CN210059030U - Mutual inductor automatic detection sorting equipment - Google Patents
Mutual inductor automatic detection sorting equipment Download PDFInfo
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- CN210059030U CN210059030U CN201920759623.5U CN201920759623U CN210059030U CN 210059030 U CN210059030 U CN 210059030U CN 201920759623 U CN201920759623 U CN 201920759623U CN 210059030 U CN210059030 U CN 210059030U
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Abstract
The utility model belongs to the technical field of the check out test set technique and specifically relates to a mutual-inductor automated inspection sorting facilities, including the work platform that frame and frame upper surface formed, be provided with the rectangle conveyer trough of annular structure on work platform, be provided with the rectangle bottom plate in the rectangle conveyer trough side by side, set up a anchor clamps on every rectangle bottom plate, only leave two vacancies in the rectangle conveyer trough, the rest is covered with the rectangle bottom plate, all be provided with a push mechanism on four angles of rectangle conveyer trough, push mechanism promotes the rectangle bottom plate and is the annular movement in the rectangle conveyer trough; the side working platform of the rectangular conveying groove is annularly provided with a detection mechanism, a wire pulling mechanism and a sorting mechanism in sequence. The utility model provides a mutual-inductor automated inspection sorting facilities, it can carry out automated inspection, sorting etc. to the mutual-inductor through reasonable structural design, and degree of automation is high, reduces artifical the input to reduce cost.
Description
Technical Field
The utility model belongs to the technical field of the check out test set technique and specifically relates to a mutual-inductor automated inspection sorting facilities.
Background
In the prior art, the mutual inductor is detected through manual operation, a detected probe is manually butted with a lead on the mutual inductor, each parameter of the mutual inductor is observed and judged, the mutual inductors with different qualities are classified and stored after detection, and detection and sorting of the mutual inductors are realized. The detection mode has low efficiency and consumes more manpower, thereby increasing the cost of the mutual inductor.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the not enough and provide a mutual-inductor automated inspection sorting facilities of above-mentioned technique, can carry out automated inspection and select separately efficient to the mutual-inductor.
In order to achieve the purpose, the utility model discloses a mutual inductor automated inspection sorting facilities, the work platform that includes frame and frame upper surface formation, be provided with the rectangle conveyer trough of annular structure on the work platform, be provided with the rectangle bottom plate in the rectangle conveyer trough side by side, set up a anchor clamps on every rectangle bottom plate, the rectangle conveyer trough comprises two sets of grooves that set up relatively, one of them is the groove of number one, another is the groove of number two, the width of the groove of number one is unanimous with the length of one of them set of opposite side of rectangle bottom plate, the width of the groove of number two is unanimous with the length of another set of opposite side of rectangle bottom plate; the length of the first groove of the rectangular conveying groove is an integral multiple of the width of the second groove, and the length of the second groove of the rectangular conveying groove is an integral multiple of the width of the first groove; only one or two vacant sites are reserved in the rectangular conveying groove, the rest rectangular bottom plates are fully distributed, four corners of the rectangular conveying groove are respectively provided with a pushing mechanism, and the pushing mechanisms push the rectangular bottom plates to move in the rectangular conveying groove in an annular mode; a detection mechanism, a wire pulling mechanism and a sorting mechanism are sequentially arranged on a side working platform of the rectangular conveying groove in an annular shape, and a feeding station is arranged between the detection mechanism and the sorting mechanism on the side where the wire pulling mechanism is not arranged; the wire drawing machine further comprises a controller, and the controller is used for controlling the actions of the pushing mechanism, the detecting mechanism, the wire drawing mechanism and the sorting mechanism.
Above-mentioned technical scheme utilizes push mechanism to carry out intermittent type nature's transport to the rectangle bottom plate in the rectangle conveyer trough, ensures that every rectangle bottom plate can be one by one the walking of station, is convenient for detect the location, only need a workman assemble the mutual-inductor moreover on the anchor clamps of rectangle bottom plate can, follow-up detection letter sorting all accomplishes through automatic, and is high-efficient stable, reduces artifical input, reduce cost.
