 and shakes the defeated material in order to drive defeated flitch 1001, vibrations feed mechanism 100 lower extreme still is equipped with shock pad 1003, vertical establishment has failed flitch end supporting mechanism 1005 on testing platform 180, and defeated flitch end supporting mechanism 1005 upper end links to each other with defeated flitch 1001 direction of delivery's end.
As shown in fig. 2 and fig. 5, the circulating conveying mechanism 120 includes a first conveying belt 1201, product placement stations 1202 and 1203 guide bars, a counterweight 1204, a guide slot 1205, a wedge-shaped transition surface 1206 and a code-spraying circulating driving motor 1207, the code-spraying circulating driving motor 1207 is used as a driving mechanism and is connected with the first conveying belt 1201, the first conveying belt 1201 and a material conveying plate 1001 are located on the same axis, and the air cylinder carrying mechanism 110 is arranged between the vibrating feeding mechanism 100 and the circulating conveying mechanism 120; the cylinder carrying mechanism 110 is connected with a PLC control system, a position and light sensor is arranged at the tail end of a material conveying plate 1001, a first carrying manipulator 1101 is driven by a carrying cylinder 1102 to move to the tail end of the material conveying plate 1001, the first carrying manipulator 1101 grips a power transformer 1a and moves the power transformer 1a onto a first conveying belt 1201, a plurality of product placing stations 1202 for fixing the power transformer 1a are arranged on the first conveying belt 1201, a group of grooves matched with the contour of the power transformer 1a are formed in each group of product placing stations 1202, magnets are arranged in the grooves to adsorb the power transformer 1a, so that the power transformer 1a cannot fall off from the first conveying belt under the action of gravity when moving from a first end close to the circulating conveying mechanism 120 to a second end along the upper surface of the first conveying belt 1201 and turning back along the lower surface (namely moving from the second end to the first end along the lower surface 1201 of the first conveying belt), the code spraying circulation mechanism 120 is further provided with two groups of guide strips 1203, the two groups of guide strips 1203 are arranged on two side edges of the belt surface of the first conveying line 1201, the plurality of product placing stations 1202 are located between the two groups of guide strips 1203, wedge-shaped transition surfaces 1206 are arranged on the surfaces of the two groups of guide strips 1203 located on two sides of the first end of the first conveying line 1201, the width of the belt surface of the first end of the first conveying line 1201 is gradually reduced from the end part inwards, and the power transformer 1a is limited by the two groups of guide strips 1203 in the conveying process of the first conveying line 1201 and cannot shake left and right; the wedge-shaped transition surface 1206 is actually a group of guide block structures protruding out of the guide strip 1203, the guide block extends along the conveying direction of the first conveying line 1201, one side, close to the first end, of the guide block is of a wedge-shaped structure, a counterweight 1204 is installed at the lower end of the product placing station 1202, the counterweight 1204 is fixed on the first conveying line 1201, and a guide groove 1205 matched with the guide block is formed in the side surface of the counterweight 1204.
The circulating conveying mechanism 120 is provided with a plurality of groups of light sensors on two sides of the first end of the first conveying line 1201, the light sensors are connected with the PLC control system, the distance between the adjacent two groups of product placing stations 1202 is equal to the distance between the adjacent two groups of light sensors on the same side of the first conveying line 1201, so that the first conveying manipulator 1101 conveys the power transformer 1a to the product placing stations 1202, the product placing stations 1202 can be aligned with the light sensors, and after the last product placing station 1202 is placed and completed, the next product placing station 1202 automatically moves and aligns.
As shown in fig. 1 and fig. 3, the code spraying mechanism 130 is used for spraying codes to the power transformer 1a, and the code spraying mechanism 130 is disposed above the first conveyor belt 1201 and supported on the detection platform by the first support member 1801 by using the prior art.
The visual detection system 140 is arranged above the code spraying circulating conveying mechanism 120 and connected with the PLC control system, the visual detection system 140 is supported on the detection platform 180 through a first supporting piece 1801, and the visual detection system 140 is used for detecting code spraying information on the power transformer 1a and comprises a graphic processing unit and an image acquisition unit which are connected with each other; the image acquisition unit, which is an industrial network interface camera in the mcdview production in this example, and the vision detection system 140 are used for detecting and judging the abnormal code spraying on the power transformer 1 a.
As shown in fig. 1 and 4, the code spraying conveying mechanism 150 is supported on the detection platform 180 by a second support 1802, the code spraying conveying mechanism 150 is connected to a PLC controller, the PLC controller is connected to the visual detection system 140, the code spraying conveying mechanism 150 is used for detecting the completed power transformer 1a, the code spraying conveying mechanism 150 includes a second conveying manipulator 1501 and a synchronous belt module 1505, the synchronous belt module 1505 includes a linear guide 1503 and a second conveying line 1504 parallel to the linear guide 1503, and the second conveying line 1504 is connected to a code spraying conveying driving motor 1502; the second transfer robot 1501 is connected to the second transfer line 1504 and the second transfer robot 1501 is slidably engaged with the linear guide 1503, namely, the second conveying manipulator 1501 is provided with a manipulator sliding part 1501b which is in sliding fit with the linear guide 1503, and a manipulator fixing part 1501a which is fixedly connected with the conveyor belt surface of the second conveyor line 1504, the two ends of the second conveyor line 1504 are respectively provided with a first belt pulley 1504a and a second belt pulley 1504b, the output shaft of the code spraying conveying driving motor 1502 is connected with the first belt pulley 1504a, a drag chain 1506 for fixing the conducting wire is further provided, the second handling robot 1501 is driven by the second conveyor line 1504 to slide along the linear guide 1503, when the power transformer 1a is conveyed to the second end of the first conveyor line 201, the second conveying manipulator 1501 sorts the power transformer 1a detected by the vision detection system 140 to the defective product recovery mechanism 160 or the finished product output mechanism 170, respectively, according to whether the code spraying is abnormal or not, under the control of the PLC system.