Push mechanism for being provided with the push pedal in every one of them one end tip in groove and No. two grooves of rectangle conveyer trough, and the rectangle bottom plate is the annular and removes in the rectangle conveyer trough to the rectangle bottom plate removes the direction as the benchmark in groove and No. two grooves, the push pedal correspond the rear end tip that sets up in groove and No. two grooves, be connected with the cylinder on every push pedal, the cylinder drives the push pedal at a groove or No. two inslot reciprocating motion that correspond, and the stroke that the cylinder promoted is the same with the width in this cylinder promotion direction looks vertically groove or No. two grooves.
The cylinder setting in the frame of work platform below, and be provided with the spacing groove that link up whole work platform on the work platform that is provided with the tip in groove one and No. two grooves of push pedal department, the spacing groove sets up along the push pedal direction of motion that corresponds, and the length of spacing groove is unanimous with the stroke that the cylinder promoted, passes the flexible end connection of spacing groove and cylinder through the connecting rod at the lower surface of push pedal. The structure can ensure the stable operation of the pushing mechanism, the operation stroke is reliable, and the situations that the rectangular bottom plate is blocked in the rectangular conveying groove and the like are avoided.
The horizontal section of the rectangular bottom plate is of a square structure, and the widths of the first groove and the second groove are consistent with the side length of the rectangular bottom plate.
The detection mechanism comprises a lifting mechanism moving in the vertical direction and a detection probe arranged on the lifting mechanism, and the detection probe is connected with the controller.
The wire pulling mechanism comprises a pressing cylinder, a vertical cylinder, a horizontal cylinder and a pneumatic clamping jaw, wherein the pressing cylinder is aligned to the elastic binding post, the vertical cylinder is fixed on the frame, the horizontal cylinder is arranged on the vertical cylinder, the pneumatic clamping jaw is arranged on the horizontal cylinder, and the wire on the elastic binding post is clamped by the pneumatic clamping jaw and then pulled out under the driving of the horizontal cylinder.
Sorting mechanism includes No. two horizontal cylinder, No. two vertical cylinder, No. two pneumatic clamping jaw and horizontal conveyer belt, and No. two horizontal cylinder sets up in the frame, and No. two vertical cylinder sets up on No. two horizontal cylinder, and No. two pneumatic clamping jaw sets up on No. two vertical cylinder, horizontal conveyer belt set up No. two pneumatic clamping jaw below at No. two horizontal cylinder sides.
The fixture on the rectangular bottom plate comprises a fixture for fixing the mutual inductor body and an elastic binding post for clamping a wire of the mutual inductor. The jig mainly comprises a single-phase meter jig, a multifunctional jig and a U-shaped mutual inductor jig; as shown in fig. 6, the single-phase meter fixture is applicable: the different sizes of the copper parts with the length of 28-35mm and the width of 7-10mm require adjusting the marble screws on the two sides and replacing the middle fittings. As shown in fig. 7, the multifunctional jig is applicable to: the middle round hole, the cross hole and the straight hole, and different accessories can be replaced in different holes. As shown in fig. 8, U-shaped mutual inductor tool is suitable for: in 80% U-shaped copper part products, the hole pitch of two guide columns and the height of a product seat need to be adjusted according to specifications of different sizes.
And a labeling mechanism is arranged on a working platform between the detection mechanism and the sorting mechanism, and the labeling mechanism is used for labeling the two-dimensional code label on the mutual inductor product qualified by the detection mechanism.
And a laser coding mechanism is arranged on a working platform between the detection mechanism and the sorting mechanism, and the laser coding mechanism impresses the two-dimensional code generated by the controller on the mutual inductor product qualified by the detection mechanism. The structure can be used for imprinting the two-dimensional code on a product qualified for inspection, and the information of the two-dimensional code is generated by the controller, so that the corresponding relation between the product and the two-dimensional code is accurate.
The utility model provides a mutual-inductor automated inspection sorting facilities, it can carry out automated inspection, sorting etc. to the mutual-inductor through reasonable structural design, and degree of automation is high, reduces artifical the input to reduce cost.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a rectangular conveying trough according to the present invention;
fig. 3 is a schematic structural view of the labeling mechanism of the present invention;
fig. 4 is a schematic structural view of the wire pulling mechanism of the present invention;
fig. 5 is a schematic structural view of the sorting mechanism of the present invention;
fig. 6 is a schematic structural view of a single-phase meter jig of the present invention;
fig. 7 is a schematic structural view of the multifunctional jig of the present invention;
fig. 8 is a schematic structural diagram of the U-shaped transformer of the present invention.
Detailed Description
The invention is further described by the following embodiments in conjunction with the accompanying drawings.
Example 1:
as shown in fig. 1 to 5, the automatic detecting and sorting apparatus for mutual inductors described in this embodiment includes a frame 1 and a working platform 2 formed on the upper surface of the frame 1, a rectangular conveying trough 3 with an annular structure is disposed on the working platform 2, rectangular bottom plates 4 are disposed in the rectangular conveying trough 3 side by side, a clamp is disposed on each rectangular bottom plate 4, the rectangular conveying trough 3 is composed of two sets of oppositely disposed troughs, one set is a first trough, the other set is a second trough, the width of the first trough is consistent with the length of one set of opposite sides of the rectangular bottom plate 4, and the width of the second trough is consistent with the length of the other set of opposite sides of the rectangular bottom plate 4; the length of the first groove of the rectangular conveying groove 3 is an integral multiple of the width of the second groove, and the length of the second groove of the rectangular conveying groove 3 is an integral multiple of the width of the first groove; only two vacant positions are reserved in the rectangular conveying groove 3, the rest rectangular bottom plates 4 are fully distributed, four corners of the rectangular conveying groove 3 are provided with a pushing mechanism, and the pushing mechanism pushes the rectangular bottom plates 4 to move annularly in the rectangular conveying groove 3; a detection mechanism 5, a wire pulling mechanism 7 and a sorting mechanism 8 are sequentially arranged on the side working platform 2 of the rectangular conveying groove 3 in an annular shape, and a feeding station is arranged between the detection mechanism 5 and the sorting mechanism on the side where the wire pulling mechanism 8 is not arranged; the automatic wire pulling machine further comprises a controller, and the controller is used for controlling the actions of the pushing mechanism, the detecting mechanism 5, the wire pulling mechanism 7 and the sorting mechanism 8.
Push mechanism for being provided with push pedal 11 in every groove of rectangle conveyer trough 3 and the wherein one end tip in No. two grooves, and rectangle bottom plate 4 is the annular and removes in rectangle conveyer trough 3 to rectangle bottom plate 4 is the benchmark at a groove and No. two inslot moving direction, push pedal 11 correspond the rear end tip that sets up in a groove and No. two grooves, be connected with cylinder 9 on every push pedal 11, cylinder 9 drives push pedal 11 at a groove or No. two inslot reciprocating motion that correspond, and the stroke that cylinder 9 promoted is the same with the width in this cylinder 9 promotion direction looks vertically groove or No. two grooves.
The cylinder 9 set up in the frame 1 of work platform 2 below, and be provided with the spacing groove 10 that link up whole work platform 2 on the work platform 2 that is provided with the tip in groove one and No. two grooves of push pedal 11 department, spacing groove 10 sets up along the 11 direction of motion of push pedal that correspond, and the length of spacing groove 10 is unanimous with the stroke that the cylinder 9 promoted, passes spacing groove 10 through the connecting rod at the lower surface of push pedal 11 and is connected with the flexible end of cylinder 9. The structure can ensure the stable operation of the pushing mechanism, the operation stroke is reliable, and the situation that the rectangular bottom plate 4 is blocked in the rectangular conveying groove 3 and the like is avoided.
The horizontal section of the rectangular bottom plate 4 is of a square structure, and the widths of the first groove and the second groove are consistent with the side length of the rectangular bottom plate 4.
The detection mechanism 5 comprises a lifting mechanism moving in the vertical direction and a detection probe arranged on the lifting mechanism, and the detection probe is connected with the controller.