As shown in fig. 3, the defective product recovering mechanism 160 and the circulating conveying mechanism 120 are all disposed within a sliding stroke range of the second conveying robot 1501 on the linear guide 1503, the finished product outputting mechanism 170 is disposed on an extension line of an axis where the second end of the first conveying line 1201 is located, the defective product recovering mechanism 160 includes a third conveying belt 1601 and a defective product conveying driving mechanism 1602 for driving the third conveying belt 1601, in a top view, the third conveying belt 1601 is perpendicular to the finished product output mechanism 170, and in practice, the third conveying belt 1601 is higher than the plane of the finished product output mechanism 170, the code spraying conveying mechanism 150 is arranged between the finished product output mechanism 170 and the first conveying line 1201, the power transformers 1a with abnormal code spraying after detection are sorted to the defective product recycling mechanism 160 by the second conveying manipulator 1501, and the power transformers 1a with normal code spraying are sorted to the finished product output mechanism 170.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a power transformer spouts a yard detection device for whether the yard that has spouted a yard power transformer on the detection spouts a yard production line is normal and will spout the unusual power transformer of sign indicating number and pick out, its characterized in that includes:
the code spraying circulating conveying mechanism (120) is used for conveying the power transformer to be detected;
the visual detection system (140) is used for detecting the code spraying of the power transformer, and the visual detection system (140) is arranged above the code spraying circulating conveying mechanism (120);
the code spraying and conveying mechanism (150) is used for sorting the finished detected code spraying and conveying materials, the code spraying and conveying mechanism (150) is connected with a PLC (programmable logic controller), the PLC is connected with a visual detection system (140), the code spraying and conveying mechanism (150) comprises a second conveying mechanical arm (1501) and a synchronous belt module (1505), and the synchronous belt module (1505) comprises a linear guide rail (1503) and a second conveying line (1504) parallel to the linear guide rail (1503); the second conveying manipulator (1501) is connected with the second conveying line (1504) and the second conveying manipulator (1501) is in sliding fit with the linear guide rail (1503), so that the second conveying manipulator (1501) can slide along the linear guide rail (1503) under the driving of the second conveying line (1504);
and the defective product recovery mechanism (160), the defective product recovery mechanism (160) and the circulating conveying mechanism (120) are both arranged in the sliding stroke range of the second conveying manipulator (1501) on the linear guide rail (1503), so that the second conveying manipulator (1501) can sort the power transformers with abnormal code spraying on the circulating conveying mechanism (120) onto the defective product recovery mechanism (160).
2. The power transformer code spraying detection device of claim 1, characterized in that: the code spraying circulating conveying mechanism (120) comprises a first conveying line (1201), wherein a plurality of product placing stations (1202) used for fixing the power transformer are arranged on the first conveying line (1201), so that the power transformer can move to the second end from the first end along the upper surface of the first conveying line (1201) and cannot fall off from the first conveying line (1201) under the action of gravity in the turning-back process along the lower surface of the first conveying line (1201).
3. The power transformer code spraying detection device of claim 2, characterized in that: a group of grooves matched with the contour of the power transformer are formed in the product placing station (1202), and magnets are arranged in the grooves to adsorb the power transformer.
4. The power transformer code spraying detection device of claim 2, characterized in that: the code spraying circulating conveying mechanism (120) further comprises two groups of guide strips (1203), the two side edges of the belt surface of the first conveying line (1201) are arranged on the two groups of guide strips (1203), a plurality of product placing stations (1202) are located between the two groups of guide strips (1203), and wedge-shaped transition surfaces (1206) are arranged on the surfaces of the two groups of guide strips (1203) located on the two sides of the first end of the first conveying line (1201) respectively, so that the width of the belt surface of the first end of the first conveying line (1201) is inwards and gradually reduced by the end portion.
5. The power transformer code spraying detection device of claim 2, characterized in that: the power transformer code spraying detection device further comprises a finished product output mechanism (170), the finished product output mechanism (170) is arranged on an extension line of an axis where the first conveying line (1201) is located, and the code spraying conveying mechanism (150) is arranged between the finished product output mechanism (170) and the first conveying line (1201), so that the second conveying manipulator (1501) can sort the power transformers with normal code spraying of the first conveying line (1201) onto the finished product output mechanism (170).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921937081.2U CN211275551U (en) | 2019-11-11 | 2019-11-11 | Power transformer spouts a yard detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921937081.2U CN211275551U (en) | 2019-11-11 | 2019-11-11 | Power transformer spouts a yard detection device |
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| Publication Number | Publication Date |
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| CN211275551U true CN211275551U (en) | 2020-08-18 |
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| CN201921937081.2U Active CN211275551U (en) | 2019-11-11 | 2019-11-11 | Power transformer spouts a yard detection device |
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| CN (1) | CN211275551U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109127450A (en) * | 2018-09-19 | 2019-01-04 | 深圳市景方盈科技有限公司 | A kind of transformer automated sorting production line |
-
2019
- 2019-11-11 CN CN201921937081.2U patent/CN211275551U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109127450A (en) * | 2018-09-19 | 2019-01-04 | 深圳市景方盈科技有限公司 | A kind of transformer automated sorting production line |
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