The wire drawing mechanism 7 comprises a first pressing cylinder 7-4, a first vertical cylinder 7-1, a first horizontal cylinder 7-2 and a first pneumatic clamping jaw 7-3, wherein the first pressing cylinder 7-4 is aligned with the elastic binding post, the first vertical cylinder 7-1 is fixed on the rack 1, the first horizontal cylinder 7-2 is arranged on the first vertical cylinder 7-1, the first pneumatic clamping jaw 7-3 is arranged on the first horizontal cylinder 7-2, and the first pneumatic clamping jaw 7-3 clamps a wire on the elastic binding post and then draws the wire out under the driving of the first horizontal cylinder 7-2.
The sorting mechanism 8 comprises a second horizontal cylinder 8-1, a second vertical cylinder 8-2, a second pneumatic clamping jaw 8-3 and a horizontal conveying belt 8-4, the second horizontal cylinder 8-1 is arranged on the frame 1, the second vertical cylinder 8-2 is arranged on the second horizontal cylinder 8-1, the second pneumatic clamping jaw 8-3 is arranged on the second vertical cylinder 8-2, and the horizontal conveying belt 8-4 is arranged below the second pneumatic clamping jaw 8-3 on the side edge of the second horizontal cylinder 8-1.
The clamp on the rectangular bottom plate 4 comprises a jig for fixing the mutual inductor body and an elastic binding post for clamping the wire of the mutual inductor.
A labeling mechanism 6 is arranged on the working platform 2 between the detection mechanism 5 and the sorting mechanism 8, and the labeling mechanism 6 is used for labeling the two-dimensional code label on the mutual inductor product qualified by the detection mechanism 5.
Example 2:
the present embodiment describes an automatic detecting and sorting apparatus for mutual inductors, which is different from embodiment 1 in that: and a laser coding mechanism is arranged on the working platform 2 between the detection mechanism 5 and the sorting mechanism 8, and the two-dimensional code generated by the controller is printed and engraved on the mutual inductor product qualified by the detection mechanism.
Claims (10)
1. The utility model provides a mutual-inductor automated inspection sorting facilities which characterized by: the automatic feeding device comprises a rack and a working platform formed on the upper surface of the rack, wherein a rectangular conveying groove with an annular structure is formed in the working platform, rectangular bottom plates are arranged in the rectangular conveying groove side by side, a clamp is arranged on each rectangular bottom plate, the rectangular conveying groove is formed by two groups of grooves which are oppositely arranged, one group of the grooves is a first groove, the other group of the grooves is a second groove, the width of the first groove is consistent with the length of one group of opposite sides of the rectangular bottom plates, and the width of the second groove is consistent with the length of the other group of opposite sides of the rectangular bottom plates; the length of the first groove of the rectangular conveying groove is an integral multiple of the width of the second groove, and the length of the second groove of the rectangular conveying groove is an integral multiple of the width of the first groove; only one or two vacant sites are reserved in the rectangular conveying groove, the rest rectangular bottom plates are fully distributed, four corners of the rectangular conveying groove are respectively provided with a pushing mechanism, and the pushing mechanisms push the rectangular bottom plates to move in the rectangular conveying groove in an annular mode; a detection mechanism, a wire pulling mechanism and a sorting mechanism are sequentially arranged on a side working platform of the rectangular conveying groove in an annular shape, and a feeding station is arranged between the detection mechanism and the sorting mechanism on the side where the wire pulling mechanism is not arranged; the wire drawing machine further comprises a controller, and the controller is used for controlling the actions of the pushing mechanism, the detecting mechanism, the wire drawing mechanism and the sorting mechanism.
2. The automatic detecting and sorting equipment for mutual inductors according to claim 1, wherein the equipment comprises: push mechanism for being provided with the push pedal in every one of them one end tip in groove and No. two grooves of rectangle conveyer trough, and the rectangle bottom plate is the annular and removes in the rectangle conveyer trough to the rectangle bottom plate removes the direction as the benchmark in groove and No. two grooves, the push pedal correspond the rear end tip that sets up in groove and No. two grooves, be connected with the cylinder on every push pedal, the cylinder drives the push pedal at a groove or No. two inslot reciprocating motion that correspond, and the stroke that the cylinder promoted is the same with the width in this cylinder promotion direction looks vertically groove or No. two grooves.
3. The automatic detecting and sorting equipment for mutual inductors according to claim 2, wherein the equipment comprises: the cylinder setting in the frame of work platform below, and be provided with the spacing groove that link up whole work platform on the work platform that is provided with the tip in groove one and No. two grooves of push pedal department, the spacing groove sets up along the push pedal direction of motion that corresponds, and the length of spacing groove is unanimous with the stroke that the cylinder promoted, passes the flexible end connection of spacing groove and cylinder through the connecting rod at the lower surface of push pedal.
4. The automatic detecting and sorting equipment for mutual inductors according to claim 1, 2 or 3, wherein the automatic detecting and sorting equipment comprises: the horizontal section of the rectangular bottom plate is of a square structure, and the widths of the first groove and the second groove are consistent with the side length of the rectangular bottom plate.
5. The automatic detection and sorting equipment for mutual inductors according to claim 4, wherein the equipment comprises: the detection mechanism comprises a lifting mechanism moving in the vertical direction and a detection probe arranged on the lifting mechanism, and the detection probe is connected with the controller.
6. The automatic detection and sorting equipment for mutual inductors according to claim 4, wherein the equipment comprises: the wire pulling mechanism comprises a pressing cylinder, a vertical cylinder, a horizontal cylinder and a pneumatic clamping jaw, wherein the pressing cylinder is aligned to the elastic binding post, the vertical cylinder is fixed on the frame, the horizontal cylinder is arranged on the vertical cylinder, the pneumatic clamping jaw is arranged on the horizontal cylinder, and the wire on the elastic binding post is clamped by the pneumatic clamping jaw and then pulled out under the driving of the horizontal cylinder.
7. The automatic detection and sorting equipment for mutual inductors according to claim 4, wherein the equipment comprises: sorting mechanism includes No. two horizontal cylinder, No. two vertical cylinder, No. two pneumatic clamping jaw and horizontal conveyer belt, and No. two horizontal cylinder sets up in the frame, and No. two vertical cylinder sets up on No. two horizontal cylinder, and No. two pneumatic clamping jaw sets up on No. two vertical cylinder, horizontal conveyer belt set up No. two pneumatic clamping jaw below at No. two horizontal cylinder sides.
8. The automatic detection and sorting equipment for mutual inductors according to claim 4, wherein the equipment comprises: the fixture on the rectangular bottom plate comprises a fixture for fixing the mutual inductor body and an elastic binding post for clamping a wire of the mutual inductor.
9. The automatic detecting and sorting equipment for mutual inductors according to claim 1, wherein the equipment comprises: and a labeling mechanism is arranged on a working platform between the detection mechanism and the sorting mechanism, and the labeling mechanism is used for labeling the two-dimensional code label on the mutual inductor product qualified by the detection mechanism.
10. The automatic detecting and sorting equipment for mutual inductors according to claim 1, wherein the equipment comprises: and a laser coding mechanism is arranged on a working platform between the detection mechanism and the sorting mechanism, and the laser coding mechanism impresses the two-dimensional code generated by the controller on the mutual inductor product qualified by the detection mechanism.
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CN201920759623.5U CN210059030U (en) | 2019-05-24 | 2019-05-24 | Mutual inductor automatic detection sorting equipment |
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CN201920759623.5U CN210059030U (en) | 2019-05-24 | 2019-05-24 | Mutual inductor automatic detection sorting equipment |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110193470A (en) * | 2019-05-24 | 2019-09-03 | 浙江恩鸿电子有限公司 | A kind of mutual inductor detects screening installation automatically |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110193470A (en) * | 2019-05-24 | 2019-09-03 | 浙江恩鸿电子有限公司 | A kind of mutual inductor detects screening installation automatically |
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